CN113683405A - Low-temperature co-fired nano ceramic material, green ceramic tape and preparation method - Google Patents
Low-temperature co-fired nano ceramic material, green ceramic tape and preparation method Download PDFInfo
- Publication number
- CN113683405A CN113683405A CN202110881103.3A CN202110881103A CN113683405A CN 113683405 A CN113683405 A CN 113683405A CN 202110881103 A CN202110881103 A CN 202110881103A CN 113683405 A CN113683405 A CN 113683405A
- Authority
- CN
- China
- Prior art keywords
- ltcc
- powder
- tape
- ceramic powder
- binder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 239000000919 ceramic Substances 0.000 title claims abstract description 67
- 238000002360 preparation method Methods 0.000 title claims description 25
- 229910010293 ceramic material Inorganic materials 0.000 title description 6
- 239000000843 powder Substances 0.000 claims abstract description 66
- 239000000463 material Substances 0.000 claims abstract description 57
- 238000005245 sintering Methods 0.000 claims abstract description 36
- 239000011230 binding agent Substances 0.000 claims abstract description 34
- 239000002270 dispersing agent Substances 0.000 claims abstract description 32
- 238000002156 mixing Methods 0.000 claims abstract description 32
- 239000002904 solvent Substances 0.000 claims abstract description 27
- 239000004014 plasticizer Substances 0.000 claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 22
- 238000001035 drying Methods 0.000 claims abstract description 18
- 239000002518 antifoaming agent Substances 0.000 claims abstract description 13
- 239000000126 substance Substances 0.000 claims abstract description 9
- WMWLMWRWZQELOS-UHFFFAOYSA-N bismuth(III) oxide Inorganic materials O=[Bi]O[Bi]=O WMWLMWRWZQELOS-UHFFFAOYSA-N 0.000 claims abstract description 8
- 229910052844 willemite Inorganic materials 0.000 claims abstract description 6
- 238000013329 compounding Methods 0.000 claims abstract description 4
- 206010039424 Salivary hypersecretion Diseases 0.000 claims abstract description 3
- 208000026451 salivation Diseases 0.000 claims abstract description 3
- 238000000280 densification Methods 0.000 claims abstract 2
- 239000002994 raw material Substances 0.000 claims description 28
- 238000000498 ball milling Methods 0.000 claims description 20
- 239000002002 slurry Substances 0.000 claims description 20
- 238000000576 coating method Methods 0.000 claims description 16
- 239000002131 composite material Substances 0.000 claims description 16
- 238000000034 method Methods 0.000 claims description 16
- 238000003756 stirring Methods 0.000 claims description 16
- 238000003980 solgel method Methods 0.000 claims description 15
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 14
- 229910052573 porcelain Inorganic materials 0.000 claims description 14
- 238000005266 casting Methods 0.000 claims description 13
- 229910002971 CaTiO3 Inorganic materials 0.000 claims description 12
- 239000003292 glue Substances 0.000 claims description 12
- 229910052909 inorganic silicate Inorganic materials 0.000 claims description 12
- 239000007791 liquid phase Substances 0.000 claims description 10
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 9
- 239000012071 phase Substances 0.000 claims description 9
- 239000013530 defoamer Substances 0.000 claims description 8
- 238000005303 weighing Methods 0.000 claims description 8
- 239000007790 solid phase Substances 0.000 claims description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 6
- LRHPLDYGYMQRHN-UHFFFAOYSA-N N-Butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 claims description 6
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 claims description 6
- BOTDANWDWHJENH-UHFFFAOYSA-N Tetraethyl orthosilicate Chemical compound CCO[Si](OCC)(OCC)OCC BOTDANWDWHJENH-UHFFFAOYSA-N 0.000 claims description 6
- FPCJKVGGYOAWIZ-UHFFFAOYSA-N butan-1-ol;titanium Chemical compound [Ti].CCCCO.CCCCO.CCCCO.CCCCO FPCJKVGGYOAWIZ-UHFFFAOYSA-N 0.000 claims description 6
- 239000011248 coating agent Substances 0.000 claims description 6
- 229910017604 nitric acid Inorganic materials 0.000 claims description 6
- 239000002245 particle Substances 0.000 claims description 6
- 229920002523 polyethylene Glycol 1000 Polymers 0.000 claims description 6
- STCOOQWBFONSKY-UHFFFAOYSA-N tributyl phosphate Chemical compound CCCCOP(=O)(OCCCC)OCCCC STCOOQWBFONSKY-UHFFFAOYSA-N 0.000 claims description 6
- 229920002565 Polyethylene Glycol 400 Polymers 0.000 claims description 5
- JLFNLZLINWHATN-UHFFFAOYSA-N pentaethylene glycol Chemical compound OCCOCCOCCOCCOCCO JLFNLZLINWHATN-UHFFFAOYSA-N 0.000 claims description 5
- 239000007787 solid Substances 0.000 claims description 5
- XSTXAVWGXDQKEL-UHFFFAOYSA-N Trichloroethylene Chemical group ClC=C(Cl)Cl XSTXAVWGXDQKEL-UHFFFAOYSA-N 0.000 claims description 4
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 claims description 4
- 229910000366 copper(II) sulfate Inorganic materials 0.000 claims description 4
- 238000010345 tape casting Methods 0.000 claims description 4
- JKGAICGHDSABCD-UHFFFAOYSA-N 3-octylphthalic acid Chemical compound CCCCCCCCC1=CC=CC(C(O)=O)=C1C(O)=O JKGAICGHDSABCD-UHFFFAOYSA-N 0.000 claims description 3
- 239000002202 Polyethylene glycol Substances 0.000 claims description 3
- 238000009766 low-temperature sintering Methods 0.000 claims description 3
- 239000003921 oil Substances 0.000 claims description 3
- 229920002037 poly(vinyl butyral) polymer Polymers 0.000 claims description 3
- 229920001223 polyethylene glycol Polymers 0.000 claims description 3
- UBOXGVDOUJQMTN-UHFFFAOYSA-N trichloroethylene Natural products ClCC(Cl)Cl UBOXGVDOUJQMTN-UHFFFAOYSA-N 0.000 claims description 3
- 241000273930 Brevoortia tyrannus Species 0.000 claims 1
- 239000011575 calcium Substances 0.000 description 9
- 238000005516 engineering process Methods 0.000 description 8
