CN113675985B

CN113675985B - Rotating electrical machine and fan

Info

Publication number: CN113675985B
Application number: CN202010412565.6A
Authority: CN
Inventors: 左亚军; 于跃强; 迟闯; 王喜
Original assignee: Guangdong Welling Motor Manufacturing Co Ltd
Current assignee: Guangdong Welling Motor Manufacturing Co Ltd
Priority date: 2020-05-15
Filing date: 2020-05-15
Publication date: 2022-08-26
Anticipated expiration: 2040-05-15
Also published as: CN113675985A

Abstract

The application provides a rotating electrical machine and a fan. According to the rotating motor, the plurality of accommodating grooves are formed in the radial inner surface of at least one bearing seat of the supporting frame at intervals, the soft arc-shaped petals are arranged in each accommodating groove, the inner diameter of each soft arc-shaped petal is smaller than that of the corresponding bearing seat, so that each soft arc-shaped petal can be elastically abutted against the corresponding bearing, certain binding force is formed between each soft arc-shaped petal and the corresponding bearing, the axial and radial stress of the bearing can be improved, the service life of the bearing is prolonged, the relative positions of the inner ring and the outer ring of the bearing can be adjusted during high-speed rotation, and a certain self-adaptive centering effect is achieved; and the area between two adjacent containing grooves in the bearing seat provided with the soft arc-shaped petals can be well connected with the corresponding bearing, so that the bearing is more stably installed in the corresponding bearing seat, and the running stability and reliability of the rotating motor are ensured.

Description

Rotating electrical machine and fan

Technical Field

The application belongs to the field of motors, and particularly relates to a rotating motor and a fan.

Background

Along with the increasing demand on the rotating speed of the rotating motor, if the rotating speed is required to be from ten thousand to hundreds of thousands of revolutions, even from hundreds of thousands of revolutions per minute, the corresponding manufacturing precision requirement on the rotating motor is also increased, and if the coaxiality of a rotor and a stator of the rotating motor, the coaxiality of a bearing and a rotating shaft, the coaxiality between two bearing seats corresponding to the bearings at two ends of the rotating shaft, and the coaxiality of parts such as the stator, the rotor and the bearing seats must ensure higher precision, so that the requirement on the high rotating speed of the rotating motor can be met. Meanwhile, in order to improve the efficiency of the rotating motor, the air gap between the stator and the rotor is reduced, and the assembly precision requirement among all the parts is further improved.

However, in most of the current rotating electrical machines, there are many components of the rotating electrical machine, for example, the stator supporting structure, each component in the rotor, and the supporting structure of the rotor are generally multiple components, and when any two adjacent components are assembled, there is a certain allowable tolerance, and the tolerance accumulated by assembling multiple components is high, so that the working performance and reliability of the rotating electrical machine will be reduced.

Disclosure of Invention

An object of the embodiment of the present application is to provide a rotating electrical machine, so as to solve the problem that the working performance and reliability of the rotating electrical machine are reduced due to a high tolerance accumulated by assembling a plurality of parts in the rotating electrical machine in the prior art.

In order to achieve the above purpose, the embodiment of the present application adopts the following technical solutions: there is provided a rotary electric machine including a stator, a rotor, and a support frame; the rotor comprises a rotating shaft, a permanent magnet arranged on the rotating shaft and bearings respectively arranged at two opposite ends of the rotating shaft; the stator comprises a stator yoke sleeved on the supporting frame, a plurality of stator teeth arranged on the stator yoke and coils respectively wound on the stator teeth; the supporting frame comprises two bearing seats for supporting two bearings and a plurality of supporting rods for supporting the stator yoke, wherein two opposite ends of each supporting rod are connected with the two bearing seats respectively, and an interval space for placing the stator teeth is formed between every two adjacent supporting rods; at least one bearing seat is internally provided with a soft gasket, the bearing is supported in the soft gasket correspondingly, a plurality of accommodating grooves are formed in the radial inner surface of the bearing seat on which the soft gasket is arranged at intervals, the soft gasket comprises soft arc petals which are respectively matched and arranged in the accommodating grooves, and the inner diameter of each soft arc petal is smaller than the inner diameter corresponding to the bearing seat.

In one embodiment, each accommodating groove axially penetrates through the corresponding bearing seat, and at least one side of each soft arc-shaped flap radially protrudes outwards to form a flange.

In one embodiment, the plurality of ribs on at least one side of the soft arc-shaped flap are connected in a ring shape.

In one embodiment, the shaft has an output for connection to a load, and the soft washer is mounted in the bearing seat adjacent the output.

In one embodiment, the two bearing seats are a first bearing seat and a second bearing seat respectively, and the inner diameter of the first bearing seat is larger than that of the second bearing seat or the inner diameter of the first bearing seat is smaller than that of the second bearing seat.

In one embodiment, the inner diameter of the inner circular hole of the stator tooth is greater than or equal to the outer diameter of at least one bearing seat.

In one embodiment, the stator yoke is adhesively secured to the support bar.

In one embodiment, at least one of the support rods is provided with a slot, the slot extends along the length direction of the support rod, and the slot is located on one surface of the support rod close to the stator yoke.

In one embodiment, a length of the slot in an axial direction of the rotating shaft is smaller than a length of the stator yoke in the axial direction.

In one embodiment, the inner side surface of the stator yoke is provided with at least one positioning protrusion for positioning in cooperation with the support rod.

