CN113663879A - Metal furniture surface autophoresis process and device - Google Patents
Metal furniture surface autophoresis process and device Download PDFInfo
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- CN113663879A CN113663879A CN202110962486.7A CN202110962486A CN113663879A CN 113663879 A CN113663879 A CN 113663879A CN 202110962486 A CN202110962486 A CN 202110962486A CN 113663879 A CN113663879 A CN 113663879A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
- B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
- B05C9/10—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed before the application
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/005—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material incorporating means for heating or cooling the liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C3/00—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material
- B05C3/02—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material
- B05C3/09—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles
- B05C3/10—Apparatus in which the work is brought into contact with a bulk quantity of liquid or other fluent material the work being immersed in the liquid or other fluent material for treating separate articles the articles being moved through the liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/10—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by other chemical means
- B05D3/102—Pretreatment of metallic substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D7/00—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials
- B05D7/14—Processes, other than flocking, specially adapted for applying liquids or other fluent materials to particular surfaces or for applying particular liquids or other fluent materials to metal, e.g. car bodies
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G1/00—Cleaning or pickling metallic material with solutions or molten salts
- C23G1/02—Cleaning or pickling metallic material with solutions or molten salts with acid solutions
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- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G5/00—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents
- C23G5/02—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents
- C23G5/032—Cleaning or de-greasing metallic material by other methods; Apparatus for cleaning or de-greasing metallic material with organic solvents using organic solvents containing oxygen-containing compounds
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- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Life Sciences & Earth Sciences (AREA)
- Wood Science & Technology (AREA)
- Application Of Or Painting With Fluid Materials (AREA)
Abstract
The invention discloses a metal furniture surface autophoresis process and a device, in particular to the technical field of metal surface treatment, and the technical scheme is as follows: including from swimming device body, loading attachment, slider and fixing device, install from the swimming pool from swimming device body bottom inner wall, from swimming pool one side fixed connection loading attachment, gear I is installed to the gear motor output, from swimming pool one side fixed connection spacing lagging, spacing lagging inner wall is equipped with the carriage, the surface mounting of carriage one side has rack I, carriage bottom one side fixed connection crane, surface mounting has motor two from swimming pool one side, the beneficial effects of the invention are that: the invention has the advantages of convenient feeding and discharging, improved autophoresis efficiency of furniture, labor saving, improved autophoresis effect and autophoresis stability, and improved protection and oxidation resistance on furniture surface.
Description
Technical Field
The invention relates to the technical field of metal surface treatment, in particular to a metal furniture surface autophoresis process and a metal furniture surface autophoresis device.
Background
In the prior art, people have higher and higher requirements on home quality and more rigorous conditions, and not only the requirements on beauty and practicability but also the requirements on environmental protection are more required, for indoor and outdoor metal furniture, the current treatment method is divided into two types, one is traditional phosphating treatment, phosphating is a process of chemically and electrochemically reacting into a phosphate chemical conversion film, the formed phosphate chemical conversion film is called a phosphating film and mainly provides protection for the metal surface, prevent the metal surface from being corroded to a certain extent, improve the adhesive force and the corrosion resistance of a paint film layer by priming before coating, generally have the film thickness of 2-3 mu m, however, the process generates a large amount of waste water and waste residues, contains phosphorus components, is strictly prohibited from being used due to environmental protection at present, and has the following advantages compared with the traditional phosphorization because the other process is phosphorus-free vitrification or silane surface treatment: the process has the advantages that harmful heavy metal ions are not contained, phosphorus is not contained, heating is not needed, the treatment steps are few, the process is an environment-friendly treatment mode at present, the process is unstable, the corrosion resistance of the metal surface is poor, the rust phenomenon can be generated on the inner walls of various metal furniture particularly, the adhesive force of a paint film layer after coating is not good as that of traditional phosphating treatment, the product quality is influenced, claims are caused after a plurality of various metal furniture factories are used, so the two traditional processes cannot meet corresponding requirements at present, and each metal furniture factory hopes to find a better method to obtain a better effect.
The prior art has the following defects: when current furniture is from swimming, because furniture weight is great itself, need the manpower to lift up and hang and dip in from swimming liquid on the lifting hook again from swimming, furniture is difficult to hang on the couple very much, and inconvenient fixing and lift off consume the manpower very much, and from swimming the activity of liquid not high, easy deposit is difficult to by the better absorption in furniture surface, from swimming the effect not good, from swimming inhomogeneous, can't form complete protection to furniture surface.