- 239000000758 substrate Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 5
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 5
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- 239000005388 borosilicate glass Substances 0.000 description 3
- 229910052791 calcium Inorganic materials 0.000 description 3
- 239000013557 residual solvent Substances 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 2
- 241000252203 Clupea harengus Species 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 2
- 229910052906 cristobalite Inorganic materials 0.000 description 2
- 239000013078 crystal Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 235000019441 ethanol Nutrition 0.000 description 2
- 239000002241 glass-ceramic Substances 0.000 description 2
- 235000019514 herring Nutrition 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 239000000377 silicon dioxide Substances 0.000 description 2
- 229910052682 stishovite Inorganic materials 0.000 description 2
- 238000012360 testing method Methods 0.000 description 2
- 229910052905 tridymite Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 1
- XCQWHUUYDVTFDE-UHFFFAOYSA-N [Si].[B].[Ca] Chemical compound [Si].[B].[Ca] XCQWHUUYDVTFDE-UHFFFAOYSA-N 0.000 description 1
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 238000001354 calcination Methods 0.000 description 1
- 239000003990 capacitor Substances 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 229910052927 chalcanthite Inorganic materials 0.000 description 1
- 239000007795 chemical reaction product Substances 0.000 description 1
- 238000005352 clarification Methods 0.000 description 1
- 238000010344 co-firing Methods 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052593 corundum Inorganic materials 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 239000003989 dielectric material Substances 0.000 description 1
- 238000005553 drilling Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 1
- 229910052737 gold Inorganic materials 0.000 description 1
- 239000010931 gold Substances 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 229910052808 lithium carbonate Inorganic materials 0.000 description 1
- 238000013035 low temperature curing Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000010791 quenching Methods 0.000 description 1
- 230000000171 quenching effect Effects 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 229910052709 silver Inorganic materials 0.000 description 1
- 239000004332 silver Substances 0.000 description 1
- 229910000029 sodium carbonate Inorganic materials 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000010409 thin film Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
- 229910001845 yogo sapphire Inorganic materials 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/16—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on silicates other than clay
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B82—NANOTECHNOLOGY
- B82Y—SPECIFIC USES OR APPLICATIONS OF NANOSTRUCTURES; MEASUREMENT OR ANALYSIS OF NANOSTRUCTURES; MANUFACTURE OR TREATMENT OF NANOSTRUCTURES
- B82Y40/00—Manufacture or treatment of nanostructures
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/01—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics
- C04B35/46—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates
- C04B35/462—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates
- C04B35/465—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on oxide ceramics based on titanium oxides or titanates based on titanates based on alkaline earth metal titanates
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/624—Sol-gel processing
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62802—Powder coating materials
- C04B35/62805—Oxide ceramics
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/628—Coating the powders or the macroscopic reinforcing agents
- C04B35/62886—Coating the powders or the macroscopic reinforcing agents by wet chemical techniques
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3208—Calcium oxide or oxide-forming salts thereof, e.g. lime
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3231—Refractory metal oxides, their mixed metal oxides, or oxide-forming salts thereof
- C04B2235/3239—Vanadium oxides, vanadates or oxide forming salts thereof, e.g. magnesium vanadate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3281—Copper oxides, cuprates or oxide-forming salts thereof, e.g. CuO or Cu2O
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3284—Zinc oxides, zincates, cadmium oxides, cadmiates, mercury oxides, mercurates or oxide forming salts thereof
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3298—Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3409—Boron oxide, borates, boric acids, or oxide forming salts thereof, e.g. borax
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Nanotechnology (AREA)
- Dispersion Chemistry (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- General Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- Physics & Mathematics (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
An LTCC material suitable for mobile phone radio frequency consists of ceramic powder and a sintering aid, and realizes sintering densification below 950 ℃; the ceramic powder of the LTCC material is formed by compounding two kinds of powder with high dielectric property, and has a specific chemical composition of (1)‑x)Zn2SiO4And xCaTiO3Wherein x is 0.02-0.98; the main body of the sintering aid is CuO and B2O3、V2O5、Bi2O3One or a mixture of two or more of them. The green tape material consists of an LTCC material, a solvent, a dispersant, a binder, a defoaming agent and a plasticizer material, and is obtained after uniform mixing, salivation and drying; the green tape is composed of an LTCC material, a solvent, a dispersant, a binder and a plasticizer.
