CN113694928A - Metal catalyst and preparation method and application thereof - Google Patents

Metal catalyst and preparation method and application thereof Download PDF

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Publication number
CN113694928A
CN113694928A CN202010373979.2A CN202010373979A CN113694928A CN 113694928 A CN113694928 A CN 113694928A CN 202010373979 A CN202010373979 A CN 202010373979A CN 113694928 A CN113694928 A CN 113694928A
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metal
precursor
catalyst
spraying
drying
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CN113694928B (en
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李�灿
姚婷婷
龙桂发
王奥琦
安秀瑞
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Dalian Institute of Chemical Physics of CAS
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/34Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation
    • B01J37/349Irradiation by, or application of, electric, magnetic or wave energy, e.g. ultrasonic waves ; Ionic sputtering; Flame or plasma spraying; Particle radiation making use of flames, plasmas or lasers
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • B01J23/70Catalysts comprising metals or metal oxides or hydroxides, not provided for in group B01J21/00 of the iron group metals or copper
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    • B01J35/391Physical properties of the active metal ingredient
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    • B01J37/00Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
    • B01J37/02Impregnation, coating or precipitation
    • B01J37/0215Coating
    • B01J37/0221Coating of particles
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    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
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    • C25B1/00Electrolytic production of inorganic compounds or non-metals
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Abstract

The application discloses a metal catalyst and a preparation method and application thereof, wherein the preparation method of the metal catalyst comprises the following steps: and spraying the mixture containing the metal precursor and the metal powder onto the conductive substrate at high temperature to obtain the metal catalyst. The method has simple steps, is not limited to specific metal and substrate materials, and has certain universality; the method is convenient for controlling the size of the final active metal particles on the conductive substrate, can prepare atomic-level dispersion, metal atom clusters and nano metal particles, and ensures high dispersibility of the active metal particles. When the metal catalyst prepared by the method is applied to the water electrolysis reaction, the energy conversion efficiency can be obviously improved, and the unit hydrogen production energy consumption is reduced.

Description

Metal catalyst and preparation method and application thereof
Technical Field
The invention relates to the field of electrolyzed water, in particular to a metal catalyst, a preparation method and application thereof in electrolyzed water.
Background
With the development of hydrogen energy industry, green economy and low-carbon requirements, hydrogen formally serves as an energy source or an energy source carrier to enter civil and industrial production. At present, industrial hydrogen production is still mainly from fossil resources, green and sustainable problems are not solved from the source, and environmental ecological problems such as atmospheric pollution, haze and the like cannot be solved. The hydrogen is produced by water electrolysis from renewable energy sources such as solar energy, and the like, so that the current energy supply and environmental problems are expected to be fundamentally solved.
At present, hydrogen is produced by water electrolysis, which is a method for producing hydrogen more conveniently and relatively efficiently. The current alkaline water electrolysis hydrogen production industry generally adopts transition metal-based catalysts (metal nickel, stainless steel and the like) as electrode materials. In order to realize certain hydrogen yield and energy utilization efficiency, the operation voltage of the industrial alkaline water electrolysis hydrogen production is usually as high as 2-2.2V and is far larger than the lowest value of the heat balance theory of 1.48V, so that the electrolysis efficiency is lower (59-70 percent), and the unit hydrogen production energy consumption is larger (5.0-6.6 kWh.Nm.Nm)-3). The main reasons are that the catalytic activity of the current commercial electrolytic water electrode is low, and the overpotential of the hydrogen and oxygen evolution reaction is too high. Therefore, it is desirable to make the best possible use ofThe working voltage of the electrolytic cell is reduced, and the working current is increased, so that the energy efficiency of the electrolytic cell is improved, and the energy consumption is reduced.
In view of the development of the current water electrolysis catalyst, the porous metal substrate is often used as an electrode skeleton to support the catalytic reaction active center due to the large specific surface area, the moderate pore structure and the sufficient mechanical strength. A new generation of electrocatalyst is constructed by introducing transition metal elements into the framework. For example, patents CN201810487534 and CN201510303542 introduce transition metal oxides and hydroxides to construct active centers, patents CN201510607936, CN201510295130, CN201610043831 and CN201510334080 introduce nitrides, sulfides, selenides, phosphides to construct active centers, and these water electrolysis catalysts show catalytic activity close to or equivalent to noble metals. However, the catalytic active centers in these materials are introduced and constructed in the form of larger nanoparticles, on the one hand, many catalytic active sites are wrapped inside the particles and cannot be effectively utilized; on the other hand, the cost of raw materials is increased.