Therefore, it is necessary to invent a metal furniture surface autophoresis process and device.
Disclosure of Invention
The invention provides a metal furniture surface autophoresis process and a metal furniture surface autophoresis device, wherein a first gear is meshed with a first rack, a sliding frame is slidably connected with the inner wall of a limiting sleeve plate, a rotating rod is arranged on the inner wall of an autophoresis pool, five groups of heating plates are arranged, a sliding device can slide left and right on the outer surfaces of the first rail rod and the second rail rod through a first sliding groove and a second sliding groove, and the second gear is meshed with the second rack, so that the problems in the background art are solved.
In order to achieve the above purpose, the invention provides the following technical scheme: a metal furniture surface autophoresis device comprises an autophoresis device body, a feeding device, a sliding device and a fixing device, wherein an autophoresis pool is installed on the inner wall of the bottom of the autophoresis device body, the feeding device is fixedly connected to one side of the autophoresis pool, a first gear is installed at the output end of a speed reduction motor, a first limit sleeve plate is fixedly connected to one side of the autophoresis pool, a sliding frame is arranged on the inner wall of the limit sleeve plate, a first rack is installed on the outer surface of one side of the sliding frame, a lifting frame is fixedly connected to one side of the bottom of the sliding frame, a second motor is installed on the outer surface of one side of the autophoresis pool, the output end of the second motor is fixedly connected with a rotating rod, a heating plate is installed on the outer surface of the rotating rod, a first bearing is installed on the inner wall of one side of the autophoresis device body, a second track is fixedly connected to the inner wall of one side of the autophoresis device body, a second rack is installed on the outer surface of one side of the second track, the outer surface of the rail rod is sleeved with a sliding device, the outer surface of one side of the sliding device is provided with a first sliding groove, the outer surface of one side of the sliding device is provided with a second sliding groove, the inner wall of the sliding device is provided with a second speed reducing motor, the output end of the second speed reducing motor is fixedly connected with a second gear, the inner wall of the second sliding groove is provided with a groove, the bottom of the sliding device is provided with a first electric telescopic rod, the output end of the first electric telescopic rod is fixedly connected with a fixing device, the bottom of the fixing device is provided with a side plate, one side of the side plate is fixedly connected with a second electric telescopic rod, the output end of the second electric telescopic rod is provided with a clamping plate, the outer surface of one side of the clamping plate is fixedly connected with an anti-slip layer, the bottom of the clamping plate is provided with a steel hook, and the top of the clamping bar is fixedly connected with a reinforcing bar.
The metal furniture surface autophoresis process further comprises the following specific working procedures:
s1: degreasing furniture in degreasing solution, washing away residual degreasing solution on the surface of the furniture by using flowing clear water, soaking in pickling solution to wash away rust on the surface, washing away residual pickling solution on the surface by using flowing clear water, and soaking the furniture in hot water;
s2: the lifting frame is lowered by starting the gear motor, the furniture soaked in hot water is placed on the top of the lifting frame in an autophoresis mode, the sliding device is moved rightwards to the position above the furniture by starting the gear motor II, the gear motor is started again to lift the lifting frame, then the furniture is hung on the steel hook, or the electric telescopic rod II is started to extend the clamping plate, and the furniture is fixed;
s3: after the furniture is fixed, starting the second speed reducing motor again, moving the sliding device to the left above the self-swimming pool, filling the self-swimming pool with self-swimming liquid, starting the second speed reducing motor to rotate the heating plate to stir the self-swimming liquid, opening the heating plate to heat the self-swimming liquid, and after the self-swimming liquid is heated to a set temperature, starting the first electric telescopic rod to extend the furniture until the furniture is completely soaked in the self-swimming liquid in the self-swimming pool;
s4: after soaking in the autophoretic liquid, taking down the furniture, soaking the furniture in ice water, taking out the furniture and naturally drying the furniture, and finally, coating the surface of the furniture with an antioxidant coating and naturally drying the furniture.
Preferably, the first gear is meshed with the first rack, and the sliding frame is connected with the inner wall of the limiting sleeve plate in a sliding mode.