Description
Technical Field
The invention belongs to the field of low-temperature co-fired ceramic materials, and particularly relates to a high-performance low-temperature co-fired nano ceramic material (nm-LTCC) and a green ceramic tape suitable for mobile phone radio frequency or other high-frequency band applications and a preparation method thereof, which are used for preparing related electronic devices.
Background
LTCC technology, which is a highly interesting integrated component technology developed in recent years, has become the mainstream technology of passive integration, and relates to low temperature co-fired materials and low temperature co-fired processes, wherein low temperature co-fired ceramic materials are the most critical and fundamental problems.
LTCC is a ceramic tape with precise and compact thickness made of low-temperature sintered ceramic powder, and the required circuit pattern is made on the ceramic tape by using the processes of laser drilling, micropore grouting, printing with precise conductor paste, etc., and a plurality of passive components (such as low-capacitance value capacitor, resistor, filter, impedance converter, coupler, etc.) are embedded into a multilayer ceramic substrate, and then laminated together, and the internal and external electrodes can be sintered at the temperature of about 900 ℃ by using metals such as silver, copper, gold, etc. to make a three-dimensional high-density circuit without mutual interference, or a three-dimensional circuit substrate with built-in passive elements, and an IC and an active device can be pasted on the surface of the three-dimensional high-density circuit substrate to make a passive/active integrated functional module, further miniaturizing and densifying the circuit, and is particularly suitable for high-frequency communication components. There are various methods for integrating a plurality of passive components of different types and different performances in one package, mainly including low temperature co-fired ceramic (LTCC) technology, thin film technology, multilayer circuit board technology, etc. LTC technology is the mainstream technology for passive integration. LTCC integrated components include various products with various active or passive components carried on or embedded in substrates, and the integrated component products include components (components), substrates (substructures), and modules (modules).
At present, commercial LTCC green tape produced by foreign enterprises is limited in variety, the dielectric constant epsilon of the material is between 5 and 10, the LTCC green tape is mainly used for packaging multilayer substrates, chip inductors, Bluetooth modules, integrated circuits and the like, and the diversified requirements of products cannot be met. Large component manufacturers, such as village field and solar induced power, independently research and develop corresponding material systems aiming at products.
The problem faced by domestic LTCC industry is mainly that of raw materials, and most of LTCC dielectric materials adopt imported raw materials at present, so that the research and development of middle-high-end products are delayed. At present, the serialized ceramic powder for LTCC with best independent intellectual property rights needs to be developed in China, and the serialized ceramic green tape for LTCC is produced professionally, so that the foundation is laid for the development of LTCC devices.
The Chinese patent application CN 110790568A provides a low-dielectric LTCC green tape and a preparation method and application thereof, and the main technical implementation scheme is as follows: firstly, Zn is adopted in a Zn vacancy mode according to the chemical composition of a ceramic material2-xSiO4-xWeighing ZnO and SiO2As initial powder, mixing the initial powder, ball milling, drying, calcining, ball milling and refining to prepare Zn without impurity phase2-xSiO4-xPure phase; secondly, weighing CaCO according to the proportion3、SiO2、H3BO3、Al2O3、P2O5、Na2CO3、Li2CO3After mixing evenly, melting, quenching, ball milling and drying to prepare the sintering aid calcium borosilicate glass, and Zn is realized by adjusting the formula of the calcium borosilicate glass2- xSiO4-xSintering at 850 ℃; thirdly, Zn is mixed according to the mixture ratio2-xSiO4-xThe ceramic material, the sintering aid calcium borosilicate glass, the low-melting-point oxide, the solvent, the plasticizer, the dispersant and the binder are subjected to ball milling, mixing and defoaming to prepare casting slurry with the solid content of 45 wt% -65 wt%, and then the casting slurry is prepared into the raw porcelain band through casting equipment.
The patent application also provides a low-dielectric LTCC green tape and a preparation method and application thereof. But has the following disadvantages: electronic ceramics generally want to maintain a single phase of the material after sintering, while the patent application uses ceramic + glass ceramics as the main body of the ceramic powder, during sintering, the calcium-boron-silicon glass ceramics can separate out at least one crystal phase and is uncontrollable, and the electrical property of the ceramic can be seriously deteriorated; secondly, the prior art uses various substances harmful to human bodies, such as toluene, butanone and the like, when preparing the casting slurry; the third disadvantage is that the concerned performance indexes of the LTCC green tape prepared by the patent application only have dielectric constant and dielectric loss, and compared with one surface, other more critical performances such as thermal conductivity, breakdown voltage resistance, strength, TCE and the like are not reflected at all, so that great uncertainty exists for the actual LTCC design; and the performance indexes of the raw materials used in the prior art have no more visual data, and the key factors influencing the quality of the LTCC green tape are the type, content (purity), granularity and morphology of the ceramic powder.