Recent developments have shown that materials can exhibit specific catalytic water splitting activity superior to noble metals by rational construction of active center structures, reducing particle size to a few nanometers, sub-nanoclusters, and even atomic scale dispersion. Patent CN201811375698 discloses a preparation method of a composite material with ruthenium in atomic-level dispersion; firstly, a hydrotalcite material synthesized by a solution method is used as a carrier, then the carrier is treated in an alkaline solution containing ruthenium, and then the ruthenium catalyst dispersed on the hydrotalcite in atomic scale is obtained by treatment such as separation, vacuum drying and the like. CN201910517151 discloses a method for obtaining a monatomic material by processing a precursor in a plasma atmosphere in a specific reaction chamber under a certain vacuum degree.
At present, the preparation and research of materials with small size and high dispersion of catalytic active centers are advanced to a certain extent, but the preparation process conditions are harsh, the element types are limited, the catalyst powder needs to be formed secondarily and the like. The method cannot realize rapid, high-repeatability and industrial-grade amplification production in practical industrial application. Therefore, how to develop a preparation method of an electrode plate with universality, easy load adjustment, high active center dispersion and even atomic level dispersion, which is suitable for industrial mass and rapid production, becomes a problem to be solved at present.
Disclosure of Invention
According to a first aspect of the present application, a method for preparing a metal catalyst is provided, which has simple steps, is not limited to specific metals and substrate materials, and has a certain universality; the method is convenient for controlling the size of the final active metal particles on the conductive substrate, can prepare atomic-level dispersion, metal atom clusters and nano metal particles, and ensures high dispersibility of the active metal particles.
The preparation method of the metal catalyst comprises the following steps:
and spraying the mixture containing the metal precursor and the metal powder onto the conductive substrate at high temperature to obtain the metal catalyst.
Optionally, the metal precursor is a metal inorganic salt or a metal organic complex;
optionally, the metal inorganic salt is selected from at least one of potassium chloroplatinate, nickel nitrate, cobalt nitrate, chromium nitrate, ferric nitrate, sodium molybdate, sodium tungstate and stannous chloride.
The metal element in the metal precursor is a transition metal element and/or a post-transition metal element;
the transition metal element is at least one of platinum element, nickel element, cobalt element, chromium element, molybdenum element, tungsten element and iron element;
the post-transition metal element is at least one of tin element, lead element and bismuth element.
Optionally, the metal precursor is a metal organic complex;
the organic ligand in the metal organic complex is at least one selected from vinyl siloxane, sodium ethylene diamine tetracetate, ethylene diamine tetracetic acid, glycine, phthalic acid, triethylene diamine, N-dimethylformamide, acetic acid and glucose, and the vinyl siloxane is preferred.
Optionally, the metal precursor is a metal-organic complex, and the preparation method of the metal-organic complex includes:
and reacting the mixed solution containing the metal source and the organic ligand to obtain the metal precursor.
In one embodiment, the preparation method of the metal organic complex comprises the following steps:
and reacting the mixed solution containing the metal source, the organic ligand and the alkali source, washing and drying to obtain the metal precursor.
Wherein the alkali source is at least one selected from sodium bicarbonate, sodium carbonate, potassium bicarbonate and potassium carbonate; the mixed solution also contains a solvent, and the solvent can be selected from conventional solvents such as water, ethanol, acetone, isopropanol and the like; the metal source is a compound containing a transition metal element and/or a post-transition metal element, and the metal source is preferably potassium chloroplatinate.
Optionally, the reaction temperature is 70-80 ℃, and the reaction time is 30-300 min; optionally, the molar ratio of the organic ligand to the metal source is 1-200: 1;
optionally, the metal powder is elemental metal powder and/or metal alloy powder;
the metal element in the metal powder is a transition metal element and/or a main group metal element;
the transition metal element is at least one of nickel element, iron element, cobalt element, manganese element, titanium element, copper element, zinc element, tungsten element and molybdenum element;
the main group metal element is at least one selected from aluminum element and indium element;
the metal powder is 20-600 meshes.
Optionally, the metal element in the metal precursor is different from the metal element of the metal powder.
Optionally, the mass of the metal precursor is 10 of the mass of the metal powder-4-5%, wherein the mass of the metal precursor is based on the mass of the catalytically active metal. Preferably, the mass of the metal precursor is 0.0001-0.4% of the mass of the metal powder, and more preferably, the mass of the metal precursor is 0.0001-0.4% of the mass of the metal powderSelecting 0.0001-0.02% to ensure atomic level dispersion.
