CN113655585B - Method for adjusting and detecting zoom imaging lens - Google Patents
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Abstract
Description
技术领域technical field
本发明属于变焦光学成像领域,具体涉及一种变焦距成像镜头的装调与检测方法。The invention belongs to the field of zoom optical imaging, in particular to a method for assembling and detecting a zoom imaging lens.
背景技术Background technique
在光学镜头的装配过程中,需确保各镜片玻璃的光学中心与机械中心共轴。各移动镜组在静态时,可以通过定心加工确保光学中心与机械轴的同轴。但是,当移动镜组依据凸轮曲线在主镜筒内移动时,由于运动件之间存在间隙,移动镜组的姿态会发生变化,这些姿态的变化会带来视轴跳动超差以及像面一致性变差等问题,导致成像图像质量不高。During the assembly process of the optical lens, it is necessary to ensure that the optical center of each lens glass is coaxial with the mechanical center. When each moving mirror group is static, the centering process can ensure that the optical center is coaxial with the mechanical axis. However, when the moving mirror group moves in the main lens barrel according to the cam curve, the posture of the moving mirror group will change due to the gap between the moving parts, and these changes in the posture will cause the boresight to be out of tolerance and the image plane to be consistent. performance deterioration and other problems, resulting in poor imaging image quality.
当凸轮曲线直接决定变焦成像系统的焦距时,移动镜组之间的相对位置、相对位置的差异会直接影响像面的精确位置,因此,凸轮曲线的加工精度也直接影响变焦系统像面一致性参数,导致成像图像质量不高。以往在后期图像生成之后,若图像质量不高、视轴跳动明显,则需要对光学镜头反复拆装来寻找解决办法,因此造成镜头装配效率较低,整个过程操作复杂,费时费力,甚至出现反复拆装多次也无法解决问题的情况。When the cam curve directly determines the focal length of the zoom imaging system, the relative position and relative position difference between the moving lens groups will directly affect the precise position of the image plane. Therefore, the machining accuracy of the cam curve also directly affects the image plane consistency of the zoom system. parameters, resulting in poor image quality. In the past, after image generation in the later stage, if the image quality is not high and the boresight axis jumps obviously, it is necessary to repeatedly disassemble and assemble the optical lens to find a solution. Therefore, the lens assembly efficiency is low, the whole process is complicated, time-consuming and laborious, and even repeated Disassembly and assembly many times does not solve the problem.
中国专利CN110954084A公开了一种移动镜组姿态测量装置及测量方法,该方法能够对移动镜组的视轴跳动量及系统传函变化图进行测量,但是,该装置的测量数据单一,缺少移动镜组光轴方向的误差研究,对成像系统性能评价不够准确,且该方法每次只能测量单个镜组,测量第二个镜组时,需将第一个镜组进行拆除,在拆除过程中可能会对固定不动的组件带来位移,从而影响测量的结果。Chinese patent CN110954084A discloses a mobile mirror group attitude measurement device and measurement method. The method can measure the visual axis runout of the mobile mirror group and the change diagram of the system transfer function. However, the measurement data of the device is single and lacks the mobile mirror. The research on the error of the optical axis direction of the group is not accurate enough to evaluate the performance of the imaging system, and this method can only measure a single mirror group at a time. When measuring the second mirror group, the first mirror group needs to be removed. Displacement of stationary components may occur, affecting the results of the measurement.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于解决现有变焦镜头由于凸轮曲线加工误差、移动镜组姿态变化导致的图像质量不高、装配效率较低以及存在反复拆装的问题,提供了一种变焦距成像镜头的装调与检测方法。该方法是一种装配与仿真同步迭代的装调方法,通过该方法得到移动镜组在移动过程中姿态的变化量,通过对该变化量进行光学模拟分析,评估镜头传函以及视轴跳动量,同时也可对变焦系统关键件参数凸轮曲线进行测量,可以更精确的对成像系统性能进行评估。The purpose of the present invention is to solve the problems of low image quality, low assembly efficiency and repeated disassembly and assembly of the existing zoom lens due to the processing error of the cam curve and the change of the attitude of the moving lens group, and provides a zoom imaging lens assembly. Tuning and detection methods. This method is an iterative method of assembling and simulating synchronously. Through this method, the change of the attitude of the moving mirror group during the movement is obtained, and through the optical simulation analysis of the change, the transfer function of the lens and the runout of the boresight are evaluated. At the same time, it can also measure the cam curve of the key parameter of the zoom system, which can more accurately evaluate the performance of the imaging system.
