CN113663853B - Antistatic powder spraying equipment for metal part production and processing - Google Patents
Antistatic powder spraying equipment for metal part production and processing Download PDFInfo
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- CN113663853B CN113663853B CN202111000555.2A CN202111000555A CN113663853B CN 113663853 B CN113663853 B CN 113663853B CN 202111000555 A CN202111000555 A CN 202111000555A CN 113663853 B CN113663853 B CN 113663853B
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- 239000002184 metal Substances 0.000 title claims abstract description 51
- 238000005507 spraying Methods 0.000 title claims abstract description 37
- 239000000843 powder Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims description 4
- 230000007246 mechanism Effects 0.000 claims description 56
- 238000010438 heat treatment Methods 0.000 claims description 30
- 230000009467 reduction Effects 0.000 claims description 12
- 238000009423 ventilation Methods 0.000 claims description 8
- 230000000903 blocking effect Effects 0.000 claims description 7
- 238000004140 cleaning Methods 0.000 claims description 7
- 239000000155 melt Substances 0.000 claims 1
- 239000007921 spray Substances 0.000 abstract description 19
- 230000005484 gravity Effects 0.000 abstract description 3
- 239000000463 material Substances 0.000 abstract description 3
- 238000000926 separation method Methods 0.000 abstract 1
- 230000000694 effects Effects 0.000 description 7
- 230000006872 improvement Effects 0.000 description 7
- 238000010586 diagram Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000002146 bilateral effect Effects 0.000 description 2
- 230000010405 clearance mechanism Effects 0.000 description 2
- 230000005611 electricity Effects 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 229910052755 nonmetal Inorganic materials 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B15/00—Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/08—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means
- B05B12/12—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus
- B05B12/122—Arrangements for controlling delivery; Arrangements for controlling the spray area responsive to condition of liquid or other fluent material to be discharged, of ambient medium or of target ; responsive to condition of spray devices or of supply means, e.g. pipes, pumps or their drive means responsive to conditions of ambient medium or target, e.g. humidity, temperature position or movement of the target relative to the spray apparatus responsive to presence or shape of target
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B16/00—Spray booths
- B05B16/20—Arrangements for spraying in combination with other operations, e.g. drying; Arrangements enabling a combination of spraying operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D3/00—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials
- B05D3/02—Pretreatment of surfaces to which liquids or other fluent materials are to be applied; After-treatment of applied coatings, e.g. intermediate treating of an applied coating preparatory to subsequent applications of liquids or other fluent materials by baking
- B05D3/0254—After-treatment
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- B08B1/143—
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Abstract
The invention relates to spraying equipment, in particular to antistatic powder spraying equipment for producing and processing metal parts. The invention aims to provide the anti-static powder spraying equipment for producing and processing the metal parts, which reduces manual operation and has uniform spraying. The technical scheme is as follows: an antistatic powder spraying equipment for producing and processing metal parts comprises: the movable support is arranged on the inner side of the first support frame in a sliding mode, the storage box is arranged at the top of the movable support frame, two discharge holes are symmetrically formed in the bottom of the storage box, and the spray heads are symmetrically arranged on the movable support frame in a sliding mode. The second fly leaf rotates to be opened for in the anti-static powder gets into the shower nozzle, the spraying is accomplished the back, and the separation of the protruding department of shower nozzle and bracing piece is because the gravity shower nozzle moves down by oneself and resets, makes the second fly leaf close, avoids the metal parts spraying to accomplish the back, and anti-static powder can also constantly get into the shower nozzle, makes the shower nozzle blowout, extravagant material.
Description
Technical Field
The invention relates to spraying equipment, in particular to antistatic powder spraying equipment for producing and processing metal parts.
Background
Static electricity is easily accumulated on the surfaces of metal and non-metal materials, thereby affecting the normal operation of electronic equipment. Therefore, it is necessary to prevent static electricity from occurring in the metal parts. At present, people manually spray anti-static powder on metal parts by means of a spraying tool, so that the spraying effect is influenced by dust on the surface of the metal parts before spraying, people are required to clean the metal parts, then spraying is carried out, the trouble of manual operation is increased, manual spraying is carried out, and the anti-static powder is easily sprayed unevenly.
Therefore, in view of the above problems, an antistatic powder spraying apparatus for producing and processing metal parts, which reduces manual operations and has uniform spraying, is provided.
