CN113684628A

CN113684628A - Production equipment and manufacturing method of antibacterial sound-insulation fabric

Info

Publication number: CN113684628A
Application number: CN202110963926.0A
Authority: CN
Inventors: 李光曦; 罗梅芳; 姚永芳; 刘光先
Original assignee: Shenzhen Sunway Outdoor Equipment Technology Co ltd
Current assignee: Shenzhen Sunway Outdoor Equipment Technology Co ltd
Priority date: 2021-08-21
Filing date: 2021-08-21
Publication date: 2021-11-23

Abstract

The invention discloses production equipment of an antibacterial sound-insulation fabric and a manufacturing method thereof, belonging to the field of fabric production. According to the invention, fluff on the surface of the fabric is removed through a certain degree of high temperature, so that the antibacterial sound-insulation processing effect of the fabric is improved, the production quality of the antibacterial sound-insulation fabric is improved, the fabric traction work avoids the traditional manual traction, the automation is high, the fabric interpenetration effect is better, the use safety is high, and the production efficiency of the antibacterial sound-insulation fabric is improved.

Description

Production equipment and manufacturing method of antibacterial sound-insulation fabric

Technical Field

The invention relates to the field of fabric production, in particular to production equipment and a manufacturing method of an antibacterial sound-insulation fabric.

Background

Different fabrics have different performances, and the antibacterial sound-insulation fabric is a fabric with certain sound insulation or sound absorption and antibacterial functions, is mainly used in the fields of curtains, walls or automotive interior panels and the like, reduces the influence of sound on the environment, improves the working or living comfort, confirms the performance characteristics of the fabric such as air permeability, antibacterial property, sound insulation, electrostatic property and the like when selecting the fabric, and considers the shape of the fabric suitable for the fabric according to the stiffness, the weight, the hardness and the drapability of the fabric.

With the development of society, people increasingly use antibacterial and sound-insulating fabrics in production and life, and the fabrics have antibacterial and sound-insulating effects, so that the fabric is high in functionality and suitable for different fields; the production process of the common fabric with the antibacterial and sound-insulating functions is complex, the surface of the fabric needs to be finished before the fabric is processed to remove fluff, the existing fluff removing mode is not satisfactory in removing effect, the production quality of the antibacterial and sound-insulating fabric is affected, the common fabric needs to manually pass through guide rollers in sequence in the production process, the efficiency is low, and the personnel are injured at a high probability, so that the production equipment of the antibacterial and sound-insulating fabric and the manufacturing method thereof are provided to solve the problems.

Disclosure of Invention

Aiming at the problems in the prior art, the invention aims to provide production equipment of an antibacterial sound-insulation fabric and a manufacturing method thereof.

In order to solve the above problems, the present invention adopts the following technical solutions.

The production equipment of the antibacterial and sound-insulation fabric comprises a soaking and washing box and four guide conveyor belts, wherein four groups of immersion guide rollers are rotatably connected inside the soaking and washing box, the four groups of immersion guide rollers are distributed in a concave shape, a group of dewatering rollers are installed inside the soaking and washing box, a drying mechanism is arranged on the right side of the soaking and washing box, a fluff removing box is arranged on the right side of the drying mechanism, two ironing plates are fixedly installed inside the fluff removing box, two groups of adjusting rollers are arranged on the left side and the right side of each ironing plate, and two ends of the four groups of adjusting rollers are connected with the inner wall of the fluff removing box;

immerse and all seted up two embedded grooves on guide roller, dehydration roller and the regulating roller, immerse guide roller, dehydration roller and regulating roller and be located four guide conveyor's inboard respectively and be connected with the guide conveyor transmission, the inboard that guide conveyor is located extends to the inboard of embedded groove, four all seted up the draw-in groove on the guide conveyor, adjacent two the phase-match forms the mounting hole between the draw-in groove, the inboard joint of mounting hole has splint, two step motor of positive fixedly connected with of immersion cleaning case, two step motor's output shaft runs through the immersion cleaning case and immerse guide roller fixed connection with a set of at left side top.

