CN113688530A - Solving method for electric quantity optimal matching scheme of ultrathin battery pack - Google Patents

Solving method for electric quantity optimal matching scheme of ultrathin battery pack Download PDF

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CN113688530A
CN113688530A CN202111006185.3A CN202111006185A CN113688530A CN 113688530 A CN113688530 A CN 113688530A CN 202111006185 A CN202111006185 A CN 202111006185A CN 113688530 A CN113688530 A CN 113688530A
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周文静
陈晓冰
叶伟宏
罗建洪
陈福恩
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Xiamen Jinlong Automobile New Energy Technology Co ltd
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Abstract

A method for solving an electric quantity optimal matching scheme of an ultrathin battery pack comprises the following steps: s1, deducing a calculation formula of the number m of the battery modules and the number n of the battery cores in a single battery module according to the structural characteristics of the battery pack; s2, representing the electric quantity of the battery pack by using the total projection area E of the battery cell, and deducing a calculation formula of the total projection area E of the battery cell according to the structural characteristics of the battery pack; s3, introducing a difference parameter delta1And delta2Calculating the difference between the number m of battery modules and the number n of battery cores, and adjusting the parameter [ P ]W,SL,Pd3,Pd4,Pd5,Md2,CW]And [ PL,SW,Pd1,Pd2,MT,Md1,Md3,Md4,CT]So that the difference parameter delta1And delta2All are zero, so that an electric quantity matching scheme matrix V is obtained preliminarilyP=[m,n,CW,CT]. The invention can effectively utilize the boundary space of the battery box body, maximizes the total electric quantity of the battery pack, and has the advantages of simple algorithm, strong universality and the like.

Description

Solving method for electric quantity optimal matching scheme of ultrathin battery pack
Technical Field
The invention relates to the technical field of vehicles, in particular to a solving method of an electric quantity optimal matching scheme of an ultrathin battery pack.
Background
Along with the rapid development of new energy sources and the rapid development of power batteries, square aluminum shell battery cores are also more and more widely applied to power batteries of passenger vehicles and commercial vehicles, and the integration mode of a battery system scheme is more and more standardized after the evolution from oil-to-electricity conversion of new energy pure electric vehicles to pure electric platforms.
Except electric core, parts such as module end plate, module curb plate, module upper cover, BMS, battery upper and lower box in addition inside the current battery package, part kind and quantity are more, and mostly are irregular design, have taken a lot of variables for the arrangement scheme aassessment of battery, want to find a more suitable battery arrangement scheme relatively difficult fast. Therefore, the solving method of the optimal matching scheme of the electric quantity of the ultrathin battery pack is simple in algorithm and high in universality.
Disclosure of Invention
The invention provides a solving method of an electric quantity optimal matching scheme of an ultrathin battery pack, and mainly aims to solve the problems in the prior art.
The invention adopts the following technical scheme:
a solution method for an electric quantity optimal matching scheme of an ultrathin battery pack comprises a battery box body and a plurality of battery modules which are longitudinally arranged in the battery box body, wherein a plurality of battery cells are transversely arranged in each battery module, and end plates for fixing the battery cells are arranged at the front end and the rear end of each battery module; the solving method comprises the following steps:
s1, deducing the calculation formulas (1) and (2) of the number m of the battery modules and the number n of the battery cells in a single battery module according to the structural characteristics of the battery pack:
Figure DEST_PATH_IMAGE002
(1)
Figure DEST_PATH_IMAGE004
(2)
in the formula: pLIs the length of the battery box body; pWThe width of the battery box body; sLThe width of the sealing gasket in the length direction of the battery box body; swThe width of the sealing gasket in the width direction of the battery box body; cwThe cell width; cTThe cell thickness; mTThe end plate thickness; pd1The distance between the front end of the inner side of the battery box body and the front end of the outer side of the battery module is defined; pd2The distance between the rear end of the inner side of the battery box body and the rear end of the outer side of the battery module is defined; pd3The distance between the left side of the interior of the battery box body and the leftmost battery module is defined; pd4The distance between the right side and the rightmost battery module inside the battery box body is defined; pd5The distance between two adjacent battery modules is defined; md1The distance of the installation space required by the end plate; md2The distance between the outer side surface of the battery core and the inner side surface of the battery module is defined as the distance; md3The distance between the end plate and the electric core at the front end or the rear end is the distance between the end plate and the electric core at the front end or the rear end; md4The distance between two adjacent electric cores;
s2, representing the electric quantity of the battery pack by using the total projection area E of the battery cell, and deducing the calculation formula of the total projection area E of the battery cell according to the structural characteristics of the battery pack as follows:
Figure DEST_PATH_IMAGE006
(3);
s3, introducing a difference parameter delta1And delta2Calculating the difference between the number m of battery modules and the number n of battery cores before and after roundingBy adjusting the parameter [ P ]W,SL,Pd3,Pd4,Pd5,Md2,CW]And [ PL,SW,Pd1,Pd2,MT,Md1,Md3,Md4,CT]So that the difference parameter delta1And delta2All are zero, so that an electric quantity matching scheme matrix V is obtained preliminarilyP=[m,n,CW,CT]:
Figure DEST_PATH_IMAGE008
(4)
Figure DEST_PATH_IMAGE010
(5)。
Further, in step S2, according to the property of the rounding function and using the function derivation method, in combination with equations (1) to (3), it is verified that when C is reachedWAnd CTThe larger the total projected area E of the cell.