The invention content is as follows:
the invention aims to provide a high-performance LTCC material suitable for mobile phone radio frequency and a preparation method of a green ceramic tape, aiming at solving the problems related to the type, content, granularity, morphology, environmental protection property of casting slurry and the like of ceramic powder in the preparation process of the traditional LTCC green ceramic tape and the performance index clarification of the green ceramic tape in the actual LTCC device design.
In order to achieve the above object, the present invention provides the following technical solutions: a high-performance LTCC material suitable for mobile phone radio frequency and a raw ceramic tape prepared by matching the LTCC material with other materials, wherein the LTCC material consists of ceramic powder and a sintering aid and realizes sintering compactness below 950 ℃; the green tape is composed of LTCC material, solvent, dispersant, binder, defoamer and plasticizer. The ceramic powder of the LTCC material is formed by compounding two kinds of powder with high dielectric property, and the specific chemical composition is (1-x) Zn2SiO4And xCaTiO3Wherein x is 0.02-0.98; the main body of the sintering aid is CuO and B2O3、V2O5、Bi2O3One or a mixture of two or more of them. The main body of the sintering aid is CuO and B2O3、V2O5、Bi2O3One of them is orMixtures of the two or more.
Single-phase Zn in the composite ceramic powder2SiO4、CaTiO3The ceramic powder is prepared by a sol-gel method respectively, so that the particle size of the ceramic powder reaches the nanometer level;
preparation of Zn by sol-gel method2SiO4Powder, Zn (NO) as the raw material3)2·5H2O, absolute ethyl alcohol, ethyl orthosilicate and PEG400, wherein the purity of the materials is analytically pure, the raw materials are weighed according to the Zn/Si molar ratio of 2:1, and Zn (NO) is added3)2·5H2Dissolving O and ethyl orthosilicate in absolute ethyl alcohol respectively, dissolving and stirring for more than 30min respectively, then mixing the two solutions, adding a dispersing agent PEG400, stirring and mixing uniformly, standing for more than 1 hour, forming gel after 60-80 hours, finally drying at 80-100 ℃ (20 +/-10 hours) to form dry glue, putting the dry glue into a muffle furnace, keeping the temperature at 600-1000 ℃ for 1-4 hours to form Zn with the nanometer size of about 80 nm2SiO4And (3) powder.
Single-phase Zn in the composite ceramic powder2SiO4、CaTiO3The ceramic powder is prepared by a sol-gel method respectively, so that the particle size of the ceramic powder particles reaches about 80 +/-40 nanometers;
sol-gel method for preparing nano CaTiO3The powder comprises the required raw materials of butyl titanate, absolute ethyl alcohol, concentrated nitric acid (the mass fraction is 65-70%), and Ca (NO)3)2·4H2O, PEG1000, purity is analytical purity, raw materials are weighed according to the molar ratio of Ca to Ti of 1:1, and weighed butyl titanate and Ca (NO) are respectively weighed3)2·4H2Dissolving O in absolute ethyl alcohol to form a solution, dissolving and stirring for more than 30min, then mixing the two solutions, adding a dispersing agent PEG1000, simultaneously adding concentrated nitric acid (particularly with the mass fraction of 65-70%) to adjust the pH to about 4, stirring and mixing uniformly, standing for more than 1 hour (1-4), forming gel after 60-80 hours, finally drying at 80-100 ℃ (20 hours) to form dry glue, putting the dry glue into a muffle furnace, keeping the temperature for 1-4 hours at 600 ℃ for 1000 ℃ to form CaTiO of about 80 +/-40 nanometers3And (3) powder.
The preparation of the LTCC material suitable for the radio frequency of the mobile phoneThe method comprises sintering at low temperature by liquid phase coating method and solid phase mixing method, adding sintering aid, wherein CuO is directly coated on ceramic powder by liquid phase coating method, and CuSO is selected as raw material of the sintering aid4·5H2O is used as a raw material, CuSO4 solution with the concentration of 0.5-1.5 mol/L is prepared, ceramic powder is added while stirring, and the drying temperature is 120 +/-20 ℃ (10-20h), so that coating is achieved; the rest B2O3、V2O5、Bi2O3One or two or more sintering aids are introduced into the composite ceramic powder through ball milling and solid phase mixing, so that the sintering at the low temperature of 950 ℃ is carried out at 800-.
The green tape material consists of an LTCC material, a solvent, a dispersant, a binder, a defoaming agent and a plasticizer material, and is obtained after uniform mixing, salivation and drying; the green tape is composed of an LTCC material, a solvent, a dispersant, a binder and a plasticizer, wherein the LTCC material accounts for 45-70 parts by mass, and the rest solvent, the dispersant, the binder, the plasticizer and a defoaming agent account for 30-55 parts by mass.
