CN113685468B - Detection apparatus for remaining thickness of brake lining - Google Patents
Detection apparatus for remaining thickness of brake lining Download PDFInfo
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- CN113685468B CN113685468B CN202111041616.XA CN202111041616A CN113685468B CN 113685468 B CN113685468 B CN 113685468B CN 202111041616 A CN202111041616 A CN 202111041616A CN 113685468 B CN113685468 B CN 113685468B
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- 238000001514 detection method Methods 0.000 title claims abstract description 25
- 230000005540 biological transmission Effects 0.000 claims description 18
- 238000009434 installation Methods 0.000 claims description 17
- 230000001360 synchronised effect Effects 0.000 claims description 2
- 230000006835 compression Effects 0.000 claims 1
- 238000007906 compression Methods 0.000 claims 1
- 230000005611 electricity Effects 0.000 claims 1
- 238000011065 in-situ storage Methods 0.000 abstract description 2
- 238000005259 measurement Methods 0.000 description 19
- 238000000034 method Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 3
- 238000004364 calculation method Methods 0.000 description 2
- 238000012625 in-situ measurement Methods 0.000 description 2
- 230000033001 locomotion Effects 0.000 description 2
- 238000004590 computer program Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000011900 installation process Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D66/00—Arrangements for monitoring working conditions, e.g. wear, temperature
- F16D66/02—Apparatus for indicating wear
- F16D66/021—Apparatus for indicating wear using electrical detection or indication means
- F16D66/026—Apparatus for indicating wear using electrical detection or indication means indicating different degrees of lining wear
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16D—COUPLINGS FOR TRANSMITTING ROTATION; CLUTCHES; BRAKES
- F16D66/00—Arrangements for monitoring working conditions, e.g. wear, temperature
- F16D66/02—Apparatus for indicating wear
- F16D66/021—Apparatus for indicating wear using electrical detection or indication means
- F16D66/026—Apparatus for indicating wear using electrical detection or indication means indicating different degrees of lining wear
- F16D66/027—Sensors therefor
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/70—Wind energy
- Y02E10/72—Wind turbines with rotation axis in wind direction
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- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
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- Length Measuring Devices By Optical Means (AREA)
Abstract
本发明公开了一种制动闸片剩余厚度的检测装置,涉及检测装置技术领域,包括安装壳、驱动元件和测距杆,安装壳的一侧外壁用于安装在制动闸片的背板上,且安装壳上用于靠近制动盘的一侧壁上开设有伸出孔,驱动元件安装在安装壳内,且驱动元件的输出轴与测距杆的一端传动连接,驱动元件能够带动测距杆经伸出孔伸出安装壳至测距杆的端部抵住制动盘。该制动闸片剩余厚度的检测装置能够进行制动闸片剩余厚度的原位检测,检测效率高。
The invention discloses a detection device for the remaining thickness of a brake pad, which relates to the technical field of detection devices, and comprises a mounting case, a driving element and a distance measuring rod, and one side of the outer wall of the mounting case is used to be installed on the back plate of the brake pad On the side wall of the mounting shell, which is used to be close to the brake disc, there is a protruding hole. The driving element is installed in the mounting shell, and the output shaft of the driving element is connected to one end of the distance measuring rod. The driving element can drive The distance-measuring rod extends out of the mounting shell through the protruding hole until the end of the distance-measuring rod bears against the brake disc. The detection device for the remaining thickness of the brake pad can perform in-situ detection of the remaining thickness of the brake pad, and has high detection efficiency.
Description
技术领域technical field
本发明涉及检测装置技术领域,具体是涉及一种制动闸片剩余厚度的检测装置。The invention relates to the technical field of detection devices, in particular to a detection device for the remaining thickness of a brake pad.
背景技术Background technique
列车的基础制动系统在整个制动过程中有着不可或缺的作用,特别在列车电制动失效的情况下,基础制动将会成为唯一的制动方式,根据相关标准,制动闸片剩余厚度到限制继续使用的话,基础制动可能失效,无法保证列车的安全运行,因此“闸片制动后剩余厚度”是评估列车基础制动性能能否正常工作的非常重要的指标。The basic braking system of the train plays an indispensable role in the entire braking process. Especially in the case of train electric braking failure, the basic braking will become the only braking method. According to relevant standards, the brake pads If the remaining thickness reaches the limit and continues to be used, the foundation brake may fail, and the safe operation of the train cannot be guaranteed. Therefore, the "remaining thickness after brake pad braking" is a very important indicator for evaluating whether the foundation brake performance of the train can work normally.