Still further, the method comprises the following steps: s4, obtaining an electric quantity matching scheme matrix V in the preliminary stepPIn the selection of CWAnd CTTaking the scheme at the maximum value as the optimal electric quantity matching scheme VPmax=[mmax,nmax,CWmax,CTmax]。
Furthermore, the related performance parameters and safety parameters of the battery pack are comprehensively considered, and then an electric quantity optimal matching scheme V is selectedPmax=[mmax,nmax,CWmax,CTmax]。
Further, in step S3, it is found from the definition of the rounding function that any arbitrary function is defined
Figure DEST_PATH_IMAGE012
Figure DEST_PATH_IMAGE014
Thus when the difference parameter delta1And delta2The smaller the battery case, the less space is wasted, and when delta1And delta2When the total projection area of the battery cell is zero, the space of the battery box body is fully utilized to the maximum, and therefore the value of the total projection area E of the battery cell tends to the maximum.
Further, in the step (1), firstly, the width P of the battery box body is deduced according to the structural characteristics of the battery packWThe calculation formula (1.1) and the battery module width MwThe formula (1) is then combined with the formulas (1.1) and (1.2) to derive the formula (1) for calculating the number m of the battery modules:
Figure DEST_PATH_IMAGE016
(1.1)
Figure DEST_PATH_IMAGE018
(1.2)
in the step (1), firstly, the length P of the battery box body is deduced according to the structural characteristics of the battery packLIs calculated by the formula (2.1) and the battery module length MLThe calculation formula (2) of the number of battery cells n in a single battery module is derived by combining the calculation formulas (2.1) and (2.2):
Figure DEST_PATH_IMAGE020
(2.1)
Figure DEST_PATH_IMAGE022
(2.2)。
compared with the prior art, the invention has the beneficial effects that:
the invention provides a solving method capable of rapidly obtaining an optimal electric quantity matching scheme of a battery pack, which comprehensively considers the structural characteristics of the battery pack and the installation characteristics of a battery core, can effectively utilize the boundary space of a battery box body, maximizes the total electric quantity of the battery pack, standardizes the arrangement and integration mode of the battery pack, is beneficial to the research and development work of a platform battery pack, and has the advantages of simple algorithm, strong universality and the like.
Drawings
Fig. 1 is a schematic structural view of a battery pack according to the present invention.
Fig. 2 is a schematic structural view of a battery module according to the present invention.
Fig. 3 is an enlarged schematic view of a portion a of fig. 1.
Fig. 4 is an enlarged schematic view of a portion B in fig. 1.
FIG. 5 is a schematic diagram of the algorithm flow of the present invention.
Detailed Description
The following describes embodiments of the present invention with reference to the drawings. Numerous details are set forth below in order to provide a thorough understanding of the present invention, but it will be apparent to those skilled in the art that the present invention may be practiced without these details.
Referring to fig. 1 to 4, the invention provides a solution method for an optimal electric quantity matching scheme of an ultrathin battery pack, the battery pack includes a battery box 1 and a plurality of battery modules 2 arranged in the battery box 1 in a longitudinal arrangement manner, each battery module 2 is transversely arranged with a plurality of battery cores 21, and the front and rear ends of each battery module 2 are respectively provided with an end plate 22 for fixing the battery cores 21. Specifically, the peripheral edges of the battery case 1 are each provided with a gasket 11. The solving method comprises the following steps:
and S1, deducing a calculation formula of the number m of the battery modules and the number n of the battery cells in a single battery module according to the structural characteristics of the battery pack.