The solvent for the green porcelain tape is a mixture of butyl alcohol, trichloroethylene and methanol.
The dispersing agent is a mixture of herring oil and tributyl phosphate, the binder is polyvinyl butyral, the plasticizer is a mixture of polyethylene glycol and octyl phthalic acid, and the defoaming agent is tributyl phosphate.
The residual solvent, the dispersant, the binder, the plasticizer and the defoaming agent comprise the following components in parts by mass: 25-30 parts of solvent, 18-25 parts of binder, 1.7-3.5 parts of plasticizer, 0.85-3.25 parts of dispersant and 0.35-0.5 part of defoaming agent.
The thickness of the green ceramic tape is 100-300 mu m.
The preparation method of the green porcelain tape comprises the following steps:
preparation of LTCC material: zn according to the chemical composition (1-x) of the composite ceramic powder2SiO4-xCaTiO3Weighing raw materials, and preparing Zn by sol-gel method2SiO4、CaTiO3Mixing the two powders at a certain proportion, coating CuO on the surface of the composite powder by liquid phase coating method, and ball millingAdding other low-temperature oxide sintering aids, and drying to obtain the LTCC material;
preparing raw porcelain tape slurry: ball-milling, mixing and defoaming the LTCC material, the solvent, the plasticizer, the dispersant, the binder and the defoamer according to the proportion to prepare casting slurry with the solid content of 45-70 percent;
carrying out tape casting on the green ceramic tape to prepare an LTCC green ceramic tape; in the preparation process of the green tape slurry, the binder is a pre-mixed colloidal solution, the solvent of the colloidal solution is the same as that of the green tape slurry, and the mass fraction of the binder in the colloidal solution is 25 +/-5%.
Has the advantages that: the performance indexes of the green porcelain tape prepared by the method are shown in the table, wherein the performance of the green porcelain tape is basically consistent with that of products of DuPont company in America, and the performance indexes are shown in the attached tables 1 and 2. Through multidimensional tests and tests of a project team, the green porcelain tape prepared by the method has good stability and excellent performance indexes.
Attached table 1
Attached table 2
Drawings
FIG. 1 is a flow chart of the low-temperature nano-ceramic co-firing technology of the present invention.
Detailed Description
Example 1: the preparation method of the green porcelain tape comprises the following steps:
preparation of LTCC material: according to the chemical composition of the composite ceramic powder, 0.5Zn2SiO4-0.5CaTiO3Weighing raw materials, and preparing Zn by sol-gel method2SiO4、CaTiO3Powder, the two are compounded according to molar ratio, and CuO is coated on the surface of the composite powder by a liquid phase coating method, wherein a sintering aid CuO is adoptedThe ceramic powder is directly coated by a liquid phase coating method, and the raw material of the sintering aid is CuSO4·5H2O is taken as a raw material, CuSO4 solution with the concentration of 1.0mol/L is prepared, ceramic powder is added while stirring, and the drying temperature is 120 +/-20 ℃ (10-20h), so as to achieve coating; finally, other low-temperature oxides (such as B) are introduced by ball milling and mixing2O3、V2O5、Bi2O3One of the sintering aids), and the rest or two or more of the sintering aids are introduced into the composite ceramic powder through ball milling and solid phase mixing, so that the sintering is carried out for 6-10h at 880 ℃, and the low-temperature sintering at about 850 ℃ is generally better. Preparing an LTCC material;
preparing raw porcelain tape slurry: the LTCC material is prepared according to the mixture ratio, wherein the mass part of the LTCC material is 45-70 parts; solvent, plasticizer, dispersant, binder, defoamer (30-55 parts by mass of the residual solvent, the dispersant, the binder, the plasticizer and the defoamer) are ball-milled, mixed and defoamed to prepare casting slurry with solid content of 45-70%;
tape casting of the raw porcelain tape: casting on a LY-250-1 type casting machine to obtain the LTCC green ceramic tape;
in the preparation process of the LTCC material, alcohol is used as a ball milling medium in the ball milling process, and agate balls are used for ball milling for 2-4 hours.
In the preparation process of the green tape slurry, the binder is a pre-mixed colloidal solution, the solvent of the colloidal solution is the same as that of the green tape slurry, and the mass fraction of the binder in the colloidal solution is 25%.
Example 2:
single-phase Zn in the composite ceramic powder2SiO4、CaTiO3The ceramic powder is prepared by a sol-gel method respectively, so that the particle size of the ceramic powder can reach the nanometer level or quasi-nanometer level, the uniformity is good, and the crystal structure is more compact.