为实现以上发明目的,本发明的技术方案如下:For realizing the above object of the invention, the technical scheme of the present invention is as follows:
一种变焦距成像镜头的装调与检测方法,包括以下步骤:A method for assembling and detecting a zoom imaging lens, comprising the following steps:
步骤一、搭建装调系统;
所述装调系统包括第一激光测距经纬仪、第二激光测距经纬仪、第一姿态调整平台、第二姿态调整平台、升降台、基准工装、变倍组测量工装和补偿组测量工装;The installation and adjustment system includes a first laser ranging theodolite, a second laser ranging theodolite, a first attitude adjustment platform, a second attitude adjustment platform, a lifting platform, a reference tool, a variable magnification group measurement tool and a compensation group measurement tool;
所述第一姿态调整平台设置在第一激光测距经纬仪下方,所述第二姿态调整平台设置在第二激光测距经纬仪下方,所述升降台设置在变焦镜头的下方;The first attitude adjustment platform is arranged under the first laser ranging theodolite, the second attitude adjustment platform is arranged under the second laser ranging theodolite, and the lifting platform is arranged under the zoom lens;
步骤二、将变焦镜头进行固定,避免变焦镜头产生位移变化;
所述变焦镜头包括主镜筒、移动镜组、变焦凸轮和电机,所述移动镜组设置在主镜筒内,包括变倍镜组和补偿镜组,所述电机驱动变焦凸轮旋转,进而带动移动镜组在主镜筒内沿轴向做直线运动;The zoom lens includes a main lens barrel, a moving lens group, a zoom cam and a motor. The moving lens group is arranged in the main lens barrel and includes a variable magnification lens group and a compensation lens group. The motor drives the zoom cam to rotate, thereby driving The moving mirror group moves linearly along the axial direction in the main lens barrel;
步骤三、将基准工装安装在主镜筒前端,并使得主镜筒的机械轴与基准工装的光学轴同轴;Step 3: Install the reference tooling on the front end of the main lens barrel, and make the mechanical axis of the main lens barrel and the optical axis of the reference tooling coaxial;
步骤四、调整第一激光测距经纬仪、第二激光测距经纬仪的姿态,使得第一激光测距经纬仪、第二激光测距经纬仪的光轴与基准工装的光轴同轴,并记录第一激光测距经纬仪、第二激光测距经纬仪的距离测量值LA、LB,则第一激光测距经纬仪、第二激光测距经纬仪之间的距离为LA+LB+d,d为基准工装的十字丝基准平面反射镜的镜片厚度;Step 4: Adjust the postures of the first laser ranging theodolite and the second laser ranging theodolite so that the optical axes of the first laser ranging theodolite and the second laser ranging theodolite are coaxial with the optical axis of the reference tooling, and record the first The distance measurement values LA and LB of the laser ranging theodolite and the second laser ranging theodolite, then the distance between the first laser ranging theodolite and the second laser ranging theodolite is LA+LB+d, and d is the cross of the reference tooling The lens thickness of the silk reference plane mirror;
步骤五、固定第一激光测距经纬仪、第二激光测距经纬仪与变焦镜头姿态,并记录基准值,随后将基准工装取下,所述基准值包括基准角度姿态值和基准偏移姿态值;
步骤六、将变倍镜组与补偿镜组安装至主镜筒内,将变倍组测量工装安装在变倍镜组前端,且变倍镜组的机械轴与变倍组测量工装的光轴同轴;将补偿组测量工装安装在补偿镜组前端,且补偿镜组机械轴与补偿组测量工装的光轴同轴;
步骤七、将变焦凸轮设置在短焦位置,按步驱动电机至长焦位置,记录每步时变焦凸轮的旋转角度,同时记录每步对应的第一激光测距经纬仪、第二激光测距经纬仪的距离读数La和Lb,从而计算得到变焦凸轮旋转各角度时变倍镜组与补偿镜组之间的距离,该距离等于LA+LB+d-La-Lb-d2,从而拟合出变焦凸轮曲线,d2为补偿组测量工装的十字丝测量平面反射镜的镜片厚度;
