CN113681061A - Edge processor for aluminum strip production and processing process thereof - Google Patents
Edge processor for aluminum strip production and processing process thereof Download PDFInfo
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- CN113681061A CN113681061A CN202110973340.2A CN202110973340A CN113681061A CN 113681061 A CN113681061 A CN 113681061A CN 202110973340 A CN202110973340 A CN 202110973340A CN 113681061 A CN113681061 A CN 113681061A
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- feeding
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 98
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 98
- 238000012545 processing Methods 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000000034 method Methods 0.000 title claims abstract description 20
- 230000008569 process Effects 0.000 title claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims abstract description 165
- 238000003825 pressing Methods 0.000 claims abstract description 137
- 238000001125 extrusion Methods 0.000 claims description 47
- 239000004411 aluminium Substances 0.000 claims description 28
- 239000000463 material Substances 0.000 claims description 19
- 238000005520 cutting process Methods 0.000 claims description 8
- 230000000694 effects Effects 0.000 claims description 7
- 238000003801 milling Methods 0.000 description 10
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 8
- 229910052802 copper Inorganic materials 0.000 description 8
- 239000010949 copper Substances 0.000 description 8
- 238000003754 machining Methods 0.000 description 6
- 230000009471 action Effects 0.000 description 4
- 238000007664 blowing Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 4
- 230000008859 change Effects 0.000 description 3
- 230000009977 dual effect Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004880 explosion Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23C—MILLING
- B23C3/00—Milling particular work; Special milling operations; Machines therefor
- B23C3/12—Trimming or finishing edges, e.g. deburring welded corners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D19/00—Flanging or other edge treatment, e.g. of tubes
- B21D19/02—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge
- B21D19/04—Flanging or other edge treatment, e.g. of tubes by continuously-acting tools moving along the edge shaped as rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/02—Advancing webs by friction roller
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H23/00—Registering, tensioning, smoothing or guiding webs
- B65H23/04—Registering, tensioning, smoothing or guiding webs longitudinally
- B65H23/26—Registering, tensioning, smoothing or guiding webs longitudinally by transverse stationary or adjustable bars or rollers
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Forging (AREA)
Abstract
The invention discloses an edge processor for aluminum strip production and a processing process thereof, and the edge processor comprises a workbench, a feeding mechanism, a pressing mechanism, an angle extruding mechanism and a staggered roller aligning mechanism, wherein the workbench is erected on the ground, the feeding mechanism is positioned at one end of the workbench, the pressing mechanism is positioned at two ends of the upper part of the workbench, the angle extruding mechanism is positioned at the upper part of the workbench and positioned at the inner side of the pressing mechanism, and the staggered roller aligning mechanism is positioned at one end of the workbench far away from the feeding mechanism. And then can promote the security in the equipment course of working, automated processing can avoid the course of working great error probably to appear.
Description
Technical Field
The invention relates to the technical field of aluminum product production, in particular to an edge processor for aluminum strip production and a processing process thereof.
Background
With the increasing requirements of dry-type transformers on copper and aluminum transformer belts, the side edge pressing deburring transformer belt also begins to become an important component of the dry-type transformer, and plays a crucial role in performance, service life, safety and the like of the dry-type transformer, in the prior art, the copper and aluminum dry-type transformer belt which is not subjected to deburring generally has residual burrs on the side edge of the copper and aluminum belt, so that an insulating film in the dry-type transformer is punctured, and potential safety hazards are brought to the safety of the dry-type transformer.
The application numbers are: 201220090267.0 discloses a copper and aluminum strip edge pressing machine for dry-type transformer, which is designed and developed for the situation that burrs exist on the edges of copper and aluminum strips and easily pierce the insulating film to cause short circuit and explosion of the transformer. The invention comprises a positive pressure resisting part, an extrusion part, an edge processing part, an edge pressing part and a transformer belt to be processed. However, this kind of transformer copper, the structure of aluminium strip beading machine is comparatively complicated, it adds man-hour to the aluminium strip, manufacturing procedure is comparatively complicated, lead to machining efficiency lower, and this kind of transformer copper, interval between each mechanism is great in the aluminium strip beading machine, the cooperation precision is lower, area is great, be not convenient for remove, and this kind of transformer copper, aluminium strip beading machine need operate through manual, consume the manual work, degree of automation is lower, and the security is relatively poor, manual operation leads to great error probably to appear in the course of working, machining precision is lower, and the practicality is relatively poor.
Disclosure of Invention
The invention aims to provide an edge processor for aluminum strip production and a processing process thereof.