As a further description of the above technical solution:

drying mechanism includes the drying cabinet, the inside of drying cabinet rotates and is connected with a plurality of dry guide rollers of group, dry guide roller all is connected with four guide conveyer belt transmissions, the inside back mounted of drying cabinet has the air heater.

As a further description of the above technical solution:

the clamping plates are composed of round rods and clamping pieces, one ends, far away from the round rods, of the clamping plates extend to the inner sides of the mounting holes respectively, the clamping pieces are made of steel sheets in a bending mode, and the steel sheets have certain elasticity.

As a further description of the above technical solution:

the limiting strips are arranged on the inner side of the clamping piece in an integrated mode and are arranged at equal intervals, and the limiting strips are in a sawtooth shape.

As a further description of the above technical solution:

the ironing board includes the hot plate, the front and the back of hot plate all get rid of the inner wall fixed connection of case with the fine hair, the inside fixed mounting of hot plate has electric heating net.

As a further description of the above technical solution:

the both sides of hot plate all are provided with the adjacent two faces of fillet transition, install temperature sensor on the hot plate.

As a further description of the above technical solution:

a set of arrangement rollers is installed between the drying mechanism and the fluff removing box, and the arrangement rollers are in transmission connection with the four guide conveying belts.

A manufacturing method of an antibacterial sound insulation fabric comprises the following steps:

step one, forming a semi-finished fabric by spinning yarns and winding the semi-finished fabric;

step two, mounting the semi-finished fabric roll on production equipment, clamping the fabric corner leaked outside the semi-finished fabric roll by using clamping plates, and then mounting the two clamping plates on the inner side of a mounting hole formed by the two clamping grooves;

step three, the two stepping motors work synchronously to drive the two clamping plates to transmit between the two adjacent guide conveying belts respectively, and one end of the semi-finished fabric moves along with the clamping plates and is inserted between the immersion guide roller, the dewatering roller, the adjusting roller, the drying guide roller and the finishing roller;

after one end of the inserted semi-finished fabric is pulled, the pulled semi-finished fabric sequentially passes through an immersion washing box, a drying mechanism and a fluff removal box, and the processes of cleaning, drying and surface fluff removal are carried out;

and step five, carrying out the next process on the processed semi-finished fabric.

Compared with the prior art, the invention has the advantages that:

(1) this scheme, before carrying out antibiotic syllable-dividing processing to the surface fabric, immerse the surface fabric and wash in the washing case through immersing the guide roller, then through dewatering roller with carry out preliminary dehydration, then utilize drying mechanism to carry out drying once more, then carry the inside of case is got rid of to fine hair with semi-manufactured goods surface fabric, utilize the contact of ironing board and surface fabric, the fine hair on surface of surface fabric is got rid of through the high temperature of certain degree, thereby improve the effect of the antibiotic syllable-dividing processing of surface fabric, promote antibiotic syllable-dividing surface fabric production quality.

(2) This scheme, when using, need not the manual work and alternate the deflector roll in proper order, only need to hold splint on the leading-out end of surface fabric, and install two splint to the mounting hole that the draw-in groove formed between two adjacent guide conveyer belts, then through starting two step motor, when step motor drives two of left side top and immerses the guide roller and rotate, two splint follow the guide conveyer belt and remove and alternate between two adjacent deflector rolls, accomplish the work of pulling of surface fabric, avoid traditional manual work to pull, it is automatic high, it is better to alternate the surface fabric effect, high safety in utilization simultaneously, improve the production efficiency of antibiotic sound insulation surface fabric, therefore, the clothes hanger is strong in practicability.

Drawings

FIG. 1 is a front cross-sectional structural schematic view of the present invention;

fig. 2 is a schematic view of a connection structure of the embedment tank and the immersion guide roller of the present invention;

FIG. 3 is a schematic view of the connection structure of the nip plate and the guide conveyor of the present invention;

FIG. 4 is an enlarged view of portion A of FIG. 1 according to the present invention.

