Disclosure of Invention
Aiming at the defects of the prior art, the invention provides a polymer soil improvement solid water polymerization reaction method, which uses acrylic acid monomer, mineral separation, chain extension polylactic acid and self-made cross-linking agent to crosslink and compound under microwaves to form an interpenetrating cross-linked network structure to improve the comprehensive performance of water absorption, water retention, gel mechanical strength and salt and alkali resistance, simplifies the synthesis process and ensures that solid water is used for improving soil.
The invention is realized by the following technical scheme:
a polymer soil improvement solid water polymerization reaction method comprises the following steps:
s1, dissolving L-lysine in dichloromethane, adding acrylic acid for circulating dispersion, adding citraconic anhydride and azodiisobutyronitrile, and carrying out stirring and circulating polymerization reaction in a polymerization device under microwaves to obtain a cross-linking agent;
s2: placing polylactic acid, 1,4 butanediol and a catalyst into a polymerization device, stirring for reaction under microwaves, adding isocyanate, continuing to react, and then leading out and cooling to obtain chain-extended polylactic acid;
s3: diluting NaOH and deionized water, putting into a polymerization device, adding acrylic acid, stirring for neutralization, adding a cross-linking agent, mineral powder, chain-extended polylactic acid, an initiator and a phase transfer catalyst, performing cyclic reaction under microwaves to obtain solid hydrogel, and cutting, drying, grinding and sieving the solid hydrogel to obtain a solid water finished product.
Further, in the step S1, the mass ratio of the L-lysine, the acrylic acid, the citraconic anhydride and the azodiisobutyronitrile is 85-120:75-95:120-200:0.1-0.3, microwave power of 20-50W, temperature of 40-50deg.C, stirring rate of 80-100r/min, and reacting for 30-60min
Further, the mass ratio of the polylactic acid to the 1,4 butanediol to the isocyanate in the step S2 is 55-65:35-45:25-35, wherein the weight average molecular weight of the polylactic acid is less than or equal to 5000, the catalyst is sodium sulfate or stannous chloride accounting for 0.5 percent of the total mass of the polylactic acid and the 1,4 butanediol, the microwave power is 120-230W, the temperature is 120-130 ℃, the stirring speed is 50-60r/min, the reaction is carried out for 30-60min, and the temperature is raised to 140-150 ℃ after the isocyanate is added, and the reaction is continued for 1-2h;
further, in the step S3, the mineral powder is one or more of kaolin, dolomite powder, attapulgite clay and montmorillonite powder, the initiator is ammonium persulfate or potassium persulfate, and the phase transfer catalyst is benzyl triethyl ammonium chloride or tetrabutyl ammonium bisulfate;
the neutralization degree is 60-70%, and the mass ratio of the acrylic acid to the cross-linking agent to the mineral powder to the chain-extended polylactic acid to the initiator to the phase transfer catalyst is 20-30:0.05-0.1:6-11:5-9:0.05:0.1, the microwave power is 300-350W, the temperature is 160-170 ℃, and the stirring speed is 40-80r/min for reaction for 1-2h.
The polymer soil improvement solid water polymerization device comprises a microwave hearth and a reactor arranged in the microwave hearth, wherein a stirrer rotating in the reactor is connected with a circulating pipeline at the top and the bottom of the reactor, and the circulating pipeline is connected with a feed pipe, a discharge pipe and a circulating pump.
Further, the reactor is eccentrically arranged in the microwave oven chamber, one side of the microwave oven chamber is provided with a variable frequency transformer, a magnetron and a filter tube positioned at the top of the side of the reactor, and the end part of the filter tube is provided with a baffle plate.
Further, the reactor includes the reaction cover fixed with microwave oven top, with reaction cover and microwave oven relatively rotatable's reaction body, the reaction cover top is equipped with gear motor, and the reaction cover is inside to be equipped with the mount pad, be equipped with the drive shaft on the mount pad, with the continuous transmission shaft of agitator, the external tooth ring that links to each other with the reaction body, all be equipped with the belt pulley in gear motor and the drive shaft, be equipped with driving belt outward on the belt pulley, be equipped with the internal gear with external tooth internal engagement on the transmission shaft, be equipped with between drive shaft and the reaction cover, between transmission shaft and the mount pad, all be equipped with bearing housing and sealing washer between reaction body and reaction cover and the microwave oven, the slope of inlet pipe tip extends to the reaction body inside.
