CN113667283B - Hydrolysis-resistant reinforced PBT resin and preparation method and application thereof - Google Patents

Hydrolysis-resistant reinforced PBT resin and preparation method and application thereof Download PDF

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CN113667283B
CN113667283B CN202110808362.3A CN202110808362A CN113667283B CN 113667283 B CN113667283 B CN 113667283B CN 202110808362 A CN202110808362 A CN 202110808362A CN 113667283 B CN113667283 B CN 113667283B
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hydrolysis
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pbt resin
reinforced pbt
chain extender
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CN113667283A (en
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柳旭
单桂芳
周霆
罗明华
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Shanghai Kumho Sunny Plastics Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/10Reinforcing macromolecular compounds with loose or coherent fibrous material characterised by the additives used in the polymer mixture
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/91Polymers modified by chemical after-treatment
    • C08G63/914Polymers modified by chemical after-treatment derived from polycarboxylic acids and polyhydroxy compounds
    • C08G63/916Dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/04Reinforcing macromolecular compounds with loose or coherent fibrous material
    • C08J5/0405Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres
    • C08J5/043Reinforcing macromolecular compounds with loose or coherent fibrous material with inorganic fibres with glass fibres
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2367/00Characterised by the use of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Derivatives of such polymers
    • C08J2367/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J2427/00Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers
    • C08J2427/02Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment
    • C08J2427/12Characterised by the use of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • C08J2427/18Homopolymers or copolymers of tetrafluoroethylene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass

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  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
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  • General Chemical & Material Sciences (AREA)
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  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a hydrolysis-resistant reinforced PBT resin and a preparation method thereof; the resin comprises the following components in parts by weight: 60-80 parts of PBT, 20-40 parts of glass fiber, 0.5-3 parts of anti-hydrolysis agent, 0.2-2 parts of chain extender, 0.5-1.5 parts of nucleating agent, 0.3-1.0 part of antioxidant, 0.1-1.0 part of lubricant and 3-12 parts of polytetrafluoroethylene. The chain extender contains high-content epoxy groups and has higher reaction activity, and reacts with terminal functional groups of PBT in the processing process, so that the molecular chain expansion molecular weight is increased, the content of terminal carboxyl is reduced, and the hydrolysis resistance of the material is improved; particularly, the low molecular weight PTFE powder is added, on one hand, the PTFE powder is used as an organic nucleating agent to improve the crystallinity of PBT, so that the structure is more compact, and the hydrolysis resistance is improved, on the other hand, the low molecular weight PTFE powder tends to be distributed on the surface in the processes of extrusion granulation and injection molding, so that the water vapor blocking effect can be realized, and the hydrolysis resistance is further improved.

