CN113684708A - Automatic steel wire rope head splitting manipulator - Google Patents
Automatic steel wire rope head splitting manipulator Download PDFInfo
- Publication number
- CN113684708A CN113684708A CN202110994968.0A CN202110994968A CN113684708A CN 113684708 A CN113684708 A CN 113684708A CN 202110994968 A CN202110994968 A CN 202110994968A CN 113684708 A CN113684708 A CN 113684708A
- Authority
- CN
- China
- Prior art keywords
- hydraulic cylinder
- wire rope
- steel wire
- tool head
- head
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- D—TEXTILES; PAPER
- D07—ROPES; CABLES OTHER THAN ELECTRIC
- D07B—ROPES OR CABLES IN GENERAL
- D07B7/00—Details of, or auxiliary devices incorporated in, rope- or cable-making machines; Auxiliary apparatus associated with such machines
- D07B7/16—Auxiliary apparatus
- D07B7/18—Auxiliary apparatus for spreading or untwisting ropes or cables into constituent parts for treatment or splicing purposes
Abstract
The invention relates to a mechanical arm for automatically splitting a steel wire rope head, which comprises a reciprocating hydraulic cylinder, a rotary hydraulic cylinder, a tool head, a pressing ring, a gear, a clamp and a hydraulic station, wherein the lower end of the tool head is provided with a taper, a hole and a tip, the conical surface is provided with a groove, after a steel wire rope is fixed in the clamp, an aluminum sleeve is sleeved at the reserved length of the split steel wire rope, one end of the tool head rotates and moves downwards to separate strands of the steel wire rope head and enter the groove, the tool head stops moving, the pressing ring presses the steel wire rope in the groove of the tool head, and then the pressing ring rotates reversely to separate each strand of the steel wire rope by utilizing a rack inside the pressing ring, so that the purpose of 'wire scattering' is achieved. The common mechanical structure for the automatic steel wire rope head splitting manipulator achieves the purpose of automatic steel wire rope head splitting, is safe and reliable in the whole process, high in working efficiency and low in labor cost, can be applied to the steel wire rope production and splitting process, and has great practical significance and application value.
Description
Technical Field
The invention relates to the technical field of intelligent production and manufacturing of steel wire ropes, in particular to a manipulator for automatically splitting a steel wire rope head.
Background
The steel wire rope is used as a consumable material, has wide application field and huge overall market capacity. According to statistics of the national statistical bureau, the average increase of the steel wire rope yield in China reaches 10 percent in nearly ten years. In the world, based on the advantages of manpower cost and the like, the production gravity center of the world steel wire rope industry is continuously shifted to Asia, particularly China, the yield of the current China steel wire rope industry is kept vigorous, and the export quantity is kept at the top of the world for a long time. However, according to the current state of steel wire rope production in China, steel wire rope production still has many problems, and most steel wire rope production enterprises are still traditionally manufactured. In addition, in the aspect of splitting the steel wire rope head, most enterprises still adopt the traditional manual splitting. The manual splitting efficiency is low, the waste is serious, the labor cost is high, the safety problem is particularly outstanding, and the use of the mechanical arm capable of automatically splitting can be expected to become an effective way for solving the problems.
At present, the split of the steel wire rope head faces a plurality of problems which need to be solved urgently, if a mechanical arm suitable for the automatic split of the steel wire rope head is needed, the mechanical arm of the automatic split of the steel wire rope head commonly used at present has the problems of low rope head splitting efficiency, abnormal loose wires and the like.
Therefore, the automatic steel wire rope head splitting manipulator is designed, and the problems are solved.