The reference numbers in the figures illustrate:

1. an immersion cleaning box; 2. an immersion guide roller; 3. a dewatering roll; 4. a drying mechanism; 41. a drying guide roller; 42. a drying oven; 43. a hot air blower; 5. a fluff removal box; 6. an ironing board; 61. heating plates; 62. an electrical heating grid; 63. a temperature sensor; 7. a regulating roller; 8. a guide conveyor belt; 9. a groove is embedded; 10. a card slot; 11. a splint; 111. a round bar; 112. a clip; 12. a stepping motor; 13. mounting holes; 14. a restriction strip; 15. and (7) finishing the rollers.

Detailed Description

The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention;

referring to fig. 1-4, the production equipment of the antibacterial and sound-insulation fabric comprises a soaking and washing box 1 and four guide conveyor belts 8, wherein four groups of soaking and guiding rollers 2 are rotatably connected inside the soaking and washing box 1, the four groups of soaking and guiding rollers 2 are distributed in a concave shape, a group of dewatering rollers 3 are mounted inside the soaking and washing box 1, a drying mechanism 4 is arranged on the right side of the soaking and washing box 1, a fluff removing box 5 is arranged on the right side of the drying mechanism 4, two ironing plates 6 are fixedly mounted inside the fluff removing box 5, two groups of adjusting rollers 7 are arranged on the left side and the right side of each ironing plate 6, and two ends of each group of adjusting rollers 7 are connected with the inner wall of the fluff removing box 5;

immerse guide roller 2, two embedded grooves 9 have all been seted up on dewatering roller 3 and the regulating roller 7, immerse guide roller 2, dewatering roller 3 is located four guide conveyor 8's inboard respectively with regulating roller 7 and is connected with the transmission of guide conveyor 8, the inboard that guide conveyor 8 is located extends to embedded groove 9's inboard, draw-in groove 10 has all been seted up on four guide conveyor 8, the phase-match forms mounting hole 13 between two adjacent draw-in grooves 10, the inboard joint of mounting hole 13 has splint 11, two step motor 12 of positive fixedly connected with of immersion washing case 1, the output shaft of two step motor 12 runs through immersion washing case 1 and immerse guide roller 2 fixed connection with a set of at left side top.

Before the antibacterial and soundproof processing treatment is carried out on the fabric, the fabric is immersed in an immersion washing box 1 through an immersion guide roller 2 for cleaning, then the fabric is preliminarily dehydrated through a dehydration roller 3, then the fabric is dried again through a drying mechanism 4, then the semi-finished fabric is conveyed into a fluff removing box 5, fluff on the surface of the fabric is removed through high temperature to a certain degree by utilizing the contact of an ironing plate 6 and the fabric, so that the antibacterial and soundproof processing effect of the fabric is improved, the production quality of the antibacterial and soundproof fabric is improved, when the device is used, guide rollers are not required to be sequentially inserted manually, only the clamping plates 11 are required to be clamped on the leading-out ends of the fabric, the two clamping plates 11 are arranged in mounting holes 13 formed by clamping grooves 10 between two adjacent guide conveyor belts 8, then two stepping motors 12 are started, when the stepping motors 12 drive the two immersion guide rollers 2 at the top of the left side to rotate, two splint 11 follow guide conveyor belt 8 and remove and alternate between two adjacent deflector rolls, accomplish the work of pulling of surface fabric, avoid traditional manual work to pull, and it is automatic high, and it is better to alternate the surface fabric effect, and the safety in utilization is high simultaneously, improves the production efficiency of antibiotic sound insulation surface fabric, and the practicality is strong.

Please refer to fig. 1, in which: drying mechanism 4 includes drying cabinet 42, and drying cabinet 42's inside rotation is connected with dry guide roller 41 of a plurality of groups, and dry guide roller 41 all is connected with the transmission of four guide conveyor belts 8, and the inside back mounted of drying cabinet 42 has air heater 43.

