CN113686155A - Auxiliary device for building industrial furnace flue - Google Patents
Auxiliary device for building industrial furnace flue Download PDFInfo
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- CN113686155A CN113686155A CN202111003301.6A CN202111003301A CN113686155A CN 113686155 A CN113686155 A CN 113686155A CN 202111003301 A CN202111003301 A CN 202111003301A CN 113686155 A CN113686155 A CN 113686155A
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- 238000004804 winding Methods 0.000 claims abstract description 38
- 239000000463 material Substances 0.000 claims abstract description 13
- 238000005096 rolling process Methods 0.000 claims abstract 5
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000005540 biological transmission Effects 0.000 claims description 8
- 238000010276 construction Methods 0.000 abstract description 4
- 101150097977 arch-1 gene Proteins 0.000 description 4
- 206010022000 influenza Diseases 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
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- 238000007599 discharging Methods 0.000 description 1
- 230000003028 elevating effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- 239000010959 steel Substances 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings ; Increasing the durability of linings; Breaking away linings
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Abstract
The invention belongs to the field of construction machinery, and particularly relates to an auxiliary device for building a flue of an industrial furnace, which comprises a supporting arch frame, wherein an arch surface is arranged at the top end of the supporting arch frame; the adjusting rollers are uniformly arranged on the outer side of the arch surface along the circumferential direction and can move along the radial direction of the arch surface; the first material rolling roller and the second material rolling roller are arranged on the inner side of the supporting arch frame side by side, roller bodies of the first material rolling roller and the second material rolling roller are made of rubber materials and are hollow, a hollow cavity has conicity, one end of the cavity is provided with a pushing head, the pushing head is in a short circular truncated cone shape with the same conicity, the pushing head and the cavity are connected in a matched mode through a plurality of keys and grooves, a push rod is fixed on the outer plane of the pushing head, and the push rod is coaxial with the roller bodies; the flexible wide belt is laid on the outer side of the adjusting roller to form an arch, and two sides of the flexible wide belt are wound on the first winding roller and the second winding roller; the invention can directly realize that the building radius of the same section of flue can be changed according to the actual building requirements of the industrial flue, and can complete the building of the flue with the conical outer surface.
Description
Technical Field
The invention belongs to the field of construction machinery, and particularly relates to an auxiliary device for building a flue of an industrial furnace.
Background
The flue of the industrial furnace is a device used for discharging and guiding the gas discharged by the industrial furnace, the flue of the industrial furnace is generally arranged at two sides of the industrial furnace and generally comprises a branch flue and a total flue, the accumulated length reaches hundreds of meters, the construction method of the flue of the traditional industrial furnace is that a steel pipe scaffold or a wood bracket is arranged in the flue, an arch mould is arranged on the bracket, and then the vault of the flue is built on the arch mould structure; after the flue vault of one section is built, the arch-shaped structure and the support below the arch-shaped structure need to be dismantled, and then the support and the arch-shaped structure are built again in the next section.
Chinese patent CN201810264528.8 discloses a construction vehicle for building arch tyre of flue of industrial furnace, which comprises a frame, a frame lifting mechanism and an arch tyre, and is suitable for building slope flue, but the radius of the arch crown of the built flue is fixed, and the building of the flue with variable radius, such as conical flue, can not be carried out according to the actual requirement.
Disclosure of Invention
In order to solve the technical problem, the invention provides an auxiliary device for building a flue of an industrial furnace.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
an auxiliary device for building an industrial furnace flue comprises a supporting arch frame, wherein an arch surface is arranged at the top end of the supporting arch frame; the adjusting rollers are uniformly arranged on the outer side of the arch surface along the circumferential direction, extend along the axial direction of the arch surface and can move along the radial direction of the arch surface; the first winding roller and the second winding roller are arranged on the inner side of the supporting arch frame side by side; the first winding roller and the second winding roller extend along the axial direction of the arch surface; the roller bodies of the first winding roller and the second winding roller are made of rubber materials and are hollow, the hollow cavity has conicity, one end of the cavity is provided with a push head, the push head is in a short circular truncated cone shape with the same conicity, the push head and the cavity are connected through matching of a plurality of keys and grooves, the outer plane of the push head is fixedly provided with a push rod, and the push rod is coaxial with the roller bodies and is connected with an electrically actuated pusher; the flexible wide band is laid on the outer side of the adjusting roller and is arched, and two sides of the flexible wide band are wound on the first winding roller and the second winding roller.