The beneficial effects of the invention are as follows:
(1) The L-lysine contains hydrophilic side amino groups, and is grafted, acidified and modified with acrylic acid/citraconic anhydride under the activation action of azo-diisobutyronitrile serving as an initiator, so that the hydrophilicity, swelling rate and biodegradability of the degradable solid water are improved, and the reactivity is increased; the polylactic acid with low molecular weight, the 1,4 butanediol and the catalyst are subjected to hydroxyl end sealing, and then are subjected to chain extension by reaction of trifunctional isocyanate under microwaves, and hetero atoms are introduced into a C-C framework, so that biodegradability is improved;
(2) The method has the advantages that partially neutralized acrylic acid is used as a monomer, mineral is used for separating and filling, chain-extended polylactic acid is used as a monomer raw material, and the partially neutralized acrylic acid is crosslinked and compounded with a self-made crosslinking agent and under the microwave of an initiator phase transfer catalyst to form an interpenetrating crosslinked network structure, so that the comprehensive performances of water absorption, water retention, gel mechanical strength and saline-alkali resistance are improved, the synthesis process is simplified by a polymerization device of microwave radiation, the large-scale production is facilitated, and the soil improvement effect of a solid water finished product is achieved.
Detailed Description
The following describes the embodiments of the present invention further with reference to the drawings.
Example 1:
a polymer soil improvement solid water polymerization reaction method comprises the following steps:
s1, dissolving L-lysine in dichloromethane, adding acrylic acid for circulating dispersion, adding citraconic anhydride and azodiisobutyronitrile, and carrying out stirring circulating polymerization reaction in a polymerization device under microwaves to obtain a cross-linking agent, wherein the mass ratio of the L-lysine to the acrylic acid to the citraconic anhydride to the azodiisobutyronitrile is 100:85:180:0.2, the microwave power is 45W, the temperature is 46 ℃, and the stirring speed is 90r/min for 30min to obtain the catalyst;
s2: placing polylactic acid, 1,4 butanediol and a catalyst into a polymerization device, stirring the materials under microwave to react, continuously reacting after adding Toluene Diisocyanate (TDI), and leading out and cooling the materials to obtain chain-extended polylactic acid, wherein the mass ratio of the polylactic acid to the 1,4 butanediol to the Toluene Diisocyanate (TDI) is 58:42:32, the weight average molecular weight of the polylactic acid is less than or equal to 5000, the catalyst is sodium sulfate or stannous chloride accounting for 0.5 percent of the total mass of the polylactic acid and the 1,4 butanediol, the microwave power is 180W, the temperature is 122 ℃, the stirring speed is 55r/min, the reaction is carried out for 40min, toluene Diisocyanate (TDI) is added, and the temperature is raised to 140 ℃ for continuous reaction for 2h;
s3: diluting NaOH and deionized water, putting into a polymerization device, adding acrylic acid, stirring and neutralizing, adding a cross-linking agent, mineral powder, chain-extended polylactic acid, an initiator and a phase transfer catalyst after the neutralization degree is 60%, and circularly reacting under microwaves to obtain solid hydrogel, wherein the mineral powder is prepared from kaolin and attapulgite clay according to the mass ratio of 1:1, wherein the initiator is ammonium persulfate, the phase transfer catalyst is benzyl triethyl ammonium chloride, and the mass ratio of the acrylic acid, the cross-linking agent, the mineral powder, the chain-extended polylactic acid, the initiator and the phase transfer catalyst is 25:0.05:8:6: and (3) reacting for 1h at a microwave power of 320W and a stirring speed of 65r/min at a temperature of 165 ℃ at a ratio of 0.05:0.1, and cutting, drying, grinding and sieving the solid hydrogel to obtain a solid water finished product.