Preferably, the dwang sets up from the swimming pool inner wall, the bearing with from swimming pool inner wall fixed connection, the dwang passes through the bearing and rotates from the swimming pool inner wall to be connected.
Preferably, the hot plate is evenly installed at the dwang surface, the quantity of hot plate sets up to five groups.
Preferably, the sliding groove is sleeved on the outer surface of the first rail rod, the sliding groove is sleeved on the outer surface of the second rail rod, and the sliding device can slide left and right on the outer surfaces of the first rail rod and the second rail rod through the first sliding groove and the second sliding groove.
Preferably, the second gear is in meshed connection with the second rack, and the second gear is arranged in the groove.
Preferably, the degreasing solution used in S1 is polyoxyethylene fatty alcohol ether, the acid washing solution is LX-60 acid washing agent, the temperature of hot water is 60 ℃, and the soaking time is 5 min.
Preferably, the autophoresis solution used in S3 is composed of a synthetic resin emulsion, a metal activator, hydrogen oxide and hydrogen peroxide, and is soaked in the autophoresis solution for 10min, the temperature of the autophoresis solution is constant at 22 degrees, and the motor b is stirred at a rotation speed of 250/revolution per minute.
Preferably, the temperature of the furniture ice water in S4 is 5 ℃, the soaking time is 10min, and the antioxidant coating is KY-88 antioxidant protective agent.
The invention has the beneficial effects that:
1. the furniture is degreased in degreasing solution, degreasing treatment is carried out, then the residual degreasing solution on the surface of the furniture is washed away by using flowing clear water, then the furniture is soaked by using pickling solution, the rust on the surface of the furniture is washed away, then the residual pickling solution on the surface of the furniture is washed away by using flowing clear water, the furniture is placed in water for soaking, the degreasing solution is polyoxyethylene fatty alcohol ether, the pickling solution is LX-60 pickling agent, the temperature of hot water is 60 ℃, the soaking time is 5min, the temperature of the surface of the furniture is increased, the molecular activity is improved, the furniture is easier to absorb from the swimming solution, and the polyoxyethylene fatty alcohol ether has the advantages of low cost and effective degreasing;
2. by starting the gear motor, a first gear at the output end of the gear motor is meshed with a first rack, the first gear drives a sliding frame to rotate on the first rack on one side of the feeding device, the lifting frame is lowered, the furniture soaked in hot water is placed at the top of the lifting frame in an autophoresis mode, a second gear motor is started, the sliding device moves rightwards to the position above the furniture, the gear motor is started again to lift the lifting frame, then the furniture is hung on a steel hook according to the characteristics of the furniture, or a second electric telescopic rod is started to extend a clamping plate to fix the furniture, so that the effects of conveniently fixing the furniture and autophoresis are achieved, manpower is saved, the anti-skid layer is made of nitrile rubber, and the effects of improving the anti-skid property and preventing the clamping plate from damaging the surface of the furniture are achieved;
3. by starting the second gear motor, the second gear motor is meshed with the second rack, the second gear motor at the output end of the second gear motor drives the sliding device to rotate on the second rack, the sliding device is driven to move leftwards to the upper part of the self-swimming pool, then the self-swimming liquid is filled in the self-swimming pool, the second gear motor rotates five groups of heating plates to stir the self-swimming liquid according to the rotating speed of 250/revolution per minute, chemical components in the self-swimming liquid are more uniform and are fully contacted with furniture, the first electric telescopic rod is started after the self-swimming liquid is heated to 22 ℃, the furniture is lengthened until the furniture is fully soaked in the self-swimming liquid in the self-swimming pool for 10min, the self-swimming liquid consists of synthetic resin emulsion, metal activating agent, hydrogen oxide and hydrogen peroxide, the synthetic resin emulsion takes the synthetic resin emulsion as a base material and is prepared from pigments, body pigments and various auxiliary agents, After the coating is applied, a thin coating with a smooth surface can be formed, the coating can be quickly precipitated on the metal surface to form a film, the film thickness can be controlled by controlling the soaking time, after the self-swimming liquid is soaked, the furniture is taken down and is placed in ice water with the temperature of 5 ℃ for soaking for 10min, the furniture is taken out and naturally dried, and the furniture is soaked in the ice water with the temperature of 5 ℃, so that the activity of the self-swimming liquid precipitated on the metal surface is reduced, and the effect of improving the stability of the film is facilitated;
4. the anti-oxidation coating is coated on the surface of furniture and naturally dried, the anti-oxidation coating is a KY-88 anti-oxidation protective agent, and the KY-88 anti-oxidation protective agent has the advantages of good anti-oxidation function, complete water solubility, small smell, no combustion, safety, reliability, environmental protection, good stability, no adverse effect on a workpiece due to convenient storage, no damage to the workpiece and the like, so that the anti-oxidation property of the surface of the furniture can be improved;
5. through starting gear motor two, remove slider to the crane top, restart gear motor raises the crane, hold in the palm the bottom at furniture until the crane, start electric telescopic handle one afterwards, with furniture slow downward movement to the crane top, restart two drive splint of electric telescopic handle move to the outside, until loosening furniture completely, start gear motor at last and remove the furniture downshifting at crane and top, until the position that the staff conveniently took away, reach the convenient effect of unloading furniture fast, improve the autophoresis efficiency of furniture.