In the invention, the semi-finished fabric is guided by the drying guide roller 41, and the path length of the semi-finished fabric passing through the drying box 42 is increased, so that hot air generated by the hot air blower 43 can be conveniently and fully dried, and the drying effect of the semi-finished fabric is improved.

Please refer to fig. 3, in which: the two clamping plates 11 are composed of round rods 111 and clamping pieces 112, one ends, far away from the round rods 111, of the two clamping pieces extend to the inner sides of the mounting holes 13 respectively, and the two clamping pieces 112 are made of a steel sheet through bending, and the steel sheet has certain elasticity.

In the invention, the leading-out end of the semi-finished fabric is conveniently clamped and connected by the clamping piece 112, and the round rod 111 is utilized.

Please refer to fig. 3, in which: the inner side of the clip 112 is integrally formed with the restriction strips 14 arranged at equal intervals, and the restriction strips 14 are zigzag.

In the invention, the stability of the clamping piece 112 for clamping the fabric can be increased through the limiting strip 14, the fabric is prevented from falling off from the clamping piece 112 to cause traction failure, and the traction success probability is improved.

Please refer to fig. 1 and fig. 4, wherein: the ironing board 6 comprises a heating plate 61, the front and back of the heating plate 61 are fixedly connected with the inner wall of the fluff removing box 5, and an electric heating net 62 is fixedly mounted inside the heating plate 61.

In the invention, the electric heating net 62 is used for heating the heating plate 61, and the surface temperature of the heating plate 61 is controlled, so that the fluff removing effect of the heating plate 61 on the surface of the semi-finished fabric is facilitated.

Please refer to fig. 1 and fig. 4, wherein: two sides of the heating plate 61 are provided with two adjacent surfaces of fillet transition, and the heating plate 61 is provided with a temperature sensor 63.

According to the invention, the edges and corners of the heating plate 61 are reduced by the arranged round corners, so that the heating plate 61 is prevented from being damaged by the contact with semi-finished fabrics, the surface temperature of the heating plate 61 can be detected by the temperature sensor 63, a user can conveniently control the temperature of the heating plate 61, and the failure of a fluff removing process of the semi-finished fabrics or the damage of the semi-finished fabrics caused by overhigh or overlow temperature of the heating plate 61 is avoided.

Please refer to fig. 1, in which: a group of arrangement rollers 15 are arranged between the drying mechanism 4 and the fluff removing box 5, and the arrangement rollers 15 are in transmission connection with the four guide conveyor belts 8.

In the invention, the finishing roller 15 can be used for flatly paving the finished flat fabric passing through the finishing roller 15, so that the phenomenon that fluff is generated due to wrinkles is avoided, and the processing effect is improved.

Referring to fig. 1 to 4, in the present invention, a manufacturing method of an antibacterial and soundproof fabric includes the following steps:

step two, mounting the semi-finished fabric roll on production equipment, clamping the fabric corner leaked outside the semi-finished fabric roll by using a clamping plate 11, and then mounting the two clamping plates 11 on the inner side of a mounting hole 13 formed by two clamping grooves 10;

step three, the two stepping motors 12 work synchronously to drive the two clamping plates 11 to transmit between the two adjacent guide conveyor belts 8 respectively, and one end of the semi-finished fabric moves along with the clamping plates 11 and is inserted among the immersion guide roller 2, the dewatering roller 3, the adjusting roller 7, the drying guide roller 41 and the finishing roller 15;

after one end of the penetrated semi-finished fabric is pulled, the pulled semi-finished fabric sequentially passes through the soaking and washing box 1, the drying mechanism 4 and the fluff removing box 5, and the procedures of cleaning, drying and surface fluff removing are carried out;