In order to achieve the purpose, the technical scheme provided by the invention is as follows:
the utility model provides a limit portion processor for aluminium strip production, includes the workstation, the workstation erects subaerial, still including be used for treating the aluminium strip of processing carry out the feeding mechanism of pay-off, be used for carrying out the hold-down mechanism that compresses tightly, be used for carrying out crowded angle mechanism at crowded angle to the aluminium strip, be used for carrying out the dislocation of limit portion processing to roller mechanism and be used for carrying out the chamfering mechanism at the aluminium strip, feeding mechanism is located the one end of workstation, hold-down mechanism are located the upper portion both ends of workstation, crowded angle mechanism are located the upper portion of workstation just is located the hold-down mechanism is inboard, and the dislocation is located roller mechanism the one end of feeding mechanism is kept away from to the workstation.
The feeding mechanism comprises a feeding mounting seat, a feeding support and a feeding shaft, the feeding mounting seat is arranged on the upper portion of one end of the workbench and one side of the feeding mounting seat is fixedly connected with the workbench, the feeding support is arranged at the upper end of the feeding mounting seat and fixedly connected with the feeding mounting seat, and the feeding shaft is arranged at the upper end of the feeding support and two ends of the feeding support and is rotatably connected with the feeding support.
The aluminum strip processing device is characterized by further comprising a feeding base and a feeding roller, wherein the feeding base is arranged on the upper portion of one end, close to the feeding shaft, of the workbench and is fixedly connected with the workbench, the feeding roller is arranged at the upper end of the feeding base and is rotatably connected with the feeding base through a rotating shaft, and the feeding roller and the feeding shaft feed aluminum strips to be processed together.
The pressing mechanism comprises a pressing frame, a pressing cylinder, a pressing movable block, a pressing fixed block and a pressing rubber plate, the pressing frame is arranged at the upper end of the workbench and is fixedly connected with the workbench, the pressing cylinder is arranged at the upper end of the pressing frame and is fixedly connected with the pressing frame, the output end of the pressing cylinder penetrates through the pressing frame to be arranged downwards, the pressing movable block is arranged at the output end of the pressing cylinder and is fixedly connected with the output end of the pressing cylinder, the pressing movable block is positioned at the upper part of the inner side of the pressing frame, the pressing fixed block is arranged at the lower part of the inner side of the pressing frame corresponding to the pressing movable block and is fixedly connected with the pressing frame, the rubber pressing plates are two and are respectively arranged on the pressing movable block and the pressing fixed block, the end faces opposite to the pressing fixed block correspond to the pressing movable block or the pressing fixed block are fixedly connected.
The two pressing mechanisms are oppositely arranged at two ends of the upper part of the workbench and are arranged at intervals.
The angle squeezing mechanism comprises an angle squeezing frame, an angle squeezing cylinder, an angle squeezing movable frame, an angle squeezing movable roller and an angle squeezing fixed roller, wherein the angle squeezing frame is arranged at the upper end of the workbench and is fixedly connected with the workbench, the angle squeezing cylinder is arranged at the upper end of the angle squeezing frame and is fixedly connected with the angle squeezing frame, the output end of the angle squeezing cylinder penetrates through the angle squeezing frame and is downwards arranged, the angle squeezing movable frame is arranged at the output end of the angle squeezing cylinder and is fixedly connected with the output end of the angle squeezing cylinder, the angle squeezing movable frame is arranged at the upper part of the inner side of the angle squeezing frame, the angle squeezing movable roller is arranged at the lower part of the angle squeezing movable frame and is rotatably connected with the angle squeezing frame through a rotating shaft, the angle squeezing movable roller is arranged at the upper part of the inner side of the angle squeezing frame, the angle squeezing fixed roller corresponds to the angle squeezing movable roller which is arranged at the lower part of the inner side of the angle squeezing frame and is rotatably connected with the angle squeezing frame through a rotating shaft, the angle squeezing movable roller and the angle squeezing fixed roller are arranged in parallel.
The two corner extrusion mechanisms are oppositely arranged at the upper end of the workbench, are positioned between the two pressing mechanisms and are arranged at intervals.
The dislocation double-roll mechanism comprises a double-roll frame, a double-roll cylinder, a double-roll movable frame, a dislocation movable roll, a dislocation fixed roll and a limit slide rail, wherein the double-roll frame is arranged at the upper part of one end of the workbench, which is far away from the feeding mechanism, and is fixedly connected with the workbench, the double-roll cylinder is arranged at the upper end of the double-roll frame and is fixedly connected with the double-roll frame, the output end of the double-roll cylinder penetrates through the downward arrangement of the double-roll frame, the double-roll movable frame is arranged at the output end of the double-roll cylinder and is fixedly connected with the output end of the double-roll cylinder, the double-roll movable frame is arranged at the upper part inside the double-roll frame, the dislocation movable roll is arranged at the lower part of the double-roll movable frame and is rotatably connected with the double-roll movable frame through a rotating shaft, the dislocation movable roll is arranged at the upper part inside the double-roll frame and is fixedly connected with the double-roll frame through a rotating shaft, the dislocation movable roller with dislocation fixed roll dislocation set, spacing slide rail set up to the roller pair frame inboard and with roller pair frame fixed connection, the roller pair movable frame with spacing slide rail sliding connection.