Description

Hydrolysis-resistant reinforced PBT resin and preparation method and application thereof
Technical Field
The invention belongs to the technical field of materials, relates to a glass fiber reinforced PBT resin material, and particularly relates to a hydrolysis-resistant reinforced PBT resin and a preparation method thereof.
Background
Polybutylene terephthalate (PBT) is a high-performance thermoplastic resin, has the characteristics of temperature resistance, oil resistance, chemical corrosion resistance, quick forming and the like, and is widely applied. Meanwhile, with the design trend of replacing steel with plastics, the reinforced material taking PBT as a base material has wide application in the fields of electronics, electricity, automobile industry and buildings due to the excellent mechanical strength of the reinforced material.
However, in practical use, the glass fiber reinforced PBT material has some limitations, for example, because polyester is sensitive to moisture and heat, the long-term use in high-humidity and high-heat environments has a risk of failure, the retention rate of mechanical properties is yet to be improved, and the application of the glass fiber reinforced PBT material in some fields is limited.
At present, the hydrolysis resistance of the reinforced PBT is improved by adding an organic hydrolysis-resistant agent, the improvement is limited, although the stability of the hydrolysis resistance can be further improved by increasing the addition amount, the cost needs to be greatly improved, the mechanical property can be influenced to a certain extent, and the integral improvement range is limited; meanwhile, the crystallization degree of the PBT is improved by adding the nucleating agent, and the hydrolysis resistance of the PBT can also be improved, wherein the inorganic nucleating agent is mainly used, the addition amount is not too high, otherwise, the mechanical property is reduced, and the influence on the mechanical property is caused. Therefore, the hydrolysis resistance of the reinforced PBT material is further improved, and the application significance is very important.
Disclosure of Invention
The invention aims to provide a hydrolysis-resistant reinforced PBT resin and a preparation method thereof.
The purpose of the invention is realized by the following technical scheme:
the invention relates to a hydrolysis-resistant reinforced PBT resin, which comprises the following components in parts by weight:
60-80 parts of PBT, 20-40 parts of glass fiber, 0.5-3 parts of anti-hydrolysis agent, 0.2-2 parts of chain extender, 0.5-1.5 parts of nucleating agent, 0.3-1.0 part of antioxidant, 0.1-1.0 part of lubricant and 3-12 parts of polytetrafluoroethylene.
The PBT is a PBT raw material with low terminal carboxyl group content, and the terminal carboxyl group content of the PBT is less than 5mol/t. The weight average molecular weight of the PBT is 20000-30000.
The glass fiber is alkali-free glass fiber with the diameter of 10-20um.
The hydrolysis-resistant agent is polymeric carbodiimide. The weight average molecular weight is 15000-25000.
The chain extender is an epoxy chain extender and comprises glycidyl ester type chain extenders and glycidyl ether type chain extenders. The epoxy chain extender has an epoxy equivalent weight of 300-600.
The nucleating agent is an inorganic nucleating agent and is one of talcum powder, calcium carbonate and mica powder.
The antioxidant is an antioxidant combination simultaneously comprising hindered phenols and organic sulfur, and the weight ratio is 2:1.
The lubricant is one of acrylic acid ethylene copolymer wax, oxidized polyethylene wax and polyol ester wax.
The polytetrafluoroethylene is low molecular weight PTFE. The weight average molecular weight is 200000-300000.
The invention also relates to a preparation method of the hydrolysis-resistant reinforced PBT resin, which specifically comprises the following steps:
s1, drying PBT in a drying box for later use;
preparing the following components in parts by weight:
Figure BDA0003167237140000021
s2, adding all the components except the glass fiber into a high-speed mixer, and uniformly mixing;
s2, adding the mixed materials in the high-speed mixer into a double-screw extruder, and adding the glass fibers in a side feeding manner; and extruding and granulating to obtain the hydrolysis-resistant reinforced PBT resin.
In the step S1, the drying treatment is drying for 4 to 6 hours at the temperature of between 125 and 135 ℃.
In the step S3, during extrusion granulation, the rotation speed of the screw machine is controlled to be 400-600 rpm, and the temperature is controlled to be 260-280 ℃.
The invention also relates to application of the hydrolysis-resistant reinforced PBT resin in the fields of automobile electronic industry, electric tools, home appliance product accessories, industrial parts and building materials. The adhesive is particularly mainly used for automotive interiors and electronic product shells.
Compared with the prior art, the invention has the following beneficial effects:
(1) The chain extender contains high-content epoxy groups and has higher reaction activity, and reacts with terminal functional groups of PBT in the processing process, so that the molecular chain expansion molecular weight is increased, the content of terminal carboxyl is reduced, and the hydrolysis resistance of the material is improved.
(2) The low molecular weight PTFE powder is particularly added into the formula, on one hand, the PTFE can be used as an organic nucleating agent to improve the crystallinity of PBT, so that the structure is more compact, and the hydrolysis resistance is improved, on the other hand, the low molecular weight PTFE tends to be distributed on the surface in the processes of extrusion granulation and injection molding, and can play a role in blocking water vapor, so that the hydrolysis resistance is further improved, and meanwhile, the PTFE has a lubricating function, is beneficial to improving the retention length of glass fibers in the processing process, and also has an effect of improving the rigidity of the material.
Detailed Description
The present invention will be described in detail with reference to specific examples. The following examples will assist those skilled in the art in further understanding the invention, but are not intended to limit the invention in any way. It should be noted that variations and modifications can be made by persons skilled in the art without departing from the spirit of the invention. All falling within the scope of the invention.
Example 1
The embodiment relates to a preparation method of hydrolysis-resistant reinforced PBT resin, which comprises the following steps:
adding the raw materials except the glass fibers into a high-speed mixer according to the weight percentage of the components in the formula in the table 1 for fully mixing;