现行的闸片剩余厚度检测往往只能通过在检修时将闸片拆下,然后再人工进行测量,最后重新安装。虽然通过这种方式能得到较为精确的闸片剩余厚度的结果数据,但是明显需要十分巨大的人力、物力以及时间等相关资源,并且重新安装时需要再次控制预紧力的大小,且需要验证能否成功夹紧制动盘进行制动,其次,加装过程会在一定程度上减少所使用的螺栓寿命,从而降低整个制动闸片的使用寿命。此外,根据相关报告显示,针对列车进行制动时到达基础制动的过程每个闸片是否确切的贴合制动盘进行制动,目前仍无有效的检测手段,进而也无法及时修复,加剧了其余制动闸片的磨耗量,更影响了这些制动闸片与制动盘的温升情况,最终致使制动闸片与制动盘无法统一同步更换,影响了整车安全性。且在部分制动闸片未能贴合制动盘时极大的浪费了气缸的制动气压。The current remaining thickness detection of the brake pads can only be performed by removing the brake pads during maintenance, then manually measuring, and finally reinstalling. Although this method can obtain more accurate result data of the remaining thickness of the brake pad, it obviously requires a huge amount of manpower, material resources, time and other related resources, and it is necessary to control the size of the pretightening force again when reinstalling, and it is necessary to verify the performance. Whether the brake disc is successfully clamped for braking, and secondly, the installation process will reduce the life of the bolts used to a certain extent, thereby reducing the service life of the entire brake pad. In addition, according to relevant reports, there is still no effective detection method for whether each brake pad is exactly fitted to the brake disc during the braking process of the train when it reaches the foundation brake, and it cannot be repaired in time, which aggravates the The wear amount of the remaining brake pads is reduced, and the temperature rise of these brake pads and brake discs is also affected. Eventually, the brake pads and brake discs cannot be replaced uniformly and synchronously, which affects the safety of the vehicle. And the braking air pressure of the cylinder is greatly wasted when part of the brake pads fails to fit the brake disc.
发明内容Contents of the invention
本发明的目的是提供一种制动闸片剩余厚度的检测装置,以解决上述现有技术存在的问题,能够进行制动闸片剩余厚度的原位检测,且检测效率高。The object of the present invention is to provide a detection device for the remaining thickness of the brake pad to solve the above-mentioned problems in the prior art, capable of in-situ detection of the remaining thickness of the brake pad, and the detection efficiency is high.
为实现上述目的,本发明提供了如下方案:To achieve the above object, the present invention provides the following scheme:
本发明提供了一种制动闸片剩余厚度的检测装置,包括安装壳、驱动元件和测距杆,所述安装壳的一侧外壁用于安装在制动闸片的背板上,且所述安装壳上用于靠近制动盘的一侧壁上开设有伸出孔,所述驱动元件安装在所述安装壳内,且所述驱动元件的输出轴与所述测距杆的一端传动连接,所述驱动元件能够带动所述测距杆经所述伸出孔伸出所述安装壳至所述测距杆的端部抵住制动盘。The invention provides a detection device for the remaining thickness of the brake pad, which includes a mounting case, a driving element and a distance measuring rod, one side of the outer wall of the mounting case is used to be installed on the back plate of the brake pad, and the An extension hole is provided on the side wall of the mounting shell close to the brake disc, the driving element is installed in the mounting shell, and the output shaft of the driving element is in transmission with one end of the distance measuring rod. connected, the driving element can drive the distance-measuring rod to protrude from the mounting shell through the protruding hole until the end of the distance-measuring rod is against the brake disc.
优选地,所述测距杆的外壁上设有螺纹,所述伸出孔的内壁设有螺纹,所述测距杆与所述伸出孔螺纹连接,所述驱动元件滑动连接于所述安装壳内,且所述驱动元件能够带动所述测距杆转动,并使所述测距杆带动所述驱动元件向靠近或远离所述制动盘的方向滑动。Preferably, the outer wall of the distance measuring rod is provided with threads, the inner wall of the extending hole is provided with threads, the distance measuring rod is threaded with the extending hole, and the driving element is slidably connected to the mounting Inside the housing, and the driving element can drive the distance measuring rod to rotate, and make the distance measuring rod drive the driving element to slide towards or away from the brake disc.