Disclosure of Invention
In order to overcome the defects that before spraying, in order to avoid the condition that the spraying effect is influenced due to the fact that dust is on the surface of a metal part, people need to clean the metal part and then spray the metal part, so that the trouble of manual operation is increased, and the static-free powder spraying is uneven due to manual spraying, the invention aims to provide the static-free powder spraying equipment for producing and processing the metal part, which reduces the manual operation and has even spraying.
The technical scheme is as follows: an antistatic powder spraying device for producing and processing metal parts comprises a first support frame, a movable frame, a storage box, a spray head, a support rod, a first speed reducing motor, a first lead screw, a distance sensor, a clamping mechanism and a heating mechanism, wherein the movable frame is arranged on the inner side of the first support frame in a sliding manner, the storage box is arranged at the top of the movable frame, two discharge holes are symmetrically formed in the bottom of the storage box, the spray head is symmetrically arranged on the movable frame in a sliding manner, the support rod is symmetrically arranged on the inner side of the first support frame and is matched with the spray head, a heating mechanism is arranged on one side of the storage box and is used for heating and melting antistatic powder on the metal parts and further adhering the antistatic powder on the metal parts, the first speed reducing motor is arranged on the heating mechanism, the output shaft of the first speed reducing motor is connected with the first lead screw through a coupler, the first lead screw is in threaded connection with the movable frame, the inner wall of the first support frame is provided with the distance sensor, the middle of the bottom in the first support frame is provided with a clamping mechanism.
As an improvement of the scheme, the clamping mechanism comprises a second speed reducing motor, a second screw rod, a first movable block, a first support column, a first rotating shaft, a gear, a second rotating shaft, a first belt, a third screw rod, a second belt, a second movable block and a first pressure sensor, the middle of the inner bottom of the first support frame is provided with the second speed reducing motor, the output shaft of the second speed reducing motor is connected with the second screw rod through a coupler, the upper thread of the second screw rod is connected with the first movable block, the inner bottom of the first support frame is provided with the first support column, one side of the first support column is rotatably provided with the first rotating shaft, the middle of the first rotating shaft and the output shaft of the second speed reducing motor are respectively provided with the gear, the two gears are meshed, one side of the first support frame is rotatably provided with the second rotating shaft, the first belt is wound between the second rotating shaft and the first rotating shaft through a belt pulley, the middle of the first support frame is rotatably provided with the third screw rod, a second belt is wound between the third screw rod and the second rotating shaft through a belt pulley, a second movable block is connected to the third screw rod in a threaded mode, and a first pressure sensor is arranged on one side of the first movable block.
As the improvement of the scheme, the heating mechanism comprises a supporting plate, a heating module, a fourth rotating shaft, a first movable plate, a first torsion spring and a third movable block, the supporting plate is arranged on one side of the storage box, the heating module is arranged inside the supporting plate, the fourth rotating shaft is arranged in a rotating mode on one side of the supporting plate, the first movable plate is arranged in the middle of the fourth rotating shaft, the third movable block is symmetrically arranged on the fourth rotating shaft, and the first torsion spring is symmetrically connected between the outer side of the third movable block and the supporting plate.
As an improvement of the scheme, the device further comprises a blocking mechanism, the blocking mechanism comprises supporting blocks, a second movable plate, a fifth rotating shaft and a second torsion spring, the supporting blocks are symmetrically arranged at the top of the movable frame, the fifth rotating shaft is rotatably arranged on the outer sides of the supporting blocks, the second movable plate is arranged in the middle of the fifth rotating shaft, the second torsion springs are symmetrically connected between the second movable plate and the supporting blocks on the same side, and the second torsion springs are sleeved on the fifth rotating shaft on the same side.
As the improvement of the scheme, the cleaning device comprises a cleaning mechanism, wherein the cleaning mechanism comprises a second support frame, a third movable plate, a spring and a sponge block, the second support frame is symmetrically arranged on the first support frame, the third movable plate is symmetrically arranged on the second support frame, the spring is connected between the third movable plate and the second support frame at the same side, and the sponge block is arranged at the bottom of the third movable plate.
As an improvement of the above scheme, the shaking device further comprises a shaking mechanism, the shaking mechanism comprises a fourth movable plate, a sixth rotating shaft, a third torsion spring, a second pressure sensor, a third speed reduction motor and a cam, the sixth rotating shaft is rotatably arranged on one side of the first support frame, the fourth movable plate is arranged on the sixth rotating shaft, the third torsion spring is symmetrically connected between the fourth movable plate and the first support frame, the third torsion spring is sleeved on the sixth rotating shaft, the second pressure sensor is arranged in the middle of the fourth movable plate, the third speed reduction motor is arranged on one side of the first support frame, and the cam is arranged on an output shaft of the third speed reduction motor.