Drawings
FIG. 1 is a diagram illustrating the effect of the self-swimming device provided by the present invention;
FIG. 2 is an enlarged view of area A provided by the present invention;
FIG. 3 is a diagram illustrating the effect of the fixing device according to the present invention;
FIG. 4 is a schematic diagram of the sliding device according to the present invention;
FIG. 5 is a side view of the slide provided by the present invention;
FIG. 6 is a schematic view of a heating plate according to the present invention;
fig. 7 is an effect diagram of the feeding process of the autophoresis device body provided by the invention.
In the figure: the swimming device comprises a swimming device body 100, a swimming pool 101, a feeding device 102, a speed reduction motor 103, a first gear 104, a sliding frame 105, a first rack 106, a limiting sleeve plate 107, a lifting frame 108, a second motor 200, a rotating rod 201, a heating plate 202, a bearing 203, a first rail rod 300, a second rail rod 301, a second rack 302, a sliding device 400, a first sliding groove 401, a second sliding groove 402, a second speed reduction motor 404, a second gear 406, a groove 407, a first electric telescopic rod 408, a fixing device 500, a side plate 501, a second electric telescopic rod 502, a clamping plate 503, a steel hook 504, a reinforcing rod 505 and an anti-skid layer 506.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it will be understood that they are described herein for the purpose of illustration and explanation and not limitation.
Referring to fig. 1-7, the embodiment of the metal furniture surface autophoresis device comprises an autophoresis device body 100, a feeding device 102, a sliding device 400 and a fixing device 500, wherein the autophoresis device body 100 is provided with a autophoresis pool 101 on the inner wall at the bottom, the feeding device 102 is fixedly connected to one side of the autophoresis pool 101, the output end of a speed reduction motor 103 is provided with a first gear 104, a position limiting sleeve plate 107 is fixedly connected to one side of the autophoresis pool 101, the inner wall of the position limiting sleeve plate 107 is provided with a sliding frame 105, the outer surface of one side of the sliding frame 105 is provided with a first rack 106, the bottom of the sliding frame 105 is fixedly connected with a lifting frame 108, the outer surface of one side of the autophoresis pool 101 is provided with a second motor 200, the output end of the second motor 200 is fixedly connected with a rotating rod 201, the outer surface of the rotating rod 201 is provided with a heating plate 202, one end of the rotating rod 201 is fixedly connected with a bearing 203, the inner wall of one side of the autophoresis device body 100 is provided with a first rail rod 300, the inner wall of one side of the autophoresis device body 100 is fixedly connected with a second rail rod 301, the outer surface of one side of the second rail rod 301 is provided with a second rack 302, the outer surface of the second rail rod 301 is sleeved with a sliding device 400, the outer surface of one side of the sliding device 400 is provided with a first sliding groove 401, the outer surface of one side of the sliding device 400 is provided with a second sliding groove 402, the inner wall of the sliding device 400 is provided with a second speed reducing motor 404, the output end of the second speed reducing motor 404 is fixedly connected with a second gear 406, the inner wall of the second sliding groove 402 is provided with a notch 407, the bottom of the sliding device 400 is provided with a first electric telescopic rod 408, the output end of the first electric telescopic rod 408 is fixedly connected with a fixing device 500, the bottom of the fixing device 500 is provided with a side plate 501, the side of the second electric telescopic rod 502 is fixedly connected with the second clamping plate 503, the outer surface of one side of the clamping plate 503 is fixedly connected with an anti-slip layer 506, the bottom of the clamping plate 503 is provided with a steel hook 504, and the top of the clamping plate 503 is fixedly connected with a reinforcing rod 505.
