CN113663727B - Preparation method of supported catalyst with high specific surface area and application of supported catalyst in synthesis of p-nitroaniline - Google Patents

Preparation method of supported catalyst with high specific surface area and application of supported catalyst in synthesis of p-nitroaniline Download PDF

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CN113663727B
CN113663727B CN202111098417.2A CN202111098417A CN113663727B CN 113663727 B CN113663727 B CN 113663727B CN 202111098417 A CN202111098417 A CN 202111098417A CN 113663727 B CN113663727 B CN 113663727B
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CN113663727A (en
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周春松
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Qiannan High Tech Zone Green Chemical Technology Research Institute Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0234Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
    • B01J31/0235Nitrogen containing compounds
    • B01J31/0254Nitrogen containing compounds on mineral substrates
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J31/00Catalysts comprising hydrides, coordination complexes or organic compounds
    • B01J31/02Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
    • B01J31/0234Nitrogen-, phosphorus-, arsenic- or antimony-containing compounds
    • B01J31/0235Nitrogen containing compounds
    • B01J31/0239Quaternary ammonium compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J35/00Catalysts, in general, characterised by their form or physical properties
    • B01J35/60Catalysts, in general, characterised by their form or physical properties characterised by their surface properties or porosity
    • B01J35/61Surface area
    • B01J35/618Surface area more than 1000 m2/g
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C209/00Preparation of compounds containing amino groups bound to a carbon skeleton
    • C07C209/04Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups
    • C07C209/06Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of halogen atoms
    • C07C209/10Preparation of compounds containing amino groups bound to a carbon skeleton by substitution of functional groups by amino groups by substitution of halogen atoms with formation of amino groups bound to carbon atoms of six-membered aromatic rings or from amines having nitrogen atoms bound to carbon atoms of six-membered aromatic rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2231/00Catalytic reactions performed with catalysts classified in B01J31/00
    • B01J2231/40Substitution reactions at carbon centres, e.g. C-C or C-X, i.e. carbon-hetero atom, cross-coupling, C-H activation or ring-opening reactions
    • B01J2231/42Catalytic cross-coupling, i.e. connection of previously not connected C-atoms or C- and X-atoms without rearrangement
    • B01J2231/4277C-X Cross-coupling, e.g. nucleophilic aromatic amination, alkoxylation or analogues
    • B01J2231/4283C-X Cross-coupling, e.g. nucleophilic aromatic amination, alkoxylation or analogues using N nucleophiles, e.g. Buchwald-Hartwig amination
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/584Recycling of catalysts

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Catalysts (AREA)
  • Low-Molecular Organic Synthesis Reactions Using Catalysts (AREA)
  • Organic Low-Molecular-Weight Compounds And Preparation Thereof (AREA)

Abstract

The invention discloses a preparation method of a supported catalyst with high specific surface area, which comprises the following steps: dispersing porous nano silicon oxide in deionized water, adding aniline monomer under ice water bath condition, adding ammonium persulfate solution after mixing uniformly, stirring for reaction, filtering reaction liquid after reaction, washing precipitate by adopting deionized water, drying, and calcining the dried solid in a muffle furnace under inert atmosphere to obtain the nano silicon oxide coated by the nitrogen-doped carbon layer; and adding the prepared nano silicon oxide coated by the nitrogen-doped carbon layer into the dispersion liquid of the phase transfer catalyst, carrying out adsorption treatment, and then drying to obtain the supported catalyst with high specific surface area. The supported catalyst prepared by the invention has large specific surface area and high catalytic activity, is used for greatly improving the yield and purity of target products when synthesizing p-nitroaniline, has small catalyst dosage, is convenient to recycle, and greatly improves the production cost of the products.

