CN113685967A - Method for accurately judging failure of four-way valve of air-cooled air conditioning unit - Google Patents

Method for accurately judging failure of four-way valve of air-cooled air conditioning unit Download PDF

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Publication number
CN113685967A
CN113685967A CN202111025450.2A CN202111025450A CN113685967A CN 113685967 A CN113685967 A CN 113685967A CN 202111025450 A CN202111025450 A CN 202111025450A CN 113685967 A CN113685967 A CN 113685967A
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China
Prior art keywords
way valve
unit
judging
outdoor environment
acquiring
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Pending
Application number
CN202111025450.2A
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Chinese (zh)
Inventor
张勇
杨兵
王云利
游永生
朱昌盛
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Nanjing TICA Climate Solutions Co Ltd
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Nanjing TICA Climate Solutions Co Ltd
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Priority to CN202111025450.2A priority Critical patent/CN113685967A/en
Publication of CN113685967A publication Critical patent/CN113685967A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/30Control or safety arrangements for purposes related to the operation of the system, e.g. for safety or monitoring
    • F24F11/32Responding to malfunctions or emergencies
    • F24F11/38Failure diagnosis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/50Control or safety arrangements characterised by user interfaces or communication
    • F24F11/61Control or safety arrangements characterised by user interfaces or communication using timers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/62Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • F24F11/63Electronic processing
    • F24F11/64Electronic processing using pre-stored data
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/62Control or safety arrangements characterised by the type of control or by internal processing, e.g. using fuzzy logic, adaptive control or estimation of values
    • F24F11/63Electronic processing
    • F24F11/65Electronic processing for selecting an operating mode
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/70Control systems characterised by their outputs; Constructional details thereof
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F11/00Control or safety arrangements
    • F24F11/88Electrical aspects, e.g. circuits
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2110/00Control inputs relating to air properties
    • F24F2110/10Temperature
    • F24F2110/12Temperature of the outside air
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2140/00Control inputs relating to system states
    • F24F2140/10Pressure
    • F24F2140/12Heat-exchange fluid pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F2140/00Control inputs relating to system states
    • F24F2140/20Heat-exchange fluid temperature

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • Signal Processing (AREA)
  • Physics & Mathematics (AREA)
  • Fuzzy Systems (AREA)
  • Mathematical Physics (AREA)
  • Biomedical Technology (AREA)
  • Health & Medical Sciences (AREA)
  • Human Computer Interaction (AREA)
  • Air Conditioning Control Device (AREA)

Abstract

The invention relates to a method for accurately judging the failure of a four-way valve of an air-cooled air conditioning unit, which can judge whether the four-way valve fails or not by detecting the temperature value of an inner disc of the unit in a refrigeration mode. In the heating operation mode, the outdoor temperature is first determined. When the outdoor environment temperature is higher, whether the four-way valve fails or not is judged by detecting the difference value between the outdoor environment temperature and the outer disc temperature; when the outdoor environment temperature is low, whether the four-way valve fails or not is judged by detecting the difference value between the outdoor environment temperature and the temperature of the outer disc and the high-pressure value. Therefore, the four-way valve judging method and the four-way valve judging device can adapt to all working conditions of the air conditioning unit, can effectively avoid the occurrence of four-way valve misjudgment under the low-temperature working condition, improve the judging accuracy and further improve the running reliability and stability of the unit.