Further, the specific process flow is as follows:
s1: the furniture is placed in degreasing liquid for degreasing, degreasing treatment is carried out, then flowing clear water is used for washing off the residual degreasing liquid on the surface of the furniture, then pickling liquid is used for soaking, the rust on the surface is washed off, then flowing clear water is used for washing off the residual pickling liquid on the surface, the furniture is placed in water for soaking, the degreasing liquid is polyoxyethylene fatty alcohol ether, the pickling liquid is LX-60 pickling agent, the temperature of hot water is 60 ℃, the soaking time is 5min, the temperature of the surface of the furniture is increased, the molecular activity is improved, the furniture is easy to absorb from the swimming liquid, and the polyoxyethylene fatty alcohol ether has the advantages of low cost and effective degreasing;
s2: the first gear 104 is engaged with the first rack 106, the sliding frame 105 is slidably connected with the inner wall of the limit sleeve plate 107, and by starting the speed reducing motor 103, because the first gear 104 at the output end of the speed reducing motor 103 is meshed and connected with the first rack 106, the first gear 104 drives the sliding frame 105 to rotate on the first rack 106 at one side of the feeding device 102, the lifting frame 108 is lowered, the furniture soaked by hot water is placed on the top of the lifting frame 108 in an autophoresis manner, the second deceleration motor 404 is started, the sliding device 400 is moved to the right to the upper part of the furniture, the deceleration motor 103 is started again to lift the lifting frame 108, then the furniture is hung on the steel hook 504 according to the characteristics of the furniture, or the electric telescopic rod II 502 is started to extend the clamping plate 503 to fix the furniture, so that the effects of facilitating the autophoresis of the furniture and saving manpower are achieved, and the anti-skid layer 506 is made of nitrile rubber and has the effects of improving the anti-skid property and preventing the clamping plate 503 from damaging the surface of the furniture;
s3: the dwang 201 sets up at the inner wall of swimming pool 101, bearing 203 and the fixed connection of the inner wall of swimming pool 101, the dwang 201 rotates with the inner wall of swimming pool 101 through bearing 203 and is connected, the hot plate 202 is evenly installed at the surface of dwang 201, the quantity of hot plate 202 sets up into five groups, spout one 401 cup joints the surface of rail one 300, spout two 402 cup joints the surface of rail two 301, slider 400 can slide on the surface of rail one 300 and rail two 301 through spout one 401 and spout two 402, gear two 406 is connected with rack two 302 meshing, the position of gear two 406 sets up in fluting 407, restart gear motor two 404 after the furniture is fixed, because gear two 406 is connected with rack two 302 meshing, gear two 406 of the output of gear motor two 404 drives slider 400 to rotate on rack two 302, drive slider 400 to move to the top of swimming pool 101 left, then, the self-swimming pool 101 is filled with self-swimming liquid, a second motor 200 is started to rotate five groups of heating plates 202 to stir the self-swimming liquid according to the rotating speed of 250/revolution per minute, so that chemical components in the self-swimming liquid are more uniform and are fully contacted with furniture, the heating plates 202 are opened to heat the self-swimming liquid, after the self-swimming liquid is heated to 22 ℃, a first electric telescopic rod 408 is started to prolong the furniture until the furniture is completely soaked in the self-swimming liquid in the self-swimming pool 101 for 10min, the self-swimming liquid consists of synthetic resin emulsion, metal activating agents, hydrogen oxide and hydrogen peroxide and can be rapidly precipitated on the metal surface to form a film, the synthetic resin emulsion takes the synthetic resin emulsion as a base material, is prepared from pigments, bulk pigments and various auxiliary agents and can form a thin coating with a smooth surface after being coated, and the film thickness can be controlled by controlling the soaking time;
s4: after soaking in the autophoretic liquid, taking down the furniture, placing the furniture in ice water with the temperature of 5 ℃ for soaking for 10min, taking out the furniture, naturally airing, soaking in the ice water with the temperature of 5 ℃, reducing the activity of the autophoretic liquid accumulated on the metal surface, being beneficial to improving the effect of the stability of the film, finally coating an antioxidant coating on the furniture surface, and naturally airing, wherein the antioxidant coating is a KY-88 antioxidant protective agent, and the KY-88 antioxidant protective agent has the advantages of good antioxidant function, complete water solubility, small smell, no combustion, safety, reliability, good stability in environmental protection, no adverse effect on a workpiece due to convenient storage, no damage to the workpiece and the like, and can improve the antioxidant property of the furniture surface.