Alternatively, the lower limit of the mass of the metal precursor to the mass percentage of the metal powder may be selected from 0.0001%, 0.0015%, 0.0020%, 0.0025%, 0.0030%, 0.0035%, 0.0040%, 0.0047%, 0.0050%, 0.0055%, 0.0060%, 0.0065%, 0.0070%, 0.0075%, 0.0077%, 0.031%, 0.11%, 0.15%, 0.16%, 0.17%, 0.18%, 0.19%, 0.20%, 0.21%, 0.22%, 0.23%, 0.24%, 0.25%, 0.26%, 0.27%, 0.28%, 0.29%, 0.30%, 0.31%, 0.32%, 0.33%, 0.34%, 0.35%, 0.36%, or 0.37%, the upper limit may be selected from 0.0015%, 0.0020.0020%, 0030.0025%, 0.0030.0050%, 0.0050.0055%, 0.0070.19%, 0.19%, 0.15%, 0.30%, 0.1%, 0.30%, 0.0070.20%, 0.15%, 0.20%, 0.30%, 0.15%, 0.30%, 15%, 0.30%, 15%, 0.1%, 0., 0.33%, 0.34%, 0.35%, 0.36%, 0.37% or 0.4%.
Optionally, a binder is also included in the mixture; the binder is selected from at least one of perfluorinated sulfonic acid resin, carboxymethyl cellulose, dextrin, ethylene-acrylic acid copolymer, polyvinyl alcohol, polyurethane, polystyrene, polyoxyethylene-polyoxypropylene-polyoxyethylene, polyoxypropylene-polyoxyethylene-polyoxypropylene and polystyrene-polyoxyethylene;
preferably, the binder is selected from at least one of perfluorosulfonic acid resin, carboxymethyl cellulose, polyvinyl alcohol, and polyurethane.
Optionally, the binder is 0.05% to 10% by mass of the metal powder.
Optionally, the conductive substrate is a nickel substrate, a stainless steel substrate, a copper substrate or a titanium substrate;
the conductive substrate is in the shape of a plate, a sheet, a net or a foam.
Optionally, the high temperature spray is combustion flame spray, electric arc spray, supersonic spray or plasma spray.
Optionally, the powder feeding speed of the high-temperature spraying is 45-80 g/min, the spraying distance is 150-380 mm, and the horizontal moving speed of the spray gun is 10-600 mm/s.
Alternatively, the mixture containing the metal precursor, the binder and the metal powder is obtained by: adding a metal precursor into a solvent to obtain a mixed solution, adding a binder and metal powder into the mixed solution, and removing the solvent to obtain the mixture;
optionally, the molar concentration of the metal precursor in the mixed solution is 0.2-10 mmol.L in terms of metal mol-1(ii) a Preferably, the molar concentration of the metal precursor in the mixed solution is 0.2-5 mmol.L in terms of metal mol-1
In one embodiment, the mixture containing the metal precursor, the binder, and the metal powder is obtained by:
dissolving a certain amount of metal precursor in a quantitative solvent, adding a quantitative binder and quantitative metal powder, stirring for a certain time, and drying to remove the solvent to obtain a mixture. Wherein the mixing mode can be selected from mechanical stirring and/or ball milling mixing;
optionally, the solvent removal specifically includes:
removing the solvent by cyclone drying or freeze drying;
the specific conditions of the cyclone drying include:
the inlet hot air temperature is 130-150 ℃, the drying pressure is normal pressure, the residence time of hot gas is 2-8 s, and the average residence time of materials is 15-60 min;
specific conditions for the freeze-drying include: the drying pressure is vacuum drying (<30Pa), the temperature of a cold trap is-40 to-70 ℃, and the drying time is 48 to 120 hours.
Optionally, after spraying the mixture of the metal precursor, the binder and the metal powder onto the conductive substrate at a high temperature, the method further includes:
and washing with an alkali or acid solution, wherein the molar concentration of the alkali or acid solution is 0.1-10M. The alkali solution can be sodium hydroxide solution, potassium hydroxide solution and the like; the acid solution may be a hydrochloric acid solution, a nitric acid solution, a sulfuric acid solution, or the like.
In one embodiment, the preparation method comprises the following steps:
(1) preparing a metal precursor I;
(2) mixing the prepared metal precursor I with metal powder and a binder, and drying to obtain a precursor II;
(3) and spraying the precursor II on a conductive substrate at a high temperature to obtain a precursor III, and washing and drying to obtain the metal catalyst. In this embodiment, the metal precursor I is the metal precursor, the precursor II is the mixture containing the metal precursor and the metal powder, and the precursor iii is the conductive substrate on which the precursor II is sprayed.