In one embodiment, the stator yoke is provided with the positioning protrusions corresponding to two sides of each supporting rod, and a positioning groove for the supporting rods to be inserted is formed between two adjacent positioning protrusions.

It is another object of an embodiment of the present application to provide a fan, including the rotating electrical machine and an impeller as described in any of the above embodiments, wherein the impeller is mounted on the rotating shaft.

One or more technical solutions in the embodiments of the present application have at least one of the following technical effects:

according to the rotating motor provided by the embodiment of the application, the two bearing seats and the plurality of support rods for connecting the two bearing seats form the support frame, so that the coaxiality of the two bearing seats can be well ensured, further, when the rotor is assembled with the support frame, the good coaxiality of the two bearings can be ensured, and the assembly accumulated tolerance is reduced; the radial inner surface of at least one bearing seat is provided with a plurality of containing grooves at intervals, and soft arc petals are arranged in each containing groove, so that the inner diameter of each soft arc petal is smaller than that of the bearing seat, the soft arc petals elastically abut against the corresponding bearing, and a certain binding force is formed between each soft arc petal and the corresponding bearing, so that the axial and radial stress of the bearing can be improved, the service life of the bearing is prolonged, and the relative position of the inner ring and the outer ring of the bearing can be adjusted during high-speed rotation, and a certain self-adaptive centering effect is realized; and the area between two adjacent containing grooves in the bearing seat provided with the soft arc-shaped petals can be well connected with the corresponding bearing, so that the bearing is more stably installed in the bearing seat provided with the soft arc-shaped petals, and the running stability and reliability of the rotating motor are ensured.

The fan that this application embodiment provided has used the rotating electrical machines of above-mentioned arbitrary embodiment, can guarantee rotating electrical machines's performance and reliability, and then guarantees that this fan is steady, good operation.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or exemplary technical descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings without creative efforts.

Fig. 1 is a schematic structural diagram of a fan provided in an embodiment of the present application;

FIG. 2 is an exploded view of the blower of FIG. 1;

fig. 3 is a schematic cross-sectional structural view of a rotating electrical machine provided in an embodiment of the present application, which is perpendicular to an axial direction thereof;

FIG. 4 is a schematic cross-sectional view of a stator according to an embodiment of the present disclosure;

fig. 5 is a schematic cross-sectional structural view of a rotary electric machine provided in an embodiment of the present application along an axial direction thereof;

FIG. 6 is a schematic cross-sectional structural view of a rotor provided in an embodiment of the present application;

FIG. 7 is a schematic structural diagram of a support frame according to an embodiment of the present disclosure;

FIG. 8 is a schematic exploded view of a support frame and a soft gasket according to an embodiment of the present disclosure;

FIG. 9 is a cross-sectional view of the support frame of FIG. 8 assembled with a soft gasket at a location of a first bearing seat;

FIG. 10 is a schematic structural view of a first soft gasket according to an embodiment of the present disclosure;

fig. 11 is a schematic structural view of a second soft gasket according to an embodiment of the present application.

Wherein, in the drawings, the reference numerals are mainly as follows:

100-a fan;

10-a rotating electrical machine;

20-a rotor; 21-a rotating shaft; 211-an output terminal; 212-a sensing terminal; 22-a permanent magnet; 23-a bearing; 231-a first bearing; 232-a second bearing; 24-a balancing ring; 25-an induction magnet ring;

30-a stator; 31-a stator yoke; 311-positioning convex; 312-a positioning groove; 32-stator teeth; 33-a coil;

40-a support frame; 41-a bearing seat; 411 — first bearing seat; 410-a containing groove; 412-a second bearing housing; 42-a support bar; 421-slotting; 43-space;

50-soft gasket; 51-soft arc flap; 52-a rib;

61-impeller.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise. The meaning of "a number" is one or more unless specifically limited otherwise.

In the description of the present application, it should be noted that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, a fixed connection, a detachable connection, or an integral connection; may be a mechanical connection; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meaning of the above terms in the present application can be understood by those of ordinary skill in the art as the case may be.

Reference throughout this specification to "one embodiment," "some embodiments," or "an embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment is included in one or more embodiments of the present application. Thus, appearances of the phrases "in one embodiment," "in some embodiments," "in other embodiments," or the like, in various places throughout this specification are not necessarily all referring to the same embodiment, but rather "one or more but not all embodiments" unless specifically stated otherwise. Furthermore, the particular features, structures, or characteristics may be combined in any suitable manner in one or more embodiments.

Referring to fig. 1 and 2, a fan 100 and a rotating electrical machine 10 provided in the present application will now be described. The fan 100 includes a rotary electric machine 10 and an impeller 61.

Referring to fig. 2, the rotary electric machine 10 includes a stator 30, a rotor 20, and a support frame 40.

Referring to fig. 2 and 6, the rotor 20 includes a rotating shaft 21, a permanent magnet 22, and two bearings 23, and the permanent magnet 22 is mounted on the rotating shaft 21 so that the stator 30 drives the rotating shaft 21 to rotate. The two bearings 23 are respectively installed at two opposite ends of the rotating shaft 21, and the two bearings 23 are respectively located at two opposite ends of the permanent magnet 22; to stably support the rotary shaft 21 and ensure the flexible rotation of the rotary shaft 21.