The chamfering mechanism comprises a chamfering frame, a chamfering cylinder and a chamfering milling cutter, the chamfering frame is arranged at the middle position of the upper end of the workbench and fixedly connected with the workbench, the chamfering frame is positioned between the two chamfering mechanisms, the chamfering cylinder is arranged on the inner side of the upper portion of the chamfering frame and fixedly connected with the chamfering frame, the output end of the chamfering cylinder is arranged towards the upper side, and the chamfering milling cutter is arranged at the output end of the chamfering cylinder and fixedly connected with the output end of the chamfering cylinder.
The automatic feeding device is characterized by further comprising a material placing frame and a material receiving frame, wherein the material placing frame is arranged on one side, provided with the feeding mechanism, of the workbench and erected on the ground, and the material receiving frame is arranged on one side, provided with the staggered roller aligning mechanism, of the workbench and erected on the ground.
The processing surfaces of the pressing mechanism, the corner extruding mechanism and the staggered roll aligning mechanism are coaxially arranged.
A process for an edge processor for aluminum strip production, comprising the steps of:
a. in a standby state, the processing surfaces of the mechanisms are in an open state, and one end of an aluminum strip to be processed on the material placing frame penetrates through the processing surfaces of the mechanisms to be connected with the material receiving frame;
b. starting equipment, pressing and positioning the aluminum strip by a pressing mechanism, and processing the aluminum strip at the corresponding position by an angle extruding mechanism, a staggered roller aligning mechanism and an angle cutting mechanism;
c. after the aluminum strips at the corresponding positions are processed, the processing surface of the pressing mechanism is opened, and the material receiving rack is used for winding the aluminum strips;
d. when the aluminum strip is rolled to the designated position, a new round of processing is carried out, the aluminum strip is pressed and positioned by the pressing mechanism, and the aluminum strip at the corresponding position is processed by the angle extruding mechanism, the staggered roller aligning mechanism and the angle chamfering mechanism.
The invention has the beneficial effects that:
simple structure, it adds man-hour to the aluminium strip, the manufacturing procedure is simple, high machining efficiency, the interval between each mechanism of equipment is little, the cooperation precision is high, the integrated form is high, integrated form design makes area less, be convenient for remove, each mechanism of equipment can realize automated operation in the course of working, save the manual work, degree of automation is high, and then can promote the security in the equipment course of working, automated processing can avoid the great error that the course of working probably appears, high machining precision, therefore, the clothes hanger is strong in practicability, hold-down mechanism and crowded angle mechanism all adopt dual mechanism to arrange, can effectively promote the qualification rate of equipment overall stability and product, and can adjust the mode between each mechanism according to the in-service use demand, flexible use, be equipped with the angle cutting mechanism, can cut the R angle operation to the aluminium strip.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic view of the pressing mechanism of the present invention;
FIG. 3 is a schematic view of the corner extruding mechanism of the present invention;
FIG. 4 is a schematic structural view of the staggered roll-aligning mechanism of the present invention;
fig. 5 is a schematic structural view of the chamfering mechanism of the present invention.
In the figure: 1. a work table; 2. an aluminum strip; 3. a feeding mounting base; 4. a feeding bracket; 5. a feed shaft; 6. a feeding base; 7. a feed roller; 8. a pressing frame; 9. a pressing cylinder; 10. pressing the movable block; 11. compressing the fixed block; 12. pressing the rubber plate; 13. a corner-squeezing frame; 14. an angle squeezing cylinder; 15. a movable frame for extruding corners; 16. extruding angle movable rollers; 17. a corner extrusion fixing roller; 18. a roll stand; 19. a pair of roller cylinders; 20. a pair of roller movable frames; 21. a dislocation movable roller; 22. a staggered fixed roller; 23. a limiting slide rail; 24. a chamfering frame; 25. a chamfering cylinder; 26. a chamfering milling cutter; 27. a material placing frame; 28. a material collecting frame.
Detailed Description
The invention is described in further detail below with reference to the accompanying drawings,
an edge processor for aluminum strip production comprises a workbench 1, wherein the workbench 1 is erected on the ground, and further comprises a feeding mechanism for feeding an aluminum strip 2 to be processed, a pressing mechanism for pressing the aluminum strip 2, an angle extruding mechanism for extruding an angle of the aluminum strip 2, a staggered roller pair mechanism for processing the edge of the aluminum strip 2 and an angle chamfering mechanism for chamfering the aluminum strip 2, the feeding mechanism is positioned at one end of the workbench 1, the pressing mechanisms are positioned at two ends of the upper part of the workbench 1, the angle extruding mechanism is positioned at the upper part of the workbench 1 and positioned inside the pressing mechanism, and the staggered roller pair mechanism is positioned at one end of the workbench 1 far away from the feeding mechanism, wherein the overall structure schematic diagram of the invention is shown in fig. 1.