S11, deducing the width P of the battery box body according to the structural characteristics of the battery packWThe calculation formula (1.1) and the battery module width MwThe calculation formula (1.2), the calculation formulas (1.1) and (1.2) are simultaneously calculated, and the calculation formula (1) of the number m of the battery modules can be deduced by combining the property of the rounding function to carry out rounding down:
Figure DEST_PATH_IMAGE024
(1.1)
Figure DEST_PATH_IMAGE026
(1.2)
Figure DEST_PATH_IMAGE028
(1)。
s12, deducing the length P of the battery box body according to the structural characteristics of the battery packLIs calculated by the formula (2.1) and the battery module length MLThe calculation formula (2.2) of (2.1) and (2.2) are simultaneously calculated, and the calculation formula (2) of the number n of the battery cells in the single battery module is deduced by rounding down by combining the property of the rounding function:
Figure DEST_PATH_IMAGE030
(2.1)
Figure DEST_PATH_IMAGE032
(2.2)
Figure DEST_PATH_IMAGE034
(2)。
specifically, in the above calculation formulas:
PLis the length of the battery case, PWIs the width of the battery case, PLAnd PWDetermines the length and width boundaries of the battery pack.
SLThe width of the sealing gasket in the length direction of the battery box body; swThe width of the gasket in the width direction of the battery case, S in the usual casew=SL
CwThe cell width; cTThe cell thickness.
MTThe end plate thickness.
Pd1The distance between the front end of the inner side of the battery box body and the front end of the outer side of the battery module is defined; pd2The distance between the rear end of the inner side of the battery box body and the rear end of the outer side of the battery module is defined; pd3The distance between the right side and the rightmost battery module inside the battery box body is defined; pd4The distance between the left side of the interior of the battery box body and the leftmost battery module is defined; pd1、Pd2、Pd3And Pd4The corresponding space is used for installing parts such as a battery management system, a copper bar, a wire harness, a power distribution module, a thermal runaway detector and the like, and enough installation clearance needs to be ensured during design.
Pd5The space is used for installing parts such as copper bars, wire harnesses and the like for the distance between two adjacent battery modules.
Md1The distance of the installation space required by the end plate is used for installing materials or parts such as steel belts, rivets, ties and the like.
Md2For the distance between electric core lateral surface and the battery module medial surface, install materials or parts such as heating, insulating and ribbon in this space.
Md3The distance between the end plate and the front end or the rear end of the battery cell is used for filling materials such as bonding, insulation, heat insulation and the like.
Md4The space is used for filling materials such as bonding, heat insulation and the like for the distance between two adjacent electric cores.
S2, representing the electric quantity of the battery pack by using the total projection area E of the battery cell, and deducing the calculation formula of the total projection area E of the battery cell according to the structural characteristics of the battery pack as follows:
Figure DEST_PATH_IMAGE036
(3);
theoretically, when the total projection area E of the battery cell is the largest, the electric quantity of the battery pack reaches the largest, so that the maximum value of the total projection area E of the battery cell can be obtained, and the optimal electric quantity matching scheme can be obtained. And 3, reasoning and proving by adopting a function derivation method according to the property of the rounding function by combining the formulas (1) to (3), wherein when C is obtainedWAnd CTThe larger the total projected area E of the cell. The specific reasoning process is as follows:
s21, the simultaneous formulas (1) to (3) can be obtained:
Figure DEST_PATH_IMAGE038
as can be seen from the above-mentioned formula,
Figure DEST_PATH_IMAGE040
and
Figure DEST_PATH_IMAGE042
and therefore, the maximum values of the two parts can be respectively obtained, so that the maximum value of the total projection area E of the battery cell is calculated.
And the property of the rounding function shows that:
for any purpose
Figure DEST_PATH_IMAGE044
Figure DEST_PATH_IMAGE046
Thus is directed to
Figure DEST_PATH_IMAGE048
Maximum value is obtained according to
Figure DEST_PATH_IMAGE050
The maximum value is obtained. To is directed at
Figure DEST_PATH_IMAGE052
Maximum value is obtained according to
Figure DEST_PATH_IMAGE054
The maximum value is obtained.
