CN113670896A - Method for measuring sulfur content in steel rolling oily sludge - Google Patents

Method for measuring sulfur content in steel rolling oily sludge Download PDF

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CN113670896A
CN113670896A CN202110984410.4A CN202110984410A CN113670896A CN 113670896 A CN113670896 A CN 113670896A CN 202110984410 A CN202110984410 A CN 202110984410A CN 113670896 A CN113670896 A CN 113670896A
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oily sludge
sulfur
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steel rolling
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董礼男
周莉莉
张继明
朱春要
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Institute Of Research Of Iron & Steel shagang jiangsu Province
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Abstract

The invention discloses a method for measuring sulfur content in steel rolling oily sludge, which comprises the following steps: (1) drying and grinding: drying the sample, grinding and sieving; (2) low-temperature firing: firing in a muffle furnace at a low temperature; (3) digestion: adding nitric acid and perchloric acid for digestion treatment; (4) acidifying: acidifying the digestion solution to obtain a solution to be detected; (5) standard solution: preparing a sulfur series standard solution; (6) detecting by an instrument: measuring the content of sulfur element in the solution to be measured; (7) and (4) calculating a result: and calculating the content of sulfur element in the sample according to a formula. The method provided by the invention fills the technical blank of the domestic method for measuring the sulfur content in the steel rolling oily sludge, is simple to operate, has accurate results, and has important significance for monitoring the sulfur element content in the steel rolling oily sludge during subsequent recycling.

Description

Method for measuring sulfur content in steel rolling oily sludge
Technical Field
The application relates to the technical field of chemical analysis, in particular to a method for measuring sulfur content in steel rolling oily sludge.
Background
Steel rolling wastewater generated by hot rolling, acid washing, cold rolling and other process flows in a steel plant contains small-particle iron scales and various lubricating oils. After steel rolling wastewater is subjected to the procedures of precipitation, filtration, cooling and the like, solid waste containing iron scales (commonly called as iron scales) and various oils and fats is obtained, and the solid waste is often called as steel rolling oily sludge. The components of the fertilizer are iron scale, grease substances, moisture, a small amount of oxides of silicon, aluminum and calcium and harmful impurities of phosphorus and sulfur. In recent years, in response to the national full recycling of solid waste resources, steel mills pay more attention to the subsequent treatment of steel rolling oily sludge, and the most common method is to reuse the oil sludge as a steel smelting raw material after a series of treatments. The steel rolling oily sludge contains a certain amount of sulfur, and the sulfur element can generate adverse effects on the mechanical property, corrosion resistance and weldability of steel, so the sulfur element is often used as a harmful impurity in the steel making process and the content needs to be strictly controlled.
At present, no relevant standard method exists for measuring sulfur element in steel rolling oily sludge, a gravimetric method is common for the analytical means of sulfur content in solid powder substances, but the defects of large manual operation error and complicated steps exist, and the method is not suitable for measuring low-sulfur content samples; the sulfur element is also determined by adopting a high-frequency induction combustion infrared absorption method, but dust generated by high-temperature oxygen blowing in the detection process of the powder sample is easily adsorbed on a furnace head, so that the gas path is blocked, and the accuracy of the detection result is influenced. In recent years, with the development of instrument application technologies, inductively coupled plasma emission spectrometers and atomic absorption spectrometers are also tried to be applied to component analysis of solid powder samples, but a large amount of oil substances exist in steel rolling oily sludge samples, so that instrument detection cannot be directly performed, the consumption of chemical reagents in the conventional acid dissolution pretreatment method is too large, and the method is easy to cause harm to the operating environment and the physical health of detection personnel. Therefore, the conventional detection means cannot meet the requirement of measuring the sulfur content in the steel rolling oily sludge.
In order to solve the technical problem, the invention provides a method for measuring the sulfur content in steel rolling oily sludge. The method is simple and convenient to operate, has high result accuracy, reduces the dosage of chemical reagents in the detection process, and can meet the requirement of measuring the sulfur content in the steel rolling oily sludge while meeting the requirement of environmental protection.