Preferably, the supporting arch center comprises fixed side plates, the fixed side plates are arranged side by side along the vertical direction, and the first coiling roller and the second coiling roller are coaxially arranged between the fixed side plates at two sides side by side; the arch center is characterized in that an arch surface of the arch center is vertically upward and is arranged at the top end of the fixed side plate, the axis of the arch center extends along the horizontal direction, and the adjusting rollers are uniformly arranged on the outer side of the arch center along the circumferential direction; and two ends of the first connecting rod are fixedly connected with the inner sides of the fixed side plates at two sides.
Preferably, the radial driver comprises a single-shaft linear driver, the single-shaft linear driver is uniformly arranged at two ends of the supporting arch surface along the circumferential direction, and an output shaft of the single-shaft linear driver extends along the radial direction of the supporting arch surface; the fixed seat is fixedly arranged at the end part of an output shaft of the single-shaft linear driver, and two ends of the adjusting roller are rotatably connected with the fixed seat along the horizontal direction; and the two ends of the second connecting rod are fixedly connected with the opposite ends of the two side fixing seats.
Preferably, the lifting mechanism comprises a bottom plate and a top plate, the top plate is horizontally arranged at the top of the bottom plate, and the supporting arch frame is horizontally arranged at the top end of the top plate; the linear lifter is arranged at four corners of the top end of the bottom plate along the vertical direction, and the working end of the linear lifter is connected with four corners of the bottom end of the top plate.
Preferably, the lifting mechanism further comprises a universal connector, and the working end of the linear lifter is movably connected with four corners of the bottom end of the top plate through the universal connector.
Preferably, the lifting mechanism further comprises an electronic level, and the electronic level is arranged at a horizontal central position of the top plate along the vertical direction.
Preferably, elevating system still includes the universal wheel, the universal wheel setting is in the bottom four corners of bottom plate.
Preferably, the device further comprises a first spur gear and a second spur gear, wherein the first spur gear and the second spur gear are respectively and coaxially arranged at the same end of the first coiling roller and the second coiling roller, and the first spur gear and the second spur gear are meshed with each other; the first servo motor is fixedly arranged on the supporting arch frame, and an output shaft of the first servo motor is coaxial with the first coiling roller or the second coiling roller; and the output shaft of the first servo motor is in synchronous transmission connection with one end of the first coiling roller or one end of the second coiling roller through the synchronous belt transmission mechanism.
Compared with the prior art, the invention has the beneficial effects that:
(1) on one hand, according to the practical requirements of flue building, the diameter of the arch surface can be synchronously adjusted through the radial driver, so that flue building with different radiuses can be performed;
(2) according to the invention, the first coiling roller and the second coiling roller are arranged on the inner side of the support arch frame, the roller bodies of the first coiling roller and the second coiling roller are made of rubber materials and are provided with a hollow cavity with a certain taper, and the push head and the push rod are matched, so that the variable building radius of the same section of flue can be realized, and the building of the conical flue with the outer surface can be completed.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a perspective view of the support arch and dancer roll of the present invention;
FIG. 3 is a schematic view of the first and second take-up rolls and the chamber, pusher head, pusher rod of the present invention;
FIG. 4 is a front view of the present invention;
FIG. 5 is a cross-sectional view at section A-A of FIG. 4;
FIG. 6 is a partial enlarged view of FIG. 5 at B;
FIG. 7 is a side view of the present invention;
fig. 8 is a partial enlarged view of fig. 7 at E.