Preferably, (1) the metal element in the metal precursor is a transition metal element and/or a post-transition metal element; the transition metal element is at least one of platinum element, nickel element, cobalt element, chromium element, molybdenum element, iron element and tungsten element; the late transition metal element is at least one of tin element, lead element and bismuth element
Preferably, the metal precursor I in (1) includes metal organic complexes, metal nitrates, chlorides, sulfates, molybdates, compounds containing specific metal elements, and the like. The preparation method of the metal organic complex comprises the following steps: mixing organic ligand and metal salt in solution, removing solvent, washing and drying. The organic ligand can be vinylsiloxane, sodium ethylene diamine tetracetate, glycine, phthalic acid, triethylene diamine, N, N-dimethylformamide, acetic acid and glucose.
Preferably, the metal powder in (2) is an alloy powder or a mixed powder of one or more of nickel, iron, cobalt, manganese, titanium, aluminum, copper, zinc, indium, tungsten and molybdenum powder, and the size range is 20-600 meshes.
Preferably, the metal powder in (2) is a nickel aluminum alloy powder.
Preferably, the binder in (2) is at least one or more selected from perfluorosulfonic acid resin, carboxymethyl cellulose, dextrin, ethylene-acrylic acid copolymer, polyvinyl alcohol, polyurethane, polystyrene, polyoxyethylene-polyoxypropylene-polyoxyethylene, polyoxypropylene-polyoxyethylene-polyoxypropylene, and polystyrene-polyoxyethylene.
Preferably, the binder in (2) is perfluorosulfonic acid resin, carboxymethyl cellulose, polyvinyl alcohol, polyurethane.
Preferably, the mixing in (2) may be mechanical stirring, ball milling, and drying may be cyclone drying, freeze drying, etc.
Preferably, the drying in (2) is vacuum freeze drying, and the drying time is 2-5 days.
Preferably, the high-temperature spraying in (3) is one selected from the group consisting of combustion flame spraying, electric arc spraying, supersonic spraying and plasma spraying.
Preferably, (3) the conductive substrate is in the form of a plate, sheet, mesh, foam, or the like of nickel, titanium, copper, stainless steel, or the like.
Preferably, (3) the conductive substrate refers to nickel mesh, nickel sheet and foamed nickel.
Preferably, (3) the washing treatment means soaking the III in an alkaline solution for a certain time. Wherein the alkaline solution is an aqueous solution of sodium hydroxide and potassium hydroxide, and the concentration is 2-40 wt.%.
According to a second aspect of the present application, there is provided a metal catalyst prepared by the preparation method described in any one of the above.
According to a third aspect of the present application, there is provided the use of the metal catalyst prepared by any one of the above-mentioned preparation methods in alkaline electrolysis of water for hydrogen evolution and oxygen production reactions.
In the present application, the high-temperature spraying means that the spraying temperature is above 500 ℃.
The beneficial effects that this application can produce include:
(1) according to the invention, the metal precursor and the metal powder are combined to obtain the material to be sprayed, after high-temperature spraying, the metal powder forms the base layer, and metal or metal oxide particles formed by high-temperature decomposition of the metal precursor are dispersed and embedded in the base layer, so that effective dispersion is realized;
(2) the method is not limited to specific metal and substrate materials, and has certain universality;
(3) by adopting the method, the size of the final active metal particles on the conductive substrate can be conveniently controlled by controlling the amount of the metal precursor and the powder and the spraying process conditions, so that the active metal particles with atomic-level dispersion, metal atom clusters and nano metal particles can be obtained;
(4) the method for preparing the high-dispersion metal catalyst is convenient for large-scale production;
(5) the metal catalyst provided by the application has higher energy conversion efficiency when being applied to alkaline electrolysis water hydrogen evolution and oxygen generation reactions.
Drawings
FIG. 1 is a statistical distribution diagram of the particle size of the catalyst of example 1.
FIG. 2 is a statistical distribution diagram of the particle size of the catalyst of example 2.
FIG. 3 is a statistical distribution diagram of the particle size of the catalyst of example 3.
FIG. 4 is a statistical distribution diagram of the particle size of the catalyst of example 4.
FIG. 5 is a high resolution spherical aberration electron micrograph of the catalyst particles of example 5.