As an improvement of the scheme, the ventilation device comprises a ventilation mechanism, the ventilation mechanism comprises a fifth movable plate, a seventh rotating shaft, a fourth torsion spring, a third belt and a movable rod, the three fifth movable plates are rotatably arranged on one side of a first support frame and are vertically arranged, the seventh rotating shaft is arranged on the fifth movable plate on one side, the movable rod is arranged in the middle of the seventh rotating shaft, the fourth torsion spring is connected between the movable rod and the first support frame, and the third belt is symmetrically wound between the fifth movable plates through a belt pulley.
As an improvement of the scheme, the device further comprises a control box, wherein the control box is arranged on one side of the first support frame, a storage battery, a power supply module and a control module are installed in the control box, the storage battery supplies power to the whole device, the output end of the storage battery is electrically connected with the power supply module, the power supply module is connected with a power supply main switch through a circuit, and the power supply module is electrically connected with the control module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the first pressure sensor, the second pressure sensor and the distance sensor are electrically connected with the control module; the heating module is connected with the control module through the relay control module; the first gear motor, the second gear motor and the third gear motor are all connected with the control module through the direct current motor forward and reverse rotation module.
Has the advantages that: 1. the second movable plate is rotated and opened, so that the anti-static powder enters the spray head, after the spraying is finished, the spray head is separated from the protruding part of the supporting rod, and the second movable plate is closed because the gravity spray head automatically moves downwards to reset, so that the problem that the anti-static powder continuously enters the spray head after the spraying of the metal parts is finished, so that the spray head sprays out, and materials are wasted is avoided;
2. the surface of the metal part is contacted with the sponge block, so that the sponge block cleans the surface of the metal part, and the spraying effect is prevented from being influenced when the metal part is dusty;
3. when the cam is in contact with the fourth movable plate, the fourth movable plate is driven to rotate, and when the cam is separated from the fourth movable plate, the fourth movable plate is driven to reset under the reset action of the third torsion spring, so that the metal parts are repeatedly shaken, and the anti-static powder on the metal parts is uniformly shaken.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic sectional view of a first partial three-dimensional structure of the present invention.
Fig. 3 is a schematic sectional second partial perspective view of the present invention.
Fig. 4 is a perspective view of a first part of the clamping mechanism of the present invention.
Fig. 5 is a perspective view of a second part of the clamping mechanism of the present invention.
Fig. 6 is a schematic perspective view of the heating mechanism of the present invention.
Fig. 7 is a schematic sectional perspective view of the heating mechanism of the present invention.
Fig. 8 is an enlarged perspective view of the invention at a.
Fig. 9 is a schematic perspective view of the blocking mechanism of the present invention.
Fig. 10 is an enlarged perspective view of the present invention at B.
Fig. 11 is a schematic perspective view of the cleaning mechanism of the present invention.
Fig. 12 is a schematic cross-sectional three-dimensional structure diagram of the shaking mechanism of the present invention.
Fig. 13 is an enlarged perspective view of the present invention at C.
Fig. 14 is a schematic perspective view of the ventilation mechanism of the present invention.
Fig. 15 is an enlarged perspective view of the present invention at D.
Fig. 16 is a circuit block diagram of the present invention.
Fig. 17 is a circuit diagram of the present invention.