Example 2
A polymer soil improvement solid water polymerization reaction method comprises the following steps:
s1, dissolving L-lysine in dichloromethane, adding acrylic acid for circulating dispersion, adding citraconic anhydride and azodiisobutyronitrile, and carrying out stirring circulating polymerization reaction in a polymerization device under microwaves to obtain a cross-linking agent, wherein the mass ratio of the L-lysine to the acrylic acid to the citraconic anhydride to the azodiisobutyronitrile is 105:80:150:0.2, the microwave power is 40W, the temperature is 48 ℃, and the stirring speed is 93r/min for 40min to obtain the catalyst;
s2: placing polylactic acid, 1,4 butanediol and a catalyst into a polymerization device, stirring the materials under microwave to react, adding Hexamethylene Diisocyanate (HDI), continuously reacting, and guiding out and cooling to obtain chain-extended polylactic acid, wherein the mass ratio of the polylactic acid to the 1,4 butanediol to the Hexamethylene Diisocyanate (HDI) is 63:42:29, the weight average molecular weight of the polylactic acid is less than or equal to 5000, the catalyst is stannous chloride accounting for 0.5 percent of the total mass of the polylactic acid and the 1,4 butanediol, the microwave power is 180W, the temperature is 125 ℃, the stirring speed is 55r/min, the reaction is carried out for 50min, and after Hexamethylene Diisocyanate (HDI) is added, the temperature is raised to 145 ℃ for continuous reaction for 2h;
s3: diluting NaOH and deionized water, adding acrylic acid, stirring and neutralizing, adding a cross-linking agent, mineral powder, chain-extended polylactic acid, an initiator and a phase transfer catalyst, and circularly reacting under microwaves to obtain solid hydrogel, wherein the mineral powder is dolomite powder, the initiator is potassium persulfate, the phase transfer catalyst is tetrabutylammonium bisulfate, and the mass ratio of the acrylic acid to the cross-linking agent to the mineral powder to the chain-extended polylactic acid to the initiator to the phase transfer catalyst is 28:0.08:10:8: and (2) reacting for 2 hours at the temperature of 166 ℃ and the stirring speed of 50r/min at the microwave power of 340W in a ratio of 0.05:0.1, taking the solid hydrogel, and cutting, drying, grinding and sieving the solid hydrogel to obtain a solid water finished product.
Example 3
A polymer soil improvement solid water polymerization reaction method comprises the following steps:
s1, dissolving L-lysine in dichloromethane, adding acrylic acid for circulating dispersion, adding citraconic anhydride and azodiisobutyronitrile, and carrying out stirring circulating polymerization reaction in a polymerization device under microwaves to obtain a cross-linking agent, wherein the mass ratio of the L-lysine to the acrylic acid to the citraconic anhydride to the azodiisobutyronitrile is 90:80:165:0.2, the microwave power is 40W, the temperature is 45 ℃, and the stirring speed is 90r/min for 40min to obtain the catalyst;
s2: placing polylactic acid, 1,4 butanediol and a catalyst into a polymerization device, stirring the materials under microwaves for reaction, adding isophorone diisocyanate (IPDI), continuously reacting, and then guiding out and cooling to obtain chain-extended polylactic acid, wherein the mass ratio of the polylactic acid to the 1,4 butanediol to the isophorone diisocyanate (IPDI) is 58:42:27, the weight average molecular weight of the polylactic acid is less than or equal to 5000, the catalyst is sodium sulfate accounting for 0.5 percent of the total mass of the polylactic acid and the 1,4 butanediol, the microwave power is 180W, the temperature is 122 ℃, the stirring speed is 60r/min, the reaction is carried out for 40min, after isophorone diisocyanate (IPDI) is added, the temperature is raised to 143 ℃ and the reaction is continued for 1h;
s3: diluting NaOH and deionized water, adding acrylic acid, stirring and neutralizing, adding a cross-linking agent, mineral powder, chain-extended polylactic acid, an initiator and a phase transfer catalyst, and circularly reacting under microwaves to obtain solid hydrogel, wherein the mineral powder is montmorillonite powder, the initiator is potassium persulfate, the phase transfer catalyst is benzyl triethyl ammonium chloride, and the mass ratio of the acrylic acid to the cross-linking agent to the mineral powder to the chain-extended polylactic acid to the initiator to the phase transfer catalyst is 28:0.07:8:7: and (3) reacting for 1h at the stirring speed of 60r/min at the temperature of 163 ℃ and the microwave power of 320W at the ratio of 0.05:0.1, and cutting, drying, grinding and sieving the solid hydrogel to obtain a solid water finished product.