Preparation of Zn by sol-gel method2SiO4Powder (all raw materials including an assistant and the like having a purity of 2N or more, preferably 3N or more), and Zn (NO) as a required raw material3)2·5H2O, absolute ethyl alcohol, ethyl orthosilicate and PEG400The purity of the material is analytically pure, the raw material is weighed according to the Zn/Si molar ratio of 2:1, and Zn (NO) is added3)2·5H2Dissolving O and tetraethoxysilane in absolute ethyl alcohol respectively, dissolving and stirring for 1 hour respectively, then mixing the two solutions, adding a dispersing agent PEG400, stirring and mixing uniformly, standing for 2 hours, forming gel after 60-80 hours, finally drying at 80-100 ℃ (20 hours) to form dry glue, putting the dry glue into a muffle furnace, keeping the temperature at 600-1000 ℃ for 1-4 hours, and forming the nanoscale or near-nanoscale Zn2SiO4And (3) powder.
Preparation of CaTiO by sol-gel method3The powder comprises the required raw materials of butyl titanate, absolute ethyl alcohol, concentrated nitric acid (the mass fraction of the concentration is preferably 65-70 percent), and Ca (NO)3)2·4H2O, PEG1000, purity is analytical purity, raw materials are weighed according to the molar ratio of Ca to Ti of 1:1, and weighed butyl titanate and Ca (NO) are respectively weighed3)2·4H2Dissolving O in absolute ethyl alcohol to form a solution, dissolving and stirring for 1 hour, then mixing the two solutions, adding a dispersing agent PEG1000, simultaneously adding concentrated nitric acid to adjust the pH to about 4, uniformly stirring and mixing, standing for 2 hours, forming gel after 60-80 hours, finally drying at 80-100 ℃ (20 hours) to form dry glue, putting the dry glue into a muffle furnace, keeping the temperature at 600 ℃ for 1000 ℃ for 1-4 hours to form nano-scale or near-nano-scale CaTiO3And (3) powder.
Example 3:
the sintering aid is introduced by the combined action of a liquid phase coating method and a solid phase mixing method, wherein CuO serving as the sintering aid is directly coated on ceramic powder by the liquid phase coating method, and CuSO is selected4·5H2O is used as a raw material, CuSO4 solution with the concentration of 0.5-1.5 mol/L is prepared, ceramic powder is added while stirring, and the drying temperature is 120 ℃ (12h), so that coating is achieved; the rest B2O3、V2O5、Bi2O3The sintering aid is introduced into the composite ceramic powder by ball milling and solid phase mixing, thereby achieving the purpose of low-temperature sintering.
The green tape is composed of an LTCC material, a solvent, a dispersant, a binder and a plasticizer, wherein the LTCC material accounts for 45-70 parts by mass, and the rest of the solvent, the dispersant, the binder, the plasticizer and the defoamer accounts for 30-55 parts by mass.
The solvent for the green porcelain tape is a mixture of butyl alcohol, trichloroethylene and methanol.
The dispersing agent is a mixture of herring oil and tributyl phosphate, the binder is polyvinyl butyral, the plasticizer is a mixture of polyethylene glycol and octyl phthalic acid, and the defoaming agent is tributyl phosphate.
The residual solvent, the dispersant, the binder, the plasticizer and the defoaming agent comprise the following components in parts by mass: 25-30 parts of solvent, 18-25 parts of binder, 1.7-3.5 parts of plasticizer, 0.85-3.25 parts of dispersant and 0.35-0.5 part of defoaming agent.
The thickness of the green ceramic tape is 100-300 mu m.
Example 4:
the method of making green tape, reference example 1, included the following steps: preparation of LTCC material: according to the chemical composition of the composite ceramic powder 0.3Zn2SiO4-0.7CaTiO3Weighing raw materials, and preparing Zn by sol-gel method2SiO4、CaTiO3And finally, introducing other low-temperature oxide sintering aids through ball milling and mixing, and drying to obtain the LTCC material.
Preparing raw porcelain tape slurry: and ball-milling, mixing and defoaming the LTCC material, the solvent, the plasticizer, the dispersant, the binder and the defoaming agent according to the proportion to prepare casting slurry with the solid content of 45-70%.
Tape casting of the raw porcelain tape: and casting on a LY-250-1 type casting machine to obtain the LTCC green ceramic tape.
In the preparation process of the LTCC material, alcohol is used as a ball milling medium in the ball milling process, and agate balls are used for ball milling for 2-4 hours. The properties of the green tapes obtained in examples 1 and 4 are those shown in the table.
0.05Zn2SiO4-0.95CaTiO3Weighing raw materials, 0.95Zn2SiO4-0.05CaTiO3Similar results were obtained by weighing the starting materials.
In the preparation process of the green tape slurry, the binder is a pre-mixed colloidal solution, the solvent of the colloidal solution is the same as that of the green tape slurry, and the mass fraction of the binder in the colloidal solution is 25%.
Claims (10)
1. An LTCC material suitable for mobile phone radio frequency is characterized in that the LTCC material is composed of ceramic powder and a sintering aid, and sintering densification below 950 ℃ is realized; the ceramic powder of the LTCC material is formed by compounding two kinds of powder with high dielectric property, and the specific chemical composition is (1-x) Zn2SiO4And xCaTiO3Wherein x is 0.02-0.98; the main body of the sintering aid is CuO and B2O3、V2O5、Bi2O3One or a mixture of two or more of them.