The feeding mechanism comprises a feeding mounting seat 3, a feeding support 4 and a feeding shaft 5, the feeding mounting seat 3 is arranged on the upper portion of one end of the workbench 1, one side of the feeding mounting seat is fixedly connected with the workbench 1, the feeding support 4 is arranged on the upper end of the feeding mounting seat 3 and is fixedly connected with the feeding mounting seat 3, the feeding shaft 5 is arranged on the upper end of the feeding support 4, and two ends of the feeding shaft are rotatably connected with the feeding support 4, the feeding mechanism feeds the aluminum strip 2 to be processed through the cooperation of the feeding mounting seat 3, the feeding support 4 and the feeding shaft 5, wherein the feeding mounting seat 3 is used for providing mounting support for the feeding support 4 and fixing the feeding support 4 on the workbench 1, the feeding support 4 is used for providing mounting support for the feeding shaft 5, and the feeding shaft 5 is used for feeding the aluminum strip 2 to be processed.
Still include pay-off base 6 and feed roll 7, pay-off base 6 sets up on the one end upper portion that workstation 1 is close to pay-off axle 5 and with workstation 1 fixed connection, feed roll 7 sets up on pay-off base 6 and rotates through axis of rotation and pay-off base 6 to be connected, pay-off roll 7 and pay-off axle 5 treat the aluminium strip 2 of processing jointly and carry out the pay-off, wherein, pay-off base 6 is used for providing the erection bracing for feed roll 7, feed roll 7 is used for cooperating with pay-off axle 5, treat the aluminium strip 2 of processing and carry out the pay-off, the position of treating the aluminium strip 2 of processing can be injectd to feed roll 7 and pay-off axle 5.
The pressing mechanism comprises a pressing frame 8, a pressing cylinder 9, a pressing movable block 10, a pressing fixed block 11 and pressing rubber plates 12, the pressing frame 8 is arranged at the upper end of the workbench 1 and fixedly connected with the workbench 1, the pressing cylinder 9 is arranged at the upper end of the pressing frame 8 and fixedly connected with the pressing frame 8, the output end of the pressing cylinder 9 penetrates through the pressing frame 8 and is downwards arranged, the pressing movable block 10 is arranged at the output end of the pressing cylinder 9 and fixedly connected with the output end of the pressing cylinder 9, the pressing movable block 10 is positioned at the upper part of the inner side of the pressing frame 8, the pressing fixed block 11 is arranged at the lower part of the inner side of the pressing frame 8 corresponding to the pressing movable block 10 and fixedly connected with the pressing frame 8, the number of the pressing rubber plates 12 is two, the two pressing rubber plates 12 are respectively arranged at the opposite end faces of the pressing movable block 10 and the pressing fixed block 11 and fixedly connected with the corresponding pressing movable block 10 or the pressing fixed block 11, the pressing mechanism is matched with the pressing frame 8, the pressing cylinder 9, the pressing movable block 10, the pressing fixed block 11 and the pressing rubber plate 12 to clamp the aluminum strip 2 and prevent the aluminum strip 2 from deviating, wherein, the pressing frame 8 is used for providing mounting support for the pressing cylinder 9 and the pressing fixed block 11, the pressing cylinder 9 is used for providing mounting support for the pressing movable block 10 and driving the pressing movable block 10 to perform lifting motion, the pressing movable block 10 is used for lifting under the action of the pressing cylinder 9, thereby changing the distance between the pressing fixed block 11 and the pressing fixed block 11, the pressing fixed block 11 is used for matching with the pressing movable block 10, the aluminum strip 2 is pressed, the pressing rubber plate 12 is used for pressing the aluminum strip 2 under the action of the pressing fixed block 11 and the pressing movable block 10 to prevent the aluminum strip 2 from deviating, and the pressing rubber plate 12 can prevent the aluminum strip 2 from being damaged in the pressing process, and the structural schematic diagram of the pressing mechanism of the invention is shown in fig. 2.
The two pressing mechanisms are oppositely arranged at two ends of the upper part of the workbench 1, and are arranged at intervals, wherein the pressing mechanisms adopt a dual-pressing arrangement mode, so that the aluminum strip 2 is effectively prevented from being deviated in the machining process while the stability of the machining process is improved.