FIG. 6 is a plot of the hydrogen evolution reaction polarization for example 7 and a comparative example.
FIG. 7 is a graph showing the stability of hydrogen production in example 7.
FIG. 8 is a polarization diagram of oxygen evolution reaction for example 15 and a comparative example.
FIG. 9 is a graph showing the stability against oxygen evolution in example 15.
Detailed Description
The present application will be described in detail with reference to examples, but the present application is not limited to these examples.
Unless otherwise specified, all the raw materials described in this application are commercially available products.
Wherein the double head (vinylsiloxane) was purchased from model GEL-SIV9097.5-25G of mazell chemical technologies, inc;
perfluorosulfonic acid resin purchased from DuPont as model D520
Polyvinyl alcohol was purchased from M29057-1KG model of mazel chemical technologies, inc;
the metal salt, glycine, sodium ethylene diamine tetracetate, phthalic acid and organic solvent are all purchased from national chemical reagent company Limited and are all analytically pure. The nickel screen was purchased from Conway wire mesh products, Inc., Anping county, and had a 60 mesh specification.
The supersonic spraying system used was a JP8000 type supersonic flame spraying (HP/HVOF) system from plex surface technology, USA, and the specific process parameters for each example are shown in Table a.
The plasma spraying system used was model 7700 from plex surface technology, usa, and the specific process parameters for each example are shown in table a.
The particle size of the active metal particles in the catalyst was measured by a JEM-2100F transmission electron microscope.
Table a table of parameters of the spraying process of each example
Figure BDA0002479183440000081
The preparation of the highly dispersed metal catalyst and its use are further illustrated by the following examples:
example 1
40mL of potassium chloroplatinate isopropanol solution (120 mmol. L)-1) Mixing with double head (vinylsiloxane) (1g) and then adding NaHCO3(1g) And (3) obtaining a suspension emulsion, stirring the obtained suspension emulsion at 70-80 ℃ for 30min, and removing isopropanol to obtain a precursor I. The obtained precursor I, nickel-aluminum alloy powder (250g, 180 to 250 mesh, Ni: Al ═ 4:1, molar ratio), 3mL of 5 wt.% ethanol solution of perfluorosulfonic acid resin and 50mL of ethanol were mechanically stirred for 3 hours, and then freeze-dried at-60 ℃ for 72 hours to obtain precursor II. Loading precursor II on nickel net by supersonic spraying system to obtain III. And soaking the III in 10 wt.% potassium hydroxide solution for 12 hours to wash off alkali-soluble substances, washing with water, and drying to obtain the catalyst.
Example 2
The preparation was carried out in the same manner as in example 1, except that the potassium chloroplatinate concentration was 50 mmol. multidot.L-1And obtaining the catalyst.
Example 3
The preparation was carried out in the same manner as in example 1, except that the potassium chloroplatinate concentration was 36 mmol. multidot.L-1And obtaining the catalyst.
Example 4
The preparation was carried out in the same manner as in example 1, except that the potassium chloroplatinate concentration was 10.0 mmol. multidot.L-1And obtaining the catalyst.
Example 5
The preparation was carried out in the same manner as in example 1, except that the potassium chloroplatinate concentration was 0.5 mmol. multidot.L-1And obtaining the catalyst.
Table 1, examples 1-5 provide catalysts in which the average diameter of the platinum nano-ions
Figure BDA0002479183440000091
As shown in FIGS. 1 to 5, the particle size of the prepared platinum nanoparticles gradually decreased with the decreasing concentration of potassium chloroplatinate, especially at 0.5 mmol.L-1At the concentration, the prepared platinum nanoparticles are 0.35nm, and the particle size of the particles reaches 1-2 atomic radii, so that the particles are considered to be atomically dispersed, and the catalyst prepared at the concentration is equivalent to an atomically dispersed catalyst.
Example 6
250g of nickel-aluminum alloy powder (Ni: Al molar ratio 4:1) with a particle size of about 180 to 250 meshes was taken and added to 40mL of 120 mmol/L-1To the aqueous solution of potassium chloroplatinate, 1g of polyvinyl alcohol was added, mechanically stirred for 4 hours, and freeze-dried at-60 ℃ for 96 hours to obtain a mixture. The resulting mixture was introduced onto a nickel mesh support by means of supersonic spraying. Placing the obtained material intoThe catalyst was washed in 10 wt.% KOH for 20 hours, then washed with water and dried to yield the final catalyst.