Referring to fig. 3 and 5, the stator 30 includes a stator yoke 31, a plurality of stator teeth 32, and coils 33 respectively wound on the stator teeth 32; each stator tooth 32 is disposed on the stator yoke 31, the stator yoke 31 is mounted on the supporting frame 40, and the stator yoke 31 is disposed around the supporting frame 40 to support the stator yoke 31 through the supporting frame 40, so as to support and fix the stator 30, and position each stator tooth 32, so as to ensure the coaxiality of each stator tooth 32, and to better ensure the performance of the rotating electrical machine 10.

Referring to fig. 2 and 7, the supporting frame 40 includes two bearing seats 41 and a plurality of supporting rods 42, and two opposite ends of each supporting rod 42 are respectively connected to the two bearing seats 41, that is, the supporting frame 40 includes a plurality of supporting rods 42 and two bearing seats 41, and the two bearing seats 41 are respectively connected to two ends of the supporting rod 42. Two adjacent support bars 42 are spaced apart.

The support rods 42 are used for supporting the stator yoke 31, and two adjacent support rods 42 are spaced apart from each other so that a space 43 is formed between the two adjacent support rods 42, and the stator teeth 32 can be inserted into the space 43 formed between the two adjacent support rods 42. And a plurality of support rods 42 connect the two bearing blocks 41, so that good coaxiality of the two bearing blocks 41 can be ensured.

Referring to fig. 8 and 9, at least one of the bearing seats 41 is installed with a soft washer 50, and the corresponding bearing 23 is supported in the soft washer 50. A plurality of accommodating grooves 410 are arranged on the radial inner surface of the bearing seat 41 provided with the soft gasket 50, two adjacent accommodating grooves 410 are arranged at intervals, the soft gasket 50 comprises a plurality of soft arc-shaped petals 51, the soft arc-shaped petals 51 are respectively arranged in the accommodating grooves 410, namely the soft arc-shaped petals 51 are arranged in each accommodating groove 410, the inner diameter d5 of each soft arc-shaped petal 51 is smaller than the inner diameter d1 of the corresponding bearing seat 41, so that the soft arc-shaped petals 51 elastically abut against and support the corresponding bearing 23, the load of the rotary motor 10, such as the radial force in any direction generated by the impeller 61, the grinding wheel, the blade and the like, can be absorbed, the stress of the bearing 23 is improved, the service life of the bearing 23 is prolonged, and the vibration is reduced; in addition, a certain binding force is provided between each soft arc-shaped petal 51 and the corresponding bearing 23, so that the rotating electrical machine 10 can bear a certain axial force and effectively absorb the acting force generated by the load along the axial direction of the rotating shaft 21. And through the good elastic action of the soft gasket 50, when the rotor 20 rotates at a high speed, the relative position of the inner ring and the outer ring of the bearing 23 supported by the soft gasket 50 can be adjusted, and a certain self-adaptive centering action can be achieved, so that the running stability and reliability of the rotating motor 10 are ensured. And this structure also makes it possible to provide a good connection between the region between the adjacent two receiving grooves 410 in the housing 41 provided with the soft washer 50 and the corresponding bearing 23, thereby more stably mounting the bearing 23 in the housing 41 provided with the soft washer 50.

In this embodiment, the impeller 61 is mounted on the rotating shaft 21 so that the rotating electric machine 10 forms a fan 100 structure. In other embodiments, the rotating electrical machine 10 may also be used in other devices that require the rotating electrical machine 10, that is, the rotating shaft 21 may also be connected with other loads, such as a grinding wheel, to form an electric grinding wheel; the rotary electric machine 10 can also be applied to a shaver or the like.

According to the rotating electrical machine 10 provided by the embodiment of the application, the two bearing blocks 41 and the plurality of support rods 42 connecting the two bearing blocks 41 form the support frame 40, so that the coaxiality of the two bearing blocks 41 can be well ensured, and further, when the rotor 20 is assembled with the support frame 40, the good coaxiality of the two bearings 23 can be ensured, and the assembly accumulated tolerance is reduced; a plurality of accommodating grooves 410 are arranged at intervals on the radial inner surface of the bearing seat 41 provided with the soft gasket 50, and a soft arc-shaped petal 51 is arranged in each accommodating groove 410, so that the inner diameter d5 of the soft arc-shaped petal 51 is smaller than the inner diameter d1 of the corresponding bearing seat 41, so that the soft arc-shaped petal 51 elastically supports against the corresponding bearing 23, and therefore, a certain binding force is formed between each soft arc-shaped petal 51 and the corresponding bearing 23, the axial and radial stress of the bearing 23 can be improved, the service life of the bearing 23 is prolonged, the relative position of the inner ring and the outer ring of the bearing 23 supported by the soft gasket 50 can be adjusted during high-speed rotation, and a certain self-adaptive centering effect is achieved; and the area between two adjacent receiving grooves 410 in the bearing seat 41 provided with the soft gasket 50 can be well connected with the corresponding bearing 23, so that the bearing 23 is more stably installed in the corresponding bearing seat 41, and the running stability and reliability of the rotating electrical machine 10 are ensured.

The fan 100 provided by the embodiment of the application uses the rotating motor 10, so that the performance and reliability of the rotating motor 10 can be ensured, and the fan 100 is ensured to run stably and well.

In one embodiment, referring to fig. 2, the two bearings 23 are a first bearing 231 and a second bearing 232, respectively, and the first bearing 231 and the second bearing 232 are respectively mounted at two opposite ends of the rotating shaft 21.

