CN113682578B - Pulse adjustable bidirectional cap counting machine - Google Patents

Pulse adjustable bidirectional cap counting machine Download PDF

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Publication number
CN113682578B
CN113682578B CN202111010841.7A CN202111010841A CN113682578B CN 113682578 B CN113682578 B CN 113682578B CN 202111010841 A CN202111010841 A CN 202111010841A CN 113682578 B CN113682578 B CN 113682578B
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CN
China
Prior art keywords
guide rail
pulse counter
cover
cover body
counter
Prior art date
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Application number
CN202111010841.7A
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Chinese (zh)
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CN113682578A (en
Inventor
佘华峰
王仙香
胡尚吉
郑志雄
吴秋辉
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Fujian Borit Metal Container Co ltd
Original Assignee
Fujian Borit Metal Container Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Fujian Borit Metal Container Co ltd filed Critical Fujian Borit Metal Container Co ltd
Priority to CN202111010841.7A priority Critical patent/CN113682578B/en
Publication of CN113682578A publication Critical patent/CN113682578A/en
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Publication of CN113682578B publication Critical patent/CN113682578B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B57/00Automatic control, checking, warning, or safety devices
    • B65B57/20Applications of counting devices for controlling the feed of articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B7/00Closing containers or receptacles after filling
    • B65B7/16Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons
    • B65B7/28Closing semi-rigid or rigid containers or receptacles not deformed by, or not taking-up shape of, contents, e.g. boxes or cartons by applying separate preformed closures, e.g. lids, covers
    • B65B7/2807Feeding closures

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Closing Of Containers (AREA)

Abstract

The application discloses a pulse adjustable bidirectional cap counting machine, which comprises a cap body placing frame, a first guide rail, a second guide rail, a first pulse counter and a second pulse counter, wherein detection equipment with smaller mass reduces shaking, ensures stable movement, simultaneously enables a stationary cap body to conveniently perform bidirectional detection in a forward direction and a reverse direction, enables accuracy to be higher by secondary counting, and compared with a continuously moving easy-open cap body on a track, realizes increasing and decreasing of the number of the easy-open cap bodies placed on the stationary cap body placing frame, the detection end of the pulse counter faces to the side edge of the easy-open cap body and is in a circular arc bump shape, when the detection end of the pulse counter passes through the cap edge, pulse signals with the same number as the cap number are generated, and the side edge structure and metal materials of the easy-open cap body are detected by the pulse signals, so that other structures in the running direction in the moving process are prevented from being wrongly counted.