S22, about
Figure DEST_PATH_IMAGE056
Considering the general layout design of the outer boundary and the inner parts of the battery pack, PW、SL、Pd3、Pd4、Pd5、Md2The adjustable space is small and can be regarded as a constant term, CWViewed as a variable, make up about CWFunction of (2)
Figure DEST_PATH_IMAGE058
Namely:
Figure DEST_PATH_IMAGE060
the derivation method is adopted to conduct derivation on the above formula to obtain:
Figure DEST_PATH_IMAGE062
according to analysis, for any CW
Figure DEST_PATH_IMAGE064
It is always true that, as can be seen from this,
Figure DEST_PATH_IMAGE066
is a monotonically increasing function, thus CWThe larger the size of the tube is,
Figure 363629DEST_PATH_IMAGE066
the larger.
S23, about
Figure DEST_PATH_IMAGE068
Considering the general layout of the outer boundary and the internal parts of the battery pack, PL、SW、Pd1、Pd2、MT、Md1、Md3、Md4The adjustable space is small and can be regarded as a constant term, CTViewed as a variable, make up about CTFunction of (2)
Figure DEST_PATH_IMAGE070
Namely:
Figure DEST_PATH_IMAGE072
the derivation method is adopted to conduct derivation on the above formula to obtain:
Figure DEST_PATH_IMAGE074
according to analysis, for any CT
Figure DEST_PATH_IMAGE076
It is always true that, as can be seen from this,
Figure DEST_PATH_IMAGE078
is a monotonically increasing function, thus CTThe larger the size of the tube is,
Figure 218452DEST_PATH_IMAGE078
the larger the
S24, summarizing the above reasoning, the cell width CwAnd cell thickness CTThe larger the cell total projected area E.
S3, introducing a difference parameter delta1And delta2Calculating the difference between the number m of battery modules and the number n of battery cores, and adjusting the parameter [ P ]W,SL,Pd3,Pd4,Pd5,Md2,CW]And [ PL,SW,Pd1,Pd2,MT,Md1,Md3,Md4,CT]So that the difference parameter delta1And delta2All are zero, so that an electric quantity matching scheme matrix V is obtained preliminarilyP=[m,n,CW,CT]:
Figure DEST_PATH_IMAGE080
(4)
Figure DEST_PATH_IMAGE082
(5)。
Specifically, the definition of the rounding function can be seen for any
Figure DEST_PATH_IMAGE084
Figure DEST_PATH_IMAGE086
Thus when the difference parameter delta1And delta2This means that the battery case is less wasted when it is smaller, and delta1And delta2When the total projection area of the battery cell is zero, the space of the battery box body is fully utilized to the maximum, and therefore the value of the total projection area E of the battery cell tends to the maximum.
S4, obtaining an electric quantity matching scheme matrix V in the preliminary stepPIn the selection of CWAnd CTTaking the scheme at the maximum value as the optimal electric quantity matching scheme VPmax=[mmax,nmax,CWmax,CTmax]. Meanwhile, related performance parameters and safety parameters of the battery pack can be comprehensively considered, and then an electric quantity optimal matching scheme V is selectedPmax=[mmax,nmax,CWmax,CTmax]。
Referring to fig. 5, the calculation process is designed into a calculation method mode, when the optimal power matching scheme is solved, the computer can automatically calculate and solve the optimal power matching scheme only by inputting the required battery pack parameters according to prompts, and the method is simple and convenient to operate and high in universality.
The above description is only an embodiment of the present invention, but the design concept of the present invention is not limited thereto, and any insubstantial modifications made by using the design concept should fall within the scope of infringing the present invention.