Example 7
250g of nickel-aluminum alloy powder having a particle size of about 180 to 250 mesh (Ni: Al molar ratio 4:1) was added to 40mL of 0.5 mmol/L-1To the aqueous solution of potassium chloroplatinate, 1g of polyvinyl alcohol was added, mechanically stirred for 4 hours, and freeze-dried at-60 ℃ for 5 days to obtain a mixture. The resulting mixture was introduced onto a nickel mesh support by means of supersonic spraying. The resulting material was washed in 10 wt.% KOH for 20 hours, then washed with water and dried to yield the final catalyst.
Example 8
The same preparation as in example 6 was conducted except that the metal salt was cobalt nitrate and the concentration of the aqueous solution was 120 mmol. multidot.L-1And obtaining the catalyst.
Example 9
The same preparation as in example 7 was conducted except that the metal salt was cobalt nitrate and the concentration of the aqueous solution was 0.5 mmol.L-1And obtaining the catalyst.
Example 10
The preparation process was carried out in the same manner as in example 6 except that the metal salt was sodium molybdate and the concentration of the aqueous solution was 120 mmol. multidot.L-1And obtaining the catalyst.
Example 11
The same procedure as in example 7 was repeated, except that the metal salt was sodium molybdate and the aqueous solution thereof was 0.5 mmol. multidot.L-1And obtaining the catalyst.
Example 12
The same preparation as in example 6 was conducted except that the metal salt was chromium nitrate and the concentration of the aqueous solution was 120 mmol. multidot.L-1And obtaining the catalyst.
Example 13
The same preparation as in example 7 was conducted except that the metal salt was chromium nitrate and the concentration of the aqueous solution was 0.5 mmol.L-1And obtaining the catalyst.
Example 14
And embodiments thereof6 the preparation method is the same, the only difference is that the metal salt is ferric nitrate, the concentration of the aqueous solution is 120 mmol.L-1And obtaining the catalyst.
Example 15
The same procedure as in example 7 was repeated, except that the metal salt was ferric nitrate and the concentration of the aqueous solution was 0.5 mmol.L-1And obtaining the catalyst.
Example 16
The same preparation as in example 6 was conducted except that the metal salt was sodium tungstate and the aqueous solution thereof had a concentration of 120 mmol. multidot.L-1And obtaining the catalyst.
Example 17
The same preparation as in example 7 was conducted except that the metal salt was sodium tungstate and the aqueous solution thereof had a concentration of 0.5 mmol. multidot.L-1And obtaining the catalyst.
Example 18
The preparation method is the same as that of example 6, except that the metal salt is stannous chloride, and the concentration of the aqueous solution is 120 mmol.L-1And obtaining the catalyst.
Example 19
The preparation method is the same as that of example 7, except that the metal salt is stannous chloride, and the concentration of the aqueous solution is 0.5 mmol.L-1And obtaining the catalyst.
Table 2, examples 6-19 provide the average particle size of the metal nanoparticles in the catalysts
Figure BDA0002479183440000111
Figure BDA0002479183440000121
Table 2 shows that different metal precursors can be used to effectively prepare metal nanoparticles, especially when a low-concentration metal precursor is used, the prepared nanoparticles are the atomic-scale dispersion scale of the corresponding metal.
Example 20
The preparation method is the same as that of the embodiment 5, and the only difference is that the metal powder comprises 50g of 400-450-mesh cobalt powder, 100g of 180-250-mesh nickel powder and 50g of 180-250-mesh aluminum powder.
Example 21
The preparation method is the same as that of the embodiment 5, and the only difference is that the metal powder comprises the following components: 80g of 200-280-mesh titanium-aluminum alloy powder (the molar ratio of titanium to aluminum is 1:3) and 150g of 180-250-mesh nickel powder.
Example 22
The same preparation as in example 5 was carried out, the only difference being that the metal composition was: 250g of 180-250 mesh iron-aluminum alloy powder (iron: aluminum molar ratio is 3: 1).
TABLE 3 average particle size of platinum nanoparticles in catalysts provided in examples 20-22
Figure BDA0002479183440000122
As can be seen from Table 3, the platinum metal particles with the diameter of 0.34-0.37 nm can be prepared in an atomically dispersed manner under different metal nano-powder compositions.
Example 23
The same procedure as in example 5 was followed, except that the organic ligand used herein was sodium ethylenediaminetetraacetate, having a mass of 12 mg.
Example 24
The same procedure as in example 5 was followed, except that the organic ligand used herein was glycine having a mass of 15 mg.