Description

Preparation method of supported catalyst with high specific surface area and application of supported catalyst in synthesis of p-nitroaniline
Technical Field
The invention relates to the field of organic synthesis, in particular to a preparation method of a supported catalyst with high specific surface area and application of the supported catalyst in synthesizing paranitroaniline.
Background
The p-nitroaniline is an extremely important organic synthesis intermediate in the fields of dyes, pesticides, antioxidants and the like, can be directly synthesized into o-chloro-p-nitroaniline, 2, 6-dichloro-p-nitroaniline, p-phenylenediamine, chloronitroaniline and the like, and is further used for manufacturing azo dyes such as direct blackish green B, acid medium brown G, acid black 10B and the like.
At present, the domestic method for producing paranitroaniline is mainly an amination method of paranitrochlorobenzene. And (3) reacting the paranitrochlorobenzene with concentrated ammonia in a stirred tank for 15-20h at 140-180 ℃ and under the conditions of 3.7-5.5MPa and large excess of liquid ammonia, crystallizing and filtering to obtain the paranitroaniline. The process mainly has the problems of low production efficiency, unstable product quality, poor equipment amplification reliability and the like. It is pointed out that a phase transfer catalyst or the like can be introduced to improve the production efficiency, and the method improves the yield of the product to a great extent, but the catalyst is inconvenient to separate, the use amount is large, and the preparation cost of the product is increased.
Disclosure of Invention
The technical problems to be solved by the invention are as follows: aiming at the defects existing in the prior art, the invention provides a preparation method of a supported catalyst with high specific surface area and application thereof in synthesizing paranitroaniline.
In order to solve the technical problems, the technical scheme of the invention is as follows:
a preparation method of a supported catalyst with high specific surface area comprises the following steps:
(1) Dispersing porous nano silicon oxide in deionized water, adding aniline monomer under ice water bath condition, adding ammonium persulfate solution after mixing uniformly, stirring for reaction, filtering reaction liquid after reaction, washing precipitate by adopting deionized water, drying, and calcining the dried solid in a muffle furnace under inert atmosphere to obtain the nano silicon oxide coated by the nitrogen-doped carbon layer;
(2) And adding the prepared nano silicon oxide coated by the nitrogen-doped carbon layer into the dispersion liquid of the phase transfer catalyst, carrying out adsorption treatment, and then drying to obtain the supported catalyst with high specific surface area.
As a preferable mode of the above technical scheme, in the step (1), the concentration of the ammonium persulfate solution is 1mol/L, and the dosage ratio of the nano silicon oxide, the aniline monomer and the ammonium persulfate solution is 1g: (7-8) ml:50ml.
As a preferable mode of the technical scheme, in the step (1), the stirring reaction time is 7-8h, and the rotating speed of the stirring reaction is 3000-5000rpm.
As the preferable technical scheme, in the step (1), during the calcination treatment, firstly, the temperature is raised to 500 ℃ at the speed of 4-5 ℃/min, the temperature is kept for 2 hours, then the temperature is raised to 8 hours at the speed of 1 ℃/min, and the temperature is kept for 2-3 hours.
Preferably, in the above technical scheme, in step (2), the phase transfer catalyst is tetrabutylammonium chloride.
As a preferable mode of the above technical scheme, in the step (2), the concentration of the dispersion liquid of the phase transfer catalyst is 0.15g/ml, and the dosage ratio of the dispersion liquid of the nitrogen-doped carbon layer coated nano silicon oxide and the phase transfer catalyst is 5:10-15ml.
As a preferable mode of the technical scheme, in the step (2), the time of the adsorption treatment is 10-15 hours; the drying temperature is 80-100 ℃ and the drying time is 10-20h.
In order to better solve the technical problems, the invention also provides the following technical scheme:
the application of the supported catalyst with high specific surface area in synthesizing paranitroaniline is as follows: loading the supported catalyst with high specific surface area into a high-pressure reaction kettle, adding p-nitrochlorobenzene and liquid ammonia, heating to 170 ℃, stirring for reaction, filtering the hot reaction liquid, cooling the filtered liquid for crystallization, filtering, washing the obtained precipitate, and drying to obtain the target product p-nitroaniline.
As a preferable mode of the technical scheme, the dosage ratio of the supported catalyst with high specific surface area, the paranitrochlorobenzene and the liquid ammonia is 5g: (31-32) g:165ml.