Number designation in the figure: 1. a first supporting frame, 2, a control box, 3, a movable frame, 4, a storage box, 5, a spray head, 6, a supporting rod, 7, a first speed reducing motor, 8, a first screw rod, 9, a distance sensor, 10, a clamping mechanism, 101, a second speed reducing motor, 102, a second screw rod, 103, a first movable block, 104, a first supporting column, 105, a first rotating shaft, 106, a gear, 107, a second rotating shaft, 108, a first belt, 109, a third screw rod, 1010, a second belt, 1011, a second movable block, 1012, a first pressure sensor, 11, a heating mechanism, 111, a supporting plate, 112, a heating module, 113, a fourth rotating shaft, 114, a first movable plate, 115, a first torsion spring, 116, a third movable block, 12, a blocking mechanism, 121, a supporting block, 122, a second movable plate, 123, a fifth rotating shaft, 124, a second torsion spring, 13, a cleaning mechanism, 131, and a second supporting frame, 132. the third movable plate 133, the spring 134, the sponge block 14, the shaking mechanism 141, the fourth movable plate 142, the sixth rotating shaft 143, the third torsion spring 144, the second pressure sensor 145, the third gear motor 146, the cam 15, the ventilation mechanism 151, the fifth movable plate 152, the seventh rotating shaft 153, the fourth torsion spring 154, the third belt 155 and the movable rod.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
An antistatic powder spraying device for metal part production and processing is shown in figures 1-17 and comprises a first support frame 1, a movable frame 3, a storage box 4, a spray head 5, a support rod 6, a first speed reducing motor 7, a first screw 8, a distance sensor 9, a clamping mechanism 10 and a heating mechanism 11, wherein the movable frame 3 is arranged on the inner side of the upper portion of the first support frame 1 in a sliding manner, the storage box 4 is arranged at the top of the movable frame 3, two discharge holes are symmetrically formed in the front and back of the bottom of the storage box 4, the spray heads 5 are symmetrically arranged on the front and back of the movable frame 3 in a sliding manner, the upper side of each spray head 5 is connected with the storage box 4 in a sliding manner, the support rod 6 is symmetrically arranged on the front and back of the inner side of the upper portion of the first support frame 1, the support rod 6 is matched with the spray head 5, the heating mechanism 11 is arranged on the left side of the storage box 4, the first speed reducing motor 7 is arranged on the heating mechanism 11, the output shaft of the first speed reducing motor 7 is connected with the first screw 8 through a coupler, the first screw rod 8 is in threaded connection with the movable frame 3, a distance sensor 9 is arranged on the right side of the inner wall of the upper portion of the first support frame 1, and a clamping mechanism 10 is arranged in the middle of the left side of the bottom in the first support frame 1.
The clamping mechanism 10 comprises a second speed reducing motor 101, a second screw rod 102, a first movable block 103, a first support column 104, a first rotating shaft 105, a gear 106, a second rotating shaft 107, a first belt 108, a third screw rod 109, a second belt 1010, a second movable block 1011 and a first pressure sensor 1012, wherein the second speed reducing motor 101 is arranged in the middle of the left side of the bottom in the first support frame 1, the output shaft of the second speed reducing motor 101 is connected with the second screw rod 102 through a coupler, the first movable block 103 is in threaded connection with the second screw rod 102, the first support column 104 is arranged on the left rear side of the bottom in the first support frame 1, the first rotating shaft 105 is rotatably arranged on the upper part of the first support column 104, the gear 106 is arranged in the middle of the first rotating shaft 105 and on the output shaft of the second speed reducing motor 101, the two gears 106 are meshed, the second rotating shaft 107 is rotatably arranged on the right rear side of the lower part of the first support frame 1, the first belt 108 is wound between the left side of the second rotating shaft 107 and the first rotating shaft 105, a third screw rod 109 is rotatably arranged in the middle of the right side of the lower part of the first support frame 1, a second belt 1010 is wound between the third screw rod 109 and the right side of the second rotating shaft 107 through a belt pulley, a second movable block 1011 is in threaded connection with the third screw rod 109, and a first pressure sensor 1012 is arranged on the front side of the first movable block 103.
The heating mechanism 11 includes a supporting plate 111, a heating module 112, a fourth rotating shaft 113, a first movable plate 114, a first torsion spring 115 and a third movable block 116, the supporting plate 111 is disposed on the left side of the storage box 4, the heating module 112 is disposed inside the supporting plate 111, the fourth rotating shaft 113 is rotatably disposed on the lower portion of the supporting plate 111, the first movable plate 114 is disposed in the middle of the fourth rotating shaft 113, the third movable blocks 116 are symmetrically disposed on the front and back of the fourth rotating shaft 113, and the first torsion spring 115 is symmetrically connected between the outer side of the third movable block 116 and the supporting plate 111.