Example 25
The same procedure as in example 5 was followed, except that the organic ligand used herein was phthalic acid and had a mass of 20 mg.
Table 4 particle size of platinum nano-metal particles prepared using different organic ligands
Figure BDA0002479183440000131
Example 26
The preparation method is the same as that of the embodiment 7, and the only difference is that the spraying method is changed into high-temperature plasma spraying to obtain the catalyst.
Example 27
The preparation method is the same as that of the embodiment 9, and the only difference is that the spraying method is changed into high-temperature plasma spraying to obtain the catalyst.
Example 28
The same preparation method as that of example 11 was used, except that the spraying method was changed to high-temperature plasma spraying to obtain a catalyst.
Example 29
The same preparation method as that of example 13 was used, except that the spraying method was changed to high-temperature plasma spraying to obtain a catalyst.
TABLE 5 Metal nanoparticle particle size of different metals under supersonic spray and high temperature plasma spray conditions
Figure BDA0002479183440000141
As can be seen from Table 5, the atomically dispersed nanoparticles can be prepared for different metals by both supersonic spray and high temperature plasma spray.
Comparative example 30
Comparative examples a commercial nickel catalyst, commercially available from hydrogen energy plant, inc.
Example 31
Evaluation of catalytic activity: the hydrogen or oxygen producing catalytic activity of the catalyst was measured by the CHI760D electrochemical workstation in a standard three electrode configuration. During measurement, the prepared catalyst is directly used as a working electrode, mercury/mercury oxide is used as a reference electrode, a nickel net is used as a counter electrode, a potassium hydroxide aqueous solution with the concentration of 30 wt.% is used as an electrolyte, the activity of a Hydrogen Evolution Reaction (HER) and/or an Oxygen Evolution Reaction (OER) is tested by linear sweep voltammetry or cyclic voltammetry at the sweep speed of 5mV/s, and the ohmic compensation is 90%.
The hydrogen production catalytic activity is typically represented by the catalyst provided in example 7, and as shown in fig. 6, the catalysts prepared in example 7 all have high hydrogen production catalytic activity by electrolysis, and the hydrogen production catalytic activity under the same conditions is much higher than that of the commercial catalyst in comparative example 30.
Example 32
Oxygen generating catalytic activity the catalyst provided in example 15 is representative, and as shown in fig. 8, the catalysts prepared in example 15 all have high electrolytic water generating catalytic activity, which is much higher than that of the commercial catalyst of comparative example 30 under the same conditions.
Example 33
Evaluation of catalytic stability: the hydrogen or oxygen production by electrolysis of water or catalytic stability of the catalysts provided in the examples and comparative examples was measured in a standard two-electrode configuration by the CHI760D workstation. The commercial catalyst of comparative example 30 was prepared as a counter electrode, the catalyst provided in each example was used as a hydrogen-evolving cathode, a 30 wt.% aqueous solution of potassium hydroxide was used as an electrolyte, and the working temperature was 80 ℃ at 400mA cm-2And the ohmic compensation proportion is 90 percent when the test is carried out under the current by constant current test.
Taking the catalyst provided in example 7 as a representative, as shown in fig. 7, the nickel-platinum catalyst prepared in example 7 has high stability of hydrogen production by electrolysis. Other embodiments also have higher stability of hydrogen produced by electrolysis.
Example 34
In the same manner as in example 33, the catalyst provided in each example was used as an oxygen evolution anode, and the commercial catalyst of comparative example 30 prepared was used as a counter electrode at 500mA cm-2And the ohmic compensation proportion is 90 percent when the test is carried out under the current by constant current test.
Taking the catalyst provided in example 15 as a representative, as shown in fig. 9, the nickel-iron catalyst prepared in example 15 has high oxygen stability for water electrolysis. Other embodiments also have higher oxygen stability of electrolyzed water.
Example 35
In the embodiment of the invention, the electrolysis efficiency is 1.48 per electrolysis voltage;
the unit hydrogen production energy consumption refers to the total electric energy consumed by the whole system when one cubic meter of hydrogen is produced by electrolysis.
The electrolytic efficiency and the specific hydrogen production energy consumption of the catalyst provided by each embodiment and comparative example of the invention are determined according to the method of GB32311-2015, and specific parameters are shown in Table 6.
TABLE 6 catalytic performances of catalysts obtained in examples and comparative examples
Figure BDA0002479183440000151
Figure BDA0002479183440000161
As can be seen from table 6, the catalyst provided by the present application has better electrolysis efficiency and low energy consumption per unit of hydrogen production.