Disclosure of Invention
The invention provides a mechanical arm for automatically splitting a steel wire rope head, which overcomes the defects and comprises a mounting plate, a hydraulic station, a supporting beam, an upward rotating mechanism, a downward rotating mechanism and a clamping mechanism, wherein the supporting beam is fixed on the top end surface of the mounting plate and extends upwards;
the upper rotating mechanism comprises a first reciprocating hydraulic cylinder, a first rotary hydraulic cylinder and a tool head, the first reciprocating hydraulic cylinder is fixedly arranged on the supporting beam and is used for enabling the upper rotating mechanism to move up and down, the tool head is fixedly connected with the output end of the first rotary hydraulic cylinder, the first rotary hydraulic cylinder is used for enabling the tool head to rotate, the lower end of the tool head is provided with a taper, a groove is formed in the conical surface, the bottom of the tool head is provided with a tip, and the center of the tool head is provided with a cavity which is communicated up and down;
the downward rotating mechanism is positioned right below the upward rotating mechanism and is fixed on the supporting beam, the downward rotating mechanism comprises a second reciprocating hydraulic cylinder, a gear, a second rotary hydraulic cylinder and a pressing ring, the pressing ring is fixedly arranged on the top end face of the gear, the bottom end face of the gear is fixedly arranged on the output end of the second rotary hydraulic cylinder, and the second rotary hydraulic cylinder is used for enabling the pressing ring to rotate;
the clamping mechanism is positioned right below the downward rotating mechanism and is fixed on the supporting beam, the clamping mechanism comprises a reciprocating hydraulic cylinder and a clamp, and the complex hydraulic cylinder is used for enabling the clamp to move back and forth;
the hydraulic station provides power sources for the first reciprocating hydraulic cylinder, the first rotating hydraulic cylinder, the second reciprocating hydraulic cylinder, the second rotating hydraulic cylinder and the third reciprocating hydraulic cylinder.
Further, preferably, the compression ring is composed of two same parts, and a rack is arranged on the inner surface of the compression ring, so that the compression ring is favorable for compressing and splitting the steel wire rope.
Preferably, the clamp assembly is comprised of two different parts.
The invention has the beneficial effects that:
the invention relates to a manipulator for automatically splitting a steel wire rope head.
1. According to the automatic steel wire rope head splitting manipulator, through the unique structural design of the tool head, the purpose of automatically splitting the steel wire rope head is achieved, and the splitting efficiency of a steel wire rope is improved;
2. according to the automatic steel wire rope head splitting mechanical arm, due to the unique motion design of the compression ring, not only are the linear motion and the rotary motion of the compression ring solved, but also the transmission efficiency and the transmission precision are improved;
3. the special manipulator structure of the automatic steel wire rope head splitting manipulator greatly reduces the labor cost and has high splitting efficiency;
4. the automatic steel wire rope head splitting manipulator is simple in structure, easy to machine and long in service life.
Drawings
FIG. 1 is a schematic view before the steel cord end is disassembled;
FIG. 2 is a schematic diagram of a detached wire rope end;
FIG. 3 is a schematic view of the overall constitution of the present invention;
FIG. 4 is a schematic view of a tool head according to the present invention;
FIG. 5 is a schematic view of the construction of the pressure ring of the present invention;
FIG. 6 is a schematic view of the tool head tip of the present invention aligned with a wire rope head gap;
fig. 7 is a schematic view of the present invention in a state where the wire rope end is split into single-stranded wire ropes.
Fig. 8 is a schematic view of the pressing ring of the present invention pressing a single steel wire rope in a groove.
Fig. 9 is a schematic view of the present invention in a state where a single strand wire rope is disassembled.
Wherein:
1-a first reciprocating hydraulic cylinder; 2-a first rotary hydraulic cylinder; 3-a tool head; 4-a second reciprocating hydraulic cylinder; 5-a gear; 6-a second rotary hydraulic cylinder; 7-a third reciprocating hydraulic cylinder; 8-mounting a plate; 9-a hydraulic station; 10-a clamp; 11-a pressure ring; 12-a groove; 13-top; 14-holes; 15-a support beam; 16-a steel wire rope; 17-rope core.
Detailed Description
The following detailed description will be made in conjunction with embodiments of the present invention with reference to the accompanying drawings.
