CN113682860B - Improved generation is rolling device of cutting for copper foil - Google Patents
Improved generation is rolling device of cutting for copper foil Download PDFInfo
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- CN113682860B CN113682860B CN202111069525.7A CN202111069525A CN113682860B CN 113682860 B CN113682860 B CN 113682860B CN 202111069525 A CN202111069525 A CN 202111069525A CN 113682860 B CN113682860 B CN 113682860B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/12—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis
- B26D1/14—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter
- B26D1/143—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis
- B26D1/1435—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a cutting member moving about an axis with a circular cutting member, e.g. disc cutter rotating about a stationary axis for thin material, e.g. for sheets, strips or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H16/00—Unwinding, paying-out webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/02—Registering, tensioning, smoothing or guiding webs transversely
- B65H23/032—Controlling transverse register of web
- B65H23/038—Controlling transverse register of web by rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H35/00—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
- B65H35/02—Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers from or with longitudinal slitters or perforators
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/16—Drying solid materials or objects by processes not involving the application of heat by contact with sorbent bodies, e.g. absorbent mould; by admixture with sorbent materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2701/00—Handled material; Storage means
- B65H2701/10—Handled articles or webs
- B65H2701/17—Nature of material
- B65H2701/173—Metal
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Health & Medical Sciences (AREA)
- Molecular Biology (AREA)
- Winding, Rewinding, Material Storage Devices (AREA)
- Wire Bonding (AREA)
Abstract
本发明公开一种改进型铜箔用收卷分切装置,其设置于机架内,包括:放卷机构,放卷机构包括放卷辊和两个张紧辊组;纠偏机构,纠偏机构包括两个对称设置的纠偏块,纠偏块的侧壁上贯穿开设有纠偏槽,且纠偏槽内可活动地设置有推块;切割机构,切割机构包括垫板,垫板与纠偏块之间设有两个上下对称设置的导向辊,两个导向辊的辊面接触,且导向辊的辊面上铺设有毛毡层,两个导向辊之间的接触点与垫板之间设有送风罩,垫板远离导向板一端依次设有切割组件、传热组件;收卷机构,收卷机构包括固定在第二龙门架上的收卷辊,本发明在分切过程中擦拭铜箔表面的水珠,防止滑刀现象的出现,并提高分切铜箔宽度的均匀性,且便于取下收卷机构。
The invention discloses an improved rewinding and slitting device for copper foil, which is arranged in a machine frame and includes: an unwinding mechanism, the unwinding mechanism includes an unwinding roller and two tension roller groups; a deviation correction mechanism, the deviation correction mechanism includes There are two symmetrically arranged deviation correcting blocks, a deviation correcting groove is opened through the side wall of the deviation correcting block, and a push block is movably arranged in the deviation correcting groove; a cutting mechanism, the cutting mechanism includes a backing plate, and a Two guide rollers arranged symmetrically up and down, the roller surfaces of the two guide rollers are in contact, and the roller surface of the guide rollers is covered with a felt layer, the contact point between the two guide rollers and the backing plate are provided with an air supply cover, The end of the backing plate away from the guide plate is sequentially provided with a cutting assembly and a heat transfer assembly; a winding mechanism, the winding mechanism includes a winding roller fixed on the second gantry, and the present invention wipes the water droplets on the surface of the copper foil during the cutting process. , to prevent the phenomenon of sliding knife, and improve the uniformity of the width of the slitting copper foil, and facilitate the removal of the winding mechanism.
Description
技术领域technical field
本发明涉及电解铜箔生产制造技术领域,特别是涉及一种改进型铜箔用收卷分切装置。The invention relates to the technical field of production and manufacture of electrolytic copper foil, in particular to an improved winding and cutting device for copper foil.
背景技术Background technique
铜箔是一种阴质性电解材料,沉淀于电路板基底层上的一层薄的、连续的金属箔,它作为PCB的导电体。它容易粘合于绝缘层,接受印刷保护层,腐蚀后形成电路图样。Copper foil is a negative electrolytic material, a thin, continuous layer of metal foil deposited on the base layer of the circuit board, which acts as a conductor for the PCB. It easily adheres to the insulating layer, accepts the printed protective layer, and forms a circuit pattern after etching.
铜箔分切工序一般包括放卷、裁切、收卷,目前在车间内进行分切铜箔工序时,由于铜箔在成型前需要进行各种表面处理(包括浸泡、擦拭等工序),会导致车间内水气较大,这样在后期分切过程中铜箔表面会沾附很多水珠,而在水、氧气和二氧化碳同时存在的情况下可以使铜锈蚀,并且铜箔沾附水珠后在分切过程中容易出现滑刀的情况,导致分切的铜箔宽度不均,不仅如此目前的收卷结构不易拆卸,导致分切工序后不便取下收卷结构。因此目前亟需一种改进型铜箔用收卷分切装置。The copper foil slitting process generally includes unwinding, cutting, and winding. At present, when the copper foil is slitting in the workshop, various surface treatments (including soaking, wiping, etc.) are required before the copper foil is formed. As a result, there is a lot of moisture in the workshop, so that many water droplets will adhere to the surface of the copper foil during the later cutting process, and the copper will be rusted in the presence of water, oxygen and carbon dioxide at the same time, and after the copper foil is attached to the water droplets During the slitting process, the sliding knife is prone to occur, resulting in uneven width of the slit copper foil. Not only that, the current winding structure is not easy to disassemble, which makes it inconvenient to remove the winding structure after the slitting process. Therefore need badly at present a kind of improved copper foil rewinding and cutting device.
发明内容Contents of the invention
本发明的目的是提供一种改进型铜箔用收卷分切装置,以解决上述现有技术存在的问题,在分切过程中擦拭铜箔表面的水珠,防止滑刀现象的出现,并提高分切后铜箔宽度的均匀性,且便于取下收卷机构。The purpose of the present invention is to provide an improved rewinding and cutting device for copper foil to solve the above-mentioned problems in the prior art. During the cutting process, wipe the water drops on the surface of the copper foil to prevent the occurrence of the slipping knife phenomenon, and Improve the uniformity of the copper foil width after slitting, and facilitate the removal of the winding mechanism.
为实现上述目的,本发明提供了如下方案:本发明提供一种改进型铜箔用收卷分切装置,其设置于机架内,包括:放卷机构,所述放卷机构包括放卷辊和两个张紧辊组,两个所述张紧辊组上下对应设置,且所述张紧辊组可活动地设置于所述机架内;纠偏机构,所述纠偏机构包括两个对称设置的纠偏块,所述纠偏块的侧壁上贯穿开设有纠偏槽,两个所述纠偏槽对称设置,且所述纠偏槽内可活动地设置有推块,所述纠偏块远离所述张紧辊组的一端设有导向板;切割机构,所述切割机构包括垫板,所述导向板固定在所述垫板的底面上,且所述垫板与所述导向板之间留有导向槽,所述垫板与所述纠偏块之间设有两个上下对称设置的导向辊,所述导向辊固定安装在第一龙门架上,所述第一龙门架与所述机架固接,位于顶部的所述第一龙门架上固定有安装板,两个所述导向辊的辊面接触,且所述导向辊的辊面上铺设有毛毡层,两个所述导向辊之间的接触点与所述垫板之间设有送风罩,送风罩连通有送风组件,所述垫板远离所述导向板一端依次设有切割组件、传热组件,所述切割组件的切割面位于所述垫板的底部,所述传热组件包括传热孔,所述传热孔设置于所述垫板的底面,且所述传热孔与所述送风组件连通;收卷机构,所述收卷机构包括固定在第二龙门架上的收卷辊,所述收卷辊位于所述垫板远离所述导向辊的一端,且所述收卷辊的最顶点高于所述垫板,所述安装板与所述第二龙门架可拆卸连接。In order to achieve the above object, the present invention provides the following solution: the present invention provides an improved winding and cutting device for copper foil, which is arranged in the frame and includes: an unwinding mechanism, and the unwinding mechanism includes an unwinding roller and two sets of tension rollers, the two sets of tension rollers are arranged correspondingly up and down, and the sets of tension rollers are movably arranged in the frame; the deviation correction mechanism, the deviation correction mechanism includes two symmetrically arranged A deviation-correcting block, the side wall of the deviation-correcting block is provided with a deviation-correcting groove, two said deviation-correcting grooves are arranged symmetrically, and a pushing block is movably arranged in said deviation-correcting groove, and said deviation-correcting block is far away from said tensioning One end of the roller group is provided with a guide plate; a cutting mechanism, the cutting mechanism includes a backing plate, the guide plate is fixed on the bottom surface of the backing plate, and a guide groove is left between the backing plate and the guide plate , there are two guide rollers arranged symmetrically up and down between the backing plate and the correction block, the guide rollers are fixedly mounted on the first gantry frame, and the first gantry frame is fixedly connected to the frame, A mounting plate is fixed on the first gantry frame at the top, the roller surfaces of the two guide rollers are in contact, and a felt layer is laid on the roller surfaces of the guide rollers, the contact between the two guide rollers An air supply hood is arranged between the point and the backing plate, and the air supply hood is connected with an air supply assembly. The end of the backing plate away from the guide plate is sequentially provided with a cutting assembly and a heat transfer assembly. The cutting surface of the cutting assembly Located at the bottom of the backing plate, the heat transfer component includes a heat transfer hole, the heat transfer hole is arranged on the bottom surface of the backing plate, and the heat transfer hole communicates with the air supply component; the winding mechanism, The winding mechanism includes a winding roller fixed on the second gantry, the winding roller is located at the end of the backing plate away from the guide roller, and the highest point of the winding roller is higher than the pad plate, and the mounting plate is detachably connected to the second gantry frame.
优选的,所述放卷辊固定安装在第三龙门架上,所述第三龙门架固接在所述机架内,所述第三龙门架上固定安装有放卷电机,所述放卷电机与所述放卷辊驱动连接;所述张紧辊组包括若干间隔顺序排列的张紧辊,位于同一所述张紧辊组的若干所述张紧辊滑动连接在丝杠导轨上,两所述丝杠导轨分别固定在所述机架内,两个所述张紧辊组内的所述张紧辊之间上下对应设置。Preferably, the unwinding roller is fixedly installed on the third gantry frame, the third gantry frame is fixedly connected in the frame, an unwinding motor is fixedly installed on the third gantry frame, and the unwinding roller The motor is driven and connected to the unwinding roller; the tension roller group includes a number of tension rollers arranged in sequence at intervals, and several tension rollers located in the same tension roller group are slidably connected to the lead screw guide rail. The lead screw guide rails are respectively fixed in the frame, and the tension rollers in the two tension roller groups are arranged correspondingly up and down.
优选的,所述丝杠导轨包括固定在所述机架内的本体,所述本体内设有丝杆,所述丝杆的两端分别设有轴套和丝杠电机,所述丝杠电机的输出端与所述丝杆的端部固接,所述轴套与所述丝杆的端部轴接,所述轴套和所述丝杠电机均固定在所述本体上,所述丝杆上滑动连接有若干滑块,所述张紧辊通过第四龙门架固定在所述滑块上。Preferably, the screw guide rail includes a body fixed in the frame, a screw rod is arranged in the body, and a shaft sleeve and a screw motor are respectively arranged at both ends of the screw rod, and the screw motor The output end of the screw rod is fixedly connected to the end of the screw rod, the shaft sleeve is connected to the end of the screw rod, the shaft sleeve and the screw motor are fixed on the body, and the screw motor is fixed on the body. A plurality of sliders are slidably connected to the bar, and the tension roller is fixed on the sliders through the fourth gantry.
优选的,所述纠偏块远离另一个所述纠偏块的一侧固定有支柱,所述支柱固定在所述机架内,所述支柱远离所述纠偏块的一侧固定有纠偏气缸,所述纠偏槽延伸并贯穿所述支柱,所述纠偏气缸的输出端伸入所述纠偏槽并与所述推块固接,所述纠偏槽的下槽壁处嵌设有红外探头。Preferably, a strut is fixed on the side of the deviation correcting block away from the other deviation correcting block, the support is fixed in the frame, and a deviation correcting cylinder is fixed on the side of the support away from the deviation correcting block, the The deviation correction groove extends and runs through the pillar, the output end of the deviation correction cylinder extends into the deviation correction groove and is fixedly connected with the push block, and an infrared probe is embedded in the lower groove wall of the deviation correction groove.
优选的,所述安装板的底面竖向固定有两个对称设置的支撑杆,所述切割组件固定安装于两个所述支撑杆之间;所述切割组件包括若干切割盘,所述垫板上贯穿开设有若干间隔顺序排列的切割槽,所述切割盘一一对应地固定安装在所述切割槽内,若干所述切割盘之间穿设有连接轴,所述连接轴的一端伸出所述垫板的侧壁并固接有切割电机的输出轴,所述切割电机固定在所述支撑杆上,所述切割盘的最底点低于所述垫板的底面。Preferably, the bottom surface of the installation plate is vertically fixed with two symmetrically arranged support rods, and the cutting assembly is fixedly installed between the two support rods; the cutting assembly includes several cutting discs, and the backing plate There are a number of cutting grooves arranged in sequence at intervals, and the cutting disks are fixedly installed in the cutting grooves one by one. A connecting shaft is pierced between the cutting disks, and one end of the connecting shaft protrudes The side wall of the backing plate is fixedly connected with the output shaft of the cutting motor, the cutting motor is fixed on the support rod, and the bottommost point of the cutting disc is lower than the bottom surface of the backing plate.
优选的,所述垫板靠近所述导向辊的一端设有顶辊组件,所述顶辊组件包括两个转杆以及固接在两个所述转杆之间的顶辊,所述顶辊的辊面上固定有若干束刷毛,所述顶辊与所述送风罩上下对应设置,所述顶辊位于所述导向辊与所述切割组件之间,所述转杆远离所述顶辊的一端固接有驱动电机的输出轴,所述驱动电机固接在所述垫板的侧壁上。Preferably, one end of the backing plate close to the guide roller is provided with a top roller assembly, and the top roller assembly includes two rotating rods and a top roller fixed between the two rotating rods, and the top roller There are several bundles of bristles fixed on the roller surface, the top roller and the air supply hood are set up and down correspondingly, the top roller is located between the guide roller and the cutting assembly, and the rotating rod is far away from the top roller An output shaft of a drive motor is fixedly connected to one end of the drive motor, and the drive motor is fixedly connected to the side wall of the backing plate.
优选的,所述送风组件包括固接在所述安装板底面的气泵,所述气泵连通有第一管道,所述第一管道上固接有第二管道,所述第二管道与所述送风罩固接,所述第一管道和第二管道上均安装有电磁阀,所述第一管道与所述传热孔连通,所述第一管道外侧固定安装有电加热丝,所述电加热丝位于所述第一管道与第二管道的连接点和所述气泵之间。Preferably, the air supply assembly includes an air pump fixed on the bottom surface of the mounting plate, the air pump communicates with a first pipeline, and a second pipeline is fixedly connected to the first pipeline, and the second pipeline is connected to the The air supply hood is fixedly connected, the first pipeline and the second pipeline are equipped with solenoid valves, the first pipeline communicates with the heat transfer hole, and an electric heating wire is fixedly installed on the outside of the first pipeline. The electric heating wire is located between the connection point of the first pipeline and the second pipeline and the air pump.
优选的,所述传热组件包括导热吸湿层,所述导热吸湿层上贯穿开设有若干所述传热孔,所述垫板的底面开设有安装槽,所述导热吸湿层固定在所述安装槽的底口处,所述第一管道贯穿所述垫板并与所述安装槽连通。Preferably, the heat transfer component includes a heat-conducting and moisture-absorbing layer, a plurality of heat-transfer holes are opened through the heat-conducting and moisture-absorbing layer, an installation groove is opened on the bottom surface of the backing plate, and the heat-conducting and moisture-absorbing layer is fixed on the installation At the bottom of the groove, the first pipe runs through the backing plate and communicates with the installation groove.
优选的,所述收卷辊的辊面上固定有若干间隔顺序排列的隔板,所述隔板和所述切割盘一一对应,所述第二龙门架上固定安装有收卷电机,所述收卷电机与所述收卷辊驱动连接,所述第二龙门架的顶梁与所述安装板之间可拆卸连接有螺栓组件;所述螺栓组件包括挡板,所述挡板抵接在所述第二龙门架与所述安装板之间,所述挡板上可拆卸连接有两个对称设置的螺栓,任一所述螺栓贯穿所述挡板并与所述第二龙门架可拆卸连接,另一所述螺栓贯穿所述挡板并与所述安装板可拆卸连接。Preferably, the roll surface of the winding roller is fixed with a plurality of partitions arranged in sequence at intervals, the partitions correspond to the cutting discs one by one, and a winding motor is fixedly installed on the second gantry, so The winding motor is drivingly connected to the winding roller, and a bolt assembly is detachably connected between the top beam of the second gantry frame and the installation plate; the bolt assembly includes a baffle, and the baffle abuts against Between the second gantry and the mounting plate, two symmetrically arranged bolts are detachably connected to the baffle, and any one of the bolts passes through the baffle and can be connected with the second gantry. The connection is disassembled, and the other bolt passes through the baffle plate and is detachably connected with the installation plate.
优选的,两个所述导向辊的接触点高于所述纠偏块。Preferably, the contact point of the two guide rollers is higher than the correction block.
本发明公开了以下技术效果:通过放卷机构将铜箔放出,铜箔依次通过张紧辊组、纠偏机构、导向辊、垫板并收卷至收卷机构,张紧辊组在铜箔传递过程中调整张紧力,通过纠偏机构时,铜箔两侧边沿两个纠偏槽导向通过,经过两个导向辊碾压展平输送,导向辊上的毛毡层能够擦拭铜箔表面,并且在送至垫板前,由送风组件送风至送风罩,对铜箔表面初步烘干,铜箔通过导向槽后,由切割组件对其进行分切,在初步烘干的作用下能够大幅降低滑刀现象,即使出现滑刀也只能是小幅度的偏移,该偏移直接通过纠偏槽内的推块辅助纠偏,整体配合极大地提高了分切后铜箔宽度的均匀性,而后铜箔贴合垫板底面通过传热组件,由传热孔送出热风再次烘干,极大程度上防止了铜箔氧化,最后由收卷辊进行收卷,当需要取下收卷辊时,直接将第二龙门架由安装板上拆卸下来即可,节省了人力成本,本发明在分切过程中能够擦拭铜箔表面的水珠,防止了滑刀现象的出现,并提高了分切后铜箔宽度的均匀性,且便于取下收卷机构。The invention discloses the following technical effects: the copper foil is released through the unwinding mechanism, and the copper foil passes through the tension roller group, the deviation correction mechanism, the guide roller, the backing plate and is wound up to the winding mechanism, and the tension roller group passes through the copper foil During the process, the tension is adjusted. When passing through the correction mechanism, the two sides of the copper foil are guided to pass along the two correction grooves. After being rolled and flattened by the two guide rollers, the felt layer on the guide rollers can wipe the surface of the copper foil. Before reaching the backing plate, the air supply assembly sends air to the air supply hood, and the surface of the copper foil is preliminarily dried. After the copper foil passes through the guide groove, it is cut by the cutting assembly, which can greatly reduce slippage under the effect of preliminary drying. Knife phenomenon, even if there is a sliding knife, it can only be a small deviation. The deviation is directly assisted by the push block in the deviation correction groove. The overall cooperation greatly improves the uniformity of the width of the copper foil after slitting, and then the copper foil The bottom surface of the attached backing plate passes through the heat transfer component, and the hot air is sent out from the heat transfer hole to dry again, which greatly prevents the oxidation of the copper foil. Finally, the winding roller is used for winding. When the winding roller needs to be removed, the The second gantry can be disassembled from the mounting plate, which saves labor costs. The present invention can wipe the water drops on the surface of the copper foil during the slitting process, which prevents the phenomenon of slippery knives and improves the quality of the copper foil after slitting. The uniformity of width, and easy to remove the winding mechanism.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings required in the embodiments. Obviously, the accompanying drawings in the following description are only some of the present invention. Embodiments, for those of ordinary skill in the art, other drawings can also be obtained according to these drawings without paying creative labor.
图1为本发明改进型铜箔用收卷分切装置的主视图;Fig. 1 is the front view of the rewinding and cutting device for improved copper foil of the present invention;
图2为本发明纠偏机构的侧视图;Fig. 2 is a side view of the deviation correction mechanism of the present invention;
图3为本发明垫板的侧视图;Fig. 3 is the side view of backing plate of the present invention;
图4为本发明收卷机构的侧视图;Fig. 4 is a side view of the winding mechanism of the present invention;
图5为图1中A的局部放大图;Fig. 5 is a partially enlarged view of A in Fig. 1;
图6为图1中B的局部放大图;Fig. 6 is a partially enlarged view of B in Fig. 1;
其中,1为机架,2为放卷辊,3为纠偏块,4为纠偏槽,5为推块,6为导向板,7为垫板,8为导向槽,9为导向辊,10为第一龙门架,11为安装板,12为毛毡层,13为送风罩,14为传热孔,15为第二龙门架,16为收卷辊,17为第三龙门架,18为放卷电机,19为张紧辊,20为本体,21为丝杆,22为轴套,23为丝杠电机,24为滑块,25为第四龙门架,26为支柱,27为纠偏气缸,28为红外探头,29为支撑杆,30为切割盘,31为切割电机,32为转杆,33为顶辊,34为刷毛,35为驱动电机,36为气泵,37为第一管道,38为第二管道,39为电磁阀,40为电加热丝,41为导热吸湿层,42为安装槽,43为隔板,44为收卷电机,45为挡板,46为螺栓。Among them, 1 is the frame, 2 is the unwinding roller, 3 is the correction block, 4 is the correction groove, 5 is the push block, 6 is the guide plate, 7 is the backing plate, 8 is the guide groove, 9 is the guide roller, and 10 is the The first gantry, 11 is the mounting plate, 12 is the felt layer, 13 is the air supply cover, 14 is the heat transfer hole, 15 is the second gantry, 16 is the winding roller, 17 is the third gantry, 18 is the release Roll motor, 19 is the tension roller, 20 is the body, 21 is the screw mandrel, 22 is the bushing, 23 is the screw motor, 24 is the slider, 25 is the fourth gantry, 26 is the pillar, 27 is the deviation correction cylinder, 28 is an infrared probe, 29 is a support rod, 30 is a cutting disc, 31 is a cutting motor, 32 is a rotating rod, 33 is a top roller, 34 is a bristle, 35 is a driving motor, 36 is an air pump, 37 is a first pipeline, 38 Be the second pipeline, 39 is a solenoid valve, 40 is an electric heating wire, 41 is a heat-conducting moisture-absorbing layer, 42 is a mounting groove, 43 is a dividing plate, 44 is a winding motor, 45 is a baffle plate, and 46 is a bolt.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为使本发明的上述目的、特征和优点能够更加明显易懂,下面结合附图和具体实施方式对本发明作进一步详细的说明。In order to make the above objects, features and advantages of the present invention more comprehensible, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
参照图1-6,本发明提供一种改进型铜箔用收卷分切装置,其设置于机架1内,包括:Referring to Figures 1-6, the present invention provides an improved winding and cutting device for copper foil, which is arranged in the frame 1 and includes:
放卷机构,放卷机构包括放卷辊2和两个张紧辊组,两个张紧辊组上下对应设置,且张紧辊组可活动地设置于机架1内;通过放卷辊2进行放卷工作,张紧辊组用于调整铜箔在传递过程中的张紧力。The unwinding mechanism, the unwinding mechanism includes an unwinding roller 2 and two tensioning roller groups, the two tensioning roller groups are set up and down correspondingly, and the tensioning roller groups can be movably arranged in the frame 1; through the unwinding roller 2 For unwinding work, the tension roller set is used to adjust the tension of the copper foil during the transfer process.
纠偏机构,纠偏机构包括两个对称设置的纠偏块3,纠偏块3的侧壁上贯穿开设有纠偏槽4,两个纠偏槽4对称设置,且纠偏槽4内可活动地设置有推块5,纠偏块3远离张紧辊组的一端设有导向板6;由纠偏块3和导向板6配合对铜箔起到导向作用,当铜箔出现微小偏移时,通过推块5进行调节。The deviation correcting mechanism, the deviation correcting mechanism includes two symmetrically arranged deviation correcting blocks 3, the side wall of the deviation correcting block 3 is provided with a deviation correcting groove 4, the two deviation correcting grooves 4 are symmetrically arranged, and a push block 5 is movably arranged in the deviation correcting groove 4 The end of the deviation correction block 3 away from the tension roller group is provided with a guide plate 6; the deviation correction block 3 and the guide plate 6 cooperate to guide the copper foil, and when the copper foil has a slight deviation, it is adjusted by the push block 5.
切割机构,切割机构包括垫板7,导向板6固定在垫板7的底面上,且垫板7与导向板6之间留有导向槽8,在导向槽8的作用下能够使铜箔平贴垫板7的底面,垫板7与纠偏块3之间设有两个上下对称设置的导向辊9,导向辊9固定安装在第一龙门架10上,第一龙门架10与机架1固接,位于顶部的第一龙门架10上固定有安装板11,两个导向辊9的辊面接触,且导向辊9的辊面上铺设有毛毡层12,在铜箔经过两导向辊9时,由毛毡层12擦拭水珠,两个导向辊9之间的接触点与垫板7之间设有送风罩13,送风罩13连通有送风组件,擦拭水珠后,由送风罩13对铜箔表面水渍进行初步烘干,垫板7远离导向板6一端依次设有切割组件、传热组件,切割组件的切割面位于垫板7的底部,传热组件包括传热孔14,传热孔14设置于垫板7的底面,且传热孔14与送风组件连通,经初步烘干后,铜箔开始分切工作,分切后通过传热孔14送风并对其进行二次烘干,进一步防止铜箔氧化;Cutting mechanism, the cutting mechanism includes a
收卷机构,收卷机构包括固定在第二龙门架15上的收卷辊16,收卷辊16位于垫板7远离导向辊9的一端,且收卷辊16的最顶点高于垫板7,能够提高张紧力,安装板11与第二龙门架15可拆卸连接,使得工作人员便于直接将第二龙门架15取下,进而能够收集分切后的铜箔。The winding mechanism, the winding mechanism includes the winding
使用时,通过放卷机构将铜箔放出,铜箔依次通过张紧辊组、纠偏机构、导向辊9、垫板7并收卷至收卷机构,张紧辊组在铜箔传递过程中调整张紧力,通过纠偏机构时,铜箔两侧边沿两个纠偏槽4导向通过,经过两个导向辊9碾压展平输送,导向辊9上的毛毡层12能够擦拭铜箔表面,并且在送至垫板7前,由送风组件送风至送风罩13,对铜箔表面初步烘干,铜箔通过导向槽8后,由切割组件对其进行分切,在初步烘干的作用下能够大幅降低滑刀现象,即使出现滑刀也只能是小幅度的偏移,该偏移直接通过纠偏槽4内的推块5辅助纠偏,而后铜箔贴合垫板7底面通过传热组件,由传热孔14送出热风再次烘干,极大程度上防止了铜箔氧化,最后由收卷辊16进行收卷,当需要取下收卷辊16时,直接将第二龙门架15由安装板11上拆卸下来即可。When in use, the copper foil is released through the unwinding mechanism, and the copper foil passes through the tension roller group, the deviation correction mechanism, the
进一步优化方案,放卷辊2固定安装在第三龙门架17上,第三龙门架17固接在机架1内,第三龙门架17上固定安装有放卷电机18,放卷电机18与放卷辊2驱动连接;由放卷电机18带动放卷辊2转动,并进行放卷工作,第三龙门架17固接在机架1内侧的底面上;To further optimize the scheme, the unwinding roller 2 is fixedly installed on the
张紧辊组包括若干间隔顺序排列的张紧辊19,位于同一张紧辊组的若干张紧辊19滑动连接在丝杠导轨上,两丝杠导轨分别固定在机架1内,两个张紧辊组内的张紧辊19之间上下对应设置。丝杠导轨包括固定在机架1内的本体20,本体20内设有丝杆21,丝杆21的两端分别设有轴套22和丝杠电机23,丝杠电机23的输出端与丝杆21的端部固接,轴套22与丝杆21的端部轴接,轴套22和丝杠电机23均固定在本体20上,丝杆21上滑动连接有若干滑块24,张紧辊19通过第四龙门架25固定在滑块24上。通过丝杠电机23带动丝杆21转动,能够使滑块24往复移动,在丝杆21的带动下,两组张紧辊组可同步反向移动,位于同一丝杆21上的若干张紧辊19同步向左移或向右移,在张紧辊19滑动的作用下调整铜箔的张紧力。The tension roller group includes a number of
进一步优化方案,纠偏块3远离另一个纠偏块3的一侧固定有支柱26,支柱26固定在机架1内,支柱26远离纠偏块3的一侧固定有纠偏气缸27,纠偏槽4延伸并贯穿支柱26,纠偏气缸27的输出端伸入纠偏槽4并与推块5固接,纠偏槽4的下槽壁处嵌设有红外探头28,当铜箔出现偏移后,铜箔偏移的一侧移动至红外探头28上分,由红外探头28检测到并确定存在偏移,该侧的纠偏气缸27伸出并带动推块5将铜箔推至复位状态。To further optimize the scheme, a side of the deviation correction block 3 away from the other deviation correction block 3 is fixed with a
进一步优化方案,安装板11的底面竖向固定有两个对称设置的支撑杆29,切割组件固定安装于两个支撑杆29之间;切割组件包括若干切割盘30,垫板7上贯穿开设有若干间隔顺序排列的切割槽(图中未显示),切割盘30一一对应地固定安装在切割槽内,若干切割盘30之间穿设有连接轴(图中未显示),连接轴的一端伸出垫板7的侧壁并固接有切割电机31的输出轴,切割电机31固定在支撑杆29上,切割盘30的最底点低于垫板7的底面,切割盘30贯穿垫板7上下两端,由于铜箔由垫板7的底面经过,则切割盘30的底端即为切割面,在切割电机31的作用下带动切割盘30转动,将传递来的铜箔进行同步分切。To further optimize the scheme, the bottom surface of the mounting
进一步优化方案,垫板7靠近导向辊9的一端设有顶辊组件,顶辊组件包括两个转杆32以及固接在两个转杆32之间的顶辊33,顶辊33的辊面上固定有若干束刷毛34,刷毛34采用粗硬材质,顶辊33与送风罩13上下对应设置,顶辊33位于导向辊9与切割组件之间,转杆32远离顶辊33的一端固接有驱动电机35的输出轴,驱动电机35固接在垫板7的侧壁上,在铜箔送至垫板7之前的初步烘干过程中,驱动电机35带动转杆32旋转,使得刷毛34顶在铜箔底面,由于送风罩13在铜箔顶面送风,那么铜箔上下两端面水渍清除速度不同,增加支撑的刷毛34使得铜箔滑过其过程中,加快水珠脱落效率,另外顶辊33不与铜箔直接接触,便于提高铜箔通风受热速率。In a further optimization scheme, the
进一步优化方案,送风组件包括固接在安装板11底面的气泵36,气泵36连通有第一管道37,第一管道37上固接有第二管道38,第二管道38与送风罩13固接,第一管道37和第二管道38上均安装有电磁阀39,第一管道37与传热孔14连通,第一管道37外侧固定安装有电加热丝40,电加热丝40位于第一管道37与第二管道38的连接点和气泵36之间,由气泵36向第一管道37、第二管道38送风,电磁阀39可控制两个管道出风的流量,电加热丝40的设置能够使得气泵36送出风快速加热,便于后续烘干作业。In a further optimization scheme, the air supply assembly includes an
进一步优化方案,传热组件包括导热吸湿层41,导热吸湿层41上贯穿开设有若干传热孔14,垫板7的底面开设有安装槽42,导热吸湿层41固定在安装槽42的底口处,第一管道37贯穿垫板7并与安装槽42连通,导热吸湿层41可选用海绵,一方面能够使铜箔通过时擦拭水渍,另一方面提高烘干效率。To further optimize the scheme, the heat transfer component includes a heat-conducting and moisture-absorbing
进一步优化方案,收卷辊16的辊面上固定有若干间隔顺序排列的隔板43,隔板43和切割盘30一一对应,使得分切后的铜箔对应收集至各隔板43之间的间隙处,第二龙门架15上固定安装有收卷电机44,收卷电机44与收卷辊16驱动连接,收卷电机44带动收卷辊16转动并进行收卷工作,第二龙门架15的顶梁与安装板11之间可拆卸连接有螺栓组件;螺栓组件包括挡板45,挡板45抵接在第二龙门架15与安装板11之间,挡板45上可拆卸连接有两个对称设置的螺栓46,任一螺栓46贯穿挡板45并与第二龙门架15可拆卸连接,另一螺栓46贯穿挡板45并与安装板11可拆卸连接,第二龙门架15与安装板11之间通过简易的螺栓46、挡板45配合固定,一方面安装牢靠性能够得以保证,另一方面便于工作人员直接拆卸。To further optimize the solution, the roll surface of the winding
进一步优化方案,两个导向辊9的接触点高于纠偏块3,使得铜箔通过两个导向辊9的接触点后向下穿入导向槽8,能够提高张紧力。In a further optimization scheme, the contact point of the two
本实施例中,上述各电器元件均由PLC进行控制,具体的控制方式为现有技术,不再赘述。In this embodiment, the above-mentioned electrical components are all controlled by PLC, and the specific control method is the prior art, and will not be repeated here.
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those skilled in the art may make various Variations and improvements should fall within the scope of protection defined by the claims of the present invention.
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| CN115258745A (en) * | 2022-08-01 | 2022-11-01 | 广东嘉元科技股份有限公司 | Splitting machine for electrolytic copper foil and method thereof |
| CN116553269B (en) * | 2023-07-10 | 2023-10-03 | 圣达电气有限公司 | Copper foil slitting equipment and use method |
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