When people need to spray antistatic powder on metal parts, firstly, a proper amount of antistatic powder is added into a storage box 4, a first torsion spring 115 is deformed in an initial state, a worker presses a power supply main switch to electrify the equipment, the metal parts are placed between a first movable block 103 and a second movable block 1011 by people, the metal parts are contacted with a first pressure sensor 1012, the first pressure sensor 1012 sends a signal when detecting that the pressure of the metal parts reaches a preset value, a control module receives the signal to control a first speed reducing motor 7 and a heating module 112 to start, an output shaft of the first speed reducing motor 7 drives a first screw rod 8 to rotate, the first screw rod 8 drives a movable frame 3 and upper parts thereof to move rightwards, the antistatic powder is sprayed on the metal parts through a spray head 5, meanwhile, a third movable block 116 moves rightwards to be separated from a first support frame 1, and a fourth rotating shaft 113 is driven under the resetting effect of the first torsion spring 115, The first movable plate 114 and the third movable block 116 rotate to enable the heating module 112 to heat and melt the antistatic powder on the metal parts, and then adhere to the metal parts, when the storage box 4 moves towards the right and approaches the distance sensor 9, the distance sensor 9 sends a signal when detecting that the moving distance of the storage box 4 reaches a preset value, the control module receives the signal to control the output shaft of the first reducing motor 7 to be turned over after the output shaft rotates reversely, the output shaft of the first reducing motor 7 drives the first lead screw 8 to rotate reversely, the first lead screw 8 drives the movable frame 3 and the upper parts thereof to move leftwards and reset, so that the third movable block 116 is in contact with the first support frame 1 to further drive the third movable block 116 to rotate reversely, the third movable block 116 drives the fourth rotating shaft 113 and the first movable plate 114 to rotate reversely and reset, the first torsion spring 115 deforms, and the control module receives the signal to control the heating module 112 to be turned off, and simultaneously the control module receives the signal to control the second reducing motor 101 to be turned on for five seconds and then turned over again to be turned off, an output shaft of a second speed reducing motor 101 drives a second screw rod 102 to rotate, the second screw rod 102 drives a first movable block 103 to move leftwards, an output shaft of the second speed reducing motor 101 drives a first rotating shaft 105 to rotate through a gear 106, and then drives a second rotating shaft 107 to rotate through a first belt 108, the second rotating shaft 107 drives a third screw rod 109 to rotate through a second belt 1010, the third screw rod 109 drives a second movable block 1011 to move rightwards, so that metal parts are separated from the first movable block 103 and the second movable block 1011 and fall downwards, after five seconds, the output shaft of the second speed reducing motor 101 drives the second screw rod 102 to rotate reversely, the second screw rod 102 drives the first movable block 103 to reset, the output shaft of the second speed reducing motor 101 drives the first rotating shaft 105 to rotate reversely through the gear 106, and then drives the second rotating shaft 107 to rotate reversely through the first belt 108, and the second rotating shaft 107 drives the third screw rod 109 to rotate reversely through the second belt 1010, the third screw 109 drives the second movable block 1011 to reset, and when the device is not needed, the power main switch is pressed to power off the device.
The blocking mechanism 12 comprises supporting blocks 121, second movable plates 122, a fifth rotating shaft 123 and a second torsion spring 124, the supporting blocks 121 are symmetrically arranged at the front and back of the top of the movable frame 3, the fifth rotating shaft 123 is rotatably arranged on the outer sides of the supporting blocks 121, the second movable plates 122 are arranged in the middle of the fifth rotating shaft 123, the second torsion springs 124 are symmetrically connected between the second movable plates 122 and the supporting blocks 121 on the same side in a left-right mode, and the second torsion springs 124 are sleeved on the fifth rotating shaft 123 on the same side.
When the movable frame 3 drives the upper part of the sprayer to move rightwards, the sprayer 5 is in contact with the protruding part of the support rod 6, the sprayer 5 is further driven to move upwards, when the sprayer 5 is in contact with the second movable plate 122, the second movable plate 122 is further driven to rotate and open, the second torsion spring 124 deforms, so that the antistatic powder enters the sprayer 5, when the movable frame 3 drives the upper part of the sprayer to move leftwards and reset, the sprayer 5 is separated from the protruding part of the support rod 6, the gravity sprayer 5 automatically moves downwards and resets, the sprayer 5 is separated from the second movable plate 122, the second movable plate 122 is driven to close under the reset effect of the second torsion spring 124, and after the spraying of metal parts is completed, the antistatic powder can continuously enter the sprayer 5, so that the sprayer 5 is sprayed out, and materials are wasted.