Description

Method for accurately judging failure of four-way valve of air-cooled air conditioning unit
Technical Field
The invention relates to an air conditioner control method, in particular to a method for judging whether a four-way valve in an air conditioning unit fails, and particularly relates to a method for accurately judging the failure of the four-way valve of an air cooling air conditioning unit.
Background
When the air conditioning system operates, under the working condition of small high-low pressure difference, the situation that the sliding sheet in the four-way valve does not act in place due to insufficient high-low pressure difference can occur. In order to find out whether the four-way valve works abnormally in time, the difference between the temperature of a coil pipe of a heat exchanger and the ambient temperature is detected to judge at present. However, when the ambient temperature is particularly low, the difference between the temperature of the coil of the heat exchanger and the ambient temperature is small, so that the misjudgment phenomenon is easy to occur, and the normal operation of the unit is greatly influenced.
Therefore, improvements are needed to improve the judgment accuracy and meet the market demand better.
Disclosure of Invention
The invention aims to provide a method for accurately judging the failure of a four-way valve of an air-cooled air conditioning unit aiming at the defects of the prior art, which can effectively improve the accuracy of judging the abnormal working condition of the four-way valve, avoid the misjudgment under the conditions of low temperature and the like and improve the stability and the reliability of the operation of the unit.
The technical scheme of the invention is as follows:
a method for accurately judging failure of a four-way valve of an air-cooled air conditioning unit comprises the following steps:
1) starting the unit, and starting timing by the controller;
2) judging the unit operation mode: if so, turning to the step 3); if the heating mode is adopted, turning to the step 5);
3) after the unit operates for 5 minutes, acquiring the inner disc temperature Tnp of the indoor heat exchanger through an inner disc temperature sensor;
4) if Tnp is more than or equal to 45 ℃ and lasts for 10 minutes, judging that the four-way valve is invalid, and stopping the unit and reporting a fault; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
5) judging whether the unit is in defrosting operation, if so, turning to step 6); if not, turning to step 8);
6) after running for 4 minutes, acquiring the outer disc temperature Twp of the outdoor heat exchanger through an outer disc temperature sensor, and acquiring the outdoor environment temperature Tw through an outdoor environment temperature sensor;
7) if the Twp-Tw is less than or equal to 5 ℃, the four-way valve is judged to be invalid, and the unit is shut down and reports faults; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
8) acquiring an outdoor environment temperature Tw through an outdoor environment temperature sensor; if Tw > -10 ℃, go to step 9); otherwise, turning to step 11);
9) after the operation is carried out for 5 minutes, acquiring the outer disc temperature Twp of the outdoor heat exchanger through an outer disc temperature sensor, and acquiring the outdoor environment temperature Tw through an outdoor environment temperature sensor;
10) if the Tw-Twp is less than or equal to 0 ℃ and lasts for 5 minutes, judging that the four-way valve is invalid, and stopping the unit and reporting faults; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
11) after 5 minutes of operation, the following tests were carried out: acquiring the outer plate temperature Twp of the outdoor heat exchanger through an outer plate temperature sensor; acquiring an outdoor environment temperature Tw through an outdoor environment temperature sensor; acquiring high-pressure HP of the unit through an outdoor high-pressure sensor;
12) if the Tw-Twp is less than or equal to 2.5 ℃, the HP is less than 8bar, and the temperature lasts for 10 minutes, the four-way valve is judged to be invalid, and the unit is shut down and reports faults; otherwise, the four-way valve is judged to be normal, and the unit continues to operate.
The invention has the beneficial effects that:
the four-way valve failure judgment method is reasonable in design, clear in logic and convenient to control, can enable the four-way valve failure judgment to be more accurate through collecting and comparing multiple indexes such as outdoor environment temperature, outer disc temperature and system high pressure according to changes of external temperature, can avoid misjudgment under low-temperature working conditions, and improves stability and reliability of unit operation.
Drawings
FIG. 1 is a control flow diagram of the present invention.
Detailed Description
The invention is further described below with reference to the figures and examples.