The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims

1. The utility model provides an antibiotic sound insulation surface fabric's production facility, includes soak case (1) and four guide conveyer belt (8), its characterized in that: the multifunctional washing machine is characterized in that four groups of immersion guide rollers (2) are rotatably connected inside the immersion washing box (1), the four groups of immersion guide rollers (2) are distributed in a concave shape, a group of dewatering rollers (3) are installed inside the immersion washing box (1), a drying mechanism (4) is arranged on the right side of the immersion washing box (1), a fluff removing box (5) is arranged on the right side of the drying mechanism (4), two ironing plates (6) are fixedly installed inside the fluff removing box (5), two groups of adjusting rollers (7) are arranged on the left side and the right side of each ironing plate (6), and two ends of the four groups of adjusting rollers (7) are connected with the inner wall of the fluff removing box (5);

two embedded grooves (9) are respectively arranged on the immersion guide roller (2), the dewatering roller (3) and the adjusting roller (7), the immersion guide roller (2), the dewatering roller (3) and the adjusting roller (7) are respectively positioned at the inner sides of the four guide conveyor belts (8) and are in transmission connection with the guide conveyor belts (8), the inner sides of the guide conveyor belts (8) extend to the inner sides of the embedded grooves (9), the four guide conveyor belts (8) are provided with clamping grooves (10), the adjacent two clamping grooves (10) are matched to form mounting holes (13), the inboard joint of mounting hole (13) has splint (11), two step motor (12) of the positive fixedly connected with of soakage case (1), two the output shaft of step motor (12) runs through soakage case (1) and immerses guide roller (2) fixed connection with a set of left side top.

2. The production equipment of the antibacterial sound-insulation fabric according to claim 1, characterized in that: drying mechanism (4) include drying cabinet (42), the inside rotation of drying cabinet (42) is connected with dry guide roller (41) of a plurality of groups, dry guide roller (41) all are connected with four guide conveyer belt (8) transmissions, the inside back mounted of drying cabinet (42) has air heater (43).

3. The production equipment of the antibacterial sound-insulation fabric according to claim 1, characterized in that: two splint (11) constitute by round bar (111) and clamping piece (112), two the one end that round bar (111) kept away from mutually extends to the inboard of mounting hole (13) respectively, two clamping piece (112) are buckled by a steel sheet and are made, and the steel sheet has certain elasticity.

4. The production equipment of the antibacterial sound-insulation fabric according to claim 1, characterized in that: the limiting strips (14) are arranged at equal intervals and are integrally formed on the inner side of the clamping piece (112), and the limiting strips (14) are saw-toothed.

5. The production equipment of the antibacterial sound-insulation fabric according to claim 1, characterized in that: ironing board (6) include hot plate (61), the front and the back of hot plate (61) all remove the inner wall fixed connection of case (5) with the fine hair, the inside fixed mounting of hot plate (61) has electric heating net (62).

6. The production equipment of the antibacterial sound-insulation fabric according to claim 1, characterized in that: the both sides of hot plate (61) all are provided with the adjacent two faces of fillet transition, install temperature sensor (63) on hot plate (61).

7. The production equipment of the antibacterial sound-insulation fabric according to claim 1, characterized in that: a set of arrangement rollers (15) are installed between the drying mechanism (4) and the fluff removing box (5), and the arrangement rollers (15) are in transmission connection with the four guide conveying belts (8).

8. A manufacturing method of an antibacterial sound insulation fabric is characterized by comprising the following steps: the method comprises the following steps:

step two, mounting the semi-finished fabric roll on production equipment, clamping the fabric corners leaking from the semi-finished fabric roll through clamping plates (11), and then mounting the two clamping plates (11) on the inner sides of mounting holes (13) formed by the two clamping grooves (10);

step three, the two stepping motors (12) work synchronously to drive the two clamping plates (11) to transmit between the two adjacent guide conveyor belts (8) respectively, and one end of the semi-finished fabric moves along with the clamping plates (11) and is inserted between the immersion guide roller (2), the dewatering roller (3), the adjusting roller (7), the drying guide roller (41) and the finishing roller (15);

after one end of the half-finished fabric which is inserted well is pulled, the pulled half-finished fabric sequentially passes through the soaking box (1), the drying mechanism (4) and the fluff removing box (5) to be cleaned, dried and subjected to surface fluff removing;