Still including clearance mechanism 13, clearance mechanism 13 is including second support frame 131, third fly leaf 132, spring 133 and sponge piece 134, and first support frame 1 upper portion front and back symmetry is equipped with second support frame 131, and the equal bilateral symmetry in second support frame 131 upper portion is equipped with third fly leaf 132, is connected with spring 133 between the second support frame 131 that third fly leaf 132 all and the homonymy, and third fly leaf 132 bottom is equipped with sponge piece 134.
When people put metal parts between first movable block 103 and second movable block 1011, with metal parts surface and sponge piece 134 contact for sponge piece 134 clears up the metal parts surface, when avoiding metal parts to have the dust, leads to the spraying effect to receive the influence.
The multifunctional shaking device is characterized by further comprising a shaking mechanism 14, wherein the shaking mechanism 14 comprises a fourth movable plate 141, a sixth rotating shaft 142, a third torsion spring 143, a second pressure sensor 144, a third speed reduction motor 145 and a cam 146, the sixth rotating shaft 142 is rotatably arranged on the rear side of the lower portion of the first support frame 1, the fourth movable plate 141 is arranged on the sixth rotating shaft 142, the third torsion spring 143 is symmetrically connected between the rear side of the fourth movable plate 141 and the first support frame 1 in a left-right mode, the third torsion spring 143 is sleeved on the sixth rotating shaft 142, the second pressure sensor 144 is arranged in the middle of the fourth movable plate 141, the third speed reduction motor 145 is arranged on the left side of the lower portion of the first support frame 1, and the cam 146 is arranged on an output shaft of the third speed reduction motor 145.
After the spraying is finished, the metal parts fall on the fourth movable plate 141, the metal parts are in contact with the second pressure sensor 144, the second pressure sensor 144 sends a signal when detecting that the pressure of the fourth movable plate 141 reaches a preset value, the control module receives the signal to control the third speed reduction motor 145 to be started for 5 seconds and then to be closed, the output shaft of the third speed reduction motor 145 drives the cam 146 to rotate, when the cam 146 is in contact with the fourth movable plate 141, the fourth movable plate 141 is further driven to rotate, the third torsion spring 143 deforms, when the cam 146 is separated from the fourth movable plate 141, the fourth movable plate 141 is driven to reset under the reset action of the third torsion spring 143, the metal parts are repeatedly shaken in the way, the anti-static powder on the metal parts is shaken uniformly, and after the third speed reduction motor 145 is closed, the metal parts can be taken out.
The air permeable mechanism 15 is further included, the air permeable mechanism 15 includes a fifth movable plate 151, a seventh rotating shaft 152, a fourth torsion spring 153, a third belt 154 and a movable rod 155, the three fifth movable plates 151 are rotatably arranged on the rear side of the upper portion of the first support frame 1, the fifth movable plates 151 are vertically arranged, the seventh rotating shaft 152 is arranged on the right side of the fifth movable plate 151 on the upper side, the movable rod 155 is arranged in the middle of the seventh rotating shaft 152, the fourth torsion spring 153 is connected between the right side of the movable rod 155 and the first support frame 1, and the third belt 154 is wound on the fifth movable plates 151 in a bilateral symmetry manner through belt pulleys.
When the nozzle 5 moves rightwards, the nozzle 5 contacts with the movable rod 155, and then the movable rod 155 is driven to rotate, the fourth torsion spring 153 deforms, the movable rod 155 drives the seventh rotating shaft 152 to rotate, and then the fifth movable plate 151 on the upper side is driven to rotate, the fifth movable plate 151 on the upper side drives the remaining two fifth movable plates 151 to rotate through the third belt 154 for ventilation, when the nozzle 5 moves leftwards and is separated from the movable rod 155, the seventh rotating shaft 152 and the fifth movable plate 151 on the upper side are driven to reset under the resetting effect of the fourth torsion spring 153, and the fifth movable plate 151 on the upper side drives the remaining two fifth movable plates 151 to reset through the third belt 154.
The device is characterized by further comprising a control box 2, the control box 2 is arranged on the left rear side of the upper portion of the first support frame 1, a storage battery, a power supply module and a control module are installed in the control box 2, the storage battery supplies power to the whole device, the output end of the storage battery is electrically connected with the power supply module, the power supply module is connected with a power supply main switch through a circuit, and the power supply module is electrically connected with the control module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the first pressure sensor 1012, the second pressure sensor 144 and the distance sensor 9 are all electrically connected with the control module; the heating module 112 is connected with the control module through the relay control module; the first gear motor 7, the second gear motor 101 and the third gear motor 145 are all connected with the control module through a direct current motor forward and reverse rotation module.