As the preferable choice of the technical scheme, the rotation speed of the stirring reaction is 800-1500rpm, and the stirring reaction time is 8-10h.
Due to the adoption of the technical scheme, the invention has the beneficial effects that:
the catalyst adopted by the invention takes porous silicon oxide as a framework material, and then the surface of the porous silicon oxide is modified with a nitrogen doped carbon layer to increase the anchoring sites of the catalyst, so that the prepared carrier has large specific surface area and good adsorptivity, can effectively adsorb the phase transfer catalyst in the holes of the catalyst, and has unique active sites, thereby improving the yield of products.
According to the method, paranitrochlorobenzene and liquid ammonia are used as raw materials, a target product is prepared through ammonolysis under the action of a self-made supported catalyst, the catalyst is separated through hot filtration after the reaction is finished, and the filtered liquid is cooled and crystallized to prepare the target product.
Detailed Description
The invention is further illustrated below with reference to examples. It is to be understood that these examples are illustrative of the present invention and are not intended to limit the scope of the present invention.
The porous nano-silica used in the examples below had an average particle diameter of 2 to mu mm, a porosity of 60% and an average pore size of 20 to 30nm.
Example 1
(1) Dispersing 10g of porous nano silicon oxide in 500ml of deionized water, adding 75ml of aniline monomer under the condition of ice water bath, adding 50ml of ammonium persulfate solution with the concentration of 1mol/L after uniform mixing, stirring at 3000rpm for reaction for 7 hours, filtering reaction liquid after reaction, washing precipitate by adopting deionized water, drying, placing the dried solid in a muffle furnace under inert atmosphere, firstly heating to 500 ℃ at the speed of 4 ℃/min, preserving heat for 2 hours, then heating to 8 hours at the speed of 1 ℃/min, and preserving heat for 2 hours to obtain the nitrogen-doped carbon layer coated nano silicon oxide;
(2) Adding 5g of the nano silicon oxide coated by the prepared nitrogen-doped carbon layer into 10ml of tetrabutylammonium chloride dispersion liquid with the concentration of 0.15g/ml, carrying out adsorption treatment for 10h, and drying at 80 ℃ for 10h to obtain the nano silicon oxide with the specific surface area of 502m 2 High specific surface area supported catalyst per mg;
(3) 5g of a supported catalyst with high specific surface area is filled into a high-pressure reaction kettle, 31.5g of paranitrochlorobenzene and 165ml of liquid ammonia are added, the temperature is raised to 170 ℃, the reaction is stirred for 8 hours at 800rpm, the reaction liquid is filtered while the reaction liquid is hot, the filtered liquid is cooled for crystallization, the filtered liquid is filtered, the obtained precipitate is washed and dried, and the target product paranitroaniline with the purity of 99.9% and the yield of 98.3% is prepared.
Example 2
(1) Dispersing 10g of porous nano silicon oxide in 500ml of deionized water, adding 75ml of aniline monomer under the condition of ice water bath, adding 50ml of ammonium persulfate solution with the concentration of 1mol/L after uniform mixing, stirring at 5000rpm for reaction for 7 hours, filtering reaction liquid after reaction, washing precipitate by adopting deionized water, drying, placing the dried solid in a muffle furnace under inert atmosphere, firstly heating to 500 ℃ at the speed of 4 ℃/min, preserving heat for 2 hours, then heating to 8 hours at the speed of 1 ℃/min, and preserving heat for 3 hours to obtain the nitrogen-doped carbon layer coated nano silicon oxide;
(2) Adding 5g of the nano silicon oxide coated by the prepared nitrogen-doped carbon layer into 15ml of tetrabutylammonium chloride dispersion liquid with the concentration of 0.15g/ml, carrying out adsorption treatment for 10h, and drying at 100 ℃ for 10h to obtain the nano silicon oxide with the specific surface area of 503m 2 High specific surface area supported catalyst per mg;
(3) 5g of a supported catalyst with high specific surface area is filled into a high-pressure reaction kettle, 31.5g of paranitrochlorobenzene and 165ml of liquid ammonia are added, the temperature is raised to 170 ℃, the reaction is stirred for 8 hours at 1500rpm, the reaction liquid is filtered while the reaction liquid is hot, the filtered liquid is cooled for crystallization, the filtered liquid is filtered, the obtained precipitate is washed and dried, and the target product paranitroaniline with the purity of 99.9% and the yield of 99.1% is prepared.
Example 3