步骤八、将步骤七获取的变焦凸轮曲线与凸轮设计曲线进行比对,若差值在设定阈值内,则执行步骤八,若差值超出了设定阈值,则对变焦凸轮进行修正,直至差值在设定阈值内,然后执行步骤八;
步骤九、再次将变焦镜头凸轮设置在短焦位置,按步驱动电机至长焦位置,记录每步时第一激光测距经纬仪、第二激光测距经纬仪所测的变倍镜组、补偿镜组的姿态信息读数,将姿态信息读数与基准值进行比对,得到变倍镜组、补偿镜组的角度姿态数值和偏移姿态数值,同时得到变倍镜组与补偿镜组之间的测量距离,将该测量距离与变倍镜组与补偿镜组之间的理论距离进行比较,得到差值Δd;
步骤十、将变倍镜组、补偿镜组的角度姿态数值和偏移姿态数值以及差值Δd代入CodeV光学设计软件得到系统视轴跳动量、离焦量。Step 10: Substitute the angular attitude value and offset attitude value of the variable magnification lens group and the compensation lens group and the difference Δd into the CodeV optical design software to obtain the amount of vibration and defocus of the system boresight.
进一步地,步骤七中,所述变焦凸轮的旋转角度范围为0~60°,所述电机的转动角度为240°,设定电机的驱动步长为10°。Further, in
进一步地,所述补偿组测量工装与变倍组测量工装的十字丝测量平面反射镜上设置有刻度,且精度至少为0.003mm。Further, scales are provided on the reticle measuring plane mirrors of the compensation group measuring tool and the variable magnification group measuring tool, and the accuracy is at least 0.003 mm.
与现有技术相比,本发明技术方案具有如下优势:Compared with the prior art, the technical solution of the present invention has the following advantages:
1.本发明方法在光学镜头安装之前对各移动镜组的移动姿态进行测量与评估,同时对凸轮曲线的加工精度进行测量,可以避免总装过程中的反复拆卸,提高装配效率。1. The method of the present invention measures and evaluates the moving posture of each moving mirror group before the optical lens is installed, and simultaneously measures the machining accuracy of the cam curve, which can avoid repeated disassembly in the assembly process and improve assembly efficiency.
2.本发明方法提前对凸轮曲线加工精度进行测量,通过对测量值与设计值的比对,对凸轮曲线进行修正,从而可以减小移动镜组沿光轴移动的误差,进而可以更精确的对成像系统性能进行评估。2. The method of the present invention measures the machining accuracy of the cam curve in advance, and corrects the cam curve by comparing the measured value with the design value, so that the error of the moving mirror group moving along the optical axis can be reduced, and more accurate Evaluate imaging system performance.
3.本发明方法采用了两个经纬仪,可以同时对变倍组、补偿组的姿态进行测量,避免了不同镜组之间的拆除步骤,各镜组固定部分的位置不会产生变化,提高了测量结果。3. The method of the present invention adopts two theodolites, which can measure the attitudes of the variable magnification group and the compensation group at the same time, avoiding the dismantling steps between different mirror groups, and the position of the fixed part of each mirror group will not change, which improves the measurement results.
4.本发明方法采用的装置结构简明、易操作、控制简单、测量精度高,通过缩小驱动电机驱动步长,可以获得更高精度的测量结果。4. The device adopted in the method of the present invention has the advantages of simple structure, easy operation, simple control and high measurement accuracy, and higher-precision measurement results can be obtained by reducing the driving step of the driving motor.
5.本发明方法采用工装加工成本较低,装配测试简单,可以通过设计不同的工装,广泛应用于各类变焦镜头装配过程中。5. The method of the present invention adopts tooling with low processing cost, simple assembly and testing, and can be widely used in the assembly process of various zoom lenses by designing different toolings.