In one embodiment, referring to fig. 7 and 8, the two bearing seats 41 are a first bearing seat 411 and a second bearing seat 412, respectively, and opposite ends of each supporting rod 42 are connected to the first bearing seat 411 and the second bearing seat 412, respectively, that is, the first bearing seat 411 is connected to one end of each supporting rod 42, and the second bearing seat 412 is connected to the other end of each supporting rod 42. The first bearing 231 is installed in the first bearing housing 411, and the second bearing 232 is installed in the second bearing housing 412.

In one embodiment, referring to fig. 8 and 9, the first bearing seat 411 is installed with a soft gasket 50 therein, and the first bearing 231 is supported in the soft gasket 50. A plurality of accommodating grooves 410 are formed in the radial inner surface of the first bearing seat 411, two adjacent accommodating grooves 410 are arranged at intervals, the soft gasket 50 comprises a plurality of soft arc-shaped petals 51, the soft arc-shaped petals 51 are respectively arranged in the accommodating grooves 410, namely the soft arc-shaped petals 51 are arranged in each accommodating groove 410, the inner diameter d5 of each soft arc-shaped petal 51 is smaller than the inner diameter d1 of the first bearing seat 411, so that the soft arc-shaped petals 51 elastically support and support the first bearing 231, the load of the rotary motor 10, such as the radial force in any direction generated by the impeller 61, the grinding wheel, the blade and the like, can be absorbed, the stress of the first bearing 231 is improved, the service life of the first bearing 231 is prolonged, and the vibration is reduced; in addition, a certain binding force is provided between each soft arc-shaped petal 51 and the first bearing 231, so that the rotating electrical machine 10 can bear a certain axial force and effectively absorb the acting force generated by the load along the axial direction of the rotating shaft 21. And through the good elastic action of the soft gasket 50, when the rotor 20 rotates at a high speed, the relative position of the inner ring and the outer ring of the first bearing 231 can be adjusted, and a certain self-adaptive centering effect can be achieved, so that the running stability and reliability of the rotating motor 10 are ensured. And this structure also allows the area between two adjacent receiving grooves 410 in the first bearing housing 411 to be well connected with the first bearing 231, thereby more stably mounting the first bearing 231 in the first bearing housing 411.

Of course, in other embodiments, the soft gasket 50 may be installed in the second bearing seat 412, and the accommodating groove 410 may be disposed in the second bearing seat 412. In some embodiments, the soft gasket 50 may be installed in both the first bearing housing 411 and the second bearing housing 412, and the receiving groove 410 may be disposed in both the first bearing housing 411 and the second bearing housing 412. That is, the soft washer 50 may be attached to one of the two bearing holders 41, or the soft washer 50 may be attached to both of the two bearing holders 41.

In one embodiment, the plurality of receiving grooves 410 are uniformly disposed in the corresponding bearing seats 41, so that the respective bearings 23 can be uniformly stressed in the circumferential direction.

In an embodiment, referring to fig. 8 and 9, each receiving groove 410 axially penetrates through the corresponding bearing seat 41 to facilitate the installation and fixation of the soft arc-shaped petals 51, and also facilitate the processing and manufacturing of the corresponding bearing seat 41, so as to ensure the processing precision, and each soft arc-shaped petal 51 can partially wrap the corresponding bearing 23, so that each soft arc-shaped petal 51 and the corresponding bearing 23 can be better combined. In some embodiments, each receiving groove 410 may also be located at a middle position of the inner surface corresponding to the radial direction of the bearing seat 41, so as to better position each soft arc-shaped flap 51.

In an embodiment, referring to fig. 8 and fig. 10, two sides of each soft arc-shaped flap 51 are respectively provided with a retaining edge 52, and each retaining edge 52 extends outward along the radial direction of the soft arc-shaped flap 51, so that when the soft arc-shaped flap 51 is installed, the retaining edges 52 at two sides of the soft arc-shaped flap 51 can respectively cling to two end faces in the axial direction of the corresponding bearing seat 41, so as to prevent the soft arc-shaped flap 51 from sliding or falling off along the axial direction of the corresponding bearing seat 41. Of course, in one embodiment, the rib 52 may be disposed on only one side of each soft arc flap 51 to position one side of the soft arc flap 51. Referring to fig. 5, for example, in some applications, the force applied by the load to the rotating electrical machine 10 is directed from the corresponding bearing seat 41 to the permanent magnet 22, a rib 52 may be disposed only on one side of the soft arc-shaped flap 51 away from the permanent magnet 22 to prevent the soft arc-shaped flap 51 from slipping or falling off along the axial direction of the permanent magnet 22. In some applications, the force applied by the load to the rotating electrical machine 10 is in a direction from the bearing seat 41 to the permanent magnet 22, and the rib 52 may be disposed only on one side of the soft arc-shaped flap 51 close to the permanent magnet 22 to prevent the soft arc-shaped flap 51 from slipping or falling off along the axial direction of the permanent magnet 22.

In one embodiment, referring to fig. 10, the ribs 52 on one side of the soft arc-shaped petals 51 are connected in a ring shape to connect the soft arc-shaped petals 51, so as to install the soft arc-shaped petals 51 in the receiving grooves 410 of the corresponding bearing seat 41.