(1) Dispersing 10g of porous nano silicon oxide in 500ml of deionized water, adding 75ml of aniline monomer under the condition of ice water bath, adding 50ml of ammonium persulfate solution with the concentration of 1mol/L after uniform mixing, stirring at 3500rpm for reaction for 7 hours, filtering reaction liquid after reaction, washing precipitate by adopting deionized water, drying, placing the dried solid in a muffle furnace under inert atmosphere, firstly heating to 500 ℃ at the speed of 5 ℃/min, preserving heat for 2 hours, then heating to 8 hours at the speed of 1 ℃/min, and preserving heat for 2 hours to obtain the nitrogen-doped carbon layer coated nano silicon oxide;
(2) Adding 5g of the nano silicon oxide coated by the prepared nitrogen-doped carbon layer into 11ml of tetrabutylammonium chloride dispersion liquid with the concentration of 0.15g/ml, carrying out adsorption treatment for 115 hours, and then drying at 100 ℃ for 20 hours to obtain the nano silicon oxide with the specific surface area of 502m 2 High specific surface area supported catalyst per mg;
(3) 5g of a supported catalyst with high specific surface area is filled into a high-pressure reaction kettle, 31.5g of paranitrochlorobenzene and 165ml of liquid ammonia are added, the temperature is raised to 170 ℃, the reaction is stirred for 8 hours at 900rpm, the reaction liquid is filtered while the reaction liquid is hot, the filtered liquid is cooled for crystallization, the filtered liquid is filtered, the obtained precipitate is washed and dried, and the target product paranitroaniline with the purity of 99.9% and the yield of 98.8% is prepared.
Example 4
(1) Dispersing 10g of porous nano silicon oxide in 500ml of deionized water, adding 75ml of aniline monomer under the condition of ice water bath, adding 50ml of ammonium persulfate solution with the concentration of 1mol/L after uniform mixing, stirring at 4000rpm for reaction for 7 hours, filtering reaction liquid after reaction, washing precipitate by adopting deionized water, drying, placing the dried solid in a muffle furnace under inert atmosphere, firstly heating to 500 ℃ at the speed of 4 ℃/min, preserving heat for 2 hours, then heating to 8 hours at the speed of 1 ℃/min, and preserving heat for 3 hours to obtain the nitrogen-doped carbon layer coated nano silicon oxide;
(2) Adding 5g of the nano silicon oxide coated by the prepared nitrogen-doped carbon layer into 12ml of tetrabutylammonium chloride dispersion liquid with the concentration of 0.15g/ml, carrying out adsorption treatment for 12h, and then drying at 100 ℃ for 15h to obtain the nano silicon oxide with the specific surface area of 501m 2 High specific surface area supported catalyst per mg;
(3) 5g of a supported catalyst with high specific surface area is filled into a high-pressure reaction kettle, 31.5g of paranitrochlorobenzene and 165ml of liquid ammonia are added, the temperature is raised to 170 ℃, the reaction is stirred for 8 hours at 1000rpm, the reaction liquid is filtered while the reaction liquid is hot, the filtered liquid is cooled for crystallization, the filtered liquid is filtered, the obtained precipitate is washed and dried, and the target product paranitroaniline with the purity of 99.9% and the yield of 98.8% is prepared.
Example 5
(1) Dispersing 10g of porous nano silicon oxide in 500ml of deionized water, adding 75ml of aniline monomer under the condition of ice water bath, adding 50ml of ammonium persulfate solution with the concentration of 1mol/L after uniform mixing, stirring at 4500rpm for reaction for 8 hours, filtering reaction liquid after reaction, washing precipitate by adopting deionized water, drying, placing the dried solid in a muffle furnace under inert atmosphere, firstly heating to 500 ℃ at the speed of 4 ℃/min, preserving heat for 2 hours, then heating to 8 hours at the speed of 1 ℃/min, and preserving heat for 3 hours to obtain the nano silicon oxide coated with the nitrogen-doped carbon layer;
(2) Adding 5g of the nano silicon oxide coated by the prepared nitrogen-doped carbon layer into 13ml of tetrabutylammonium chloride dispersion liquid with the concentration of 0.15g/ml, carrying out adsorption treatment for 14h, and then drying at 90 ℃ for 15h to obtain the nano silicon oxide with the specific surface area of 503m 2 High specific surface area supported catalyst per mg;
(3) 5g of a supported catalyst with high specific surface area is filled into a high-pressure reaction kettle, 31.5g of paranitrochlorobenzene and 165ml of liquid ammonia are added, the temperature is raised to 170 ℃, the reaction is stirred for 8 hours at 1500rpm, the reaction liquid is filtered while the reaction liquid is hot, the filtered liquid is cooled for crystallization, the filtered liquid is filtered, the obtained precipitate is washed and dried, and the target product paranitroaniline with the purity of 99.9% and the yield of 99.0% is prepared.
Further, it is understood that various changes and modifications may be made by those skilled in the art after reading the teachings of the present invention, and such equivalents are intended to fall within the scope of the claims appended hereto.