Claims (7)

1. A method for solving an electric quantity optimal matching scheme of an ultrathin battery pack is characterized by comprising the following steps: the battery pack comprises a battery box body and a plurality of battery modules which are longitudinally arranged in the battery box body, wherein a plurality of battery cores are transversely arranged in each battery module, and end plates for fixing the battery cores are arranged at the front end and the rear end of each battery module; the solving method comprises the following steps:
s1, deducing the calculation formulas (1) and (2) of the number m of the battery modules and the number n of the battery cells in a single battery module according to the structural characteristics of the battery pack:
Figure DEST_PATH_IMAGE001
(1)
Figure 610043DEST_PATH_IMAGE002
(2)
in the formula: pLIs the length of the battery box body; pWThe width of the battery box body; sLThe width of the sealing gasket in the length direction of the battery box body; swThe width of the sealing gasket in the width direction of the battery box body; cwThe cell width; cTThe cell thickness; mTThe end plate thickness; pd1The distance between the front end of the inner side of the battery box body and the front end of the outer side of the battery module is defined; pd2The distance between the rear end of the inner side of the battery box body and the rear end of the outer side of the battery module is defined; pd3The distance between the right side and the rightmost battery module inside the battery box body is defined; pd4The distance between the left side of the interior of the battery box body and the leftmost battery module is defined; pd5The distance between two adjacent battery modules is defined; md1The distance of the installation space required by the end plate; md2The distance between the outer side surface of the battery core and the inner side surface of the battery module is defined as the distance; md3The distance between the end plate and the electric core at the front end or the rear end is the distance between the end plate and the electric core at the front end or the rear end; md4The distance between two adjacent electric cores;
s2, representing the electric quantity of the battery pack by using the total projection area E of the battery cell, and deducing the calculation formula of the total projection area E of the battery cell according to the structural characteristics of the battery pack as follows:
Figure DEST_PATH_IMAGE003
(3);
s3, introducing a difference parameter delta1And delta2Calculating the difference between the number m of battery modules and the number n of battery cores, and adjusting the parameter [ P ]W,SL,Pd3,Pd4,Pd5,Md2,CW]And [ PL,SW,Pd1,Pd2,MT,Md1,Md3,Md4,CT]So that the difference parameter delta1And delta2All are zero, so that an electric quantity matching scheme matrix V is obtained preliminarilyP=[m,n,CW,CT]:
Figure 402549DEST_PATH_IMAGE004
(4)
Figure DEST_PATH_IMAGE005
(5)。
2. The method for solving the optimal matching scheme of the electric quantity of the ultrathin battery pack according to claim 1, characterized by comprising the following steps of: in step S2, according to the property of the rounding function and using the function derivation method, the formula (1) to (3) is combined to perform reasoning, so that when C is reachedWAnd CTThe larger the total projected area E of the cell.
3. The method for solving the optimal matching scheme of the electric quantity of the ultrathin battery pack according to claim 2, characterized by comprising the following steps of: also comprises the following steps: s4, obtaining an electric quantity matching scheme matrix V in the preliminary stepPIn the selection of CWAnd CTTaking the scheme at the maximum value as the optimal electric quantity matching scheme VPmax=[mmax,nmax,CWmax,CTmax]。
4. The method for solving the optimal matching scheme of the electric quantity of the ultrathin battery pack according to claim 3, characterized by comprising the following steps of: the related performance parameters and safety parameters of the battery pack are comprehensively considered, and then an electric quantity optimal matching scheme V is selectedPmax=[mmax,nmax,CWmax,CTmax]。
5. The method of claim 1, wherein the solution of the optimal matching scheme for the electric quantity of the ultra-thin battery packThe method is characterized in that: in step S3, the rounding function is defined for any arbitrary value
Figure 792074DEST_PATH_IMAGE006
Figure DEST_PATH_IMAGE007
Thus when the difference parameter delta1And delta2The smaller the battery case, the less space is wasted, and when delta1And delta2When the total projection area of the battery cell is zero, the space of the battery box body is fully utilized to the maximum, and therefore the value of the total projection area E of the battery cell tends to the maximum.
6. The method for solving the optimal matching scheme of the electric quantity of the ultrathin battery pack according to claim 1, characterized by comprising the following steps of: in the step (1), firstly, the width P of the battery box body is deduced according to the structural characteristics of the battery packWThe calculation formula (1.1) and the battery module width MwThe formula (1) is then combined with the formulas (1.1) and (1.2) to derive the formula (1) for calculating the number m of the battery modules:
Figure 328228DEST_PATH_IMAGE008
(1.1)
Figure DEST_PATH_IMAGE009
(1.2)。
7. the method for solving the optimal matching scheme of the electric quantity of the ultrathin battery pack according to claim 1, characterized by comprising the following steps of: in the step (1), firstly, the length P of the battery box body is deduced according to the structural characteristics of the battery packLIs calculated by the formula (2.1) and the battery module length MLThe calculation formula (2) of the number of battery cells n in a single battery module is derived by combining the calculation formulas (2.1) and (2.2):
Figure 17967DEST_PATH_IMAGE010
(2.1)
Figure DEST_PATH_IMAGE011
(2.2)。
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