Although the present application has been described with reference to a few embodiments, it should be understood that various changes, substitutions and alterations can be made herein without departing from the spirit and scope of the application as defined by the appended claims.

Claims (10)

1. A preparation method of a metal catalyst is characterized by comprising the following steps:
and spraying the mixture containing the metal precursor and the metal powder onto the conductive substrate at high temperature to obtain the metal catalyst.
2. The production method according to claim 1, wherein the metal precursor is a metal inorganic salt or a metal organic complex;
the metal element in the metal precursor is a transition metal element and/or a post-transition metal element;
the transition metal element is at least one of platinum element, nickel element, cobalt element, chromium element, molybdenum element, tungsten element and iron element;
the post-transition metal element is at least one of tin element, lead element and bismuth element;
the metal inorganic salt is at least one of potassium chloroplatinate, nickel nitrate, cobalt nitrate, chromium nitrate, ferric nitrate, sodium molybdate, sodium tungstate and stannous chloride;
preferably, the metal precursor is a metal organic complex;
the organic ligand in the metal organic complex is at least one selected from vinyl siloxane, sodium ethylene diamine tetracetate, ethylene diamine tetraacetic acid, glycine, phthalic acid, triethylene diamine, N-dimethylformamide, acetic acid and glucose;
preferably, the method for preparing the metal precursor includes:
reacting a mixed solution containing a metal source and the organic ligand to obtain the metal precursor;
preferably, the metal powder is elemental metal powder and/or metal alloy powder;
the metal element in the metal powder is a transition metal element and/or a main group metal element;
the transition metal element is at least one of nickel element, iron element, cobalt element, manganese element, titanium element, copper element, zinc element, tungsten element and molybdenum element;
the main group metal element is at least one selected from aluminum element and indium element;
the metal powder is 20-600 meshes;
preferably, the metal element in the metal precursor is different from the metal element of the metal powder.
3. The production method according to claim 1, wherein the mass of the metal precursor is 10 mass of the metal powder-4-5%, wherein the mass of the metal precursor is based on the mass of the catalytically active metal.
4. The method of claim 1, wherein the mixture further comprises a binder; the binder is selected from at least one of perfluorinated sulfonic acid resin, carboxymethyl cellulose, dextrin, ethylene-acrylic acid copolymer, polyvinyl alcohol, polyurethane, polystyrene, polyoxyethylene-polyoxypropylene-polyoxyethylene, polyoxypropylene-polyoxyethylene-polyoxypropylene and polystyrene-polyoxyethylene;
preferably, the binder in the mixture is 0.05% to 10% by mass of the metal powder.
5. The production method according to claim 1, wherein the conductive substrate is a nickel substrate, a stainless steel substrate, a copper substrate, or a titanium substrate;
the conductive substrate is in a plate shape, a sheet shape, a net shape or a foam shape;
preferably, the high temperature spraying is at least one selected from the group consisting of combustion flame spraying, electric arc spraying, supersonic spraying, and plasma spraying.
6. The production method according to claim 1, wherein the mixture containing the metal precursor, the binder, and the metal powder is obtained by:
adding a metal precursor into a solvent to obtain a mixed solution, adding a binder and metal powder into the mixed solution, mixing, and removing the solvent to obtain the mixture;
preferably, the solvent for removing specifically includes:
removing the solvent by cyclone drying or freeze drying;
the specific conditions of the cyclone drying include:
the inlet hot air temperature is 130-150 ℃;
the drying pressure is normal pressure;
the residence time of hot gas is 2-8 s;
the average retention time of the materials is 15-60 min;
specific conditions for the freeze-drying include:
drying pressure <30 Pa;
the drying temperature is-40 to-70 ℃;
the drying time is 48-120 h.
7. The method of claim 1, further comprising, after the high temperature spraying of the mixture containing the metal precursor and the metal powder onto the conductive substrate:
and washing with an alkali or acid solution, wherein the molar concentration of the alkali or acid solution is 0.1-10M.
8. The method of claim 1, comprising the steps of:
preparing a metal precursor I;
mixing the prepared metal precursor I with metal powder and a binder, and drying to obtain a precursor II;
and spraying the precursor II on a conductive substrate at a high temperature to obtain a precursor III, and washing and drying to obtain the metal catalyst.
9. A metal catalyst produced by the production method according to any one of claims 1 to 8.
10. The application of the metal catalyst prepared by the preparation method of any one of claims 1 to 8 in alkaline electrolysis water hydrogen evolution and oxygen generation reactions.
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