The above-mentioned embodiments are only preferred embodiments of the present invention, and should not be used to limit the scope of the present invention, so that all equivalent changes made by the contents of the claims of the present invention should be included in the scope of the claims of the present invention.
Claims (5)
1. An antistatic powder spraying device for producing and processing metal parts is characterized by comprising a first support frame (1), a movable frame (3), a storage box (4), a sprayer (5), support rods (6), a first speed reducing motor (7), a first lead screw (8), a distance sensor (9), a clamping mechanism (10) and a heating mechanism (11), wherein the movable frame (3) is arranged on the inner side of the first support frame (1) in a sliding manner, the storage box (4) is arranged at the top of the movable frame (3), two discharge holes are symmetrically formed in the bottom of the storage box (4), the sprayer (5) is symmetrically arranged on the movable frame (3) in a sliding manner, the support rods (6) are symmetrically arranged on the inner side of the first support frame (1), the support rods (6) are matched with the sprayer (5), the heating mechanism (11) is arranged on one side of the storage box (4), and the heating mechanism (11) heats and melts the antistatic powder on the metal parts, the heating mechanism (11) is provided with a first speed reducing motor (7), an output shaft of the first speed reducing motor (7) is connected with a first screw rod (8) through a coupler, the first screw rod (8) is in threaded connection with the movable frame (3), the inner wall of the first support frame (1) is provided with a distance sensor (9), and the middle of the inner bottom of the first support frame (1) is provided with a clamping mechanism (10); the clamping mechanism (10) comprises a second speed reducing motor (101), a second screw rod (102), a first movable block (103), a first support column (104), a first rotating shaft (105), a gear (106), a second rotating shaft (107), a first belt (108), a third screw rod (109), a second belt (1010), a second movable block (1011) and a first pressure sensor (1012), the second speed reducing motor (101) is arranged in the middle of the inner bottom of the first support frame (1), an output shaft of the second speed reducing motor (101) is connected with the second screw rod (102) through a coupler, the first movable block (103) is in threaded connection with the second screw rod (102), the first support column (104) is arranged at the inner bottom of the first support frame (1), the first rotating shaft (105) is arranged on one side of the first support column (104), the gear (106) is arranged on the middle of the first rotating shaft (105) and the output shaft of the second speed reducing motor (101), the two gears (106) are meshed with each other, a second rotating shaft (107) is rotatably arranged on one side of the first support frame (1), a first belt (108) is wound between the second rotating shaft (107) and the first rotating shaft (105) through a belt pulley, a third screw rod (109) is rotatably arranged in the middle of the first support frame (1), a second belt (1010) is wound between the third screw rod (109) and the second rotating shaft (107) through the belt pulley, a second movable block (1011) is in threaded connection with the third screw rod (109), and a first pressure sensor (1012) is arranged on one side of the first movable block (103); the heating mechanism (11) comprises a supporting plate (111), a heating module (112), a fourth rotating shaft (113), a first movable plate (114), a first torsion spring (115) and a third movable block (116), the supporting plate (111) is arranged on one side of the storage box (4), the heating module (112) is arranged in the supporting plate (111), the fourth rotating shaft (113) is rotatably arranged on one side of the supporting plate (111), the first movable plate (114) is arranged in the middle of the fourth rotating shaft (113), the third movable block (116) is symmetrically arranged on the fourth rotating shaft (113), and the first torsion spring (115) is symmetrically connected between the outer side of the third movable block (116) and the supporting plate (111); the device is characterized by further comprising a blocking mechanism (12), wherein the blocking mechanism (12) comprises supporting blocks (121), a second movable plate (122), a fifth rotating shaft (123) and a second torsion spring (124), the supporting blocks (121) are symmetrically arranged at the top of the movable frame (3), the fifth rotating shaft (123) is rotatably arranged on the outer sides of the supporting blocks (121), the second movable plate (122) is arranged in the middle of the fifth rotating shaft (123), the second torsion springs (124) are symmetrically connected between the supporting blocks (121) on the second movable plate (122) and on the same side, and the second torsion springs (124) are sleeved on the fifth rotating shaft (123) on the same side.