The using process of the invention is as follows: the technical scheme includes that a worker in the field carries out degreasing in degreasing liquid, carries out degreasing treatment, then uses flowing clear water to wash away residual degreasing liquid on the surface of furniture, then uses pickling liquid to soak, washes away rust on the surface, then uses flowing clear water to wash away residual pickling liquid on the surface, places the furniture in water to soak, the degreasing liquid is polyoxyethylene fatty alcohol ether, the pickling liquid is LX-60 pickling agent, the temperature of hot water is 60 ℃, the soaking time is 5min, the temperature of the surface of the furniture is increased, the molecular activity is improved, the furniture is easy to absorb self-swimming liquid, the polyoxyethylene fatty alcohol ether has the advantages of low cost and effective degreasing, by starting a speed reducing motor 103, as a gear I104 at the output end of the speed reducing motor 103 is meshed and connected with a rack I106, the gear I104 drives a sliding frame 105 to rotate on the rack I106 at one side of a loading device 102, and lowers a lifting frame 108, the furniture soaked by hot water is autophoretic and placed at the top of the lifting frame 108, the sliding device 400 is moved to the right to the upper part of the furniture by starting the second reducing motor 404, the reducing motor 103 is started again to lift the lifting frame 108, then the furniture is hung on the steel hook 504 according to the characteristics of the furniture, or the second electric telescopic rod 502 is started to prolong the clamping plate 503 to fix the furniture, so that the effect of autophoresis and manpower saving on the furniture is achieved conveniently, the anti-skid layer 506 is made of nitrile rubber and is used for improving the anti-skid property and preventing the clamping plate 503 from damaging the surface of the furniture, the second reducing motor 404 is started again after the furniture is fixed, as the second gear 406 is meshed with the second rack 302, the second gear 406 at the output end of the second reducing motor 404 drives the sliding device 400 to rotate on the second rack 302 to drive the sliding device 400 to move leftwards to the upper part of the autophoresis pool 101, and then the autophoresis liquid is filled in the autophoresis pool 101, starting a second motor 200, rotating five groups of heating plates 202 to stir the autophoretic liquid according to the rotation speed of 250/revolution per minute, enabling chemical components in the autophoretic liquid to be more uniform and to be fully contacted with furniture, opening the heating plates 202 to heat the autophoretic liquid, starting a first electric telescopic rod 408 after the autophoretic liquid is heated to 22 ℃, extending the furniture until the furniture is completely soaked in the autophoretic liquid 101 for 10min, wherein the autophoretic liquid consists of synthetic resin emulsion, metal activating agent, hydrogen oxide and hydrogen peroxide, the synthetic resin emulsion takes the synthetic resin emulsion as a base material, is prepared from pigment, body pigment and various auxiliary agents, can form a thin coating with a smooth surface after being coated, can be quickly precipitated on the metal surface to form a film, can control the film thickness by controlling the soaking time, after the autophoretic liquid is soaked, taking down the furniture and placing the furniture in ice water with the temperature of 5 ℃ for soaking for 10min, the furniture is taken out and naturally dried, the furniture is soaked in ice water with the temperature of 5 ℃, the activity of autophoretic liquid which is gathered and deposited on the metal surface is reduced, the effect of improving the stability of a membrane is facilitated, finally, an anti-oxidation coating is coated on the furniture surface and naturally dried, the anti-oxidation coating is a KY-88 anti-oxidation protective agent, the KY-88 anti-oxidation protective agent has the advantages of good anti-oxidation function, complete water solubility, small smell, no combustion, safety, reliability, environmental protection, good stability, no adverse effect on a workpiece due to convenient storage, no damage to the workpiece and the like, the anti-oxidation property of the furniture surface can be improved, when the furniture needs to be dismounted, the sliding device 400 is moved rightwards to the upper part of the lifting frame 108 by starting the second speed reducing motor 404, the speed reducing motor 103 is started again to lift the lifting frame 108 until the lifting frame 108 is supported at the bottom of the furniture, then, the first electric telescopic rod 408 is started to slowly move the furniture downwards to the top of the lifting frame 108, and then starting the second electric telescopic rod 502 to drive the clamping plate 503 to move outwards until the furniture is completely loosened, and finally starting the speed reducing motor 103 to move the lifting frame 108 and the furniture at the top downwards until the position where the furniture is conveniently taken away by a worker, so that the effect of conveniently and quickly removing the furniture is achieved, and the self-swimming efficiency of the furniture is improved.