adding the uniformly mixed raw materials into a double-screw extruder, adding glass fibers in a side feeding manner, controlling the rotating speed of the double-screw extruder to be 300-500 rpm, controlling the temperature to be 270-290 ℃, and extruding and granulating;
wherein, the compositions of the materials in the table 1 are as follows:
PBT raw material, wherein the content of terminal carboxyl is less than 5mol/t, and the PBT is produced by a mechanical instrument;
the hydrolysis resistant agent is polymeric carbodiimide which is sold in the market;
a chain extender, wherein glycidyl ether type epoxy resin is selected in example 1, specifically bisphenol A type epoxy resin, and the epoxy equivalent is 400; in other embodiments, glycidyl ester type epoxy resin is selected, and is particularly m-dimethyl benzene epoxy resin which is sold in the market;
the glass fiber is alkali-free glass fiber with the diameter of 15um and is sold in the market;
the nucleating agent is talcum powder which is sold in the market;
PTFE is low molecular weight PTFE powder and is sold in the market;
the antioxidant is a mixture of hindered phenols and organic sulfur in a proportion of 2:1;
the lubricant is acrylic acid ethylene copolymerization wax, and is sold in the market.
Examples 2 to 8
Examples 2 to 8 provide a process for preparing hydrolysis resistant reinforced PBT resin, the weight ratio of the raw materials is shown in Table 1, and the preparation process is the same as example 1.
Comparative example 1
This comparative example provides a process for the preparation of reinforced PBT resin, the raw material weight ratios are shown in Table 1, the process is the same as in example 1. In contrast to example 1, no chain extender was added to the formulation.
Comparative example 2
This comparative example provides a process for the preparation of reinforced PBT resin, the raw material weight ratios are shown in Table 1, the process is the same as in example 1. In contrast to example 1, no PTFE was added to the formulation.
Comparative example 3
This comparative example provides a process for the preparation of reinforced PBT resin, with the raw materials in the proportions by weight shown in Table 1, and the process is the same as in example 1. Compared with the example 1, the addition amount of PTFE in the formula is increased.
Comparative example 4
This comparative example provides a process for the preparation of reinforced PBT resin, with the raw materials in the proportions by weight shown in Table 1, and the process is the same as in example 1. Compared with the example 1, the addition amount of the chain extender in the formula is increased.
Comparative example 5
This comparative example provides a process for the preparation of reinforced PBT resin, the raw material weight ratios are shown in Table 1, the process is the same as in example 1. Compared with the example 1, the chain extender in the formula is bisphenol A type epoxy resin, and the epoxy equivalent is 100.
Comparative example 6
This comparative example provides a process for the preparation of reinforced PBT resin, the raw material weight ratios are shown in Table 1, the process is the same as in example 1. In comparison with example 1, the carboxyl end group content of the PBT in the formulation is 8mol/t.
Comparative example 7
This comparative example provides a process for the preparation of reinforced PBT resin, with the raw materials in the proportions by weight shown in Table 1, and the process is the same as in example 1. In comparison with example 1, the formulation used was a high molecular weight PTFE powder with a weight average molecular weight of 1000000.
TABLE 1 corresponding table of the ratio of each component in examples and comparative examples
Figure BDA0003167237140000041
Figure BDA0003167237140000051
After the reinforced PBT resins prepared in examples 1-6 and comparative examples 1-7 are dried at 80 ℃ for 4h, standard physical property sample bars are injection molded under the same injection molding condition according to ISO standard, and the physical properties are tested, and the specific test standards and conditions are shown in Table 2. The conditions of the damp-heat aging treatment are as follows: temperature 85 ℃/relative humidity 85% rh, treatment time: 1000H.
TABLE 2 physical Properties and test methods corresponding tables
Test item Abbreviations Test conditions Test method
Melt index MI 260℃*2.16kg ISO 1133-1:2011(E)
Tensile strength TS 5mm/min ISO 527:2012(E)
Elongation at break EL 5mm/min ISO 527:2012(E)
Flexural modulus FM 2mm/min ISO 178:2010/Amd.1:2013(E)
Charpy unnotched impact Strength IS 23℃ ISO 179-1:2010(E)
The results of the physical property tests of the reinforced PBT resins of examples 1 to 6 and comparative examples 1 to 7 are shown in tables 3 and 4. Wherein the TS retention rate IS TS-1000H/TS, the EL retention rate IS EL-1000H/EL, and the IS retention rate IS IS-1000H/IS.
TABLE 3 table of physical properties of examples
Figure BDA0003167237140000052
Figure BDA0003167237140000061
TABLE 4 physical Properties of comparative examples
Figure BDA0003167237140000062
As can be seen from the comparison of the data in tables 3 and 4, the comparative example 1 without the chain extender has lower performance retention rate after humid and hot aging compared with the examples, mainly because the PBT has no reconnection of molecular chains in the processing process, has lower molecular weight and lower hydrolytic resistance than the examples; compared with the examples, the comparative example 2 without adding PTFE has lower flexural modulus, because the lubricating effect of PTFE is avoided, the retention length of glass fiber is reduced, and the performance retention rate after the damp-heat aging treatment is lower, which shows the effect of the existence of PTFE on the hydrolysis stability of the system; comparative example 3 increases the content of PTFE, and the addition of too much low molecular weight PTFE adversely affects the performance of the system; comparative example 4 greatly increased the addition of chain extender, also does not help the improvement of hydrolytic resistance. Comparative example 5 employs an epoxy chain extender with a low epoxy equivalent, comparative example 6 employs PBT with a high carboxyl content, and comparative example 7 employs PTFE with a high molecular weight, however, improvement of hydrolysis resistance is not facilitated.
The foregoing description has described specific embodiments of the present invention. It is to be understood that the present invention is not limited to the specific embodiments described above, and that various changes or modifications may be made by one skilled in the art within the scope of the appended claims without departing from the spirit of the invention.