The invention discloses a method for accurately judging failure of a four-way valve of an air-cooled air conditioning unit, which is suitable for the air-cooled air conditioning unit. The air conditioning unit comprises a refrigerant circulating system formed by connecting a compressor, an outdoor heat exchanger, an electronic expansion valve, an indoor heat exchanger, a gas-liquid separator and the like. Meanwhile, an outer plate temperature sensor is arranged on the outdoor heat exchanger, so that the temperature of the outer plate of the outdoor heat exchanger can be detected in real time; a high-pressure sensor is arranged on the exhaust pipe of the outdoor unit, so that the high pressure of the system can be detected in real time; an inner plate temperature sensor is arranged on the indoor heat exchanger, so that the temperature of the inner plate of the indoor heat exchanger can be detected in real time; an outdoor ambient temperature sensor is arranged on an outdoor unit of the unit, and the outdoor temperature can be detected in real time. Outer dish temperature sensor, high pressure sensor, outdoor ambient temperature sensor and inner disc temperature sensor all link to each other with air conditioning unit's controller electrical property, can transmit detection information to controller. The controller also has a timing function.
As shown in fig. 1, the method for judging the failure of the four-way valve of the air-cooled air conditioning unit comprises the following steps:
1) starting the unit, and starting timing by the controller;
2) judging the unit operation mode: if so, turning to the step 3); if the heating mode is adopted, turning to the step 5);
3) after the unit operates for 5 minutes, acquiring the inner disc temperature Tnp of the indoor heat exchanger through an inner disc temperature sensor;
4) if Tnp is more than or equal to 45 ℃ and lasts for 10 minutes, judging that the four-way valve is invalid, and stopping the unit and reporting a fault; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
5) judging whether the unit is in defrosting operation, if so, turning to step 6); if not, turning to step 8);
6) after running for 4 minutes, acquiring the outer disc temperature Twp of the outdoor heat exchanger through an outer disc temperature sensor, and acquiring the outdoor environment temperature Tw through an outdoor environment temperature sensor;
7) if the Twp-Tw is less than or equal to 5 ℃, the four-way valve is judged to be invalid, and the unit is shut down and reports faults; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
8) acquiring an outdoor environment temperature Tw through an outdoor environment temperature sensor; if Tw > -10 ℃, go to step 9); otherwise, turning to step 11);
9) after the operation is carried out for 5 minutes, acquiring the outer disc temperature Twp of the outdoor heat exchanger through an outer disc temperature sensor, and acquiring the outdoor environment temperature Tw through an outdoor environment temperature sensor;
10) if the Tw-Twp is less than or equal to 0 ℃ and lasts for 5 minutes, judging that the four-way valve is invalid, and stopping the unit and reporting faults; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
11) after 5 minutes of operation, the following tests were carried out: acquiring the outer plate temperature Twp of the outdoor heat exchanger through an outer plate temperature sensor; acquiring an outdoor environment temperature Tw through an outdoor environment temperature sensor; acquiring high-pressure HP of the unit through an outdoor high-pressure sensor;
12) if the Tw-Twp is less than or equal to 2.5 ℃, the HP is less than 8bar, and the temperature lasts for 10 minutes, the four-way valve is judged to be invalid, and the unit is shut down and reports faults; otherwise, the four-way valve is judged to be normal, and the unit continues to operate.
The invention can make the air-cooled air conditioning unit judge whether the four-way valve fails or not by detecting the temperature value of the inner disc in the refrigeration mode. In the heating operation mode, the outdoor temperature is first determined. When the outdoor environment temperature is higher, whether the four-way valve fails or not is judged by detecting the difference value between the outdoor environment temperature and the outer disc temperature; when the outdoor environment temperature is low, whether the four-way valve fails or not is judged by detecting the difference value between the outdoor environment temperature and the temperature of the outer disc and the high-pressure value. Therefore, the four-way valve judging method and the four-way valve judging device can adapt to all working conditions of the air conditioning unit, can effectively avoid the occurrence of four-way valve misjudgment under the low-temperature working condition, improve the judging accuracy, and effectively improve the running reliability and stability of the unit.
The parts not involved in the present invention are the same as or can be implemented using the prior art.