The corner extrusion mechanism comprises a corner extrusion frame 13, a corner extrusion cylinder 14, a corner extrusion movable frame 15, a corner extrusion movable roller 16 and a corner extrusion fixed roller 17, the corner extrusion frame 13 is arranged at the upper end of the workbench 1 and is fixedly connected with the workbench 1, the corner extrusion cylinder 14 is arranged at the upper end of the corner extrusion frame 13 and is fixedly connected with the corner extrusion frame 13, the output end of the corner extrusion cylinder 14 penetrates through the corner extrusion frame 13 to be downwards arranged, the corner extrusion movable frame 15 is arranged at the output end of the corner extrusion cylinder 14 and is fixedly connected with the output end of the corner extrusion cylinder 14, the corner extrusion movable frame 15 is arranged at the upper part of the inner side of the corner extrusion frame 13, the corner extrusion movable roller 16 is arranged at the lower part of the corner extrusion frame 15 and is rotatably connected with the corner extrusion frame 15 through a rotating shaft, the corner extrusion movable roller 16 is arranged at the upper part of the inner side of the corner extrusion frame 13, the corner extrusion movable roller 17 is arranged in parallel with the corner extrusion fixed roller 17, the angle extruding mechanism carries out angle extruding processing on the aluminum strip 2 through the cooperation of an angle extruding frame 13, an angle extruding cylinder 14, an angle extruding movable frame 15, an angle extruding movable roller 16 and an angle extruding fixed roller 17, wherein the angle extruding frame 13 is used for providing mounting support for the angle extruding cylinder 14 and the angle extruding fixed roller 17, the angle extruding cylinder 14 is used for driving the angle extruding movable frame 15 to carry out lifting motion, the angle extruding movable frame 15 is used for providing mounting support for the angle extruding movable roller 16 and simultaneously driving the angle extruding movable roller 16 to carry out lifting motion under the action of the angle extruding cylinder 14, the angle extruding movable roller 16 is used for carrying out lifting motion under the driving of the angle extruding movable frame 15 so as to change the distance between the angle extruding movable frame and the angle extruding fixed roller 17, the angle extruding fixed roller 17 is used for being matched with the angle extruding movable roller 16 to carry out angle extruding processing on the aluminum strip 2, and the structural schematic diagram of the angle extruding mechanism is shown in fig. 3.
The angle squeezing mechanisms are two, the two angle squeezing mechanisms are oppositely arranged at the upper end of the workbench 1, the two angle squeezing mechanisms are located between the two pressing mechanisms and are arranged at intervals, each angle squeezing mechanism can work independently, the angle squeezing mechanisms adopt an arrangement mode of double angle squeezing, diversification of processing modes can be effectively improved, and independent angle squeezing or common angle squeezing can be selected according to actual use requirements.
The staggered double-roller mechanism comprises a double-roller frame 18, a double-roller cylinder 19, a double-roller movable frame 20, a staggered movable roller 21 and a staggered fixed roller 22, wherein the double-roller frame 18 is arranged at the upper part of one end of the workbench 1 far away from the feeding mechanism and is fixedly connected with the workbench 1, the double-roller cylinder 19 is arranged at the upper end of the double-roller frame 18 and is fixedly connected with the double-roller frame 18, the output end of the double-roller cylinder 19 penetrates through the double-roller frame 18 and is downwards arranged, the double-roller movable frame 20 is arranged at the output end of the double-roller cylinder 19 and is fixedly connected with the output end of the double-roller cylinder 19, the double-roller movable frame 20 is arranged at the upper part of the inner side of the double-roller frame 18, the staggered movable roller 21 is arranged at the lower part of the double-roller movable frame 20 and is rotatably connected with the double-roller movable frame 20 through a rotating shaft, the staggered movable roller 21 is arranged at the upper part of the inner side of the double-roller frame 18, the staggered fixed roller 22 is arranged at the lower part of the inner side of the double-roller frame 18 and is fixedly connected with the double-roller frame 18 through the rotating shaft, the staggered fixed roller 22, the dislocation pair roller mechanism processes the aluminum strip 2 by matching a pair roller frame 18, a pair roller cylinder 19, a pair roller movable frame 20, a dislocation movable roller 21 and a dislocation fixed roller 22, wherein the pair roller frame 18 is used for providing mounting support for the pair roller cylinder 19 and the dislocation fixed roller 22, the pair roller cylinder 19 is used for providing mounting support for the pair roller movable frame 20 and driving the pair roller movable frame 20 to move up and down, the pair roller movable frame 20 is used for providing mounting support for the dislocation movable roller 21 and driving the dislocation movable roller 21 to move up and down under the action of the pair roller cylinder 19, the dislocation movable roller 21 is used for moving up and down under the drive of the pair roller movable frame 20 so as to change the distance between the dislocation movable roller 21 and the dislocation fixed roller 22, the dislocation fixed roller 22 is used for matching the dislocation movable roller 21 to process the aluminum strip 2, and the structural schematic diagram of the dislocation pair roller mechanism is shown in fig. 4.