附图说明Description of drawings
图1为现有变焦镜头的结构示意图;1 is a schematic structural diagram of an existing zoom lens;
图2为本发明方法中基准工装装调时的示意图;Fig. 2 is the schematic diagram when the reference tooling is adjusted in the method of the present invention;
图3为本发明方法中变倍组测量工装装调时的示意图;Fig. 3 is the schematic diagram of the variable magnification group measuring tool during the adjustment in the method of the present invention;
图4为本发明方法中补偿组测量工装装调时的示意图;4 is a schematic diagram of the compensation group measurement tooling during the adjustment in the method of the present invention;
图5a为本发明中基准工装的结构示意图;Fig. 5a is the structural representation of the reference tooling in the present invention;
图5b为本发明中基准工装与其定心示意图;Figure 5b is a schematic diagram of a reference tool and its centering in the present invention;
图6a为本发明中十字丝测量工装的结构示意图;6a is a schematic structural diagram of a crosshair measuring tool in the present invention;
图6b为本发明中十字丝测量工装与其定心示意图;Figure 6b is a schematic diagram of the crosshair measuring tool and its centering in the present invention;
图7为本发明中主镜筒、移动镜组、十字丝工装装配关系示意图;7 is a schematic diagram of the assembly relationship between the main lens barrel, the mobile lens group, and the crosshair tooling in the present invention;
图8a为本发明方法变倍镜组、补偿镜组运动关系示意图一;8a is a schematic diagram 1 of the motion relationship between the variable magnification mirror group and the compensation mirror group according to the method of the present invention;
图8b为本发明方法变倍镜组、补偿镜组运动关系示意图二;8b is a schematic diagram 2 of the motion relationship between the variable magnification mirror group and the compensation mirror group according to the method of the present invention;
图8c为本发明方法变倍镜组、补偿镜组运动关系示意图三。Fig. 8c is a schematic diagram 3 of the motion relationship between the variable magnification lens group and the compensation lens group according to the method of the present invention.
附图标记:1-第一激光测距经纬仪,2-第二激光测距经纬仪,3-基准工装,4-变焦镜头,5-第一姿态调整平台,6-第二姿态调整平台,7-升降台,8-变倍组测量工装,9-补偿组测量工装,10-增倍镜;31-基准镜框,32-基准压圈,33-十字丝基准平面反射镜,41-主镜筒,42-移动镜组,43-变焦凸轮,44-电机,45-反馈电位计,46-电机控制电路板,47-变倍镜筒,48-补偿镜筒,81-测量镜框,82-测量压圈,83-十字丝测量平面反射镜。Reference signs: 1-first laser ranging theodolite, 2-second laser ranging theodolite, 3-reference tooling, 4-zoom lens, 5-first attitude adjustment platform, 6-second attitude adjustment platform, 7- Lifting table, 8-zoom group measurement tooling, 9-compensation group measurement tooling, 10-multiplier mirror; 31-reference mirror frame, 32-reference pressure ring, 33-crosshair reference plane mirror, 41-main lens barrel, 42- Moving lens group, 43- Zoom cam, 44- Motor, 45- Feedback potentiometer, 46- Motor control circuit board, 47- Zoom lens barrel, 48- Compensation lens barrel, 81- Measuring frame, 82- Measuring pressure Circle, 83 - Crosshair measuring plane mirror.
具体实施方式Detailed ways
下面结合附图和具体实施方式对本发明进行详细说明。本领域技术人员应当理解的是,这些实施方式仅仅用来解释本发明的技术原理,目的并不是用来限制本发明的保护范围。The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood by those skilled in the art that these embodiments are only used to explain the technical principles of the present invention, and are not intended to limit the protection scope of the present invention.