Disclosure of Invention
The invention aims to provide a method for measuring the content of sulfur element in steel rolling oily sludge, which overcomes the defects in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a method for measuring the content of sulfur element in steel rolling oil-containing sludge comprises the following steps:
step 1: drying and grinding: taking back the sample on site, drying in a drying box, grinding and sieving;
step 2: low-temperature firing: drying and grinding the sample, and then burning at low temperature;
and step 3: digestion: weighing 0.1000-0.2000 g of sample, adding 20-30 mL of dilute nitric acid and 3-5 mL of perchloric acid, performing digestion treatment on the sample in an electric furnace at 150-200 ℃, heating the sample until perchloric acid smoke is emitted, and taking down the sample when the volume of the digestion solution is 0.5-1 mL;
and 4, step 4: acidifying: dissolving the digestion solution with 3-5 mL of pure water, adding 10mL of dilute hydrochloric acid for acidification, and fixing the volume to a 100mL volumetric flask to obtain a solution to be detected;
and 5: standard solution: taking 6 100mL volumetric flasks, respectively adding 10mL of dilute hydrochloric acid, adding an iron element standard solution with the same content as the sample as a matrix solution, and finally adding a sulfur element standard solution to prepare a series of standard solutions for drawing a standard curve;
and 5: standard solution: taking n 100mL volumetric flasks, respectively adding 10mL of dilute hydrochloric acid, then adding an iron element standard solution with the content similar to that of the sample as a matrix solution, and finally accurately transferring sulfur element standard solutions with different volumes to prepare a sulfur element series standard solution with a mass concentration gradient;
step 6: detecting by an instrument: measuring a series of standard solutions by using an inductively coupled plasma emission spectrometer, establishing a standard curve, and measuring the solution to be measured according to phase synchronization steps to obtain the content of sulfur elements in the solution to be measured;
and 7: and (4) calculating a result: the sulfur element content calculation formula of the oily sludge sample is as follows:
Figure BDA0003230118330000021
in the formula:
omega (S) -sulfur content in the oily sludge sample,%;
c, obtaining the concentration of sulfur element in the solution to be detected from the working curve, mg/L;
v, determining the volume of the solution to be detected to be the volume mL;
m-weighing the mass of the oily sludge sample, g;
preferably, in step 1, the drying process includes: the drying temperature is 105-110 ℃, and the drying time is 2-3 h; after grinding, the particle size of the ground and filtered by a metal mesh screen is 120 meshes.
Preferably, in the step 2, the low-temperature burning process is as follows: the ignition temperature is 400-500 ℃, and the ignition time is 1.5-2 h.
Preferably, in the step 3, the concentration of the dilute nitric acid is 1.42g/cm3The concentration of the perchloric acid is 1.67g/cm3
Preferably, in the step 3, the volume fraction of the dilute nitric acid is 50%.
Preferably, in the steps 4 and 5, the concentration of the dilute hydrochloric acid is 1.18g/cm3The volume fraction was 50%.
Preferably, in the step 5, the concentration of the standard solution of the iron element is 2.0000g/L, and the concentration of the standard solution of the sulfur element is 1000 mg/L.
Preferably, in the step 5, the number of the n 100mL volumetric flasks is 4-8, and the gradient range of the mass concentration of the sulfur element in the series of standard solutions covers the mass concentration of the sulfur element in the solution to be measured.
Preferably, in step 6, the operating conditions of the inductively coupled plasma emission spectrometer are as follows: the radio frequency power is 1150W, the auxiliary air flow is 0.5L/min, the cooling air flow is 15L/min, the atomizer flow is 0.75L/min, the analysis pump speed is 50r/min, the sample washing time is 10s, and the integration time is 30 s.
Preferably, in step 6, the wavelength selected when the inductively coupled plasma emission spectrometer measures the intensity of sulfur in the solution is 182.034 nm.
Preferably, the pure water is ultrapure water, and the volumetric flask is a plastic volumetric flask.
The invention has the beneficial effects that:
(1) the determination method provided by the invention removes the water and oil in the sample by drying and low-temperature firing treatment, effectively avoids the blockage phenomenon caused to the central tube of the ICP instrument device when detecting oil substances, and the blockage can directly influence the accuracy of the detection result and shorten the service life of the instrument.
(2) According to the determination method, after low-temperature ignition, the sample is digested by nitric acid and perchloric acid, and a small amount of residual organic matters are removed, so that the sample is completely converted into an inorganic aqueous solution, the operation is simple and convenient, the consumption of chemical reagents is reduced, and the requirement for determining the sulfur content in the steel rolling oily sludge can be met while the environment-friendly requirement is met.
(3) The method fills the technical blank of the analysis method of the sulfur element content in the steel rolling oily sludge in China, and has important guiding significance for controlling the sulfur element content when the steel rolling oily sludge is recycled as a steel making raw material.
Detailed Description
Technical solutions in the embodiments of the present invention will be described in detail below, and it is apparent that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be obtained by a person skilled in the art without any inventive step based on the embodiments of the present invention, are within the scope of the present invention.