2. The method for preparing the LTCC material suitable for the radio frequency of the mobile phone as claimed in claim 1, wherein the composite ceramic powder comprises single-phase Zn2SiO4、CaTiO3The ceramic powder is prepared by a sol-gel method respectively, so that the particle size of the ceramic powder reaches the nanometer level or quasi-nanometer level;
preparation of Zn by sol-gel method2SiO4Powder, Zn (NO) as the raw material3)2·5H2O, absolute ethyl alcohol, ethyl orthosilicate and PEG400, wherein the purity of the materials is analytically pure, the raw materials are weighed according to the Zn/Si molar ratio of 2:1, and Zn (NO) is added3)2·5H2Dissolving O and ethyl orthosilicate in absolute ethyl alcohol respectively, dissolving and stirring for more than 30min respectively, then mixing the two solutions, adding a dispersing agent PEG400, stirring and mixing uniformly, standing for more than 1 hour, forming gel after 60-80 hours, finally drying at 80-100 ℃ (20 +/-10 hours) to form dry glue, putting the dry glue into a muffle furnace, keeping the temperature for 1-4 hours at 600-2SiO4And (3) powder.
3. The method for preparing the LTCC material suitable for the radio frequency of the mobile phone according to claim 1Characterized in that the composite ceramic powder contains single-phase Zn2SiO4、CaTiO3The ceramic powder is prepared by a sol-gel method respectively, so that the particle size of the ceramic powder reaches the nanometer level or quasi-nanometer level;
preparation of CaTiO by sol-gel method3The powder comprises the required raw materials of butyl titanate, absolute ethyl alcohol, concentrated nitric acid (the mass fraction is 65-70%), and Ca (NO)3)2·4H2O, PEG1000, purity is analytical purity, raw materials are weighed according to the molar ratio of Ca to Ti of 1:1, and weighed butyl titanate and Ca (NO) are respectively weighed3)2·4H2Dissolving O in absolute ethyl alcohol to form a solution, dissolving and stirring for more than 30min, then mixing the two solutions, adding a dispersing agent PEG1000, simultaneously adding concentrated nitric acid (particularly with the mass fraction of 65-70%) to adjust the pH to about 4, uniformly stirring and mixing, standing for more than 1 hour, forming gel after 60-80 hours, finally drying at 80-100 ℃ (20 hours) to form dry glue, putting the dry glue into a muffle furnace, keeping the temperature for 1-4 hours at the temperature of 600 ℃. times, and then forming nano-scale or near-nano-scale CaTiO3And (3) powder.
4. The method for preparing an LTCC material suitable for mobile phone radio frequency as claimed in one of claims 1 to 3, wherein the LTCC material is prepared by a liquid phase coating method and a solid phase mixing method, the low temperature sintering is performed, a sintering aid is added, wherein the sintering aid CuO is directly coated on the ceramic powder by the liquid phase coating method, and CuSO is selected as the raw material of the sintering aid4·5H2O is used as a raw material, CuSO4 solution with the concentration of 0.5-1.5 mol/L is prepared, ceramic powder is added while stirring, and the drying temperature is 120 +/-20 ℃ (10-20h), so that coating is achieved; the rest B2O3、V2O5、Bi2O3One or two or more sintering aids are introduced into the composite ceramic powder through ball milling and solid phase mixing, so that the sintering at the low temperature of 950 ℃ is carried out at 800-.
5. A green tape made of LTCC materials suitable for mobile phone radio frequency according to one of claims 1 to 4, wherein the green tape material is composed of LTCC materials, solvent, dispersant, binder, defoamer and plasticizer materials, and is obtained after uniform mixing, salivation and drying;
the green tape is composed of an LTCC material, a solvent, a dispersant, a binder and a plasticizer, wherein the LTCC material accounts for 45-70 parts by mass, and the rest solvent, the dispersant, the binder, the plasticizer and a defoaming agent account for 30-55 parts by mass.
6. The green tape as claimed in claim 5, wherein the solvent for the green tape is a mixture of butyl alcohol, trichloroethylene and methanol.
7. The green tape as claimed in claim 5 or 6, wherein the dispersant is a mixture of menhaden oil and tributyl phosphate, the binder is polyvinyl butyral, the plasticizer is a mixture of polyethylene glycol and octyl phthalic acid, and the defoamer is tributyl phosphate.
8. The green tape according to claim 5 or 6, wherein the solvent, the dispersant, the binder, the plasticizer and the defoaming agent are, in parts by mass: 25-30 parts of solvent, 18-25 parts of binder, 1.7-3.5 parts of plasticizer, 0.85-3.25 parts of dispersant and 0.35-0.5 part of defoaming agent.