In an embodiment, referring to fig. 10, when the two sides of each soft arc-shaped flap 51 are provided with the retaining edges 52, a plurality of retaining edges 52 on one side of each soft arc-shaped flap 51 can be connected to form a ring, that is, the retaining edge 52a on one side of each soft gasket 50 is an annular whole, and the retaining edge 52b on the other side of each soft gasket 50 is a spaced multi-flap structure, so that each soft arc-shaped flap 51 can be connected and supported, and each soft arc-shaped flap 51 can be conveniently placed in the accommodating groove 410 in the corresponding bearing seat 41. In an embodiment, referring to fig. 11, when both sides of each soft arc-shaped flap 51 are provided with the retaining edges 52, the retaining edges 52 on both sides of the soft arc-shaped flap 51 may be connected to form a ring shape, respectively, that is, the retaining edges 52 on each side of the soft arc-shaped flap 51 are connected to form a ring shape, respectively, so as to better connect and support each soft arc-shaped flap 51. In some embodiments, when only one side of each soft arc flap 51 is provided with the rib 52, the ribs 52 on the side of the soft arc flap 51 may be connected in a ring shape.

In one embodiment, the soft gasket 50 can be made of a material with a lower hardness, such as a rubber material or a thermoplastic elastomer material, to ensure good elasticity of the soft gasket 50.

In one embodiment, referring to fig. 2 and 5, the rotating shaft 21 has an output end 211, the output end 211 is used for connecting a load, and a soft gasket 50 is installed in a bearing seat 41 near the output end 211. When the rotating shaft 21 rotates, the soft washers 50 in the corresponding bearing seats 41 can more effectively absorb the axial and radial acting forces along the rotating shaft 21, thereby ensuring the running stability and reliability of the rotating electrical machine 10. In this embodiment, the first bearing 231 and the first bearing seat 411 are located at the output end 211 of the rotating shaft 21, that is, the first bearing 231 and the first bearing seat 411 are located at one end of the rotating shaft 21 close to the load. In this embodiment, the first bearing 231 and the first bearing seat 411 are located at one end of the rotating shaft 21 close to the impeller 61. When the rotating shaft 21 rotates, the soft washer 50 in the first bearing seat 411 can more effectively absorb the axial and radial acting forces along the rotating shaft 21, thereby ensuring the running stability and reliability of the rotating electrical machine 10.

In one embodiment, referring to fig. 3, 4 and 5, the inner circular hole of the stator teeth 32 refers to an inner circular hole surrounded by a plurality of stator teeth 32 in the stator 30; the inner diameter d4 of the inner circular hole of the stator teeth 32 is greater than or equal to the outer diameter of at least one bearing seat 41, so that the stator 30 can be sleeved on the support frame 40 from one end of the support frame 40, and the assembly is convenient. As in the present embodiment, the inner diameter d4 of the inner circular hole of the stator tooth 32 is greater than or equal to the outer diameter d3 of the second bearing seat 412, so that when the stator 30 is installed, the stator 30 can be sleeved on the supporting frame 40 from one end of the second bearing seat 412, which facilitates positioning and fixing of the supporting frame 40 and the stator 30, and when the stator 30 is manufactured, each stator tooth 32 of the stator 30 can be positioned to ensure the coaxiality of the plurality of stator teeth 32, which facilitates the rotation of the driving rotor 20. In addition, when the rotating electrical machine 10 is assembled, the rotor 20 and the supporting frame 40 may be assembled first, so that the dynamic balance calibration of the overall structure formed by the rotor 20 and the supporting frame 40 may be performed, good coaxiality of the rotating shaft 21, the first bearing 231, the second bearing 232, the first bearing seat 411, and the second bearing seat 412 may be ensured, and the assembly accumulated tolerance may be reduced. After the stator 30 is installed, the supporting rod 42 can be used for positioning the stator yoke 31, and further positioning each stator tooth 32, so that the assembly precision of the stator 30 is well ensured, and an electromagnetic air gap between the stator 30 and the rotor 20 is ensured. Of course, in some embodiments, the inner diameter d4 of the inner circular hole of the stator teeth 32 may be larger than or equal to the outer diameter of the first bearing seat 411 to mount the stator 20 from one end of the first bearing seat 411.

In one embodiment, referring to fig. 5 and 6, the first bearing 231 is installed in the first bearing seat 411 in a clearance fit manner, so as to facilitate the fitting of the first bearing 231 with the first bearing seat 411, facilitate the installation of the first bearing 231 in the first bearing seat 411, facilitate the ensuring of the coaxiality of the first bearing 231 with the first bearing seat 411, and facilitate the calibration of the dynamic balance of the rotor 20.

In one embodiment, the outer diameter D1 of the first bearing 231 may be set equal to the inner diameter D1 of the first bearing seat 411, allowing for some clearance fit tolerance, of course, for the first bearing 231 to be well clearance fit installed in the first bearing seat 411.

In one embodiment, the first bearing 231 is adhesively fixed in the first bearing seat 411 to ensure that the outer ring of the first bearing 231 is fixed with the first bearing seat 411.

In one embodiment, the first bearing 231 may be fixed on the rotating shaft 21 by bonding or interference fit to ensure a good connection between the first bearing 231 and the rotating shaft 21.

In one embodiment, referring to fig. 5 and 6, second bearing 232 is mounted in second bearing housing 412 in a clearance fit manner, so as to facilitate the fitting of second bearing 232 with second bearing housing 412, facilitate the mounting of second bearing 232 in second bearing housing 412, facilitate the ensuring of the coaxiality of second bearing 232 with second bearing housing 412, and facilitate the calibration of the dynamic balance of rotor 20.

In one embodiment, the outer diameter D2 of the second bearing 232 may be set equal to the inner diameter D2 of the second bearing seat 412, allowing for some clearance fit tolerance, of course, for a good clearance fit of the second bearing 232 in the second bearing seat 412.

In one embodiment, the second bearing 232 is adhesively secured in the second bearing housing 412 to secure the outer race of the second bearing 232 to the second bearing housing 412.

In one embodiment, the second bearing 232 may be fixed to the rotating shaft 21 by bonding or interference fit to ensure a good connection between the second bearing 232 and the rotating shaft 21.

In one embodiment, referring to fig. 2, 5 and 6, the inner diameter D1 of the first bearing seat 411 is greater than the inner diameter D2 of the second bearing seat 412, and the outer diameter D1 of the first bearing 231 is greater than the outer diameter D2 of the second bearing 232, so that the rotor 20 can be inserted and installed from one end of the first bearing seat 411, and the assembly is convenient. During assembly, the first bearing 231 and the second bearing 232 can be fixed on the rotating shaft 21, that is, the whole rotor 20 can be assembled first, and then the rotor 20 is subjected to dynamic balance calibration, so that the accumulated assembly tolerance is reduced; the rotor 20 is then inserted from one end of the support frame 40 to integrally mount the rotor 20 in the support frame 40, thereby simplifying the assembly process and reducing the assembly's accumulated tolerance. Of course, in an embodiment, the inner diameter D1 of the first bearing seat 411 may be smaller than the inner diameter D2 of the second bearing seat 412, and the outer diameter D1 of the first bearing 231 is smaller than the outer diameter D2 of the second bearing 232, so that the rotor 20 can be inserted into and installed on one end of the second bearing seat 412, and the assembly is convenient. That is, the inner diameter d1 of the first bearing housing 411 is not equal to the inner diameter d2 of the second bearing housing 412, the rotor 20 can be inserted and installed from one end of the support frame 40.

In one embodiment, the outer diameter D3 of the permanent magnet 22 is greater than or equal to the outer diameter D2 of the second bushing, and the outer diameter D3 of the permanent magnet 22 is smaller than the outer diameter D1 of the first bearing 231, so that the rotor 20 can be inserted and mounted from one end of the first bearing seat 411 better, the assembly is convenient, and before the rotor 20 is assembled, the rotor 20 can be assembled into a whole separately and then mounted on the supporting frame 40, and the dynamic balance of the rotor 20 can be better adjusted. And this structure can make the end of the support frame 40 close to the first bearing housing 411 large, ensure the strength of the support frame 40, and can reduce the size of the motor.

In one embodiment, referring to fig. 2 and 6, a balance ring 24 is further installed on the rotating shaft 21 for performing dynamic balance calibration to better adjust the balance of the rotor 20 and ensure the rotor 20 rotates at a high speed in a balanced manner.

In one embodiment, the balance ring 24 has an outer diameter less than or equal to the outer diameter D1 of the first bearing 231 to insert the mounting rotor 20 from one end of the first bearing housing 411.

In one embodiment, referring to fig. 2 and 6, the two ends of the permanent magnet 22 are respectively provided with a balance ring 24 to better calibrate the dynamic balance, so that the rotating shaft 21 can smoothly rotate at a high speed.

In one embodiment, an outer diameter D4 of the balancing ring 24a near the first bearing 231 is greater than or equal to an outer diameter D3 of the permanent magnet 22, and an outer diameter D5 of the balancing ring 24b far from the first bearing 231 is less than or equal to an outer diameter D3 of the permanent magnet 22, so that the rotor 20 is insertedly mounted from one end of the first bearing housing 411. Of course, in some embodiments, the outer diameters of the two balancing rings 24 may be set equal, i.e., D4 — D5.

In one embodiment, referring to fig. 2 and 6, the rotating shaft 21 is provided with an induction magnet ring 25 for inducing the rotating speed and angle of the rotating shaft 21. In an embodiment, referring to fig. 2 and fig. 6, the rotating shaft 21 has an induction end 212 and an output end 211, the output end 211 is used for connecting a load, the output end 211 and the induction end 212 are two ends of the rotating shaft 21, respectively, and the induction magnetic ring 25 is disposed at the induction end 212 of the rotating shaft 21, which can facilitate the layout of the position of the induction magnetic ring 25.

In one embodiment, referring to fig. 5 and 6, the outer diameter D6 of the induction magnet ring 25 is smaller than or equal to the outer diameter D2 of the second bearing 232, so as to insert and mount the rotor 20 from one end of the first bearing seat 411.

In one embodiment, referring to fig. 3 and 4, at least one positioning protrusion 311 is disposed on an inner side surface of the stator yoke 31. The positioning projections 311 are used to be positioned in cooperation with the support rods 42 so that the stator yoke 31 can be positioned when the stator 30 is mounted, the assembly accuracy of the stator 30 is ensured, and circumferential movement of the stator yoke 31 can be prevented.

In one embodiment, referring to fig. 3 and 4, the positioning protrusions 311 are respectively disposed on the inner side surface of the stator yoke 31 corresponding to the positions of the support rods 42, so that a plurality of positions on the stator yoke 31 can be positioned to better position the stator 30, thereby ensuring the assembly accuracy of the stator 30. Of course, in some embodiments, only one positioning protrusion 311 may be disposed on the stator yoke 31, and when assembling the stator 30, the positioning protrusion 311 is first positioned with one supporting rod 42, and then the stator 30 is installed. In still other embodiments, a plurality of positioning projections 311 may be provided on the stator yoke 31.

In one embodiment, referring to fig. 3 and 4, the stator yoke 31 is provided with positioning protrusions 311 corresponding to two sides of each supporting rod 42, and a positioning groove 312 is formed between two adjacent positioning protrusions 311, so that when the stator 30 is installed, the supporting rods 42 can be inserted into the corresponding positioning grooves 312 in a matching manner, so as to better position the stator yoke 31. The positioning protrusions 311 are respectively arranged on the two sides of each supporting rod 42 on the stator yoke 31, so that the stator yoke 31 can be better positioned and fixed on the supporting frame 40, the supporting rods 42 and the stator yoke 31 can be better positioned, and the assembly precision is improved. In some embodiments, only one pair of positioning protrusions 311 may be disposed on the stator yoke 31, and the positioning groove 312 is formed between the pair of positioning protrusions 311, so that when the stator 30 is installed, the end of one of the supporting rods 42 may be inserted into the positioning groove 312 to position the stator 30. In some embodiments, a plurality of pairs of positioning projections 311 may be provided on the stator yoke 31.

In one embodiment, the support rods 42 may be inserted into the positioning slots 312 with an interference fit or a clearance fit to properly position the stator 30 against radial and circumferential movement. In one embodiment, glue may be provided to adhesively secure the sides of the support rods 42 in the positioning slots 312 to better secure the stator 30.

In one embodiment, referring to fig. 3 and 4, the stator yoke 31 has a ring or frame structure to ensure the magnetic circuit in the stator yoke 31 is smooth. In one embodiment, the stator yoke 31 may be fitted over the support frame 40 by interference fit to achieve a fixed connection of the stator 30 to the support frame 40.

In one embodiment, the stator teeth 32 and the stator yoke 31 are integrally formed to facilitate manufacturing, ensure strength of the manufactured stator yoke 31, and ensure a smooth magnetic path between the stator yoke 31 and the stator teeth 32.

In one embodiment, referring to fig. 3 and 5, the stator yoke 31 is adhesively secured to the support rods 42 to secure the stator 30 to the support frame 40.

In an embodiment, referring to fig. 3, fig. 7 and fig. 8, the supporting rod 42 of the supporting frame 40 is provided with a slot 421, the slot 421 is located on a surface of the supporting rod 42 close to the stator yoke 31, that is, the slot 421 is located on an outer side surface of the supporting rod 42 along the radial direction of the rotating shaft 21, and the slot 421 extends along the length direction of the supporting rod 42. The supporting rod 42 is provided with a slot 421, and when the stator yoke 31 is bonded to the supporting rod 42, glue can be filled into the slot 421 to ensure good bonding and fixing of the stator yoke 31 and the supporting rod 42. Of course, the slots 421 can also accommodate excess glue to prevent the glue from overflowing or seeping out of the end of the stator 30, and avoid affecting other parts, thereby avoiding affecting the reliability of the rotating electrical machine 10 and deteriorating the airflow noise of the rotating electrical machine 10. In addition, when the rotary electric machine 10 is applied to the blower fan 100, the glue overflowing between the stator yoke 31 and the support bars 42 may also affect the flow path of the air, hinder the flow of the air and generate turbulence, thereby affecting the performance, efficiency, and noise of the blower fan 100. The slots 421 are formed in the support rod 42 to accommodate excess glue, so that air flow blockage and turbulence reduction can be effectively avoided, the performance of the fan 100 is ensured, the efficiency of the fan 100 is improved, and running noise is reduced.

In an embodiment, referring to fig. 3 and 7, a slot 421 may be formed on each supporting rod 42, that is, the supporting rods 42 may be better bonded and fixed to the stator yoke 31 by using glue, so as to ensure the connection strength between the stator 30 and the supporting frame 40, and the glue on the supporting rods 42 may be well prevented from overflowing or seeping out of the end of the stator 30, so as to avoid affecting other parts, and further avoid affecting the reliability of the rotating electrical machine 10 and deteriorating the airflow noise of the rotating electrical machine 10. In some embodiments, the slots 421 may be provided on one support rod 42 or several support rods 42.

In one embodiment, referring to fig. 5, the length L2 of the slot 421 on the support bar 42 indicates the length of the slot 421 along the axial direction of the rotating shaft 21. The axial length L1 of the stator yoke 31 designates the axial length of the sub yoke 31 along the rotating shaft 21, and the length L2 of the slot 421 on the supporting rod 42 is smaller than the axial length L1 of the stator yoke 31, i.e., L2< L1, which can better prevent the glue from overflowing from the end of the stator 30, so as to prepare to ensure the performance and reliability of the rotating electrical machine 10 and avoid the noise deterioration.

In one embodiment, referring to fig. 7, the supporting frame 40 may be integrally formed by injection molding or die casting to ensure good strength of the supporting frame 40, and to effectively ensure coaxiality between the first bearing seat 411 and the second bearing seat 412, thereby simplifying assembly times and reducing assembly tolerance stack. And the coaxiality between the supporting frame 40 and the rotor 20 can be improved, the rotor 20 can be ensured to flexibly and stably rotate in the supporting frame 40, the assembling precision of the stator 30 can be improved, and the electromagnetic air gap between the stator 30 and the rotor 20 can be ensured.