The invention adopts the following instruments and reagents in the following method:
the instrument equipment comprises: inductively coupled plasma emission spectrometer (iCAP6300 sreis , usa); an electric heating air blast drying box (FT101A (S) P-3 type, Zhenjianfengtai laboratory sample preparation equipment Co., Ltd.); high temperature muffle furnace (model N31/H, Naberterm, Germany); electronic balance (XP204, mettler-toledo); ultra pure water apparatus (Millipore, USA).
All reagents are superior pure: nitric acid (1.42 g/cm)3) (ii) a Perchloric acid (1.67 g/cm)3) (ii) a Hydrochloric acid (1.18 g/cm)3) (ii) a Iron element standard solution (2.0000g/L, preparation method: weighing 2.0000g high purity iron, placing in 250mL beaker, addingAdding 50mL of hydrochloric acid solution (1+1), heating at low temperature for dissolving, dropwise adding nitric acid for acidification, boiling at low temperature for removing nitrogen oxides, cooling, transferring into a 1000mL volumetric flask, diluting with water to a scale, and shaking up); standard solution of elemental sulfur (1000mg/L, national iron and Steel materials testing center iron and Steel research institute). All the test instruments are used after being soaked for 24 hours by hydrochloric acid with the volume fraction of 5 percent and then rinsed for three times by ultrapure water. All volumetric flasks are plastic volumetric flasks. The pure water is ultrapure water. The working conditions of the inductively coupled plasma emission spectrometer are as follows: the radio frequency power is 1150W, the auxiliary air flow is 0.5L/min, the cooling air flow is 15L/min, the atomizer flow is 0.75L/min, the analysis pump speed is 50r/min, the sample washing time is 10s, the integration time is 30s, and the automatic observation mode is adopted.
Example 1
A method for measuring the sulfur content in steel rolling oily sludge comprises the following specific implementation steps:
(1) drying and grinding: taking a steel rolling oily sludge sample No. 1 back on site, placing the sample in a drying box, drying the sample for 2 hours at 110 ℃, and screening the dried and ground sample through a 120-mesh metal screen;
(2) low-temperature firing: putting the sample obtained in the step (1) into a muffle furnace, and burning for 1.5h at 450 ℃;
(3) digestion: weighing 0.1000g of the sample obtained in the step (2), adding 20mL of dilute nitric acid with concentration of 50% and 3mL of perchloric acid, performing digestion treatment on an electric hot plate at 180 ℃, heating until perchloric acid smoke is emitted, and taking down the sample when the volume of the digestion solution is 0.5-1 mL;
(4) acidifying: dissolving the digestion solution with 5mL of water, adding 10mL of dilute hydrochloric acid for acidification, and fixing the volume to a 100mL volumetric flask to obtain a solution to be detected, wherein a reagent blank is made along with a sample;
(5) standard solution: taking 5 100mL volumetric flasks, respectively adding 10mL of dilute hydrochloric acid, then adding 30mL of iron element standard solution as a matrix solution, and finally respectively adding 0mL, 0.10mL, 0.50mL, 1.00mL and 3.00mL of sulfur element standard solution. Diluting with water to scale, shaking, and making into series of standard solutions with mass concentration shown in Table 1.
TABLE 1 Mass concentration of sulfur in standard solution series
Serial number S(mg/L)
Blank 0 0.00
1 1.00
2 5.00
3 10.00
4 30.00
(6) Drawing a standard curve: and (3) measuring the relative strength of the series of standard solutions in the step (5) by using an inductively coupled plasma emission spectrometer, drawing a standard working curve, and leading the linear correlation coefficient of the sulfur element analysis spectral line to be more than 0.999.