The polymer soil improvement solid water polymerization device in the above embodiments 1-3 comprises a microwave hearth 1, a reactor 2 arranged in the microwave hearth 1, a stirrer 3 rotating in the reactor 2, a circulating pipeline 4 connected with the top and the bottom of the reactor 2, and a feed pipe 5, a discharge pipe 6 and a circulating pump 7 connected with the circulating pipeline 4;
the reactor 2 is eccentrically arranged in the microwave oven cavity 1, one side of the microwave oven cavity 1 is provided with a variable frequency transformer 8, a magnetron 9 and a filter tube 10 positioned at the side top of the reactor 2, and the end part of the filter tube 10 is provided with a baffle 11;
the reactor 2 comprises a reaction cover 12 fixed on the top of the microwave oven 1, a reaction body 13 which can rotate relative to the reaction cover 12 and the microwave oven 1, a speed reducing motor 14 is arranged on the top of the reaction cover 12, a mounting seat 15 is arranged in the reaction cover 12, a driving shaft 16, a driving shaft 17 connected with the stirrer 3 and an outer gear ring 18 connected with the reaction body 13 are arranged on the mounting seat 15, belt pulleys 19 are arranged on the speed reducing motor 14 and the driving shaft 16, a driving belt 20 is arranged outside the belt pulleys 19, an inner gear 21 meshed with the inner gear 18 is arranged on the driving shaft 17, driving teeth 22 meshed with the outer gear 21 are arranged on the driving shaft 17, a bearing sleeve 23 and a sealing ring 24 are arranged between the driving shaft 16 and the reaction cover 12, between the driving shaft 17 and the mounting seat 15, and between the reaction body 13 and the microwave oven 1, and the end part of the feeding pipe 5 extends to the inside of the reaction body 13 in an inclined manner.
The mechanism of the invention is as follows:
the upper end part of the circulating pipe is obliquely extended to the feeding pipe 5 in the reaction body 13 for feeding, the driving shaft 16 is driven to rotate under the decelerating transmission of the driving belt 20 and the belt pulley 19 by the decelerating motor 14, a bearing sleeve 23 and a sealing ring 24 are arranged between the driving shaft 16 and the reaction cover 12, between the driving shaft 17 and the mounting seat 15, and between the reaction body 13 and the reaction cover 12 and the microwave oven cavity 1, so that the sealing corrosion resistance can be improved, the reaction body 13 is driven to rotate relative to the reaction cover 12 and the microwave oven cavity by driving the outer gear ring 18 through the inner gear wheel 21 when the driving shaft 16 rotates, the microwave radiation uniformity is improved, and the driving shaft 17 on the mounting seat 15 is driven to rotate in the reactor 2 by meshing the inner gear wheel 21 and the driving gear wheel 22, and the reaction body 13 is driven to rotate relative to the abutting discharging pipe 6 in the microwave oven cavity 1;
the stirrer 3 rotates at a high speed, the reaction body 13 rotates in opposite directions at a reduced speed to increase the convection turbulence of a material system, the material of the discharging pipe 6 circulates the material to the top feeding pipe 5 through the circulating pump 7 and the circulating pipe, the material circulating mass transfer reaction efficiency is increased, and the circulating pipe can be connected with a valve and a sampling pipe for sampling and detection;
is converted by a frequency conversion transformer 8. The magnetron 9 generates microwaves under the excitation of a power supply, and the microwaves are supplied to the reactor 2 in the microwave oven cavity 1 through the microwave coupling of the filter tube and the baffle 11, and the microwave frequency is: 2450MHz + -50 Hz, detecting temperature by a temperature detector extending into the reactant 13, controlling reaction temperature and microwave frequency by frequency conversion;
the solid water prepared in examples 1-3 was compared with a commercially available water absorbent polymer SAP (Tongling-FMX-6) as a control, and the detection method and detection result were as follows:
and (3) water absorption detection: adding water into 0.3g of solid water or a reference substance, standing for 30min, filtering out excessive water by a wet screen, standing until the mass reduction per minute is less than 1g, weighing, wherein M3 is the total weight of the screen and the gel after water absorption, M2 is the weight of the screen, and M1 is the dry weight according to the water absorption= (M3-M2-M1)/M1;
and (3) water retention detection: placing the retained gel and the screen after the water absorption is detected in a drying oven at 90 ℃ for 1.5 hours, taking out, cooling, weighing, and calculating according to the water retention rate (%) = (M4-M2)/(M1-M2) ×100%, wherein M4 is the total weight of the screen and the gel after dehydration, M2 is the weight of the screen, and M1 is the total weight of the screen and the gel before dehydration;
salt absorption rate detection: taking 0.3g of solid water or a reference substance, adding 0.9% saline, standing for 30min, filtering the wet net to remove excessive moisture, standing again until the mass reduction per minute is less than 1g, weighing, wherein M3 is the total weight of the screen mesh and the gel after water absorption, M2 is the weight of the screen mesh, and M1 is the dry weight according to the water absorption= (M3-M2-M1)/M1;
degradation time: weighing 75mg of snailase, dissolving in 50nl of buffer solution of acetic acid and sodium acetate, and stirring at 40 ℃ to measure degradation rate;