2. The antistatic powder spraying equipment for producing and processing the metal parts as claimed in claim 1, further comprising a cleaning mechanism (13), wherein the cleaning mechanism (13) comprises a second support frame (131), a third movable plate (132), a spring (133) and a sponge block (134), the second support frame (131) is symmetrically arranged on the first support frame (1), the third movable plate (132) is symmetrically arranged on the second support frame (131), the spring (133) is connected between the third movable plate (132) and the second support frame (131) at the same side, and the sponge block (134) is arranged at the bottom of the third movable plate (132).
3. The anti-static powder spraying device for producing and processing metal parts as claimed in claim 2, the shaking mechanism (14) comprises a fourth movable plate (141), a sixth rotating shaft (142), a third torsion spring (143), a second pressure sensor (144), a third speed reduction motor (145) and a cam (146), the sixth rotating shaft (142) is rotatably arranged on one side of the first support frame (1), the fourth movable plate (141) is arranged on the sixth rotating shaft (142), the third torsion spring (143) is symmetrically connected between the fourth movable plate (141) and the first support frame (1), the third torsion spring (143) is sleeved on the sixth rotating shaft (142), the second pressure sensor (144) is arranged in the middle of the fourth movable plate (141), the third speed reduction motor (145) is arranged on one side of the first support frame (1), and the cam (146) is arranged on an output shaft of the third speed reduction motor (145).
4. The electrostatic-prevention powder spraying equipment for the production and processing of metal parts as claimed in claim 3, further comprising a ventilation mechanism (15), wherein the ventilation mechanism (15) comprises a fifth movable plate (151), a seventh rotating shaft (152), a fourth torsion spring (153), a third belt (154) and a movable rod (155), three fifth movable plates (151) are rotatably arranged on one side of the first support frame (1), the fifth movable plates (151) are vertically arranged, the seventh rotating shaft (152) is arranged on the fifth movable plate (151) on one side, the movable rod (155) is arranged in the middle of the seventh rotating shaft (152), the fourth torsion spring (153) is connected between the movable rod (155) and the first support frame (1), and the third belt (154) is symmetrically wound between the fifth movable plates (151) through a belt pulley.
5. The antistatic powder spraying equipment for producing and processing the metal parts as claimed in claim 4, which is characterized by further comprising a control box (2), wherein the control box (2) is arranged on one side of the first support frame (1), a storage battery, a power supply module and a control module are arranged in the control box (2), the storage battery supplies power to the whole equipment, the output end of the storage battery is electrically connected with the power supply module, the power supply module is connected with a power supply main switch through a circuit, and the power supply module is electrically connected with the control module; the control module is connected with a DS1302 clock circuit and a 24C02 circuit; the first pressure sensor (1012), the second pressure sensor (144) and the distance sensor (9) are electrically connected with the control module; the heating module (112) is connected with the control module through the relay control module; the first gear motor (7), the second gear motor (101) and the third gear motor (145) are connected with the control module through the direct current motor forward and reverse rotation module.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111000555.2A CN113663853B (en) | 2021-08-30 | 2021-08-30 | Antistatic powder spraying equipment for metal part production and processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202111000555.2A CN113663853B (en) | 2021-08-30 | 2021-08-30 | Antistatic powder spraying equipment for metal part production and processing |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113663853A CN113663853A (en) | 2021-11-19 |
| CN113663853B true CN113663853B (en) | 2022-07-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202111000555.2A Active CN113663853B (en) | 2021-08-30 | 2021-08-30 | Antistatic powder spraying equipment for metal part production and processing |
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Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CH712375A1 (en) * | 2016-04-19 | 2017-10-31 | Hürlimann Bautenschutz Ag | Apparatus and method for discharging multicomponent adhesives to a granular mixture. |
| CN106140546B (en) * | 2016-08-30 | 2020-02-14 | 沧州惠邦重工装备制造有限公司 | Intelligent spraying production line |
| CN111068969B (en) * | 2020-02-11 | 2021-01-26 | 江西杰豹机电有限公司 | Motor casing spraying device |
| CN112171525A (en) * | 2020-10-14 | 2021-01-05 | 李丹丹 | Metal surface sand blasting equipment |
| CN112474220A (en) * | 2020-11-25 | 2021-03-12 | 罗金 | Powder spraying equipment for protection and electrical insulation |
| CN112934536A (en) * | 2021-02-19 | 2021-06-11 | 廖军 | New energy automobile part paint spraying apparatus |
| CN113231234A (en) * | 2021-05-18 | 2021-08-10 | 泉州市木屿新能源科技有限公司 | Environment-friendly energy-saving electrostatic powder spraying equipment |
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