(7) And (4) calculating a result: the sulfur element content calculation formula of the oily sludge sample is as follows:
Figure BDA0003230118330000051
in the formula:
omega (S) -sulfur content in the oily sludge sample,%;
c, obtaining the concentration of sulfur element in the solution to be detected from the working curve, mg/L;
v, determining the volume of the solution to be detected to be the volume mL;
m-weighing the mass of the oily sludge sample, g;
example 2
A method for measuring the sulfur content in steel rolling oily sludge comprises the following specific steps:
(1) drying and grinding: taking a steel rolling oily sludge sample No. 2 back on site, placing the sample in a drying box, drying the sample for 3 hours at 105 ℃, and screening the dried and ground sample through a 120-mesh metal screen;
(2) low-temperature firing: putting the sample obtained in the step (1) into a muffle furnace, and burning for 1.5h at 500 ℃;
(3) digestion: weighing 0.2000g of the sample obtained in the step (2), adding 30mL of dilute nitric acid with concentration of 50% and 5mL of perchloric acid, performing digestion treatment on an electric hot plate at 200 ℃, heating until perchloric acid smoke is emitted, and taking down the sample when the volume of the digestion solution is 0.5-1 mL;
(4) acidifying: dissolving the digestion solution with 3mL of water, adding 10mL of dilute hydrochloric acid for acidification, and fixing the volume to a 100mL volumetric flask to obtain a solution to be detected, wherein a reagent blank is made along with a sample;
(5) standard solution: taking 6 100mL volumetric flasks, respectively adding 10mL of dilute hydrochloric acid, then adding 40mL of iron element standard solution as a matrix solution, and finally respectively adding 0mL, 0.10mL, 0.50mL, 1.00mL, 2.00mL and 5.00mL of sulfur element standard solution. Diluting with water to scale, shaking, and making into series of standard solutions with mass concentration shown in Table 2.
TABLE 2 Mass concentration of sulfur in standard solution series
Serial number S(mg/L)
Blank 0 0.00
1 1.00
2 5.00
3 10.00
4 20.00
5 50.00
(6) Drawing a standard curve: and (3) measuring the relative strength of the series of standard solutions in the step (5) by using an inductively coupled plasma emission spectrometer, drawing a standard working curve, and leading the linear correlation coefficient of the sulfur element analysis spectral line to be more than 0.999.
The elemental sulfur results for the samples were calculated as in example 1.
Example 3
A method for measuring the sulfur content in steel rolling oily sludge comprises the following specific steps:
(1) drying and grinding: taking a steel rolling oily sludge sample No. 3 back on site, placing the sample in a drying box, drying the sample for 2.5 hours at 110 ℃, and screening the dried and ground sample through a 120-mesh metal screen;
(2) low-temperature firing: putting the sample obtained in the step (1) into a high-temperature furnace, and burning for 2 hours at 480 ℃;
(3) digestion: weighing 0.1500g of the sample obtained in the step (2), adding 30mL of dilute nitric acid with concentration of 50% and 4mL of perchloric acid, performing digestion treatment on an electric hot plate at 160 ℃, heating until perchloric acid smoke is emitted, and taking down the sample when the volume of the digestion solution is 0.5-1 mL;
(4) acidifying: dissolving the digestion solution with 5mL of water, adding 10mL of dilute hydrochloric acid for acidification, and fixing the volume to a 100mL volumetric flask to obtain a solution to be detected, wherein a reagent blank is made along with a sample;
(5) standard solution: 10mL of dilute hydrochloric acid and 35mL of iron element standard solution are respectively added into 8 100mL volumetric flasks as matrix solutions, and finally 0mL, 0.10mL, 0.20mL, 0.30mL, 0.50mL, 1.00mL, 2.00mL and 3.00mL of sulfur element standard solutions are respectively added. Diluting with water to scale, shaking, and making into series of standard solutions with mass concentration shown in Table 3.
TABLE 3 Mass concentration of sulfur in standard solution series
Serial number S(mg/L)
Blank 0 0.00
1 1.00
2 2.00
3 3.00
4 5.00
5 10.00
6 20.00
7 30.00
(6) Drawing a standard curve: and (3) measuring the relative strength of the series of standard solutions in the step (5) by using an inductively coupled plasma emission spectrometer, drawing a standard working curve, and leading the linear correlation coefficient of the sulfur element analysis spectral line to be more than 0.999.
The elemental sulfur results for the samples were calculated as in example 1.
The sulfur content of the steel rolling oily sludge samples of examples 1 to 3 was measured, 10 times of each sample was measured in parallel, precision tests were performed, and the average value and the Relative Standard Deviation (RSD) of the results were calculated, and the results are shown in table 4. The data in Table 4 show that the Relative Standard Deviation (RSD) of elemental sulfur is between 1.83% and 2.75%, and the results are satisfactory.
Table 4 precision measurement results (n ═ 10)
Figure BDA0003230118330000071
The accuracy of the method of the invention is verified by using a labeling recovery test, and 3 levels of labeling tests are respectively carried out, and the results are shown in Table 5.
TABLE 5 results of recovery measurements with addition of standard
Figure BDA0003230118330000072
The data in Table 5 show that the recovery rate of sulfur is between 96.00% and 103.0%, and the result is satisfactory.