The above description is only a preferred embodiment of the present invention, and any person skilled in the art may modify the present invention or modify it into an equivalent technical solution by using the technical solution described above. Therefore, any simple modifications or equivalent substitutions made in accordance with the technical solution of the present invention are within the scope of the claims of the present invention.
Claims (10)
1. A metal furniture surface autophoresis device, comprising an autophoresis device body (100), a feeding device (102), a sliding device (400) and a fixing device (500), characterized in that: install from swimming pool (101) from swimming device body (100) bottom inner wall, from swimming pool (101) one side fixed connection loading attachment (102), gear one (104) is installed to gear motor (103) output, from swimming pool (101) one side fixed connection spacing lagging (107), spacing lagging (107) inner wall is equipped with carriage (105), carriage (105) one side surface mounting has rack one (106), carriage (105) one side fixed connection crane (108), from swimming pool (101) one side surface mounting has motor two (200), motor two (200) output end fixed connection dwang (201), dwang (201) surface mounting has hot plate (202), dwang (201) one end fixed connection bearing (203), install rail one (300) from swimming device body (100) one side inner wall, the autophoresis device comprises an autophoresis device body (100), wherein a second rail rod (301) is fixedly connected to the inner wall of one side of the autophoresis device body (100), a second rack (302) is installed on the outer surface of one side of the second rail rod (301), a sliding device (400) is sleeved on the outer surface of the second rail rod (301), a first sliding chute (401) is formed on the outer surface of one side of the sliding device (400), a second sliding chute (402) is formed on the outer surface of one side of the sliding device (400), a second speed reducing motor (404) is installed on the inner wall of the sliding device (400), a second gear (406) is fixedly connected to the output end of the second speed reducing motor (404), a notch (407) is formed on the inner wall of the second sliding chute (402), a first electric telescopic rod (408) is installed at the bottom of the sliding device (400), a first electric telescopic rod (408) is fixedly connected with a fixing device (500) at the output end of the fixing device (500), a side plate (501) is installed at the bottom of the side plate (501), a second electric telescopic rod (502) is fixedly connected to one side of the side plate (501), splint (503) are installed to electric telescopic handle two (502) output, splint (503) one side surface fixed connection skid resistant course (506), steel hook (504) are installed to splint (503) bottom, splint (503) top fixed connection anchor strut (505).
2. The metal furniture surface autophoresis device of claim 1, wherein: the first gear (104) is meshed with the first rack (106), and the sliding frame (105) is connected with the inner wall of the limiting sleeve plate (107) in a sliding mode.
3. The metal furniture surface autophoresis device of claim 1, wherein: dwang (201) sets up at from swimming pool (101) inner wall, bearing (203) with from swimming pool (101) inner wall fixed connection, dwang (201) through bearing (203) with from swimming pool (101) inner wall rotation connection.
4. The metal furniture surface autophoresis device of claim 1, wherein: the hot plate (202) is evenly installed at dwang (201) surface, the quantity of hot plate (202) sets up to five groups.
5. The metal furniture surface autophoresis device of claim 1, wherein: the first sliding groove (401) is sleeved on the outer surface of the first rail rod (300), the second sliding groove (402) is sleeved on the outer surface of the second rail rod (301), and the sliding device (400) can slide left and right on the outer surfaces of the first rail rod (300) and the second rail rod (301) through the first sliding groove (401) and the second sliding groove (402).