The reference numbers in the figures are:
1-supporting arch centering; 1 a-fixed side plate; 1 b-an arch frame; 1 c-a first connecting rod;
2-adjusting rollers;
3-a first windup roller; 3 a-a first spur gear; 3 b-a second spur gear; 3 c-a first servomotor; 3 d-synchronous belt drive mechanism; 3 e-cavity; 3 f-pushing the head; 3 g-push rod;
4-a second windup roller;
5-flexible broadband;
6 a-a bottom plate; 6 b-a top plate; 6 c-a linear elevator; 6 d-universal connector; 6 e-an electronic level; 6 f-universal wheel;
7 a-single axis linear drive; 7 b-a fixed seat; 7 c-second connecting rod.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
As shown in fig. 1-8, an auxiliary device for building a flue of an industrial furnace comprises a supporting arch 1, wherein an arch surface is arranged at the top end of the supporting arch 1; the adjusting rollers 2 are uniformly arranged on the outer side of the arch surface along the circumferential direction, the adjusting rollers 2 extend along the axial direction of the arch surface, and the adjusting rollers 2 can move along the radial direction of the arch surface; the first winding roller 3 and the second winding roller 4 are coaxially arranged on the inner side of the supporting arch 1 side by side, and the first winding roller 3 and the second winding roller 4 extend along the axial direction of the arch surface; the roller bodies of the first winding roller 3 and the second winding roller 4 are made of rubber materials and are hollow, a hollow cavity 3e has a taper, one end of the cavity is provided with a push head 3f, the push head 3f is in a short circular truncated cone shape with the same taper, the push head 3f and the cavity 3e are connected through matching of a plurality of keys and grooves, the outer plane of the push head 3f is fixedly provided with a push rod 3g, and the push rod 3g is coaxial with the roller bodies and is connected with an electrically actuated pusher (not shown in the figure); the flexible wide belt 5 is paved on the outer side of the adjusting roller 2 in an arched shape, and two sides of the flexible wide belt 5 are coaxially wound on the first winding roller 3 and the second winding roller 4.
Specifically, when a plurality of sections of flues with the same diameter or different diameters are built, the posture of the supporting arch frame 1 is adjusted according to the gradient of the flue to be built, and the adjusting rollers 2 on the supporting frame 1 are adjusted through a radial driver according to the diameter of the flue, so that the flexible wide band 5 can form an arch meeting building standards at a building point, and the flue is built on the outer peripheral surface of the arch;
when a section of flue with variable radius, such as a conical flue, is built, the adjusting rollers 2 at two ends of the supporting frame 1 are adjusted through the radial drivers, so that the diameters of the two ends of the adjusting rollers 2 are the large diameter and the small diameter of the flue with the conical outer surface which is actually required to be built; pushing heads 3f at one ends of a first coiling roller 3 and a second coiling roller 4 into a cavity 3e, wherein the first coiling roller 3 and the second coiling roller 4 are made of rubber materials, the roller bodies are correspondingly expanded into conical shapes from cylindrical shapes, and the large ends and the small ends of the roller bodies are opposite to the large ends and the small ends of the adjusting rollers; when the flexible wide belt 5 forms a conical arch surface coating on the surface of the adjusting roller 2, the flexible wide belt 5 is wound more at the large ends of the first winding roller 3 and the second winding roller 4, so that the flexible wide belt 5 can be kept attached to the adjusting roller 2 to form the outer surface of a cone, and the building of a variable-radius flue is assisted.
The supporting arch center 1 comprises fixed side plates 1a, the fixed side plates 1a are arranged side by side along the vertical direction, and the first coiling roller 3 and the second coiling roller 4 are coaxially arranged between the fixed side plates 1a at two sides side by side; the arch center 1b is characterized in that the arch surface of the arch center 1b faces upwards vertically and is arranged at the top end of the fixed side plate 1a, the axis of the arch center 1b extends along the horizontal direction, and the adjusting rollers 2 are uniformly arranged on the outer side of the arch center 1b along the circumferential direction; and two ends of the first connecting rod 1c are fixedly connected with the inner sides of the fixed side plates 1a at two sides.