Claims (1)

1. A method for accurately judging failure of a four-way valve of an air-cooled air conditioning unit is characterized by comprising the following steps:
1) starting the unit, and starting timing by the controller;
2) judging the unit operation mode: if so, turning to the step 3); if the heating mode is adopted, turning to the step 5);
3) after the unit operates for 5 minutes, acquiring the inner disc temperature Tnp of the indoor heat exchanger through an inner disc temperature sensor;
4) if Tnp is more than or equal to 45 ℃ and lasts for 10 minutes, judging that the four-way valve is invalid, and stopping the unit and reporting a fault; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
5) judging whether the unit is in defrosting operation, if so, turning to step 6); if not, turning to step 8);
6) after running for 4 minutes, acquiring the outer disc temperature Twp of the outdoor heat exchanger through an outer disc temperature sensor, and acquiring the outdoor environment temperature Tw through an outdoor environment temperature sensor;
7) if the Twp-Tw is less than or equal to 5 ℃, the four-way valve is judged to be invalid, and the unit is shut down and reports faults; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
8) acquiring an outdoor environment temperature Tw through an outdoor environment temperature sensor; if Tw > -10 ℃, go to step 9); otherwise, turning to step 11);
9) after the operation is carried out for 5 minutes, acquiring the outer disc temperature Twp of the outdoor heat exchanger through an outer disc temperature sensor, and acquiring the outdoor environment temperature Tw through an outdoor environment temperature sensor;
10) if the Tw-Twp is less than or equal to 0 ℃ and lasts for 5 minutes, judging that the four-way valve is invalid, and stopping the unit and reporting faults; otherwise, judging that the four-way valve is normal, and continuing the operation of the unit;
11) after 5 minutes of operation, the following tests were carried out: acquiring the outer plate temperature Twp of the outdoor heat exchanger through an outer plate temperature sensor; acquiring an outdoor environment temperature Tw through an outdoor environment temperature sensor; acquiring high-pressure HP of the unit through an outdoor high-pressure sensor;
12) if the Tw-Twp is less than or equal to 2.5 ℃, the HP is less than 8bar, and the temperature lasts for 10 minutes, the four-way valve is judged to be invalid, and the unit is shut down and reports faults; otherwise, the four-way valve is judged to be normal, and the unit continues to operate.
CN202111025450.2A 2021-09-02 2021-09-02 Method for accurately judging failure of four-way valve of air-cooled air conditioning unit Pending CN113685967A (en)

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CN202111025450.2A CN113685967A (en) 2021-09-02 2021-09-02 Method for accurately judging failure of four-way valve of air-cooled air conditioning unit

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Application Number Priority Date Filing Date Title
CN202111025450.2A CN113685967A (en) 2021-09-02 2021-09-02 Method for accurately judging failure of four-way valve of air-cooled air conditioning unit

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103104962A (en) * 2013-02-27 2013-05-15 四川长虹空调有限公司 Method for detecting four-way valve of air-conditioner
CN105928278A (en) * 2016-05-05 2016-09-07 广东美的制冷设备有限公司 Four-way valve fault detection method and device and air conditioner
CN110107983A (en) * 2019-05-05 2019-08-09 珠海格力电器股份有限公司 Air-conditioner set and its four-way valve commutation states detection method, device, system
CN111271820A (en) * 2020-03-04 2020-06-12 南京天加环境科技有限公司 Method for judging failure of four-way valve of air-cooled air conditioning unit
CN111706957A (en) * 2020-05-25 2020-09-25 珠海格力电器股份有限公司 Method and device for detecting reversing abnormality of four-way valve, storage medium and air conditioner
CN112611071A (en) * 2021-01-14 2021-04-06 南京天加环境科技有限公司 Improved method for judging failure of four-way valve of air-cooled air conditioning unit

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103104962A (en) * 2013-02-27 2013-05-15 四川长虹空调有限公司 Method for detecting four-way valve of air-conditioner
CN105928278A (en) * 2016-05-05 2016-09-07 广东美的制冷设备有限公司 Four-way valve fault detection method and device and air conditioner
CN110107983A (en) * 2019-05-05 2019-08-09 珠海格力电器股份有限公司 Air-conditioner set and its four-way valve commutation states detection method, device, system
CN111271820A (en) * 2020-03-04 2020-06-12 南京天加环境科技有限公司 Method for judging failure of four-way valve of air-cooled air conditioning unit
CN111706957A (en) * 2020-05-25 2020-09-25 珠海格力电器股份有限公司 Method and device for detecting reversing abnormality of four-way valve, storage medium and air conditioner
CN112611071A (en) * 2021-01-14 2021-04-06 南京天加环境科技有限公司 Improved method for judging failure of four-way valve of air-cooled air conditioning unit

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Application publication date: 20211123

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