优选地,所述安装壳的内底面上固定有滑槽,所述滑槽内滑动连接一导轨架,所述驱动元件安装在所述导轨架上,所述驱动元件能够跟随所述导轨架沿所述滑槽滑动。Preferably, a chute is fixed on the inner bottom surface of the installation shell, a rail frame is slidably connected in the chute, the driving element is installed on the rail frame, and the driving element can follow the rail frame along the The chute slides.
优选地,所述导轨架上还固定有光电计数器,所述安装壳的内壁上固定一发光元件,所述光电计数器能够接收所述发光元件发出的光线,所述光电计数器固定在所述导轨架上用于靠近制动盘的一端,所述测距杆的外壁上固定有至少一个遮光片,所述发光元件和所述光电计数器分别位于所述遮光片的两侧,所述测距杆能够带动所述遮光片转动,并使所述遮光片转动至阻挡所述光电计数器接收所述发光元件发出的光。Preferably, a photoelectric counter is also fixed on the guide rail frame, a light-emitting element is fixed on the inner wall of the installation shell, the photoelectric counter can receive the light emitted by the light-emitting element, and the photoelectric counter is fixed on the guide rail frame At least one light-shielding sheet is fixed on the outer wall of the distance-measuring rod, the light-emitting element and the photoelectric counter are respectively located on both sides of the light-shielding sheet, and the distance-measuring rod can Drive the shading sheet to rotate, and make the shading sheet rotate to block the photoelectric counter from receiving the light emitted by the light emitting element.
优选地,所述导轨架上还固定有支架,所述支架固定于所述驱动元件和所述光电计数器之间,所述支架的上端开设有安装孔,所述安装孔内转动安装一传动组件,所述测距杆的一端与所述驱动元件的输出轴通过所述传动组件传动连接。Preferably, a bracket is also fixed on the guide rail frame, the bracket is fixed between the driving element and the photoelectric counter, the upper end of the bracket is provided with a mounting hole, and a transmission assembly is rotatably installed in the mounting hole , one end of the distance-measuring rod is in transmission connection with the output shaft of the driving element through the transmission assembly.
优选地,所述传动组件包括左卡接件、右卡接件和轴承,所述左卡接件固定套设于所述驱动元件的输出轴上,所述右卡接件固定套设于所述测距杆的外周,且所述左卡接件和所述右卡接件能够啮合,所述轴承同轴套设于所述右卡接件的外周,且所述右卡接件能够在所述轴承内转动。Preferably, the transmission assembly includes a left clip, a right clip and a bearing, the left clip is fixedly sleeved on the output shaft of the drive element, and the right clip is fixedly sleeved on the The outer circumference of the distance measuring rod, and the left clamping part and the right clamping part can be engaged, the bearing is coaxially sleeved on the outer circumference of the right clamping part, and the right clamping part can be The bearings rotate within.
优选地,所述驱动元件上远离所述测距杆的一端固定有弹性元件,所述弹性元件上远离所述驱动元件的一端固定在所述导轨架内壁,所述驱动元件滑动连接于所述导轨架上,所述导轨架上固定有限位开关,所述驱动元件和所述光电计数器均与所述限位开关电连接,初始状态下,所述导轨架上远离所述光电计数器的一端接触所述安装壳的内壁,且所述弹性元件处于压缩状态。Preferably, an elastic element is fixed on the end of the driving element away from the distance measuring rod, and the end of the elastic element away from the driving element is fixed on the inner wall of the rail frame, and the driving element is slidably connected to the On the guide rail frame, the limit switch is fixed on the guide rail frame, and the driving element and the photoelectric counter are both electrically connected to the limit switch. In the initial state, the end of the guide rail frame away from the photoelectric counter contacts The inner wall of the housing is installed, and the elastic element is in a compressed state.