Specifically, fixed curb plate 1a is used for installing first batching roller 3 and the second batching roller 4 that can rotate, and through the relative fixed connection of first connecting rod 1c between the fixed curb plate 1a of both sides, and the archway of bow member 1b faces up and sets up the top at fixed curb plate 1a, is convenient for evenly arrange first batching roller 3 in the outside of bow member 1b along circumference promptly to form and to settle adjusting roller 2, first batching roller 3 and the structure of second batching roller 4.
The auxiliary device for building the industrial furnace flue further comprises a radial driver, wherein the radial driver comprises a single-shaft linear driver 7a, the single-shaft linear drivers 7a are uniformly arranged at two ends of the arch surface of the supporting arch frame 1 along the circumferential direction, and an output shaft of the single-shaft linear driver 7a extends along the radial direction of the arch surface of the supporting arch frame 1; the fixed seat 7b is fixedly arranged at the end part of an output shaft of the single-shaft linear driver 7a, and two ends of the adjusting roller 2 are rotatably connected with the fixed seat 7b along the horizontal direction; and two ends of the second connecting rod 7c are fixedly connected with the opposite ends of the two side fixing seats 7 b.
Specifically, the radial driving component can make the adjusting roller 2 radially keep away from or be close to the arcwall surface of the supporting arch center 1, namely, the single-shaft linear driver 7a is started, so that the output shaft of the single-shaft linear driver is radially moved along the fixed seat 7b of the arcwall surface of the supporting arch center 1, the two ends of the adjusting roller 2 are rotatably arranged on the fixed seat 7b, and the fixed seats 7b on the two sides are fixedly connected through the second connecting rod 7c, namely, the single-shaft linear driver 7a can drive the adjusting roller 2 to stably move along the radial direction of the supporting arch center 1, so that the arch diameter of the flexible broadband 5 can be adjusted conveniently.
The auxiliary device for building the industrial furnace flue further comprises a lifting mechanism, wherein the lifting mechanism comprises a bottom plate 6a and a top plate 6b, the top plate 6b is horizontally arranged at the top of the bottom plate 6a, and the supporting arch frame 1 is horizontally arranged at the top end of the top plate 6 b; the linear lifters 6c are arranged at four corners of the top end of the bottom plate 6a along the vertical direction, and the working ends of the linear lifters 6c are connected with four corners of the bottom end of the top plate 6 b; the working end of the linear lifter 6c is movably connected with four corners of the bottom end of the top plate 6b through the universal connector 6 d.
Specifically, the vertical height of the supporting arch frame 1 in a horizontal state can be adjusted through the lifting mechanism, so that arch tops with different heights can be built conveniently, namely when the height of the supporting arch frame 1 needs to be adjusted, all linear lifters 6c are started synchronously, namely the working ends of the linear lifters 6c synchronously lift the four corners of the bottom end of the top plate 6b, so that the top plate 6b can lift in the vertical direction relative to the bottom plate 6a, the arch tops with different heights can be built, and the working efficiency is improved conveniently; when the working end of the linear lifter 6c is movably connected with the four corners of the bottom end of the top plate 6b through the universal connector 6d, when the inclination angle of the top plate 6b needs to be adjusted, the height of the working end of the single-side linear lifter 6c is adjusted, namely, one side of the top plate 6b is inclined relative to the other side of the top plate, and then the angle of the supporting arch frame 1 arranged at the top end of the top plate 6b is adjusted, so that a flue with a certain gradient is built.
The lifting mechanism further comprises an electronic level 6e, and the electronic level 6e is arranged at the horizontal middle position of the top plate 6b along the vertical direction. Specifically, the electronic level 6e is electrically connected with the controller, and when the top plate 6b inclines, the electronic level 6e can detect the inclination of the top plate 6b, so that the controller can control the height of the working end of the unilateral linear lifter 6c conveniently, and flues with different gradients can be laid conveniently.