gel strength: taking 1g of solid water or saturated gel after the water-absorbent resin is fully swelled, and recording compression deformation resistance after 5min = initial height-final height under 50g weight pressure by using a altimeter;
sequence number/item
|
Water absorption rate
|
Water retention (%)
|
Salt absorption rate
|
Degradation time
|
Compression set (cm)
|
Example 1
|
633
|
65.4
|
87
|
55
|
1.7
|
Example 2
|
602
|
79.5
|
98
|
48
|
1.9
|
Example 3
|
615
|
63.9
|
95
|
51
|
1.5
|
Comparative example
|
365
|
45.1
|
73
|
Cannot be completely degraded
|
3.6 |
The L-lysine contains hydrophilic side amino, and is grafted, acidified and modified with acrylic acid/citraconic anhydride under the activation action of an initiator azodiisobutyronitrile, and is thermally activated through a microwave stirring reaction, so that a branched chain is grafted and added, vinyl and carboxyl unsaturated olefin monomers are introduced, and the L-lysine is used as a cross-linking agent to effectively improve the hydrophilicity, swelling rate and biodegradability of degradable solid water and increase the reactivity;
stirring polylactic acid with low molecular weight and weight average molecular weight less than or equal to 5000, 1,4 butanediol, a catalyst sodium sulfate or stannous chloride under microwave for reaction, wherein microwave power is 120-230W, temperature is 120-130 ℃, hydroxyl end sealing polylactic acid is carried out, and then trifunctional isocyanate is subjected to chain extension under microwave, wherein the isocyanate comprises Toluene Diisocyanate (TDI), diphenylmethane diisocyanate (MDI), dicyclohexylmethane diisocyanate (HMDI), hexamethylene Diisocyanate (HDI), isophorone diisocyanate (IPDI) and 1, 5-Naphthalene Diisocyanate (NDI) to generate a carbamate bond and an amide bond, and the temperature is raised to 140-150 ℃ to avoid the decrease of the molecular weight of the product or the widening of molecular weight distribution and reduce side reaction, so that hetero atoms are introduced on a C-C framework and are easy to be completely degraded by microorganisms;
the method is characterized in that partially neutralized acrylic acid is used as a monomer, one or more of mineral separation kaolin, dolomite powder, attapulgite clay and montmorillonite powder are used as a filler, chain-extended polylactic acid is used as a monomer raw material, and is crosslinked and compounded with self-made crosslinking agent, initiator ammonium persulfate or potassium persulfate and phase transfer catalyst benzyl triethyl ammonium chloride or tetrabutyl ammonium bisulfate under microwaves, so that polyvalent metal ions in mineral separation increase polymerization reaction speed, crosslinking degree and gelation, thereby increasing water absorption rate and gel strength, being cheap and easily available in raw materials, increasing salt-tolerant alkalinity and adapting to soil environments with different salt alkalinity;
the mineral separation and chain extension polylactic acid are compounded to control the crosslinking degree, the microwave power is 300-350W, the temperature is 160-170 ℃, the stirring speed is 40-80r/min, the yield is improved, an interpenetrating crosslinked network structure is formed, the water retention and the thermal stability are improved, the surface crosslinking density is higher than the center, the water absorption, the water retention, the gel mechanical strength and the salt and alkali resistance are improved, the solid hydrogel is taken to be chopped, dried, ground and screened to obtain a hydrophilic and water-insoluble polymer soil improvement solid water finished product, and the synthesis process is simplified by a polymerization device of microwave radiation, so that the large-scale production is facilitated;
when in use, the solid water is mixed with water to form gel, and then the gel is stirred into seeds or is sprayed into planting holes to cover soil, and then watering or rainfall is carried out, the solid water absorbs and stores redundant moisture in soil, including fertilizer dissolved in water, and slowly releases the water under the action of microbial degradation, so that the soil is kept moist, a large number of pores are formed for the soil under the action of repeated shrinkage and swelling, the air permeability and the water permeability of the soil are improved, the plant root planting environment is improved, the soil matrix is improved, the soil hardening and salinization are prevented, and the soil improvement effect is achieved.
In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be configured and operated in a specific orientation, and thus should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and the like, are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defining "a first", "a second", etc. may explicitly or implicitly include one or more such feature. In the description of the invention, unless otherwise indicated, the meaning of "a number" is two or more.
In the description of the present invention, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be either fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art in a specific case.
The present invention is not limited to the above-mentioned embodiments, and any changes or substitutions that can be easily understood by those skilled in the art within the technical scope of the present invention are intended to be included in the scope of the present invention. Therefore, the protection scope of the present invention should be subject to the protection scope of the claims.