优选地,所述左卡接件上靠近所述右卡接件的一端固定有一圈左棘齿,所述右卡接件上靠近所述左卡接件的一端固定有一圈右棘齿;所述驱动元件在所述弹性元件的推动下朝向所述左棘齿和所述右棘齿有分离趋势的方向转动时,所述左卡接件和所述右卡接件始终贴合并同步转动,并带动所述测距杆伸出所述伸出孔;当所述测距杆接触制动盘,所述右卡接件无法转动,所述左卡接件继续转动并在所述右棘齿的斜坡齿面的作用下带动所述驱动元件向压缩所述弹性元件的方向移动,所述弹性元件被压缩至最短距离时,所述驱动元件能够触碰所述限位开关,并通过所述限位开关控制所述驱动元件停机,同时所述限位开关控制所述光电计数器输出计数信息;所述驱动元件朝向所述左棘齿和所述右棘齿卡接的方向转动时,能够带动所述左卡接件和所述右卡接件卡接并同步转动,并带动所述测距杆向远离制动盘的方向移动至所述导轨架上远离所述光电计数器的一端接触所述安装壳内壁,且所述测距杆上远离所述驱动元件的一端接触所述伸出孔,同时所述光电计数器输出计数信息。Preferably, a circle of left ratchets is fixed on the left clip close to the end of the right clip, and a circle of right ratchets is fixed on the end of the right clip close to the left clip; When the driving element is driven by the elastic element and rotates toward the direction in which the left ratchet and the right ratchet tend to separate, the left clip and the right clip are always attached and rotate synchronously, And drive the distance-measuring rod to extend out of the protruding hole; when the distance-measuring rod contacts the brake disc, the right clamping part cannot rotate, and the left clamping part continues to rotate and closes on the right ratchet. Under the action of the ramp tooth surface, the drive element moves in the direction of compressing the elastic element. When the elastic element is compressed to the shortest distance, the drive element can touch the limit switch and pass through the The limit switch controls the drive element to stop, and at the same time the limit switch controls the photoelectric counter to output counting information; The left clamping piece and the right clamping piece are clamped and rotated synchronously, and drive the distance measuring rod to move away from the brake disc until the end of the guide rail frame away from the photoelectric counter contacts the The inner wall of the housing is installed, and the end of the distance measuring rod away from the driving element contacts the protruding hole, and at the same time, the photoelectric counter outputs counting information.
优选地,所述安装壳在用于与制动闸片背板固定的外壁上固定有隔热垫片,所述隔热垫片用于防止制动闸片背板上的热量传递至所述安装壳上。Preferably, a heat insulating gasket is fixed on the outer wall of the installation shell for fixing with the brake pad back plate, and the heat insulating pad is used to prevent the heat from the brake pad back plate from being transferred to the brake pad back plate. Install on the shell.
优选地,所述驱动元件为电动机。Preferably, the drive element is an electric motor.
本发明相对于现有技术取得了以下技术效果:Compared with the prior art, the present invention has achieved the following technical effects:
本发明提供的制动闸片剩余厚度的检测装置,安装壳上用于靠近制动盘的一侧壁上开设有伸出孔,驱动元件安装在安装壳内,且驱动元件的输出轴与测距杆的一端传动连接,驱动元件能够带动测距杆经伸出孔伸出安装壳至测距杆的端部抵住制动盘,进而通过测量测距杆伸出的长度,再减去背板的厚度,即得到制动闸片的剩余厚度,实现制动闸片剩余厚度的测量,安装壳的一侧外壁用于安装在制动闸片的背板上,进而便于对制动闸片进行原位测量,无需将制动闸片拆下,避免重复拆装制动闸片造成的螺栓磨损,以及再次安装时制动闸片与制动盘的不完全贴合加快磨损速度、影响制动效果。In the detection device for the remaining thickness of the brake pad provided by the present invention, a protruding hole is opened on the side wall of the mounting shell for being close to the brake disc, the driving element is installed in the mounting shell, and the output shaft of the driving element is connected to the measuring One end of the distance rod is connected by transmission, and the driving element can drive the distance rod through the extension hole to extend out of the installation shell until the end of the distance rod touches the brake disc, and then measure the length of the distance rod, and then subtract the back The thickness of the plate is to obtain the remaining thickness of the brake pad, and realize the measurement of the remaining thickness of the brake pad. Carry out in-situ measurement without removing the brake pads, avoid bolt wear caused by repeated disassembly and assembly of brake pads, and incomplete fit of brake pads and brake discs during re-installation accelerates wear and affects braking performance. motion effect.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without any creative effort.
图1是本发明提供的制动闸片剩余厚度的检测装置的结构示意图;Fig. 1 is a schematic structural view of a detection device for the remaining thickness of a brake pad provided by the present invention;
图2是图1中制动闸片剩余厚度的主视图;Fig. 2 is a front view of the remaining thickness of the brake pad in Fig. 1;
图3是本发明提供的制动闸片剩余厚度的检测装置中左卡接件与右卡接件的结构示意图;Fig. 3 is a schematic diagram of the structure of the left clamping part and the right clamping part in the detection device for the remaining thickness of the brake pad provided by the present invention;
图4是本发明提供的制动闸片剩余厚度的检测装置工作时的流程图;Fig. 4 is a flow chart when the detection device for the remaining thickness of the brake pad provided by the present invention is working;
图中:100-制动闸片剩余厚度的检测装置,1-安装壳,2-遮光片,3-测距杆,4-支架,5-轴承,6-左卡接件,7-驱动元件,8-导轨架,9-隔热垫片,10-光电计数器,11-弹性元件,12-右卡接件,13-左棘齿,14-右棘齿。In the figure: 100-the detection device for the remaining thickness of the brake pad, 1-installation shell, 2-shading plate, 3-distance measuring rod, 4-bracket, 5-bearing, 6-left clip, 7-driving element , 8-rail frame, 9-insulation spacer, 10-photoelectric counter, 11-elastic element, 12-right clip, 13-left ratchet, 14-right ratchet.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
本发明的目的是提供一种制动闸片剩余厚度的检测装置,以解决现有的制动闸片剩余厚度的检测需要将制动闸片拆下,检测不方便,且多次拆装影响使用寿命的技术问题。The purpose of the present invention is to provide a detection device for the remaining thickness of the brake pads, so as to solve the problem that the detection of the remaining thickness of the existing brake pads requires the removal of the brake pads, which is inconvenient for detection and affects the Technical issues of service life.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1-图2所示,本发明提供一种制动闸片剩余厚度的检测装置100,用于对制动闸片进行原位测量,包括安装壳1、驱动元件7和测距杆3,安装壳1上用于靠近制动盘的一侧壁上开设有伸出孔,驱动元件7安装在安装壳1内,且驱动元件7的输出轴与测距杆3的一端传动连接,驱动元件7能够带动测距杆3经伸出孔伸出安装壳1至测距杆3的端部抵住制动盘,进而通过测量测距杆3伸出的长度,再减去背板的厚度,即得到制动闸片的剩余厚度,实现制动闸片剩余厚度的测量,安装壳1的一侧外壁用于安装在制动闸片的背板上,进而便于对制动闸片进行原位测量,无需将制动闸片拆下,避免重复拆装制动闸片造成的螺栓磨损,以及再次安装时制动闸片与制动盘的不完全贴合加快磨损速度、影响制动效果。As shown in Figures 1-2, the present invention provides a
具体地,测距杆3的外壁上设有螺纹,伸出孔的内壁设有螺纹,测距杆3与伸出孔螺纹连接,进而在通过伸出孔的内壁对测距杆3进行支撑的同时,还通过螺纹连接实现测距杆3的转动和轴向移动,驱动元件7滑动连接于安装壳1内,当驱动元件7驱动测距杆3转动时,由于测距杆3与伸出孔螺纹连接,使得测距杆3向伸出安装壳1的方向移动,进而带动驱动元件7向靠近或远离制动盘的方向滑动,以便对制动闸片剩余厚度的测量。Specifically, the outer wall of the
安装壳1的内底面上固定有滑槽,滑槽内滑动连接一导轨架8,驱动元件7安装在导轨架8上,驱动元件7能够跟随导轨架8沿滑槽滑动,起到了对移动的各零件的轴向定位功能,也减小了驱动元件7和测距杆3的工作阻力,降低了能源消耗。The inner bottom surface of the installation shell 1 is fixed with a chute, and a
导轨架8上还固定有光电计数器10,安装壳1的内壁上固定一发光元件,光电计数器10能够接收发光元件发出的光线,光电计数器10固定在导轨架8上用于靠近制动盘的一端,进而避免驱动元件7影响光电计数器10对光的接收,测距杆3的外壁上固定有至少一个遮光片2,且各遮光片2固定在测距杆3周向的不同位置,优选地,遮光片2的数量为两个,发光元件和光电计数器10分别位于遮光片2的两侧,测距杆3能够带动遮光片2转动,并使遮光片2转动至阻挡光电计数器10接收发光元件发出的光,进而使得遮光片2遮一次光,光电计数器10便计一个数,通过光电计数器10的最终读数配合测距杆3外周的遮光片2的个数,以及测距杆3外周的螺纹导程计算得出测距杆3的伸出长度,进而得到制动闸片的剩余厚度。A
导轨架8上还固定有支架4,支架4固定于驱动元件7和光电计数器10之间,支架4的上端开设有安装孔,安装孔内转动安装一传动组件,测距杆3的一端与驱动元件7的输出轴通过传动组件传动连接,通过支架4对传动组件进行安装与支撑,进而实现驱动元件7输出轴与测距杆3的连接,以便于驱动元件7对测距杆3的稳定驱动。Also be fixed with
如图3所示,传动组件包括左卡接件6、右卡接件12和轴承5,优选地,左卡接件6和右卡接件12均为棘轮,且两个棘轮上的棘齿能够啮合,左卡接件6固定套设于驱动元件7的输出轴上,且左卡接件6能够跟随驱动元件7的输出轴同步转动,右卡接件12固定套设于测距杆3的外周,且右卡接件12能够和测距杆3同步转动,左卡接件6和右卡接件12能够啮合,轴承5同轴套设于右卡接件12的外周,且右卡接件12能够在轴承5内转动,进而在保证对传动组件的支撑的前提下,还不会影响传动组件的转动。As shown in Figure 3, the transmission assembly includes a
驱动元件7上远离测距杆3的一端固定有弹性元件11,弹性元件11上远离驱动元件7的一端固定在导轨架8内壁,驱动元件7滑动连接于导轨架8上,导轨架8上固定有限位开关,驱动元件7和光电计数器10均与限位开关电连接,进而能够通过限位开关控制驱动元件7的开启或关闭,以及通过限位开关控制光电计数器10的开闭和数据输出,初始状态下,导轨架8上远离光电计数器10的一端接触安装壳1的内壁,且弹性元件11处于压缩状态,便于通过弹性元件11的弹性恢复力挤压左卡接件6,使左卡接件6与右卡接件12贴合,同时测距杆3上远离驱动元件7的一端接触伸出孔,进而便于各元件的复位。An
左卡接件6上靠近右卡接件12的一端固定有一圈左棘齿13,右卡接件12上靠近左卡接件6的一端固定有一圈右棘齿14;驱动元件7在弹性元件11的推动下朝向左棘齿13和右棘齿14有分离趋势的方向转动时,左卡接件6和右卡接件12在挤压力和摩擦力的作用下始终贴合并同步转动,进而实现驱动元件7带动左卡接件6转动,左卡接件6右卡接件12转动,右卡接件12带动测距杆3转动,并使测距杆3伸出伸出孔,同时驱动元件7也被带动向靠近伸出孔的方向移动;当测距杆3接触制动盘,测距杆3和右卡接件12在制动盘的限制下无法转动,左卡接件6继续转动并在右棘齿14的斜坡齿面的作用下带动驱动元件7向压缩弹性元件11的方向移动,即在此过程中,左卡接件6的齿顶自右卡接件12的齿根移动至右卡接件12的齿顶处,且左卡接件6和右卡接件12始终不脱离,弹性元件11被压缩至最短距离时,驱动元件7移动至触碰限位开关,并通过限位开关控制驱动元件7停机,同时限位开关控制光电计数器10输出计数信息,进而通过计算得出测距杆3的旋出长度,最终得到制动闸片的剩余厚度,实现第一次测量;驱动元件7朝向左棘齿13和右棘齿14卡接的方向转动时,即驱动元件7朝向与初始转动方向相反的方向转动时,能够带动左卡接件6和右卡接件12卡接(即左卡接件6和右卡接件12的棘齿啮合)并同步转动,进而带动测距杆3向远离制动盘的方向移动至导轨架8上远离光电计数器10的一端接触安装壳1内壁,且测距杆3上远离驱动元件7的一端接触伸出孔,实现测距杆3的复位,同时光电计数器10输出计数信息,进而通过计数值等数据计算得出测距杆3回程时的长度,将两次长度通过加权平均法计算得出较精确的制动闸片的剩余厚度,实现第二次测量。优选地,如图4所示,上述计算方法可直接通过电脑程序进行,进而将计算得到的制动闸片的剩余厚度与初始厚度值以及上次测量值进行对比,以便于提高测量结果的准确性,以及对剩余厚度的实时监测,上述测距过程较快,且操作方便,因此本领域技术人员可进行多次测量,以保证测量结果的准确性。在此过程中,弹性元件11既可以提供缓冲保护功能,又能够实现驱动元件7的复位,以便于下一次测量使用。优选地,弹性元件11为弹簧。A circle of
安装壳1在用于与制动闸片背板固定的外壁上固定有隔热垫片9,隔热垫片9用于防止制动闸片背板上的热量传递至安装壳1上,进而防止制动过程中产生的热量传递至光电计数器10,影响计数准确性,进而影响对制动闸片剩余厚度的测量。The mounting shell 1 is fixed with a
驱动元件7为电动机。The
在第一次测量完成后,利用光电计数器10的最终读数n1,测距杆3外周的遮光片2的个数w,以及测距杆3外周的螺纹导程l计算得出测距杆3的推进距离s1:After the first measurement is completed, use the final reading n 1 of the
在第二次测量完成后,利用光电计数器10的最终读数n2,测距杆3外周的遮光片2的个数w,以及测距杆3外周的螺纹导程l计算得出测距杆3的退回距离s2:After the second measurement is completed, use the final reading n2 of the
利用加权平均法计算制动闸片的剩余厚度d:Use the weighted average method to calculate the remaining thickness d of the brake pad:
d=a1s1+a2s2 d=a 1 s 1 +a 2 s 2
制动闸片的磨损量di:The amount of wear d i of the brake pad:
di=s-(a1s1+a2s2)d i =s-(a 1 s 1 +a 2 s 2 )
其中,s为制动闸片的初始厚度;a1、a2为多次试验后所得参数,且a1+a2=1。由于在测量过程中,遮光片2可能出现转动了一定角度,但是还没到达计数器的位置,所以就检测不到,容易有误差,a1和a2为多次测量为保证准确性的参数。Wherein, s is the initial thickness of the brake pad; a 1 and a 2 are parameters obtained after multiple tests, and a 1 +a 2 =1. Since during the measurement process, the
除此以外,利用本发明提供的制动闸片剩余厚度的检测装置100还能够检测制动闸片是否成功贴合制动盘,包括以下两种方法:In addition, the
①由于制动闸片其生产工艺或各个零部件的型号不同导致不同型号的闸片最终厚度也不尽相同,所以在使用时用户需输入其所检测的制动闸片的初始厚度或通过选定系统数据库已经储存好的典型型号。待装配后的第一次制动完成时,得出的测距结果在系统中会自动与用户输入的初始厚度进行比较,一旦大于初始厚度值系统将立即判断制动闸片与制动盘的贴合状态是否达标并根据结果向用户发出警告。①Due to the different production process of the brake pads or the different models of each component, the final thickness of different types of brake pads is also different, so the user needs to input the initial thickness of the brake pads detected or pass the selection Typical models already stored in the system database. When the first braking after assembly is completed, the distance measurement result will be automatically compared with the initial thickness input by the user in the system. Once it is greater than the initial thickness value, the system will immediately judge the distance between the brake pad and the brake disc. Whether the fit status is up to standard and alert the user based on the result.
②由于列车在正式运营后,并不会频繁更换运行线路,在线路状况不改变的情况下,其制动闸片在一次制动后磨耗量的也相对固定,此时系统将会逐渐拟合出其磨耗曲线与剩余厚度曲线,如果在一次或几次测距后其剩余厚度值与理论预估值对比后有明显较大的差异,系统将会向用户警报并详细记录其测距数据;在几次测距后制动闸片剩余厚度值变化幅度小于规定范围,系统将会判断制动闸片与制动盘的贴合状态是否达标并根据结果向用户发出警告。②Because the train will not change the running line frequently after the official operation, and if the line condition does not change, the wear of the brake pads after one braking is also relatively fixed. At this time, the system will gradually fit If there is a significant difference between the remaining thickness value and the theoretical estimated value after one or several distance measurements, the system will alert the user and record the distance measurement data in detail; After several distance measurements, the remaining thickness value of the brake pad changes less than the specified range, the system will judge whether the bonding state of the brake pad and the brake disc is up to the standard and issue a warning to the user according to the result.
本说明书中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想;同时,对于本领域的一般技术人员,依据本发明的思想,在具体实施方式及应用范围上均会有改变之处。综上,本说明书内容不应理解为对本发明的限制。In this description, specific examples are used to illustrate the principle and implementation of the present invention. The description of the above embodiments is only used to help understand the method and core idea of the present invention; meanwhile, for those of ordinary skill in the art, according to this The idea of the invention will have changes in the specific implementation and scope of application. In summary, the content of this specification should not be construed as limiting the present invention.
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