A steel wire rope head automatic splitting manipulator comprises a mounting plate 8, a hydraulic station 9, a support beam 15 which is fixed on the top end face of the mounting plate 8 and extends upwards, an upper rotating mechanism, a lower rotating mechanism and a clamping mechanism;
the upper screwing mechanism comprises a first reciprocating hydraulic cylinder 1, a first rotary hydraulic cylinder 2 and a tool head 3, the first reciprocating hydraulic cylinder 1 is fixedly arranged on the supporting beam 15 and is used for enabling the upper screwing mechanism to move up and down, the tool head 3 is fixedly connected with the output end of the first rotary hydraulic cylinder 2, the first rotary hydraulic cylinder 2 is used for enabling the tool head 3 to rotate, the lower end of the tool head 3 is provided with a taper, a groove 12 is formed in the conical surface, the bottom of the tool head 3 is provided with a tip 13, and the center of the tool head 3 is provided with a hollow hole 14 which is communicated up and down;
the downward rotating mechanism is positioned right below the upward rotating mechanism and is fixed on the supporting beam 15, the downward rotating mechanism comprises a second reciprocating hydraulic cylinder 4, a gear 5, a second rotary hydraulic cylinder 6 and a pressing ring 11, the pressing ring 11 is fixedly arranged on the top end face of the gear 5, the bottom end face of the gear 5 is fixedly arranged at the output end of the second rotary hydraulic cylinder 6, and the second rotary hydraulic cylinder 6 is used for enabling the pressing ring 11 to rotate;
the clamping mechanism is positioned right below the downward rotating mechanism and is fixed on the supporting beam 15, the clamping mechanism comprises a reciprocating hydraulic cylinder 7 and a clamp 10, and the reciprocating hydraulic cylinder 7 is used for enabling the clamp 10 to move back and forth;
the hydraulic station 9 provides power sources for the first reciprocating hydraulic cylinder 1, the first rotary hydraulic cylinder 2, the second reciprocating hydraulic cylinder 4, the second rotary hydraulic cylinder 6 and the third reciprocating hydraulic cylinder 7.
Further, preferably, the compression ring 11 is composed of two identical parts, and a rack is arranged on the inner surface of the compression ring, so that the compression ring is favorable for compressing and disassembling the steel wire rope.
Preferably, the clamp assembly 10 is comprised of two different parts.
The using method comprises the following steps:
as shown in figure 3, a steel wire rope is manually placed into a clamp 10, various parameters of the steel wire rope are input into a control system, a tool head 3 is adjusted to meet the current requirement of the steel wire rope, an aluminum sleeve is sleeved on a position with a preset length for splitting the steel wire rope, a reciprocating hydraulic cylinder 7 drives the clamp 10 to clamp the steel wire rope and clamp the aluminum sleeve on the steel wire rope, a reciprocating hydraulic cylinder 1 drives the tool head 3 to move downwards, a tip 13 of the tool head 3 is aligned with a gap of each strand of the steel wire rope, a rotary hydraulic cylinder 2 is started, the strands of the head part of the steel wire rope are separated and enter a groove 12 under the action of the tip 13, a steel wire rope core enters a hole 14, the tool head 3 stops moving, a reciprocating hydraulic cylinder 4 is started to drive a compression ring 11 to compress each strand of the rope in the groove 12, the rope core is manually cut off, the rotary hydraulic cylinder 6 is started to drive the compression ring 11 to rotate reversely through a gear 5 to utilize an internal rack of the compression ring to complete splitting and filament scattering, the steel wire rope head is disassembled, the press ring 11 is opened, and the tool head 3 returns to the original position;
as shown in fig. 4, the tip 13 can separate the wire rope ends, the conical surface at the lower end of the tool head can make each separated wire rope smoothly enter the groove 12, and the hole 14 is convenient for cutting the wire rope core.
As shown in fig. 5, the pressing ring 11 is composed of two identical parts, the tooth grooves are formed in the inner surface of the pressing ring, the rotary hydraulic cylinder 6 drives the pressing ring 11 to rotate in the reverse direction, and the pressing ring 11 utilizes the teeth in the pressing ring to break up the strands.
As shown in fig. 6, a wire rope 16 needs to be manually placed in the wire rope clamp 10, the reciprocating hydraulic cylinder 7 drives the wire rope clamp 10 to clamp the wire rope 16, the reciprocating hydraulic cylinder 1 drives the tool head 3 to move downwards, and the tip 13 at the lower end of the tool head 3 is aligned with a gap of the wire rope head.
As shown in fig. 7, the reciprocating hydraulic cylinder 1 drives the tool head 3 to move downwards, the rotating hydraulic cylinder 2 drives the tool head 3 to rotate, under the action of the tip 13 of the tool head 3, strands of the wire rope head part are separated and enter the groove 12, and the core 17 in the middle of the wire rope 16 enters the hole 14.
As shown in fig. 8, the strand of the head part of the steel wire rope enters the groove 12 of the tool head 3, the tool head 3 stops moving, the reciprocating hydraulic cylinder 4 drives the press ring 11 to press the strand entering the groove 12 in the groove 12, and the rope core 17 is cut off manually.