6. The metal furniture surface autophoresis device of claim 1, wherein: the second gear (406) is meshed with the second rack (302), and the position of the second gear (406) is arranged in the slot (407).
7. A metal furniture surface autophoresis process is characterized in that: the method also comprises the following specific process flows:
s1: degreasing furniture in degreasing solution, washing away residual degreasing solution on the surface of the furniture by using flowing clear water, soaking in pickling solution to wash away rust on the surface, washing away residual pickling solution on the surface by using flowing clear water, and soaking the furniture in hot water;
s2: the lifting frame (108) is lowered by starting the gear motor (103), the furniture soaked in hot water is automatically swimmed and placed at the top of the lifting frame (108), the sliding device (400) is moved rightwards to the position above the furniture by starting the gear motor II (404), the gear motor (103) is started again to lift the lifting frame (108), and then the furniture is hung on the steel hook (504), or the electric telescopic rod II (502) is started to extend the clamping plate (503) to fix the furniture;
s3: after the furniture is fixed, starting a second speed reducing motor (404), moving the sliding device (400) to the left above the swimming pool (101), filling the self-swimming liquid into the swimming pool (101), starting a second motor (200) to rotate the heating plate (202) to stir the self-swimming liquid, opening the heating plate (202) to heat the self-swimming liquid, and after the self-swimming liquid is heated to a set temperature, starting a first electric telescopic rod (408) to prolong the furniture until the furniture is completely soaked in the self-swimming liquid in the swimming pool (101);
s4: after soaking in the autophoretic liquid, taking down the furniture, soaking the furniture in ice water, taking out the furniture and naturally drying the furniture, and finally, coating the surface of the furniture with an antioxidant coating and naturally drying the furniture.
8. The metal furniture surface autophoresis process of claim 7, wherein: the degreasing solution used in the step S1 is polyoxyethylene fatty alcohol ether, the acid washing solution is LX-60 acid washing agent, the temperature of hot water is 60 ℃, and the soaking time is 5 min.
9. The metal furniture surface autophoresis process of claim 7, wherein: the autophoresis liquid used in the S3 consists of synthetic resin emulsion, a metal activator, hydrogen oxide and hydrogen peroxide, the autophoresis liquid is soaked in the autophoresis liquid for 10min, the temperature of the autophoresis liquid is constant at 22 ℃, and the motor II (200) is used for stirring at the rotating speed of 250/revolution per minute.
10. The metal furniture surface autophoresis process of claim 7, wherein: the temperature of the furniture ice water in the S4 is 5 ℃, the soaking time is 10min, and the antioxidant coating is KY-88 antioxidant protective agent.
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| CN202110962486.7A CN113663879A (en) | 2021-08-20 | 2021-08-20 | Metal furniture surface autophoresis process and device |
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| CN202110962486.7A CN113663879A (en) | 2021-08-20 | 2021-08-20 | Metal furniture surface autophoresis process and device |
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| US3968020A (en) * | 1973-09-29 | 1976-07-06 | Riken Keikinzoku Kogyo Kabushiki Kaisha | Apparatus for surface treating metal members |
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| CN208038532U (en) * | 2018-04-10 | 2018-11-02 | 响水亿鑫伟业科技有限公司 | A kind of hot-dip galvanized liquid pool |
| CN212610855U (en) * | 2020-06-23 | 2021-02-26 | 河北华熙管业有限公司 | A galvanizing rig for production of hot dip galvanized pipe |
| CN112941445A (en) * | 2021-01-11 | 2021-06-11 | 兴化市华成镀锌管件有限公司 | Hot-dip galvanizing device with high automation degree |
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- 2021-08-20 CN CN202110962486.7A patent/CN113663879A/en active Pending
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3968020A (en) * | 1973-09-29 | 1976-07-06 | Riken Keikinzoku Kogyo Kabushiki Kaisha | Apparatus for surface treating metal members |
| CN1704173A (en) * | 2004-05-26 | 2005-12-07 | 魏中 | Self-swim paint dressing technique |
| CN208038532U (en) * | 2018-04-10 | 2018-11-02 | 响水亿鑫伟业科技有限公司 | A kind of hot-dip galvanized liquid pool |
| CN212610855U (en) * | 2020-06-23 | 2021-02-26 | 河北华熙管业有限公司 | A galvanizing rig for production of hot dip galvanized pipe |
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