Claims (9)

1. The preparation method of the supported catalyst with high specific surface area for synthesizing paranitroaniline is characterized by comprising the following steps:
(1) Dispersing porous nano silicon oxide in deionized water, adding aniline monomer under ice water bath condition, adding ammonium persulfate solution after mixing uniformly, stirring for reaction, filtering reaction liquid after reaction, washing precipitate by adopting deionized water, drying, and calcining the dried solid in a muffle furnace under inert atmosphere to obtain the nano silicon oxide coated by the nitrogen-doped carbon layer; the dosage ratio of the nano silicon oxide, the aniline monomer and the ammonium persulfate solution is 1g: (7-8) ml:50ml;
(2) Adding the prepared nano silicon oxide coated by the nitrogen-doped carbon layer into a dispersion liquid of a phase transfer catalyst, carrying out adsorption treatment, and then drying to obtain the supported catalyst with high specific surface area, wherein the phase transfer catalyst is tetrabutylammonium chloride.
2. The method for preparing a supported catalyst with a high specific surface area for use in p-nitroaniline synthesis according to claim 1, wherein in the step (1), the concentration of the ammonium persulfate solution is 1mol/L.
3. The method for preparing a supported catalyst with high specific surface area for synthesizing para-nitroaniline according to claim 1, wherein in the step (1), the stirring reaction time is 7-8 hours, and the rotating speed of the stirring reaction is 3000-5000rpm.
4. The method for preparing a supported catalyst with high specific surface area for synthesizing paranitroaniline according to claim 1, wherein in the step (1), during the calcination treatment, the temperature is first raised to 500 ℃ at a rate of 4-5 ℃/min, the temperature is kept for 2 hours, then raised to 8 hours at a rate of 1 ℃/min, and the temperature is kept for 2-3 hours.
5. The method for preparing a supported catalyst with high specific surface area for synthesizing paranitroaniline according to claim 1, wherein in the step (2), the concentration of the dispersion liquid of the phase transfer catalyst is 0.15g/ml, and the dosage ratio of the dispersion liquid of the nitrogen-doped carbon layer coated nano silicon oxide and the phase transfer catalyst is 5g:10-15ml.
6. The method for preparing a supported catalyst with high specific surface area for use in p-nitroaniline synthesis according to claim 1, wherein in the step (2), the time of the adsorption treatment is 10-15 hours; the drying temperature is 80-100 ℃ and the drying time is 10-20h.
7. The use of a supported catalyst of high specific surface area prepared according to any one of claims 1 to 6 in the synthesis of p-nitroaniline, characterized in that it comprises: loading the supported catalyst with high specific surface area into a high-pressure reaction kettle, adding p-nitrochlorobenzene and liquid ammonia, heating to 170 ℃, stirring for reaction, filtering the hot reaction liquid, cooling the filtered liquid for crystallization, filtering, washing the obtained precipitate, and drying to obtain the target product p-nitroaniline.
8. The use of the supported catalyst with high specific surface area in the synthesis of paranitroaniline according to claim 7, wherein the dosage ratio of the supported catalyst with high specific surface area to paranitrochlorobenzene to liquid ammonia is 5g: (31-32) g:165ml.
9. The use of the supported catalyst with high specific surface area according to claim 7 in synthesizing paranitroaniline, wherein the rotation speed of the stirring reaction is 800-1500rpm, and the stirring reaction time is 8-10h.
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