As shown in fig. 9, the pressing ring 11 is driven by the rotary hydraulic cylinder 6 to rotate reversely, and the internal rack of the pressing ring is used for loosening the strand in the groove 12, the reciprocating hydraulic cylinder 4 drives the pressing ring 11 to loosen the strand, the reciprocating hydraulic cylinder 1 drives the tool head 3 to return to the original position, and the steel wire rope is disassembled and the wire loosening is completed.
According to the automatic steel wire rope head splitting manipulator, through the unique structural design of the tool head, the purpose of automatically splitting the steel wire rope head is achieved, and the splitting efficiency of a steel wire rope is improved; through the unique motion design of the compression ring, the linear motion and the rotary motion of the compression ring are solved, and the transmission efficiency and the transmission precision are improved; due to the special mechanical arm structure, the labor cost is greatly reduced, and the splitting efficiency is high; simple structure, easy processing and long service life.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, various modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.
Claims (3)
1. The automatic steel wire rope head splitting mechanical arm comprises a mounting plate (8), a hydraulic station (9), a supporting beam (15) which is fixed on the top end face of the mounting plate (8) and extends upwards, an upward rotating mechanism, a downward rotating mechanism and a clamping mechanism, and is characterized in that the upward rotating mechanism comprises a first reciprocating hydraulic cylinder (1), a first rotary hydraulic cylinder (2) and a tool head (3), the first reciprocating hydraulic cylinder (1) is fixedly arranged on the supporting beam (15) and is used for enabling the upward rotating mechanism to move up and down, the tool head (3) is fixedly connected with the output end of the first rotary hydraulic cylinder (2), the first rotary hydraulic cylinder (2) is used for enabling the tool head (3) to rotate, the lower end of the tool head (3) is provided with a taper and a groove (12) formed in a conical surface, the bottom of the tool head (3) is provided with a tip (13), a cavity (14) which is communicated up and down is formed in the center of the tool head (3);
the downward rotating mechanism is positioned right below the upward rotating mechanism and is fixed on the supporting beam (15), the downward rotating mechanism comprises a second reciprocating hydraulic cylinder (4), a gear (5), a second rotary hydraulic cylinder (6) and a pressing ring (11), the pressing ring (11) is fixedly arranged on the top end face of the gear (5), the bottom end face of the gear (5) is fixedly arranged at the output end of the second rotary hydraulic cylinder (6), and the second rotary hydraulic cylinder (6) is used for enabling the pressing ring (11) to rotate;
the clamping mechanism is positioned right below the downward rotating mechanism and is fixed on the supporting beam (15), the clamping mechanism comprises a reciprocating hydraulic cylinder (7) and a clamp (10), and the reciprocating hydraulic cylinder (7) is used for enabling the clamp (10) to move back and forth;
the hydraulic station (9) provides power sources for the first reciprocating hydraulic cylinder (1), the first rotary hydraulic cylinder (2), the second reciprocating hydraulic cylinder (4), the second rotary hydraulic cylinder (6) and the third reciprocating hydraulic cylinder (7).
2. The manipulator for automatically splitting the steel wire rope head as claimed in claim 1, wherein the press ring (11) is composed of two identical parts, and the inner surface of the press ring is provided with racks, so that the pressing and the splitting of the steel wire rope are facilitated.