9. The green tape as claimed in claim 5 or 6, wherein the thickness of the green tape is 100-300 μm.
10. A method for preparing a green tape according to any one of claims 5 to 9, wherein the method for preparing a green tape comprises the steps of:
preparation of LTCC material: zn according to the chemical composition (1-x) of the composite ceramic powder2SiO4-xCaTiO3Weighing raw materials, and preparing Zn by sol-gel method2SiO4、CaTiO3Compounding the powder and the powder in proportion, coating CuO on the surface of the composite powder by a liquid phase coating method, introducing other low-temperature oxide sintering aids by ball milling and mixing, and drying to obtain the LTCC material;
preparing raw porcelain tape slurry: ball-milling, mixing and defoaming the LTCC material, the solvent, the plasticizer, the dispersant, the binder and the defoamer according to the proportion to prepare casting slurry with the solid content of 45-70 percent;
carrying out tape casting on the green ceramic tape to prepare an LTCC green ceramic tape; in the preparation process of the green tape slurry, the binder is a pre-mixed colloidal solution, the solvent of the colloidal solution is the same as that of the green tape slurry, and the mass fraction of the binder in the colloidal solution is 25 +/-5%.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110881103.3A CN113683405A (en) | 2021-08-02 | 2021-08-02 | Low-temperature co-fired nano ceramic material, green ceramic tape and preparation method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110881103.3A CN113683405A (en) | 2021-08-02 | 2021-08-02 | Low-temperature co-fired nano ceramic material, green ceramic tape and preparation method |
Publications (1)
Publication Number | Publication Date |
---|---|
CN113683405A true CN113683405A (en) | 2021-11-23 |
Family
ID=78578771
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
CN202110881103.3A Withdrawn CN113683405A (en) | 2021-08-02 | 2021-08-02 | Low-temperature co-fired nano ceramic material, green ceramic tape and preparation method |
Country Status (1)
Country | Link |
---|---|
CN (1) | CN113683405A (en) |
-
2021
- 2021-08-02 CN CN202110881103.3A patent/CN113683405A/en not_active Withdrawn
Similar Documents
Publication | Publication Date | Title |
---|---|---|
CN102875159B (en) | Method for preparing low-temperature cofired dielectric ceramic and material and sintering aid of low-temperature cofired dielectric ceramic | |
CN102863221B (en) | Method, sintering aid and materials for preparation of low-temperature cofired medium ceramic and application | |
CN102875148B (en) | Microwave dielectric ceramic LiCa3(Mg1-xZnx)V3O12 capable of being sintered at low temperature and preparation method | |
CN108358632B (en) | Ultralow-temperature sintered high-Q x f-value microwave dielectric material and preparation method thereof | |
CN110357419B (en) | Glass composition, millimeter wave low-temperature co-fired ceramic material and preparation method thereof | |
CN107176834B (en) | LTCC (Low temperature Co-fired ceramic) ceramic material with medium and high dielectric constant and preparation method thereof | |
CN103232235A (en) | Low-temperature sintered composite microwave dielectric ceramic material and preparation method thereof | |
CN111574212A (en) | Low-temperature sintered low-dielectric microwave ceramic material and preparation method thereof | |
CN106699150A (en) | Low temperature sintering low dielectric constant C0G microwave dielectric material and preparation method thereof | |
CN103693966A (en) | Low temperature co-fired ceramic material and preparation method thereof | |
CN108218406B (en) | Low-temperature co-fired ceramic material with low dielectric constant and low loss and preparation method thereof | |
CN101092300A (en) | Dielectric adjustable material of ceramics burned together at low temperature, and preparation method | |
CN101717245A (en) | Low-temperature co-fired ceramic substrate material and preparation method thereof | |
CN108922779A (en) | A kind of chip through-hole gold electrode chip capacitor and preparation method thereof | |
CN111848145A (en) | Inorganic ceramic powder, preparation method thereof and LTCC (Low temperature Co-fired ceramic) green ceramic tape | |
CN114751734A (en) | Dielectric material for low-temperature sintered Mg-Ti-Nb multilayer ceramic capacitor and preparation method thereof | |
CN103508732A (en) | Low temperature coefficient crystal boundary layer ceramic capacitor medium and preparation method thereof | |
CN103524127B (en) | High-frequency grain boundary layer ceramic capacitor medium and preparation method | |
CN102887708B (en) | Microwave dielectric ceramic NaCa2(Mg1-xZnx)2V3O12 capable of sintering at low temperature and preparation method | |
CN109714015B (en) | Laminated low-pass filter based on magnetic dielectric composite material | |
CN103979941B (en) | Low-temperature co-fired ceramic and preparation method thereof | |
CN113683405A (en) | Low-temperature co-fired nano ceramic material, green ceramic tape and preparation method | |
CN113393955B (en) | LTCC co-fired matching type resistance paste | |
CN106986636B (en) | Low-temperature sintered microwave ceramic material and preparation method thereof | |
CN103044035B (en) | LTCC slurry and preparation method thereof |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
PB01 | Publication | ||
PB01 | Publication | ||
WW01 | Invention patent application withdrawn after publication |
Application publication date: 20211123 |
|
WW01 | Invention patent application withdrawn after publication |