The rotating electrical machine 10 of the embodiment of the present application can assemble the rotating shaft 21, the permanent magnet 22, the first bearing 231 and the second bearing 232 into the whole rotor 20, and then perform dynamic balance calibration on the rotor 20, so as to ensure the flexibility of the whole rotor 20, and ensure that the assembly accumulated tolerance of the whole rotor 20 is smaller. The whole rotor 20 is inserted into the supporting frame 40 from one end of the supporting frame 40 and is installed in the supporting frame 40, and the assembly structure formed by the rotor 20 and the supporting frame 40 can be adjusted, so that the stable rotation of the rotating shaft 21 is ensured, and the assembly accumulated tolerance is reduced. The stator 30 is then fitted over the support frame 40 from the end of the support frame 40 adjacent to the second bearing housing 412, so that the inner side of the stator yoke 31 is fixed to the support frame 40. Therefore, the rotating motor 10 can be divided into three parts, namely the rotor 20, the stator 30 and the support frame 40, and the three parts are assembled, so that the direct and integral assembly processes of parts are reduced, the assembly accumulated tolerance is reduced, the coaxiality between the first bearing seat 411 and the second bearing seat 412 on the rotor 20 and the support frame 40 and the inner circular holes of the stator teeth 32 can be effectively improved, the electromagnetic air gap between the stator 30 and the rotor 20 is effectively ensured, and the reliability and the stability of the operation of the rotating motor 10 are ensured.

The rotating electrical machine 10 of the embodiment of the application can realize balanced high-speed operation and ensure good service life. The rotating electrical machine 10 of the embodiment of the present application can be applied to a household electrical appliance, such as the blower 100, and can also be applied to a device such as an electric grinding wheel. The fan 100 of the embodiment of the present application can maintain the impeller 61 to rotate at a high speed, and can be applied to a blower, a vacuum cleaner, a compressor, and the like.

The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims

1. A rotating electrical machine including a stator, a rotor, and a support frame; the rotor comprises a rotating shaft, a permanent magnet arranged on the rotating shaft and bearings respectively arranged at two opposite ends of the rotating shaft; the stator comprises a stator yoke sleeved on the supporting frame, a plurality of stator teeth arranged on the stator yoke and coils respectively wound on the stator teeth; the method is characterized in that: the supporting frame comprises two bearing seats for supporting two bearings and a plurality of supporting rods for supporting the stator yoke, wherein two opposite ends of each supporting rod are connected with the two bearing seats respectively, and an interval space for placing the stator teeth is formed between every two adjacent supporting rods; at least one bearing seat is internally provided with a soft gasket, the bearing seat is supported in the soft gasket corresponding to the bearing, a plurality of accommodating grooves are arranged on the radial inner surface of the bearing seat provided with the soft gasket at intervals, the soft gasket comprises soft arc petals respectively matched and arranged in the accommodating grooves, and the inner diameter of each soft arc petal is smaller than the inner diameter corresponding to the bearing seat; the soft arc-shaped petals of the soft washer are matched with elasticity to support and support the corresponding bearing.

2. The rotating electric machine according to claim 1, characterized in that: each accommodating groove axially penetrates through the corresponding bearing seat, and at least one side of each soft arc-shaped flap radially protrudes outwards along the soft arc-shaped flap to form a flange.

3. A rotating electric machine according to claim 2, characterized in that: the flanges on at least one side of the soft arc-shaped flap are connected in a ring shape.

4. The rotating electric machine according to claim 1, characterized in that: the rotating shaft is provided with an output end used for being connected with a load, and the soft gasket is installed in the bearing seat close to the output end.

5. The rotating electric machine according to any one of claims 1 to 4, wherein: the two bearing seats are respectively a first bearing seat and a second bearing seat, and the inner diameter of the first bearing seat is larger than that of the second bearing seat, or the inner diameter of the first bearing seat is smaller than that of the second bearing seat.

6. The rotating electric machine according to any one of claims 1 to 4, wherein: the inner diameter of the inner circular hole of the stator tooth is larger than or equal to the outer diameter of at least one bearing seat.

7. A rotating electric machine according to any one of claims 1 to 4, characterized in that: the stator yoke is fixedly bonded to the support rod.

8. The rotating electric machine according to claim 7, characterized in that: at least one of the support rods is provided with a slot, the slot extends along the length direction of the support rod, and the slot is positioned on one surface of the support rod close to the stator yoke.

9. A rotating electric machine according to claim 8, characterized in that: the length of the slot along the axial direction of the rotating shaft is smaller than the length of the stator yoke in the axial direction.

10. The rotating electric machine according to any one of claims 1 to 4, wherein: and at least one positioning protrusion used for being matched and positioned with the supporting rod is arranged on the inner side surface of the stator yoke.

11. The rotating electric machine according to claim 10, characterized in that: the stator yoke is provided with the positioning protrusions corresponding to two sides of each supporting rod respectively, and a positioning groove for the supporting rods to be inserted in a matched mode is formed between every two adjacent positioning protrusions.

12. The fan, its characterized in that: comprising a rotating electric machine according to any of claims 1-11 and an impeller mounted on the shaft.