3. The manipulator for the automatic detachment of a wire rope head according to claim 2, characterized in that said gripper assembly (10) is composed of two different parts.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110994968.0A CN113684708B (en) | 2021-08-27 | 2021-08-27 | Automatic splitting manipulator for steel wire rope ends |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110994968.0A CN113684708B (en) | 2021-08-27 | 2021-08-27 | Automatic splitting manipulator for steel wire rope ends |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113684708A true CN113684708A (en) | 2021-11-23 |
| CN113684708B CN113684708B (en) | 2023-06-13 |
Family
ID=78583395
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110994968.0A Active CN113684708B (en) | 2021-08-27 | 2021-08-27 | Automatic splitting manipulator for steel wire rope ends |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113684708B (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1152059A (en) * | 1953-11-18 | 1958-02-11 | British Ropes Ltd | Process for treating strands and cables of steel wire and products conforming to those obtained by said process |
| US3293837A (en) * | 1964-07-24 | 1966-12-27 | United States Steel Corp | Method and apparatus for making wire rope |
| US20120192686A1 (en) * | 2011-01-25 | 2012-08-02 | James Abel | Power line spreading device |
| WO2015045540A1 (en) * | 2013-09-25 | 2015-04-02 | 三菱重工業株式会社 | Compressor and supercharger |
| CN105863520A (en) * | 2016-05-13 | 2016-08-17 | 重庆勤牛工程机械有限责任公司 | Drill arm assembly of high speed hydraulic drill machine |
| CN108176890A (en) * | 2017-01-05 | 2018-06-19 | 孙志娥 | A kind of steel wire rope is molded shearing equipment |
| CN111151685A (en) * | 2019-12-30 | 2020-05-15 | 重庆工程职业技术学院 | Waste steel wire rope or steel strand shot cutting processing method and complete equipment |
| CN112981997A (en) * | 2021-03-16 | 2021-06-18 | 义乌市例映贸易有限公司 | Steel wire rope head-up disassembling equipment |
-
2021
- 2021-08-27 CN CN202110994968.0A patent/CN113684708B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR1152059A (en) * | 1953-11-18 | 1958-02-11 | British Ropes Ltd | Process for treating strands and cables of steel wire and products conforming to those obtained by said process |
| US3293837A (en) * | 1964-07-24 | 1966-12-27 | United States Steel Corp | Method and apparatus for making wire rope |
| US20120192686A1 (en) * | 2011-01-25 | 2012-08-02 | James Abel | Power line spreading device |
| WO2015045540A1 (en) * | 2013-09-25 | 2015-04-02 | 三菱重工業株式会社 | Compressor and supercharger |
| CN105863520A (en) * | 2016-05-13 | 2016-08-17 | 重庆勤牛工程机械有限责任公司 | Drill arm assembly of high speed hydraulic drill machine |
| CN108176890A (en) * | 2017-01-05 | 2018-06-19 | 孙志娥 | A kind of steel wire rope is molded shearing equipment |
| CN111151685A (en) * | 2019-12-30 | 2020-05-15 | 重庆工程职业技术学院 | Waste steel wire rope or steel strand shot cutting processing method and complete equipment |
| CN112981997A (en) * | 2021-03-16 | 2021-06-18 | 义乌市例映贸易有限公司 | Steel wire rope head-up disassembling equipment |
Non-Patent Citations (2)
| Title |
|---|
| 殷鹏程: "《钢丝绳绳圈的快速可拆连接》", 《机械工人技术资料》 * |
| 殷鹏程: "《钢丝绳绳圈的快速可拆连接》", 《机械工人技术资料》, 28 November 1975 (1975-11-28), pages 19 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113684708B (en) | 2023-06-13 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN210224579U (en) | Full-automatic peeling spot welding machine | |
| CN113684708A (en) | Automatic steel wire rope head splitting manipulator | |
| CN208706805U (en) | The efficient disassembling apparatus of lithium battery electric core pole piece | |
| CN109473844A (en) | A kind of steel strand wires assembly production machine | |
| CN210272977U (en) | Terminal crimping machine who facilitates use | |
| CN209245410U (en) | Electric Actuator screw rod bearing fast compressing device | |
| CN212760858U (en) | Automatic cutting device of steel wire | |
| CN214769128U (en) | Machining lathe for wire box base wire outlet of fan motor | |
| CN204441692U (en) | The pressure side module of full-automatic cable terminal press | |
| CN210306120U (en) | Wire-electrode cutting wire electrode automatic clamping wire storage cylinder device | |
| CN107695707B (en) | Main shaft structure of ceiling fan lathe | |
| CN113035563A (en) | Automatic wire winding workstation of sinle silk robot | |
| CN201970079U (en) | Automatic assembling machine of locking and clamping spring seat | |
| CN214961169U (en) | Vertical vibration berry picking head | |
| CN216388872U (en) | Automatic twisting machine for two-wire thread ends | |
| CN214163114U (en) | Cutting device is used in glass fiber production | |
| CN113799055B (en) | Bearing dismounting device used in fan maintenance process | |
| CN219746469U (en) | Shearing head connecting structure of gantry shearing machine | |
| CN217495299U (en) | Be used for clearing up and press excellent machine forming head putty device | |
| CN212435256U (en) | Cable clamping device | |
| CN220050653U (en) | Stator punching lamination welding tool | |
| CN217529529U (en) | Fixed synchronous clamping device | |
| CN212384299U (en) | Power output device for machine tool extrusion | |
| CN211073928U (en) | Woodwork polishing and perforating device | |
| CN210255260U (en) | Pneumatic wedge type clamping mechanism for bearing ring machining |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |