CN113671602A - Traceable resin lens and traceable method and application thereof - Google Patents
Traceable resin lens and traceable method and application thereof Download PDFInfo
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- CN113671602A CN113671602A CN202110943122.4A CN202110943122A CN113671602A CN 113671602 A CN113671602 A CN 113671602A CN 202110943122 A CN202110943122 A CN 202110943122A CN 113671602 A CN113671602 A CN 113671602A
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- 239000011347 resin Substances 0.000 title claims abstract description 137
- 229920005989 resin Polymers 0.000 title claims abstract description 137
- 238000000034 method Methods 0.000 title claims abstract description 38
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 64
- 238000002834 transmittance Methods 0.000 claims abstract description 47
- 239000002994 raw material Substances 0.000 claims abstract description 24
- 239000000178 monomer Substances 0.000 claims abstract description 20
- 239000003999 initiator Substances 0.000 claims abstract description 18
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 10
- 230000002745 absorbent Effects 0.000 claims description 49
- 239000002250 absorbent Substances 0.000 claims description 49
- 238000004519 manufacturing process Methods 0.000 claims description 37
- 239000002904 solvent Substances 0.000 claims description 32
- 239000006096 absorbing agent Substances 0.000 claims description 20
- 238000012360 testing method Methods 0.000 claims description 19
- 238000002360 preparation method Methods 0.000 claims description 17
- 238000005266 casting Methods 0.000 claims description 16
- 239000011259 mixed solution Substances 0.000 claims description 16
- 238000002156 mixing Methods 0.000 claims description 16
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 claims description 12
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 10
- 238000001816 cooling Methods 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 10
- 238000000465 moulding Methods 0.000 claims description 9
- 239000004611 light stabiliser Substances 0.000 claims description 8
- 238000012545 processing Methods 0.000 claims description 8
- 238000003756 stirring Methods 0.000 claims description 8
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 6
- 239000003086 colorant Substances 0.000 claims description 6
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 claims description 4
- 235000019400 benzoyl peroxide Nutrition 0.000 claims description 4
- RJGHQTVXGKYATR-UHFFFAOYSA-L dibutyl(dichloro)stannane Chemical compound CCCC[Sn](Cl)(Cl)CCCC RJGHQTVXGKYATR-UHFFFAOYSA-L 0.000 claims description 4
- ZQMHJBXHRFJKOT-UHFFFAOYSA-N methyl 2-[(1-methoxy-2-methyl-1-oxopropan-2-yl)diazenyl]-2-methylpropanoate Chemical compound COC(=O)C(C)(C)N=NC(C)(C)C(=O)OC ZQMHJBXHRFJKOT-UHFFFAOYSA-N 0.000 claims description 4
- 229920003229 poly(methyl methacrylate) Polymers 0.000 claims description 4
- 239000004417 polycarbonate Substances 0.000 claims description 4
- 239000004926 polymethyl methacrylate Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- ZNQVEEAIQZEUHB-UHFFFAOYSA-N 2-ethoxyethanol Chemical compound CCOCCO ZNQVEEAIQZEUHB-UHFFFAOYSA-N 0.000 claims description 3
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 claims description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 claims description 2
- 229920001692 polycarbonate urethane Polymers 0.000 claims description 2
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 claims 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 claims 1
- 230000000052 comparative effect Effects 0.000 description 12
- 238000000411 transmission spectrum Methods 0.000 description 11
- 230000000875 corresponding effect Effects 0.000 description 10
- 230000003287 optical effect Effects 0.000 description 6
- 238000007792 addition Methods 0.000 description 3
- 230000007547 defect Effects 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 238000010521 absorption reaction Methods 0.000 description 2
- -1 acryl Chemical group 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000000700 radioactive tracer Substances 0.000 description 2
- 238000012935 Averaging Methods 0.000 description 1
- 238000010923 batch production Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 125000002467 phosphate group Chemical group [H]OP(=O)(O[H])O[*] 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B1/00—Optical elements characterised by the material of which they are made; Optical coatings for optical elements
- G02B1/04—Optical elements characterised by the material of which they are made; Optical coatings for optical elements made of organic materials, e.g. plastics
- G02B1/041—Lenses
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- G—PHYSICS
- G02—OPTICS
- G02C—SPECTACLES; SUNGLASSES OR GOGGLES INSOFAR AS THEY HAVE THE SAME FEATURES AS SPECTACLES; CONTACT LENSES
- G02C7/00—Optical parts
- G02C7/02—Lenses; Lens systems ; Methods of designing lenses
- G02C7/022—Ophthalmic lenses having special refractive features achieved by special materials or material structures
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q30/00—Commerce
- G06Q30/018—Certifying business or products
- G06Q30/0185—Product, service or business identity fraud
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- G06—COMPUTING; CALCULATING OR COUNTING
- G06Q—INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL OR SUPERVISORY PURPOSES, NOT OTHERWISE PROVIDED FOR
- G06Q50/00—Information and communication technology [ICT] specially adapted for implementation of business processes of specific business sectors, e.g. utilities or tourism
- G06Q50/04—Manufacturing
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
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Abstract
The invention provides a traceable resin lens and a traceable method and application thereof, wherein the traceable resin lens comprises the following raw materials in percentage by weight: 90-99% of resin monomer; 0.2 to 2.4 percent of tracers; 0.1 to 0.5 percent of initiator; 0.1 to 10 percent of other auxiliary agents. According to the invention, the tracing from the resin lens is realized by adding the tracing agent into the resin lens and utilizing different characteristic peaks and transmittance formed by the tracing agent on the transmittance spectrogram.
Description
Technical Field
The invention belongs to the field of resin lenses, and relates to a traceable resin lens and a traceable method and application thereof.
Background
Resin lenses belong to optical products, and most of the existing tracing methods for resin lenses are in a mode of marking production batch numbers on outer packages. However, after the resin lenses are sold to users, the outer package is discarded after the lenses are matched and mounted, so that the production lot number cannot be traced back only through the resin lenses, unless the resin lenses are inquired, and the inquiry records easily cause the situation of inaccurate traceability. In addition, if the production batch number of the resin lens can be accurately traced, the anti-counterfeiting effect can be achieved, the product can be prevented from being counterfeited, and meanwhile, the error complaint can also be distinguished.
CN112115319A discloses a mold tracing method, a system and an automatic loading manipulator of optical lens molding equipment, the method includes the following steps: establishing a mould tracing information database, and identifying the surface shape characteristics of the mould when the mould reaches a specified position; acquiring a tracing code according to the identification result, and setting tracing information of the lens product according to the corresponding tracing code combined by the mold; obtaining traceability information, searching a mold for preparing a lens product in a mold traceability information database, and outputting the mold; the tracing code comprises a serial number set according to the surface shape characteristics of the die; by adopting the method, the production efficiency of the lens can be further improved, when the lens produced by a single mold has defects, the produced mold and all other lens products produced by the mold can be traced back in time, and other lenses produced by the mold can be withdrawn, isolated or abandoned in time, so that the loss of enterprises is reduced. However, the invention only realizes that the production lot number can be traced back to the corresponding mould when the produced lens has defects, and the production lot number cannot be traced back only through the resin lens.
Therefore, in the art, it is expected to develop a traceable resin lens and a tracing method and application thereof.
Disclosure of Invention
In view of the defects of the prior art, the invention aims to provide a traceable resin lens, a traceable resin lens tracing method and application.
In order to achieve the purpose, the invention adopts the following technical scheme:
in a first aspect, the invention provides a traceable resin lens, which comprises the following raw materials in percentage by weight:
according to the invention, the tracing from the resin lens is realized by adding the tracing agent into the resin lens and utilizing different characteristic peaks and numerical values thereof formed by the tracing agent on the transmittance spectrogram. Specifically, by properly adding a plurality of tracers, the data of the light transmittance in a specific waveband is analyzed through the determination of a spectrogram on the premise of not influencing the optical performance of the resin lens. Due to the fact that the preparation proportion of the tracing agent is different, different production batches can be distinguished, meanwhile, process information in the production of the batch is correlated, and tracing of different batches of resin lenses is completed.
In the present invention, in the raw material for preparing the traceable resin lens, the amount of the resin monomer may be 90%, 91%, 92%, 93%, 94%, 95%, 96%, 97%, 98%, 99%, or the like.
In the invention, in the raw materials for preparing the traceable resin lens, the amount of the traceable agent may be 0.2%, 0.4%, 0.6%, 0.8%, 1%, 1.2%, 1.4%, 1.6%, 1.8%, 2%, 2.2%, 2.4%, or the like. If the amount of the tracer is less than 0.2%, the peak characteristics of the resin lens are not significant, and if the amount of the tracer is more than 2.4%, the optical properties of the optical resin lens itself, such as a decrease in light transmittance, are affected.
In the invention, in the raw materials for preparing the traceable resin lens, the amount of the initiator can be 0.1%, 0.2%, 0.3%, 0.4%, 0.5% or the like.
In the invention, in the raw materials for preparing the traceable resin lens, the amount of other auxiliary agents may be 0.1%, 0.2%, 0.5%, 1%, 1.5%, 2%, 3%, 4%, 5%, 6%, 7%, 8%, 9%, 10%, or the like.
Preferably, the tracers include visible light absorbers, infrared absorbers and solvents.
Preferably, the visible light absorber is present in an amount of 1-35%, such as 1%, 3%, 5%, 10%, 15%, 20%, 25%, 30%, 33%, 35%, etc., the infrared absorber is present in an amount of 1-15%, such as 1%, 3%, 5%, 8%, 10%, 13%, 15%, etc., and the solvent is present in an amount of 50-98%, such as 50%, 55%, 60%, 65%, 70%, 75%, 80%, 85%, 90%, 95%, 98%, etc., based on 100% by mass of the traceable agent.
Preferably, the visible light absorber includes any one of VL-488, VL-584, or VL-650.
Preferably, the infrared absorbing agent comprises IR-775 or IR-805.
In the invention, the traceability concept of the traceable resin lens is as follows: wherein the content of the infrared absorbent corresponds to the month when the resin lens is produced, if the different content of the IR-775 is specified to correspond to 1-6 months, the different content of the IR-805 corresponds to 7-12 months, wherein if the content of 1% corresponds to 1 month, the increased content corresponds to 2 months, and so on, but the increased content values are not necessarily equal. The visible light absorber content corresponds to the date of production, for example, different VL-488 content corresponds to nos. 1-10, different VL-584 content corresponds to nos. 11-20, different VL-650 content corresponds to nos. 21-31, wherein if 1% of the VL-584 content corresponds to No. 1, then a certain amount of VL-584 is added to correspond to No. 2, and so on, but the added amounts are not necessarily equal. The weight percentage of the traceability agent in the raw material of the traceability resin lens corresponds to the year of production, and if 0.2% is defined as 2020, the traceability agent is added by a certain amount to represent 2021 years, and so on, but the added amount is not necessarily equal, and the traceability agent is recycled after several years.
Preferably, the solvent includes any one of dichloromethane, ethanol, ethylene glycol ethyl ether, or acetone.
Preferably, the preparation method of the traceability agent comprises the following steps:
and mixing the visible light absorbent, the infrared absorbent and the solvent, heating, stirring and cooling to obtain the tracing agent.
Preferably, the heating temperature is 30-40 ℃, such as 30 ℃, 32 ℃, 34 ℃, 36 ℃, 38 ℃ or 40 ℃ and the like.
Preferably, the cooling is to room temperature.
Preferably, the resin monomer includes any one of acryl diglycol carbonate, polymethyl methacrylate, polycarbonate, or polyurethane.
Preferably, the initiator comprises any one of dibenzoyl peroxide, dimethyl azodiisobutyrate or dibutyl tin dichloride.
Preferably, the other auxiliary agent comprises any one or a combination of at least two of a coloring agent, a light stabilizer or a release agent. The coloring agent may be PLAST BLUE 8520, the light stabilizer may be UV326, and the release agent may be a phosphate ester solution.
In a second aspect, the present invention provides a method for tracing a traceable resin lens according to the first aspect, wherein the method comprises the following steps:
(1) preparation of raw materials
Mixing the resin monomer, the tracing agent, the initiator and other auxiliaries according to the formula ratio to obtain a mixed solution;
(2) casting and molding of resin lenses
Casting the mixed solution obtained in the step (1) into a mold, and curing to obtain a traceable resin lens;
(3) determination of spectrograms and data processing
Testing the transmittance spectrogram of the traceable resin lens obtained in the step (2), deriving data, and recording the transmittance data of the characteristic peak;
(4) correlation of map data and production information and establishment of database
Associating the batch related process parameters and the production information to corresponding data files, summarizing different batches of information, and establishing a database;
(5) tracing to source
And testing the transmittance spectrogram of the resin lens to be traced, and comparing the transmittance spectrogram with a database to obtain the production batch of the resin lens to be traced.
Preferably, the curing temperature in step (2) is 20-150 ℃, such as 20 ℃, 30 ℃, 50 ℃, 80 ℃, 100 ℃, 130 ℃ or 150 ℃, and the like, and the curing time is 10-50h, such as 10h, 15h, 20h, 25h, 30h, 35h, 40h, 45h or 50h, and the like.
Preferably, the test wavelength in step (3) and step (5) is the same, and both tests are performed in the range of 350-1000 nm.
In a third aspect, the invention provides an application of the tracing method of the first aspect in anti-counterfeiting.
Compared with the prior art, the invention has the following beneficial effects:
according to the invention, the tracing from the resin lens is realized by adding the tracing agent into the resin lens and utilizing different characteristic peaks and transmittance formed by the tracing agent on the transmittance spectrogram. Specifically, by adding a tracing agent properly, the data of the average transmittance in a specific waveband range is analyzed through the measurement of a spectrogram on the premise of not influencing the optical performance of the resin lens. Due to the fact that the average transmittance data are different due to different components, preparation proportions and addition amounts of the tracing agent, different production batches can be distinguished, meanwhile, process information in the batch production process is related through graphs and data, and tracing of different batches of resin lenses is completed. Meanwhile, the tracing method can be used for anti-counterfeiting, preventing products from being counterfeited and distinguishing error complaints.
Drawings
Fig. 1 is a graph of the transmittance spectrum of the traceable resin lens prepared in example 1.
Fig. 2 is a transmittance spectrum of the traceable resin lens prepared in example 2.
Fig. 3 is a transmittance spectrum of the traceable resin lens prepared in example 3.
Fig. 4 is a transmittance spectrum of the traceable resin lens prepared in example 4.
Fig. 5 is a transmittance spectrum of the traceable resin lens prepared in example 5.
Fig. 6 is a transmittance spectrum of the traceable resin lens prepared in example 6.
FIG. 7 is a transmittance spectrum of the resin lens prepared in comparative example 1.
Fig. 8 is a transmittance spectrum of the traceable resin lens prepared in comparative example 2.
Detailed Description
The technical solution of the present invention is further explained by the following embodiments. It should be understood by those skilled in the art that the examples are only for the understanding of the present invention and should not be construed as the specific limitations of the present invention.
In the embodiment of the invention, the used coloring agent is PLAST BLUE 8520, the used light stabilizer is UV326, and the used release agent is phosphate solution.
Example 1
In this embodiment, a traceable resin lens is provided, and the raw materials for preparing the traceable resin lens comprise the following components in percentage by weight:
wherein the resin monomer is polycarbonate; the initiator is dibenzoyl peroxide; other auxiliary agents are a coloring agent (2%), a light stabilizer (5%) and a parting agent (2.7%); the tracing agent comprises a visible light absorbent, an infrared absorbent and a solvent; based on 100% of the traceback agent, the content of the visible light absorbent is 1%, the content of the infrared absorbent is 1%, and the content of the solvent is 98%; the visible light absorbent is VL-488, the infrared absorbent is IR-775, and the solvent is dichloromethane.
The preparation method of the tracing agent comprises the following steps:
mixing the visible light absorbent, the infrared absorbent and the solvent, heating and stirring at 30 ℃ to dissolve, and cooling to room temperature to obtain the tracing agent.
The tracing method comprises the following steps:
(1) preparation of raw materials
Mixing the resin monomer, the tracing agent, the initiator and other auxiliaries according to the formula ratio to obtain a mixed solution;
(2) casting and molding of resin lenses
Casting the mixed solution obtained in the step (1) into a mold, and curing for 30h at 100 ℃ to obtain a traceable resin lens;
(3) determination of spectrograms and data processing
Testing the transmittance spectrogram (shown in figure 1) of the traceable resin lens obtained in the step (2) in the range of 350-1000nm, deriving data, and recording the transmittance data of the characteristic peak;
(4) correlation of map data and production information and establishment of database
Associating the batch of relevant process parameters and production information to corresponding data files, and establishing a database;
(5) tracing to source
And testing the transmittance spectrogram of the resin lens to be traced in the range of 350-1000nm, and comparing the transmittance spectrogram with a database to obtain the production batch of the resin lens to be traced.
Example 2
In this embodiment, a traceable resin lens is provided, and the raw materials for preparing the traceable resin lens comprise the following components in percentage by weight:
wherein the resin monomer is polycarbonate; the initiator is dibenzoyl peroxide; the other auxiliary agents are release agents; the tracing agent comprises a visible light absorbent, an infrared absorbent and a solvent; based on 100% of the traceback agent, the content of the visible light absorbent is 5%, the content of the infrared absorbent is 3%, and the content of the solvent is 92%; the visible light absorber is VL-650, the infrared absorber is IR-805, and the solvent is acetone.
The preparation method of the tracing agent comprises the following steps:
mixing the visible light absorbent, the infrared absorbent and the solvent, heating and stirring at 40 ℃ to dissolve, and cooling to room temperature to obtain the tracing agent.
The tracing method comprises the following steps:
(1) preparation of raw materials
Mixing the resin monomer, the tracing agent, the initiator and other auxiliaries according to the formula ratio to obtain a mixed solution;
(2) casting and molding of resin lenses
Casting the mixed solution obtained in the step (1) into a mold, and curing at 120 ℃ for 20h to obtain a traceable resin lens;
(3) determination of spectrograms and data processing
Testing the transmittance spectrogram (shown in figure 2) of the traceable resin lens obtained in the step (2) in the range of 350-1000nm, deriving data, and recording the transmittance data of the characteristic peak;
(4) correlation of map data and production information and establishment of database
Associating the batch of relevant process parameters and production information to corresponding data files, and establishing a database;
(5) tracing to source
And testing the transmittance spectrogram of the resin lens to be traced in the range of 350-1000nm, and comparing the transmittance spectrogram with a database to obtain the production batch of the resin lens to be traced.
Example 3
In this embodiment, a traceable resin lens is provided, and the raw materials for preparing the traceable resin lens comprise the following components in percentage by weight:
wherein the resin monomer is polymethyl methacrylate; the initiator is dimethyl azodiisobutyrate; the other auxiliary agent is a light stabilizer; the tracing agent comprises a visible light absorbent, an infrared absorbent and a solvent; based on 100% of the traceback agent, the content of the visible light absorbent is 10%, the content of the infrared absorbent is 5%, and the content of the solvent is 85%; the visible light absorbent is VL-488, the infrared absorbent is IR-775, and the solvent is ethanol.
The preparation method of the tracing agent comprises the following steps:
mixing the visible light absorbent, the infrared absorbent and the solvent, heating and stirring at 35 ℃ to dissolve, and cooling to room temperature to obtain the tracing agent.
The tracing method comprises the following steps:
(1) preparation of raw materials
Mixing the resin monomer, the tracing agent, the initiator and other auxiliaries according to the formula ratio to obtain a mixed solution;
(2) casting and molding of resin lenses
Casting the mixed solution obtained in the step (1) into a mold, and curing at 150 ℃ for 10h to obtain a traceable resin lens;
(3) determination of spectrograms and data processing
Testing the transmittance spectrogram (shown in figure 3) of the traceable resin lens obtained in the step (2) in the range of 350-1000nm, deriving data, and recording the transmittance data of the characteristic peak;
(4) correlation of map data and production information and establishment of database
Associating the batch of relevant process parameters and production information to corresponding data files, and establishing a database;
(5) tracing to source
And testing the transmittance spectrogram of the resin lens to be traced in the range of 350-1000nm, and comparing the transmittance spectrogram with a database to obtain the production batch of the resin lens to be traced.
Example 4
In this embodiment, a traceable resin lens is provided, and the raw materials for preparing the traceable resin lens comprise the following components in percentage by weight:
wherein the resin monomer is polymethyl methacrylate; the initiator is dimethyl azodiisobutyrate; other auxiliary agents are light stabilizer (0.5%) and parting agent (0.5%); the tracing agent comprises a visible light absorbent, an infrared absorbent and a solvent; based on 100% of the traceback agent, the content of the visible light absorbent is 15%, the content of the infrared absorbent is 10%, and the content of the solvent is 75%; the visible light absorbent is VL-584, the infrared absorbent is IR-805, and the solvent is ethylene glycol ethyl ether.
The preparation method of the tracing agent comprises the following steps:
mixing the visible light absorbent, the infrared absorbent and the solvent, heating and stirring at 40 ℃ to dissolve, and cooling to room temperature to obtain the tracing agent.
The tracing method comprises the following steps:
(1) preparation of raw materials
Mixing the resin monomer, the tracing agent, the initiator and other auxiliaries according to the formula ratio to obtain a mixed solution;
(2) casting and molding of resin lenses
Casting the mixed solution obtained in the step (1) into a mold, and curing for 50h at 20 ℃ to obtain a traceable resin lens;
(3) determination of spectrograms and data processing
Testing the transmittance spectrogram (shown in figure 4) of the traceable resin lens obtained in the step (2) in the range of 350-1000nm, deriving data, and recording the transmittance data of the characteristic peak;
(4) correlation of map data and production information and establishment of database
Associating the batch of relevant process parameters and production information to corresponding data files, and establishing a database;
(5) tracing to source
And testing the transmittance spectrogram of the resin lens to be traced in the range of 350-1000nm, and comparing the transmittance spectrogram with a database to obtain the production batch of the resin lens to be traced.
Example 5
In this embodiment, a traceable resin lens is provided, and the raw materials for preparing the traceable resin lens comprise the following components in percentage by weight:
wherein the resin monomer is polyurethane; the initiator is dibutyltin dichloride; the other auxiliary agents are light stabilizer (2%) and parting agent (3%); the tracing agent comprises a visible light absorbent, an infrared absorbent and a solvent; based on 100% of the traceback agent, the content of the visible light absorbent is 30%, the content of the infrared absorbent is 12% and the content of the solvent is 58%; the visible light absorbent is VL-584, the infrared absorbent is IR-775, and the solvent is ethanol.
The preparation method of the tracing agent comprises the following steps:
mixing the visible light absorbent, the infrared absorbent and the solvent, heating and stirring at 35 ℃ to dissolve, and cooling to room temperature to obtain the tracing agent.
The tracing method comprises the following steps:
(1) preparation of raw materials
Mixing the resin monomer, the tracing agent, the initiator and other auxiliaries according to the formula ratio to obtain a mixed solution;
(2) casting and molding of resin lenses
Casting the mixed solution obtained in the step (1) into a mold, and curing for 30h at 100 ℃ to obtain a traceable resin lens;
(3) determination of spectrograms and data processing
Testing the transmittance spectrogram (shown in figure 5) of the traceable resin lens obtained in the step (2) in the range of 350-1000nm, deriving data, and recording the transmittance data of the characteristic peak;
(4) correlation of map data and production information and establishment of database
Associating the batch of relevant process parameters and production information to corresponding data files, and establishing a database;
(5) tracing to source
And testing the transmittance spectrogram of the resin lens to be traced in the range of 350-1000nm, and comparing the transmittance spectrogram with a database to obtain the production batch of the resin lens to be traced.
Example 6
In this embodiment, a traceable resin lens is provided, and the raw materials for preparing the traceable resin lens comprise the following components in percentage by weight:
wherein the resin monomer is polyurethane; the initiator is dibutyltin dichloride; other auxiliary agents are a coloring agent (1%) and a parting agent (1.5%); the tracing agent comprises a visible light absorbent, an infrared absorbent and a solvent; based on 100% of the traceback agent, the content of the visible light absorbent is 35%, the content of the infrared absorbent is 15% and the content of the solvent is 50%; the visible light absorber is VL-650, the infrared absorber is IR-805, and the solvent is dichloromethane.
The preparation method of the tracing agent comprises the following steps:
mixing the visible light absorbent, the infrared absorbent and the solvent, heating and stirring at 30 ℃ to dissolve, and cooling to room temperature to obtain the tracing agent.
The tracing method comprises the following steps:
(1) preparation of raw materials
Mixing the resin monomer, the tracing agent, the initiator and other auxiliaries according to the formula ratio to obtain a mixed solution;
(2) casting and molding of resin lenses
Casting the mixed solution obtained in the step (1) into a mold, and curing at 120 ℃ for 20h to obtain a traceable resin lens;
(3) determination of spectrograms and data processing
Testing the transmittance spectrogram (shown in figure 6) of the traceable resin lens obtained in the step (2) in the range of 350-1000nm, deriving data, and recording the transmittance data of the characteristic peak;
(4) correlation of map data and production information and establishment of database
Associating the batch of relevant process parameters and production information to corresponding data files, and establishing a database;
(5) tracing to source
And testing the transmittance spectrogram of the resin lens to be traced in the range of 350-1000nm, and comparing the transmittance spectrogram with a database to obtain the production batch of the resin lens to be traced.
Comparative example 1
A resin lens was provided in this comparative example, which differs from example 1 only in that the retroactive agent was not included in the raw materials for the production of the resin lens, and the weight percentage of the resin monomer was 90.2%.
The transmittance spectrum of the resin lens prepared in this comparative example is shown in FIG. 7.
Comparative example 2
The comparative example provides a traceable resin lens, and is different from the example 6 only in that the traceable resin lens is prepared from raw materials, wherein the traceable agent accounts for 3% by weight, and the resin monomer accounts for 94.4% by weight.
The transmittance spectrum of the traceable resin lens prepared in this comparative example is shown in fig. 8.
The spectrograms of the resin lenses provided in the examples and comparative examples were measured using a spectrocolorimeter (trade lab, model: UltraScan PRO) and data were recorded for analysis of the average transmittance in a specific wavelength range, wherein the band limits were determined by comparing the range of wavelengths affected by each absorber before and after addition, and the average transmittance was calculated by averaging the transmittance data at each wavelength in the wavelength range after deriving the data.
The test results are shown in table 1.
TABLE 1
As can be seen from table 1, when different kinds of absorbers are contained in the resin lenses and the content of the absorbers is different, the spectrogram of the resin lenses and the corresponding transmittance data thereof are different, so that different production batches of the resin lenses can be accurately distinguished. In comparative example 1, since no tracers are added and there is no absorption in the visible and infrared regions, the average transmittance is maximized in the same wavelength range, and it can be seen from fig. 7 that there is no significant characteristic peak in the transmittance spectrum of comparative example 1, and thus the tracing of the resin lens cannot be achieved. In the comparative example 2, the added traceback agent has too high content, so that strong absorption is generated in visible light and infrared regions, the average transmission is relatively low, and the transmittance performance of the resin lens is reduced.
The applicant states that the traceability resin lens and the traceability method and application thereof of the present invention are described by the above embodiments, but the present invention is not limited to the above embodiments, that is, it does not mean that the present invention must depend on the above embodiments to be implemented. It will be apparent to those skilled in the art that any modification of the present invention, equivalent substitutions of selected materials and additions of auxiliary components, selection of specific modes and the like, which are within the scope and disclosure of the present invention, are contemplated by the present invention.
Claims (10)
2. the traceable resin lens of claim 1, wherein said traceable agent comprises a visible light absorber, an infrared absorber, and a solvent.
3. The traceable resin lens of claim 2, wherein the content of the visible light absorber is 1-35%, the content of the infrared absorber is 1-15%, and the content of the solvent is 50-98% by mass of the traceable agent of 100%.
4. The traceable resin lens of claim 2 or 3, wherein said visible light absorber comprises any one of VL-488, VL-584, or VL-650;
preferably, the infrared absorber comprises IR-775 or IR-805;
preferably, the solvent includes any one of dichloromethane, ethanol, ethylene glycol ethyl ether, or acetone.
5. The traceable resin lens of any of claims 2-4, wherein said traceable agent is prepared by a method comprising the steps of:
mixing a visible light absorbent, an infrared absorbent and a solvent, heating, stirring and cooling to obtain the traceback agent;
preferably, the heating temperature is 30-40 ℃;
preferably, the cooling is to room temperature.
6. The traceable resin lens of any of claims 1-5, wherein said resin monomer comprises any of propylene based diglycol carbonate, polymethylmethacrylate, polycarbonate, or polyurethane;
preferably, the initiator comprises any one of dibenzoyl peroxide, dimethyl azodiisobutyrate or dibutyl tin dichloride;
preferably, the other auxiliary agent comprises any one or a combination of at least two of a coloring agent, a light stabilizer or a release agent.
7. The method of tracing a traceable resin lens according to any one of claims 1 to 6, wherein said tracing method comprises the steps of:
(1) preparation of raw materials
Mixing the resin monomer, the tracing agent, the initiator and other auxiliaries according to the formula ratio to obtain a mixed solution;
(2) casting and molding of resin lenses
Casting the mixed solution obtained in the step (1) into a mold, and curing to obtain a traceable resin lens;
(3) determination of spectrograms and data processing
Testing the transmittance spectrogram of the traceable resin lens obtained in the step (2), deriving data, and recording the transmittance data of the characteristic peak;
(4) correlation of map data and production information and establishment of database
Associating the batch related process parameters and the production information to corresponding data files, summarizing different batches of information, and establishing a database;
(5) tracing to source
And testing the transmittance spectrogram of the resin lens to be traced, and comparing the transmittance spectrogram with a database to obtain the production batch of the resin lens to be traced.
8. The tracing method of claim 7, wherein the curing temperature of step (2) is 20-150 ℃ and the curing time is 10-50 h.
9. The tracing method according to claim 7 or 8, wherein the wavelengths tested in step (3) and step (5) are the same, and are both 350-1000 nm.
10. Use of the traceability method of any one of claims 7-9 in anti-counterfeiting.
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