Description

Pulse adjustable bidirectional cap counting machine
Technical Field
The application relates to the technical field of packaging equipment, in particular to a pulse adjustable bidirectional cap counting machine.
Background
In the storage mode of modern canned food, the pop-top can is convenient to open due to the opening, has long storage time and is popular with vast manufacturers and consumers.
In the manufacturing process of the pop can, the can body is generally pulled to be formed, then food is placed in the can body, and then the pop can is packaged by the easy-to-open cover on the top surface of the can body, so that the packaging of the single pop can is completed.
And packaging of easy-to-open lid often needs to pack the encapsulation after carrying out the count with the easy-to-open lid of one set of appointed quantity on the assembly support, and easy-to-open lid is because of range upon range of setting, and quantity often can't accurate setting, and counting assembly often adopts direct contact's form to count roughly, and the accuracy is lower, and encapsulation operating personnel is difficult to the accurate quantity of calculating range upon range of easy-to-open lid.
Disclosure of Invention
Therefore, it is necessary to provide a device for verifying the on-line package counting accuracy as an off-line cap counting verification device to solve the problems of low accuracy of the package feeding counting of the easy-to-open caps and difficulty in accurately counting the number of stacked easy-to-open caps in the prior art.
In order to achieve the above object, the present inventors provide a pulse-adjustable bi-directional capping machine, comprising a capping body placement frame, a first guide rail, a second guide rail, a first pulse counter and a second pulse counter;
the upper part of the cover body placing frame is provided with a cover body assembling area, the cover bodies are arranged in a laminated manner with the cover body assembling area, and the side edges of the cover bodies form a quantity detecting surface;
the first guide rail is arranged on one side of the cover body placing frame and is arranged along the length direction of the cover body placing frame;
the second guide rail is connected with the first guide rail in a sliding manner, and the second guide rail is arranged along the height direction of the cover body placing frame;
the first pulse counter and the second pulse counter are arranged along the length direction of the cover body placing frame and are in sliding connection with the second guide rail, the first pulse counter and the second pulse counter are provided with detection ends, the detection ends face the quantity detection surface, the first pulse counter is used for obtaining a counting value when moving towards one end of the first guide rail, and the second pulse counter is used for obtaining the counting value when moving towards the other end of the first guide rail.
As the preferred embodiment of the application, the cover body track comprises a cover placing guide rod and a cover leaning plate, wherein the cover placing guide rod is arranged in parallel, a cover body assembly area is arranged above the cover placing guide rod, the cover leaning plate is connected with the end part of the cover placing guide rod, and the top of the cover leaning plate is higher than the top surface of the cover placing guide rod.
As the preferred embodiment of the application, the application further comprises a second guide rail adjusting assembly, wherein the second guide rail adjusting assembly comprises a counter assembly plate, a locking rod and a lifting handle, the counter assembly plate is in sliding connection with the second guide rail, the first pulse counter and the second pulse counter are arranged on the counter assembly plate, the locking rod is connected with the counter assembly plate, the locking end faces the second guide rail, the lifting handle is connected with the counter assembly plate through a rotating shaft, and the lifting end of the lifting handle is in transmission connection with the second guide rail.
As a preferred embodiment of the application, the second guide rail is of a rack structure, and the lifting end of the lifting handle is a gear.
As a preferred embodiment of the present application, the counter mounting plate is provided with a clamping end, and the first pulse counter and the second pulse counter are clamped and connected to the counter mounting plate.
As a preferred embodiment of the present application, the surface of the second guide rail is provided with graduation marks.
As a preferred embodiment of the application, the first guide rail further comprises a driving motor, and the driving motor is provided with a driving end which is in transmission connection with the second guide rail and is used for driving the second guide rail to move along the length direction of the first guide rail.
As a preferred embodiment of the present application, the control panel further comprises a display and a manipulation button, and the manipulation button, the first pulse counter and the second pulse counter are electrically connected with the display.
As a preferred embodiment of the present application, the control panel further includes a zeroing sensor provided at an end of the first rail, the zeroing sensor being electrically connected with the control panel.
The application also comprises a cover body positioning sleeve which is arranged at the end part of the cover body assembly area and is contacted with one surface close to the cover plate, wherein the cover body positioning sleeve is made of nonmetal materials.
Compared with the prior art, the technical scheme has the following advantages: through placing the cover bodies of the laminated easy-to-open covers on the cover body placing rack, the cover bodies of the laminated easy-to-open covers with the specified quantity are conveniently moved and adjusted by the lateral two counters to carry out bidirectional detection, the cover bodies and the cover body rails are relatively static to avoid swinging or shaking during quantity detection, the smaller detection areas of the side surfaces of the cover bodies are ensured not to be influenced by the swinging or shaking, the first pulse counter and the second pulse counter are regulated and moved on the relatively stable first guide rail and the relatively stable second guide rail, the detection equipment with smaller quality reduces shaking, ensures relatively stable movement, and meanwhile, the static cover bodies are conveniently subjected to bidirectional detection in the forward direction and the reverse direction, the secondary count makes the accuracy higher, compare the easy-to-draw lid that continuously removes on the track, realize increasing and decreasing the easy-to-draw lid quantity of placing on the lid rack of static, pulse counter's detection end is towards easy-to-draw lid side edge roll, be circular arc bump shape, when counter detection end passes through the lid edge, form pulse signal, every lid edge produces a signal, count detection head just produces after all lids with lid quantity equal pulse signal, the display number ware will show corresponding quantity, the side edge roll edge structure and the metal material of pulse signal detection easy-to-draw lid are utilized, avoid other structures by the error count in the direction of travel in the removal in-process.
Drawings
FIG. 1 is a schematic diagram of a pulse-adjustable bi-directional capping machine according to an embodiment of the present application;
FIG. 2 is a schematic diagram of a second guide rail of the pulse-adjustable bi-directional capping machine according to an embodiment of the present application;
FIG. 3 is a schematic diagram showing a detail structure of a close-up cover of a pulse-adjustable bi-directional capping machine according to an embodiment of the present application.
Reference numerals illustrate:
10. a cover body placing rack;
11. cover placing guide rods; 12. a cover plate; 13. a cover body positioning sleeve;
20. a first guide rail;
30. a second guide rail;
31. a second rail adjustment assembly; 32. a counter assembly plate; 33. a locking lever;
34. a lifting handle;
40. a first pulse counter;
50. a second pulse counter;
60. a control panel;
61. a display; 62. a control button; 63. a return-to-zero sensor;
70. and a cover body.
Detailed Description
In order to describe the technical content, constructional features, achieved objects and effects of the technical solution in detail, the following description is made in connection with the specific embodiments in conjunction with the accompanying drawings.
Referring to fig. 1 to 3, the present application discloses a forward and reverse detection track cover counting device, which comprises a cover rack 10, a first guide rail 20, a second guide rail 30, a first pulse counter 40 and a second pulse counter 50. The cover body placing frame 10 comprises a cover placing guide rod 11 and a cover leaning plate 12, the cover placing guide rod 11 is arranged in parallel, the cover leaning plate 12 is connected with the end part of the cover placing guide rod 11, a cover body detection area is formed on the side surface of the cover body above the cover placing guide rod 11 and used for detecting the number of the cut-off easy-to-open cover bodies, and a number detection surface is formed on the side surface of the stacked easy-to-open cover bodies 70. The top of the leaning cover plate 12 is higher than the top surface of the cover placing guide rod 11. The first guide rail 20 is disposed on one side of the cover body placing frame 10 through a bracket, and is disposed along the length direction of the cover body placing frame 10. The second guide rail 30 is slidably connected with the first guide rail 20 through a slider, and the second guide rail 30 is disposed along the height direction of the cover body placement frame 10. The first pulse counter 40 and the second pulse counter 50 are arranged along the length direction of the cover body placing frame 10 and are slidably connected with the second guide rail 30, the first pulse counter 40 and the second pulse counter 50 are respectively provided with a detection end (in other embodiments, an infrared detector can be also selected) which faces the number detection surface of the cover body 70, the first pulse counter 40 is used for counting the easy-to-open cover body when moving towards one end of the first guide rail, and the second pulse counter 50 is used for counting the cover body when moving towards the other end of the first guide rail.
According to the structure, in the working process of the pulse adjustable bidirectional cap counting machine, the easy-to-pull cap bodies are arranged in a stacked manner and are moved by a worker to be placed above the cap placing guide rod of the cap body placing frame. The operator corresponds the size of easy-to-draw lid in advance, adjusts the second guide rail for first pulse counter and second pulse counter adjust from top to bottom in the direction of height, the lid detector of adaptation easy-to-draw lid side. And then sliding the first pulse counter and the second pulse counter to one end of the first guide rail, counting the easy-to-pull cover bodies on the cut-off section by the first pulse counter, after the first pulse counter reaches the tail end of the cut-off section, obtaining a count value by the first pulse counter, then sliding the first pulse counter and the second pulse counter to the other end of the first guide rail, counting the easy-to-pull cover bodies on the cut-off section by the second pulse counter, after the second pulse counter reaches the tail end of the cut-off section, obtaining a count value by the second pulse counter, comparing the values of the first pulse counter and the second pulse counter, confirming the number of the cover bodies on the cut-off section, if the two count values are in and out, re-counting, if the count value comparison is out, the number of the cover bodies does not reach the preset number, supplementing the easy-to-pull cover body parts by workers, and carrying out transfer treatment after the supplement is completed. Through placing the lid of the easy-to-open lid of range upon range of setting on the lid rack, conveniently to the range upon range of easy-to-open lid of appointed quantity, by two counter removal adjustment of side direction, carry out two-way detection, lid and lid track are static relatively, avoid producing swing or shake when quantity detects, guarantee the less detection area of lid side and do not receive the influence of swing and whipping, first pulse counter and second pulse counter regulate and remove on relatively stable first guide rail and second guide rail, the less check out test set of quality has reduced the shake, relatively stable removal has been guaranteed, stationary lid conveniently carries out forward direction and backward direction's bidirectional detection simultaneously, the secondary count makes the accuracy higher, compare the easy-to-open lid that moves on the track continuously, realize increasing and decreasing the easy-to-open lid quantity of placing on the stationary lid rack, carry out the ration packing or the transportation of range upon range of lid. The detection end of the pulse counter faces the side edge of the easy-to-open cover body and is in an arc convex point shape, when the detection end of the counter passes through the cover edge, pulse signals are formed, each cover edge generates a signal, the counting detection heads generate pulse signals equal to the number of the covers after passing through all the covers, the display counter displays the corresponding number, the side edge rolling structure and the metal material of the easy-to-open cover body are detected by the pulse signals, and other structures in the running direction in the moving process are prevented from being counted by errors.
In the above embodiment, the first pulse counter and the second pulse counter directly display the total count of two sides, and in other embodiments, the values of the first pulse counter and the second pulse counter may be in an addition-subtraction form, so that the values detected twice are positive and negative, and are superimposed, the count is correct when the display value is 0, and the total count of a single count is displayed.
Referring to fig. 2, in some preferred embodiments, the second rail adjusting assembly 31 further includes a counter mounting plate 32, a locking rod 33, and a lifting handle 34, where the counter mounting plate 32 is slidably connected to the second rail 30, the first pulse counter 40 and the second pulse counter 50 are disposed on the counter mounting plate 32, the locking rod 33 is connected to the counter mounting plate 32 (in this embodiment, the locking rod may be a screw structure, the screw structure is screwed into a threaded hole of the counter mounting plate, and the end of the screw contacts the second rail, so as to implement locking by interference fit, and in other embodiments, a latch may be used, where the latch penetrates through preset mounting holes on the counter mounting plate and the second rail at the same time, so that the locking end faces the second rail, the lifting handle is connected to the counter mounting plate through a rotation shaft, and the lifting end of the lifting handle is in driving connection with the second rail. In the process of carrying out the high regulation of first pulse counter and second pulse counter, can adopt the locking pole to lock and unlock the operation, operate lifting handle for counter assembly board slides on the second guide rail and adjusts, and locks after the adjustment is accomplished, makes the detection end of first pulse counter and second pulse counter aim at the lid detection zone side of easy-to-open lid, conveniently carries out lid quantity detection, and adjusts the lid of different size models.
In the above embodiment, the second guide rail 30 has a rack structure, and the lifting end of the lifting handle 34 is a gear. The lifting of the counter assembly plate on the second guide rail is realized through a gear rack structure.
In the above embodiment, the counter mounting plate 32 is provided with a clamping end, and the first pulse counter 40 and the second pulse counter 50 are clamped and connected to the counter mounting plate 32. The clamping end can be used for clamping the fixed plate arranged on the counter by two clamping plates and corresponding locking threaded rods.
In the above embodiment, the surface of the second guide rail 30 is provided with graduation marks. Through setting up the scale mark, the lid to different sizes is convenient to be adjusted with reference to the scale mark.
In some preferred embodiments, the first guide rail further comprises a driving motor, and the driving motor is provided with a driving end, and the driving end is in transmission connection with the second guide rail and is used for driving the second guide rail to move along the length direction of the first guide rail. (in this embodiment, the power output shaft of the driving motor may be connected to the screw, and adapted to the screw hole preset in the second guide rail, so as to achieve the effect that the motor screw rotates to push the second guide rail to slide on the first guide rail). In other embodiments, manual pushing of the rails may also be selected to reduce the manufacturing cost of the device.
Referring to fig. 1, in some preferred embodiments, the control panel 60 further includes a display 61 and a manipulation button 62, and the manipulation button 62, the first pulse counter 40, and the second pulse counter 50 are electrically connected to the display 61. Through setting up control panel, conveniently show the count value to integrate switch structure, control second track carries out forward or reverse motion on first track under the drive of motor, perhaps resets the count value that shows on the display.
Referring to fig. 1, in some preferred embodiments, the control panel 60 further includes a zeroing sensor 63, wherein the zeroing sensor 63 is disposed at an end of the first rail 20, and the zeroing sensor 63 is electrically connected to the control panel 60. And when the second guide rail is reset, the count value on the display is conveniently reset.
Referring to fig. 1 and fig. 3, in some preferred embodiments, the device further includes a cover positioning sleeve 13, where the cover positioning sleeve 13 is disposed at an end of the cover detection area and is adapted to the size of the cover 70, so as to facilitate the clamping of the cover, the cover positioning sleeve 13 contacts one surface of the cover 12, and the cover positioning sleeve is made of a non-metal material. Through setting up lid position sleeve, conveniently when the counter removes lid position sleeve, fix the range upon range of easy-to-draw lid of front and back end, the nonmetal material of lid position sleeve and the plane of side are convenient in the lid of range upon range of structure at front and back end district, reduce error count's problem.
It should be noted that, although the foregoing embodiments have been described herein, the scope of the present application is not limited thereby. Therefore, based on the innovative concepts of the present application, alterations and modifications to the embodiments described herein, or equivalent structures or equivalent flow transformations made by the present description and drawings, apply the above technical solutions directly or indirectly to other relevant technical fields, all of which are included in the scope of protection of the present patent.