Still include spacing slide rail 23, spacing slide rail 23 set up in the roll setting 18 inboard and with roll setting 18 fixed connection, roll setting adjustable shelf 20 and spacing slide rail 23 sliding connection, wherein, spacing slide rail 23 is used for spacing the lift orbit of dislocation activity roller 21, prevents that it from appearing the skew at the lift in-process.
The chamfering mechanism comprises a chamfering frame 24, a chamfering cylinder 25 and a chamfering milling cutter 26, the chamfering frame 24 is arranged at the middle position of the upper end of the workbench and is fixedly connected with the workbench, the chamfering frame 24 is positioned between the two chamfering mechanisms, the chamfering cylinder 25 is arranged at the inner side of the upper part of the chamfering frame 24 and is fixedly connected with the chamfering frame 24, the output end of the chamfering cylinder 25 faces upwards, the chamfering milling cutter 26 is arranged at the output end of the chamfering cylinder 25 and is fixedly connected with the output end of the chamfering cylinder 25, the chamfering mechanism is matched with the chamfering frame 24, the chamfering cylinder 25 and the chamfering milling cutter 26 to perform R-chamfering operation on the aluminum strip 2, wherein the chamfering frame 24 is used for providing mounting support for the chamfering cylinder 25, the chamfering cylinder 25 is used for providing mounting support for the chamfering milling cutter 26 and driving the chamfering milling cutter 26 to move, and the chamfering milling cutter 26 is used for driving the chamfering milling cutter 26 to move under the driving of the chamfering cylinder 25, the aluminum strip 2 is subjected to the R-chamfering operation, and the schematic structure of the chamfering mechanism is shown in FIG. 5.
Still include blowing frame 27 and receive the work or material rest 28, blowing frame 27 sets up the workstation is equipped with feeding mechanism's one side and erects subaerial, receive the work or material rest 28 setting and be in the workstation is equipped with the dislocation and just erects subaerial to one side of roller mechanism, and wherein, blowing frame 27 is used for treating the aluminium strip 2 of processing and places, receives the work or material rest 28 and is used for carrying out the rolling to the aluminium strip 2 of processing completion.
The processing surfaces of the pressing mechanism, the corner extruding mechanism and the staggered roll aligning mechanism are coaxially arranged.
A process for an edge processor for aluminum strip production, comprising the steps of:
a. in a standby state, the processing surfaces of the mechanisms are in an open state, and one end of the aluminum strip 2 to be processed on the material placing frame 27 passes through the processing surfaces of the mechanisms to be connected with the material receiving frame 28;
b. starting the equipment, pressing and positioning the aluminum strip 2 by a pressing mechanism, and processing the aluminum strip 2 at the corresponding position by an angle extruding mechanism, a staggered roller aligning mechanism and an angle cutting mechanism;
c. after the aluminum strips 2 at the corresponding positions are processed, the processing surface of the pressing mechanism is opened, and the material receiving rack 28 winds the aluminum strips 2;
d. when the aluminum strip is rolled to the designated position, a new round of processing is carried out, the pressing mechanism presses and positions the aluminum strip 2, and the angle extruding mechanism, the staggered roller aligning mechanism and the angle cutting mechanism process the aluminum strip 2 at the corresponding position.
The equipment has simple treatment process and high treatment efficiency.
The working principle is as follows:
treat the aluminium strip 2 of processing on the blowing frame 27 through feeding mechanism and send into equipment and process, hold-down mechanism prevents through its dual arrangement mode that skew from appearing in aluminium strip 2 in the course of working when promoting to compress tightly stability, crowded angle mechanism can make the processing mode diversified through its dual arrangement mode, but each crowded angle mechanism autonomous working, change according to the user demand, the dislocation can prevent effectively that aluminium strip 2 from droing to roller mechanism, the angle mechanism cuts the R angle operation to carrying out of boss, receive the aluminium strip 2 of material frame 28 to processing completion and roll, each mechanism integration sets up on workstation 1, the cooperation precision is high, be convenient for remove.
The aluminum strip processing device has the advantages of simple structure, simple processing procedure, high processing efficiency, small space among all mechanisms of the device, high matching precision, high integration level, small occupied area due to integrated design, convenience in movement, capability of realizing automatic operation in the processing process of all the mechanisms of the device, labor saving, high automation degree, capability of improving the safety in the processing process of the device, capability of avoiding larger errors possibly occurring in the processing process due to automatic processing, high processing precision and strong practicability, double-mechanism arrangement of the pressing mechanism and the angle extruding mechanism, capability of effectively improving the overall stability of the device and the qualification rate of products, capability of adjusting the working mode among all the mechanisms according to actual use requirements, flexibility in use, and capability of carrying out R angle cutting operation on the aluminum strip due to the arrangement of the angle cutting mechanism.
While one embodiment of the present invention has been described in detail, the present invention is only a preferred embodiment of the present invention and should not be construed as limiting the scope of the present invention. All equivalent changes and modifications made within the scope of the present invention shall fall within the scope of the present invention.
Claims (10)
1. The utility model provides a limit portion processor for aluminium strip production, includes workstation (1), workstation (1) erects subaerial, its characterized in that, still including be used for treating aluminium strip (2) of processing carry out the feeding mechanism of pay-off, be used for carrying out the hold-down mechanism that compresses tightly to aluminium strip (2), be used for carrying out crowded angle mechanism of crowded angle to aluminium strip (2), be used for carrying out the dislocation of limit portion processing to aluminium strip (2) to roller mechanism and be used for carrying out the chamfering mechanism of chamfering to aluminium strip (2), feeding mechanism is located the one end of workstation (1), hold-down mechanism are located the upper portion both ends of workstation (1), crowded angle mechanism is located the upper portion of workstation (1) just is located hold-down mechanism is inboard, and the dislocation is located roller mechanism is kept away from feeding mechanism's one end to workstation (1).
2. The edge processor for aluminum strip production according to claim 1, wherein the feeding mechanism comprises a feeding mounting seat (3), a feeding bracket (4) and a feeding shaft (5), the feeding mounting seat (3) is arranged at the upper part of one end of the workbench (1) and one side of the feeding mounting seat is fixedly connected with the workbench (1), the feeding bracket (4) is arranged at the upper end of the feeding mounting seat (3) and is fixedly connected with the feeding mounting seat (3), and the feeding shaft (5) is arranged at the upper end of the feeding bracket (4) and two ends of the feeding shaft are rotatably connected with the feeding bracket (4).
3. The edge processing machine for aluminum strip production according to claim 2, further comprising a feeding base (6) and a feeding roller (7), wherein the feeding base (6) is arranged on the upper portion of one end of the workbench (1) close to the feeding shaft (5) and is fixedly connected with the workbench (1), the feeding roller (7) is arranged on the upper end of the feeding base (6) and is rotatably connected with the feeding base (6) through a rotating shaft, and the feeding roller (7) and the feeding shaft (5) feed the aluminum strip (2) to be processed together.
4. The edge processor for aluminum strip production according to claim 1, wherein the pressing mechanism comprises a pressing frame (8), a pressing cylinder (9), a pressing movable block (10), a pressing fixed block (11) and a pressing rubber plate (12), the pressing frame (8) is arranged at the upper end of the workbench (1) and fixedly connected with the workbench (1), the pressing cylinder (9) is arranged at the upper end of the pressing frame (8) and fixedly connected with the pressing frame (8), the output end of the pressing cylinder (9) penetrates through the pressing frame (8) and is downwards arranged, the pressing movable block (10) is arranged at the output end of the pressing cylinder (9) and fixedly connected with the output end of the pressing cylinder (9), the pressing movable block (10) is positioned at the upper inner side of the pressing frame (8), the pressing fixed block (11) is arranged at the lower side of the pressing frame (8) corresponding to the pressing movable block (10), and the pressing movable block (10) is arranged at the lower side of the pressing frame (8) And with compress tightly frame (8) fixed connection, it has two, two to compress tightly offset plate (12) set up respectively compress tightly movable block (10) and compress tightly the relative terminal surface of fixed block (11) and with correspond compress tightly movable block (10) perhaps compress tightly fixed block (11) fixed connection, hold-down mechanism has two, and two hold-down mechanism set up relatively workstation (1) upper portion both ends, two hold-down mechanism intervals set up.
5. The edge processor for aluminum strip production according to claim 1, wherein the corner extrusion mechanism comprises a corner extrusion frame (13), a corner extrusion cylinder (14), a corner extrusion movable frame (15), a corner extrusion movable roller (16) and a corner extrusion fixed roller (17), the corner extrusion frame (13) is arranged at the upper end of the workbench (1) and fixedly connected with the workbench (1), the corner extrusion cylinder (14) is arranged at the upper end of the corner extrusion frame (13) and fixedly connected with the corner extrusion frame (13), the output end of the corner extrusion cylinder (14) penetrates through the corner extrusion frame (13) to be downwards arranged, the corner extrusion movable frame (15) is arranged at the output end of the corner extrusion cylinder (14) and fixedly connected with the output end of the corner extrusion cylinder (14), the corner extrusion movable frame (15) is positioned at the inner upper part of the corner extrusion frame (13), and the corner extrusion movable roller (16) is arranged at the lower part of the corner extrusion movable frame (15) and is fixedly connected with the corner extrusion frame (13) through a rotating shaft Movable rack (15) rotate to be connected, crowded angle activity roller (16) are located crowded angle frame (13) inboard upper portion, crowded angle fixed roll (17) correspond crowded angle activity roller (16) set up crowded angle frame (13) inboard lower part and through the axis of rotation with crowded angle frame (13) rotate to be connected, crowded angle activity roller (16) with crowded angle fixed roll (17) set up side by side, and crowded angle mechanism has two, and two crowded angle mechanisms set up relatively workstation (1) upper end, two crowded angle mechanisms are located between two hold-down mechanisms, and two crowded angle mechanism intervals set up.
6. The edge processing machine for aluminum strip production according to claim 1, wherein the offset roll-pair mechanism comprises a roll-pair frame (18), a roll-pair cylinder (19), a roll-pair movable frame (20), an offset movable roll (21), an offset fixed roll (22) and a limit slide rail (23), the roll-pair frame (18) is arranged at the upper part of one end of the workbench (1) far away from the feeding mechanism and is fixedly connected with the workbench (1), the roll-pair cylinder (19) is arranged at the upper end of the roll-pair frame (18) and is fixedly connected with the roll-pair frame (18), the output end of the roll-pair cylinder (19) penetrates through the roll-pair frame (18) to be downwards arranged, the roll-pair movable frame (20) is arranged at the output end of the roll-pair cylinder (19) and is fixedly connected with the output end of the roll-pair cylinder (19), and the roll-pair movable frame (20) is positioned at the upper part of the inner side of the roll-pair frame (18), dislocation activity roller (21) set up the pair roller adjustable shelf (20) lower part and through the axis of rotation with the pair roller adjustable shelf (20) rotate to be connected, dislocation activity roller (21) are located to the inboard upper portion of pair roller frame (18), dislocation fixed roller (22) set up to the inboard lower part of roller frame (18) and through the axis of rotation with to roller frame (18) fixed connection, dislocation activity roller (21) with dislocation fixed roller (22) dislocation set, spacing slide rail (23) set up to roller frame (18) inboard and with to roller frame (18) fixed connection, pair roller adjustable shelf (20) with spacing slide rail (23) sliding connection.
7. An edge processor for aluminium strip production according to claim 1, wherein the chamfering mechanism comprises a chamfering frame (24), a chamfering cylinder (25) and a chamfering cutter (26), the chamfering frame (24) is arranged at the middle position of the upper end of the worktable and is fixedly connected with the worktable, the chamfering frame (24) is positioned between two chamfering mechanisms, the chamfering cylinder (25) is arranged at the inner side of the upper part of the chamfering frame (24) and is fixedly connected with the chamfering frame (24), the output end of the chamfering cylinder (25) is arranged towards the upper part, and the chamfering cutter (26) is arranged at the output end of the chamfering cylinder (25) and is fixedly connected with the output end of the chamfering cylinder (25).
8. The edge processor for aluminum strip production as claimed in claim 1 further comprising a material-placing rack (27) and a material-receiving rack (28), wherein the material-placing rack (27) is disposed on the side of the worktable where the feeding mechanism is disposed and is erected on the ground, and the material-receiving rack (28) is disposed on the side of the worktable where the staggered roller pair mechanism is disposed and is erected on the ground.
9. An edge processor for use in the production of aluminium strip as claimed in claim 1 wherein the processing faces of the hold down mechanism, the corner-pinching mechanism and the offset roll-pair mechanism are co-axially located.
10. A process according to claims 1-9 for an edge processor for aluminium strip production, comprising the steps of:
a. in a standby state, the processing surfaces of the mechanisms are in an open state, and one end of an aluminum strip (2) to be processed on the material placing frame (27) penetrates through the processing surfaces of the mechanisms to be connected with the material receiving frame (28);
b. starting equipment, pressing and positioning the aluminum strip (2) by a pressing mechanism, and processing the aluminum strip (2) at the corresponding position by an angle extruding mechanism, a staggered roller aligning mechanism and an angle cutting mechanism;
c. after the aluminum strip (2) at the corresponding position is processed, the processing surface of the pressing mechanism is opened, and the aluminum strip (2) is wound by the material collecting frame (28);
d. when the aluminum strip is rolled to the designated position, a new round of processing is carried out, the pressing mechanism presses and positions the aluminum strip (2), and the angle extruding mechanism, the staggered roller aligning mechanism and the angle cutting mechanism process the aluminum strip (2) at the corresponding position.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110973340.2A CN113681061A (en) | 2021-08-24 | 2021-08-24 | Edge processor for aluminum strip production and processing process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110973340.2A CN113681061A (en) | 2021-08-24 | 2021-08-24 | Edge processor for aluminum strip production and processing process thereof |
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| CN113681061A true CN113681061A (en) | 2021-11-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202110973340.2A Pending CN113681061A (en) | 2021-08-24 | 2021-08-24 | Edge processor for aluminum strip production and processing process thereof |
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Application publication date: 20211123 |