The lifting mechanism further comprises universal wheels 6f, and the universal wheels 6f are arranged at four corners of the bottom end of the bottom plate 6 a. Through set up universal wheel 6f in bottom 6a for the staff is convenient for promote bottom plate 6a, thereby is convenient for improve work efficiency.
The auxiliary device for building the flue of the industrial furnace further comprises a first spur gear 3a and a second spur gear 3b, wherein the first spur gear 3a and the second spur gear 3b are respectively and coaxially arranged at the same end of the first coiling roller 3 and the second coiling roller 4, and the first spur gear 3a and the second spur gear 3b are meshed with each other; the first servo motor 3c is fixedly arranged on the support arch frame 1, and an output shaft of the first servo motor 3c is coaxial with the first coiling roller 3 or the second coiling roller 4; and the output shaft of the first servo motor 3c is in synchronous transmission connection with one end of the first coiling roller 3 or one end of the second coiling roller 4 through the synchronous belt transmission mechanism 3 d.
Specifically, when the first coiling roller 3 and the second coiling roller 4 need to synchronously rotate in opposite directions, the first servo motor 3c is started, because the first servo motor 3c is fixedly arranged on the supporting arch frame 1, and the output shaft of the first servo motor 3c is in synchronous transmission connection with one end of the first coiling roller 3 or the second coiling roller 4 through a synchronous belt transmission mechanism 3d, namely, the first winding roller 3 or the second winding roller 4 can synchronously rotate on the supporting arch 1, and because the first spur gear 3a and the second spur gear 3b are coaxially arranged at the same end of the first winding roller 3 and the second winding roller 4, and the first spur gear 3a and the second spur gear 3b are mutually meshed, when first coiling material roller 3 and first coiling material roller 3 can reverse synchronous rotation promptly, and then be convenient for receive and release flexible broadband 5 to be convenient for adjust the arch footpath of flexible broadband 5, so that build the vault in different arch footpaths.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. An auxiliary device for building a flue of an industrial furnace is characterized by comprising,
the supporting arch center (1), the top end of the supporting arch center (1) is provided with an arch surface;
a plurality of adjusting rollers (2) are uniformly arranged on the outer side of the arch surface along the circumferential direction through a plurality of radial drivers, the adjusting rollers (2) extend along the axial direction of the arch surface, and the adjusting rollers (2) can move along the radial direction of the arch surface;
the material rolling device comprises a first winding roller (3) and a second winding roller (4), wherein the first winding roller (3) and the second winding roller (4) are arranged on the inner side of the supporting arch (1) side by side, and the first winding roller (3) and the second winding roller (4) extend along the axial direction of the arch;
the roller bodies of the first winding roller (3) and the second winding roller (4) are made of rubber materials and are hollow, a hollow cavity (3e) has taper, one end of the cavity (3e) is provided with a push head (3f), the push head (3f) is in a short circular table shape with the same taper, the push head (3f) and the cavity (3e) are connected through matching of a plurality of keys and grooves, the outer plane of the push head (3f) is fixed with a push rod (3g), and the push rod (3g) is coaxial with the roller bodies and is connected with an electrically actuated pusher;
the flexible wide belt (5) is laid on the outer side of the adjusting roller (2) in an arched shape, and two sides of the flexible wide belt (5) are wound on the first winding roller (3) and the second winding roller (4).
2. Auxiliary device for the masonry of flue ducts of industrial furnaces according to claim 1, characterised in that said supporting arch (1) comprises,
the fixed side plates (1a) are arranged side by side along the vertical direction, and the first winding roller (3) and the second winding roller (4) are arranged between the fixed side plates (1a) on the two sides side by side;
the arch center (1b) is vertically upward, the arch surface of the arch center (1b) is arranged at the top end of the fixed side plate (1a), the axis of the arch center (1b) extends along the horizontal direction, and the adjusting rollers (2) are uniformly arranged on the outer side of the arch center (1b) along the circumferential direction;
and two ends of the first connecting rod (1c) are fixedly connected with the inner sides of the fixed side plates (1a) at two sides.