Claims (9)

1. The hydrolysis-resistant reinforced PBT resin is characterized by comprising the following components in parts by weight:
60-80 parts of PBT, 20-40 parts of glass fiber, 0.5-3 parts of anti-hydrolysis agent, 0.2-2 parts of chain extender, 0.5-1.5 parts of nucleating agent, 0.3-1.0 part of antioxidant, 0.1-1.0 part of lubricant and 3-12 parts of polytetrafluoroethylene;
the polytetrafluoroethylene is low molecular weight PTFE, and the weight average molecular weight is 200000-300000.
2. The hydrolysis resistant reinforced PBT resin of claim 1, the PBT is a low end carboxyl group content PBT having a carboxyl end group content of less than 5mol/t.
3. The hydrolysis-resistant reinforced PBT resin of claim 1, wherein the hydrolysis-resistant agent is a polymeric carbodiimide.
4. The reinforced PBT resin against hydrolysis according to claim 1, wherein the chain extender is an epoxy chain extender, and comprises a glycidyl ester chain extender and a glycidyl ether chain extender.
5. The hydrolysis-resistant reinforced PBT resin of claim 4, wherein the epoxy chain extender has an epoxy equivalent weight of from 300 to 600.
6. The hydrolysis-resistant reinforced PBT resin as recited in claim 1, wherein the nucleating agent is an inorganic nucleating agent and is one of talc, calcium carbonate and mica powder.
7. The reinforced PBT resin against hydrolysis according to claim 1, wherein the antioxidant is a combination of antioxidants comprising both hindered phenols and organic sulfur in a weight ratio of 2:1.
8. A process for preparing a hydrolysis resistant reinforced PBT resin according to claim 1, comprising the steps of:
s1, drying PBT for later use;
s2, adding all the components except the glass fiber into a high-speed mixer, and uniformly mixing;
s2, adding the mixed materials in the high-speed mixer into a double-screw extruder, and adding the glass fibers in a side feeding manner; and extruding and granulating to obtain the hydrolysis-resistant reinforced PBT resin.
9. Use of the hydrolysis-resistant reinforced PBT resin according to claim 1 in the preparation of automotive interiors or housings for electronic products.
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CN114426760A (en) * 2020-10-29 2022-05-03 南通星辰合成材料有限公司 Hydrolysis-resistant polyester-based composite material and preparation method thereof
CN115028970A (en) * 2022-06-09 2022-09-09 湖北合聚新材料有限公司 PBT material, preparation method thereof and micro-nano laminated co-extrusion device
CN115232449B (en) * 2022-08-08 2023-08-25 湖北合聚高分子材料有限公司 Double-85-resistant PBT material and preparation method thereof
CN115322531A (en) * 2022-08-12 2022-11-11 湖北合聚新材料有限公司 Hydrolysis-resistant laser welding PBT material and preparation method thereof

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CN109294177A (en) * 2018-09-21 2019-02-01 上海金发科技发展有限公司 Hydrolysis PBT composition with good fluidity and its preparation method and application

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