Claims (2)

1. The pulse adjustable bidirectional cap counting machine is characterized by comprising a cap body placing frame, a first guide rail, a second guide rail, a first pulse counter and a second pulse counter;
the upper part of the cover body placing frame is provided with a cover body assembling area, the cover bodies are arranged in the cover body assembling area in a stacked mode, the side edges of the cover bodies form a quantity detection surface, and the quantity detection surface is in an arc convex point shape and is a roll of the side edges of the cover bodies which are easy to pull;
the first guide rail is arranged on one side of the cover body placing frame and is arranged along the length direction of the cover body placing frame;
the second guide rail is connected with the first guide rail in a sliding manner, and the second guide rail is arranged along the height direction of the cover body placing frame;
the first pulse counter and the second pulse counter are arranged along the length direction of the cover body placing frame and are in sliding connection with the second guide rail, the first pulse counter and the second pulse counter are provided with detection ends, the detection ends face the quantity detection surface, the first pulse counter is used for counting the cover body when moving towards one end of the first guide rail, and the second pulse counter is used for counting the cover body when moving towards the other end of the first guide rail; comparing the numerical values of the first pulse counter and the second pulse counter, and secondarily comparing, so that the precision is higher;
the device comprises a counter assembly plate, a first pulse counter, a second guide rail, a first guide rail adjusting assembly, a second guide rail adjusting assembly, a first pulse counter, a second pulse counter, a first guide rail adjusting assembly, a second guide rail adjusting assembly and a lifting handle, wherein the counter assembly plate is in sliding connection with the second guide rail;
the cover body placing frame comprises a cover placing guide rod and a leaning cover plate, the cover placing guide rod is arranged in parallel, a cover body assembling area is arranged above the cover placing guide rod, the leaning cover plate is connected with the end part of the cover placing guide rod, and the top of the leaning cover plate is higher than the top surface of the cover placing guide rod;
the counter assembly plate is provided with a clamping end, and the first pulse counter and the second pulse counter are connected to the counter assembly plate in a clamping mode;
the surface of the second guide rail is provided with scale marks;
the first guide rail further comprises a driving motor, the driving motor is provided with a driving end, and the driving end is in transmission connection with the second guide rail and is used for driving the second guide rail to move along the length direction of the first guide rail;
the control panel comprises a display and a control button, and the control button, the first pulse counter and the second pulse counter are electrically connected with the display;
the control panel further comprises a zeroing sensor, the zeroing sensor is arranged at the end part of the first guide rail, and the zeroing sensor is electrically connected with the control panel;
the novel cover body positioning device is characterized by further comprising a cover body positioning sleeve, wherein the cover body positioning sleeve is arranged at the end part of the cover body assembly area and is contacted with the end part of the cover body placing frame, and the cover body positioning sleeve is made of nonmetal materials.
2. The pulse adjustable bi-directional capping machine of claim 1 wherein the second guide rail is a rack structure and the lifting end of the lifting handle is a gear.
CN202111010841.7A 2021-08-31 2021-08-31 Pulse adjustable bidirectional cap counting machine Active CN113682578B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202111010841.7A CN113682578B (en) 2021-08-31 2021-08-31 Pulse adjustable bidirectional cap counting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202111010841.7A CN113682578B (en) 2021-08-31 2021-08-31 Pulse adjustable bidirectional cap counting machine

Publications (2)

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CN113682578A CN113682578A (en) 2021-11-23
CN113682578B true CN113682578B (en) 2023-10-03

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4499589A (en) * 1980-10-20 1985-02-12 Electronique Marcel Dassault Counter circuit for counting high frequency pulses using the combination of a synchronous and an asynchronous counter
CN2849844Y (en) * 2005-08-08 2006-12-20 周文 High-precision counter of transparent plastic bottle
CN203838747U (en) * 2014-05-26 2014-09-17 格力电器(武汉)有限公司 Quantity measuring device
CN204631921U (en) * 2015-04-17 2015-09-09 广东曙光自动化设备股份有限公司 A kind of chip counter device
CN209382367U (en) * 2019-01-14 2019-09-13 苏州斯莱克精密设备股份有限公司 Easy open cover counter

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4499589A (en) * 1980-10-20 1985-02-12 Electronique Marcel Dassault Counter circuit for counting high frequency pulses using the combination of a synchronous and an asynchronous counter
CN2849844Y (en) * 2005-08-08 2006-12-20 周文 High-precision counter of transparent plastic bottle
CN203838747U (en) * 2014-05-26 2014-09-17 格力电器(武汉)有限公司 Quantity measuring device
CN204631921U (en) * 2015-04-17 2015-09-09 广东曙光自动化设备股份有限公司 A kind of chip counter device
CN209382367U (en) * 2019-01-14 2019-09-13 苏州斯莱克精密设备股份有限公司 Easy open cover counter

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