As can be seen from tables 4 to 5, the method of the present invention has good recovery rate and accuracy, and is favorable for popularization and application. The method of the present invention. Compared with the prior art: the determination method removes the water and oil in the sample by drying and low-temperature burning treatment, effectively avoids the blockage phenomenon caused to the central tube of the ICP instrument device when detecting the oil substances, and the blockage can directly influence the accuracy of the detection result and shorten the service life of the instrument. After low-temperature firing, the sample is digested by nitric acid and perchloric acid, and a small amount of residual organic matters are removed, so that the sample is completely converted into an inorganic aqueous solution, the operation is simple and convenient, the consumption of chemical reagents is reduced, and the requirement for measuring the sulfur content in the steel rolling oily sludge can be met while the environmental protection requirement is met. The method fills the technical blank of the analysis method of the sulfur element content in the steel rolling oily sludge in China, and has important guiding significance for controlling the sulfur element content when the steel rolling oily sludge is recycled as a steel making raw material.
The above-mentioned examples only express the specific embodiments of the present invention, but should not be construed as limiting the scope of the present invention. Any modifications of the present invention which would occur to those skilled in the art and which are within the spirit of the invention are considered to be within the scope of the present invention.

Claims (10)

1. A method for measuring the sulfur content in steel rolling oily sludge is characterized by comprising the following steps:
step 1: drying and grinding: taking back the sample on site, drying in a drying box, grinding and sieving;
step 2: low-temperature firing: drying and grinding the sample, and then firing at a low temperature;
and step 3: digestion: weighing 0.1000-0.2000 g of sample, adding 20-30 mL of dilute nitric acid and 3-5 mL of perchloric acid, performing digestion treatment on an electric hot plate at 150-200 ℃, heating until perchloric acid smoke emerges, and taking down the solution when the volume of the solution is 0.5-1 mL;
and 4, step 4: acidifying: dissolving the digestion solution with 3-5 mL of pure water, adding 10mL of dilute hydrochloric acid for acidification, and fixing the volume to a 100mL volumetric flask to obtain a solution to be detected;
and 5: standard solution: taking n 100mL volumetric flasks, respectively adding 10mL of dilute hydrochloric acid, then adding an iron element standard solution with the content similar to that of the sample as a matrix solution, and finally accurately transferring sulfur element standard solutions with different volumes to prepare a sulfur element series standard solution with a mass concentration gradient;
step 6: detecting by an instrument: measuring a series of standard solutions by using an inductively coupled plasma emission spectrometer, establishing a standard curve, and measuring the solution to be measured according to phase synchronization steps to obtain the content of sulfur elements in the solution to be measured;
and 7: and (4) calculating a result: the sulfur element content calculation formula of the oily sludge sample is as follows:
Figure FDA0003230118320000011
in the formula:
omega (S) -sulfur content in the oily sludge sample,%;
c, obtaining the concentration of sulfur element in the solution to be detected from the working curve, mg/L;
v, determining the volume of the solution to be detected to be the volume mL;
m-weighing the mass of the steel rolling oily sludge sample, g.
2. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: in the step 1, the drying and grinding process comprises: the drying temperature is 105-110 ℃, and the drying time is 2-3 h; the granularity of the ground metal mesh screen is 120 meshes.
3. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: the low-temperature firing process in the step 2 comprises the following steps: the ignition temperature is 400-500 ℃, and the ignition time is 1.5-2 h.
4. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: in the step 3, the concentration of the dilute nitric acid is 1.42g/cm3The volume fraction is 50%; the concentration of the perchloric acid is 1.67g/cm3
5. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: in the steps 4 and 5, the concentration of the dilute hydrochloric acid is 1.18g/cm3The volume fraction was 50%.
6. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: in the step 5, the concentration of the iron element standard solution is 2.0000g/L, and the concentration of the sulfur element standard solution is 1000 mg/L.
7. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: in the step 5, the number of the n 100mL volumetric flasks is 4-8, and the gradient range of the mass concentration of the sulfur element in the serial standard solutions covers the mass concentration of the sulfur element in the solution to be detected.
8. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: in step 6, the operating conditions of the inductively coupled plasma emission spectrometer are as follows: the radio frequency power is 1150W, the auxiliary air flow is 0.5L/min, the cooling air flow is 15L/min, the atomizer flow is 0.75L/min, the analysis pump speed is 50r/min, the sample washing time is 10s, and the integration time is 30 s.
9. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: in the step 6, the wavelength of the sulfur element is selected to be 182.034nm when the inductively coupled plasma emission spectrometer measures the solution.
10. The method for measuring the sulfur content in the steel rolling oily sludge according to claim 1, wherein the method comprises the following steps: the pure water is ultrapure water, and the volumetric flask is the plastics volumetric flask.
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