3. An auxiliary device for masonry of flue of industrial furnace according to claim 1, further comprising a radial actuator, said radial actuator comprising,
the single-shaft linear drivers (7a) are uniformly arranged at two ends of the arch surface of the supporting arch (1) along the circumferential direction, and output shafts of the single-shaft linear drivers (7a) extend along the radial direction of the arch surface of the supporting arch (1);
the fixing seat (7b) is fixedly arranged at the end part of an output shaft of the single-shaft linear driver (7a), and two ends of the adjusting roller (2) are rotatably connected with the fixing seat (7b) along the horizontal direction;
and two ends of the second connecting rod (7c) are fixedly connected with opposite ends of the two side fixing seats (7 b).
4. The auxiliary device for building the flue of the industrial furnace according to claim 1, further comprising a lifting mechanism, wherein the lifting mechanism comprises,
the supporting arch comprises a bottom plate (6a) and a top plate (6b), wherein the top plate (6b) is horizontally arranged at the top of the bottom plate (6a), and the supporting arch (1) is horizontally arranged at the top end of the top plate (6 b);
the linear lifters (6c) are arranged at four corners of the top end of the bottom plate (6a) along the vertical direction, and the linear lifters (6c) are connected with four corners of the bottom end of the top plate (6 b);
the linear lifter (6c) is movably connected with four corners of the bottom end of the top plate (6b) through the universal connector (6 d).
5. An auxiliary device for industrial furnace flue masonry according to claim 4, characterized in that the lifting mechanism further comprises an electronic level (6e), the electronic level (6e) being vertically arranged in a horizontally central position of the top plate (6 b).
6. An auxiliary device for building a flue of an industrial furnace according to claims 1-5, further comprising,
a first spur gear (3a) and a second spur gear (3b), the first spur gear (3a) and the second spur gear (3b) being respectively arranged at the same end of the first winding roller (3) and the second winding roller (4), the first spur gear (3a) and the second spur gear (3b) being meshed with each other;
the first servo motor (3c) is fixedly arranged on the supporting arch frame (1), and an output shaft of the first servo motor (3c) is coaxial with the first coiling roller (3) or the second coiling roller (4);
and the output shaft of the first servo motor (3c) is connected with one end of the first coiling roller (3) or the second coiling roller (4) in a synchronous transmission manner through the synchronous belt transmission mechanism (3 d).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111003301.6A CN113686155B (en) | 2021-08-30 | 2021-08-30 | Auxiliary device for building industrial furnace flue |
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|---|---|---|---|
| CN202111003301.6A CN113686155B (en) | 2021-08-30 | 2021-08-30 | Auxiliary device for building industrial furnace flue |
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| CN109628110A (en) * | 2018-12-28 | 2019-04-16 | 中国冶集团有限公司 | Heat recovery coke oven fire door vault builds control device and control method |
| KR102139628B1 (en) * | 2019-08-13 | 2020-07-30 | 주식회사 포스코 | Apparatus for supporting object and maufacturing method using the same |
| CN213300856U (en) * | 2020-09-16 | 2021-05-28 | 金川集团股份有限公司 | Oxygen blows converter stove top inside lining masonry structure to one side |
| CN113266146A (en) * | 2021-05-14 | 2021-08-17 | 安徽建筑大学 | Template supporting device |
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Effective date of registration: 20240820 Address after: No. 7 Xinghua Road, Private Entrepreneurship Park, Huadian Town, Qihe County, Dezhou City, Shandong Province, 253000 Applicant after: Shandong Jiaheng Boiler Equipment Co.,Ltd. Country or region after: China Address before: 317700 zhaoqiao community, Hongjia South Ring Road, Jiaojiang District, Taizhou City, Zhejiang Province Applicant before: Fang Zhiqi Country or region before: China |
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