如图1所示,现有变焦距成像镜头(即变焦镜头4)包括主镜筒41、移动镜组42、变焦凸轮43、电机44、反馈电位计45和电机控制电路板46;移动镜组42设置在主镜筒41内,包括变倍镜组和补偿镜组,变倍镜组包括变倍镜筒47和设置在变倍镜筒47内的变倍镜片,补偿镜组包括补偿镜筒48和设置在补偿镜筒48内的补偿镜片,变焦凸轮43安装在主镜筒41外周;电机控制电路板46控制电机44驱动变焦凸轮43旋转,进而带动移动镜组42在主镜筒41内沿轴向做直线运动;反馈电位计45用于反馈移动镜组42的位置。As shown in FIG. 1, the existing zoom imaging lens (ie zoom lens 4) includes a
本发明提供了一种上述变焦距成像镜头的装调与检测方法,该方法具体是一种变焦镜头装调过程中像面一致性、视轴跳动调试以及关键件变焦凸轮曲线精度测量方法。该方法在光学镜片安装之前,测量移动镜组姿态,通过测量参数与设计参数比对与迭代,仿真分析出变焦光学镜头存在的像面一致性以及视轴跳动问题,并提前寻求解决办法,避免总装过程中的反复拆卸,提高装配效率。The invention provides a method for adjusting and detecting the above zoom imaging lens, and the method is specifically a method for measuring the image plane consistency, the debugging of the visual axis runout and the precision of the zoom cam curve of the key component during the adjusting process of the zoom lens. This method measures the posture of the moving lens group before the optical lens is installed, and compares and iterates the measurement parameters with the design parameters, simulates and analyzes the image plane consistency and boresight jitter problems of the zoom optical lens, and seeks solutions in advance to avoid Repeated disassembly during final assembly improves assembly efficiency.
如图2至图4所示,本发明变焦距成像镜头的装调与检测方法基于装调系统实现。该装调系统包括第一激光测距经纬仪1、第二激光测距经纬仪2、第一姿态调整平台5、第二姿态调整平台6、升降台7、基准工装3、变倍组测量工装8、补偿组测量工装9。第一姿态调整平台5、第二姿态调整平台6均可为三点姿态调整平台,第一激光测距经纬仪1、第二激光测距经纬仪2的目镜处设置有增倍镜10。As shown in FIG. 2 to FIG. 4 , the adjustment and detection method of the zoom imaging lens of the present invention is realized based on the adjustment system. The installation and adjustment system includes a first
上述第一激光测距经纬仪1、第二激光测距经纬仪2为变倍镜组与补偿镜组的姿态信息测量仪器,用于测量变倍镜组与补偿镜组的姿态,第一姿态调整平台5设置在第一激光测距经纬仪1下方,用于对第一激光测距经纬仪1的姿态进行调整,第二姿态调整平台6设置在第二激光测距经纬仪2下方,用于对第二激光测距经纬仪2的姿态进行调整。变焦镜头4为作用对象,升降台7设置在变焦镜头4的下方,用于调整变焦镜头4的姿态;基准工装3安装在主镜筒41的前端,用于提供第一激光测距经纬仪1、第二激光测距经纬仪2的测量基准,变倍组测量工装8安装在变倍镜组前端,用于将变倍镜组姿态信息转接到变倍组测量工装8上进行测量,补偿组测量工装9安装在补偿镜组前端,用于将补偿镜组姿态信息转接到补偿组测量工装9上进行测量。The above-mentioned first
如图5a和图5b所示,本发明基准工装3包括基准镜框31、基准压圈32和十字丝基准平面反射镜33。将十字丝基准平面反射镜33带胶安装在基准镜框31内,通过基准压圈32固定,待胶干透后,进行定心处理。基准工装3以十字丝基准平面反射镜33的光学中心作为基准,测量主镜筒41前端内孔直径,基准镜框31的尺寸B与主镜筒41前端内孔配车,确保单边间隙不大于0.01mm,对基准镜框31的D处进行处理,确保其与基准A同心度不大于0.01mm;对基准镜框31E处进行处理,确保其与基准A垂直度不大于0.01mm,沿C处将法兰切下,此时基准工装3定心完成。As shown in FIGS. 5 a and 5 b , the
如图6a和图6b所示,变倍组测量工装8包括测量镜框81、测量压圈82、十字丝测量平面反射镜83,该十字丝测量平面反射镜83带有刻度,精度为0.003mm。测量镜框81上设有安装M1.6螺钉的4个沉头孔,4个沉头孔均布,作用是将变倍组测量工装8固定在对应变倍镜筒47上。将十字丝测量平面反射镜83带胶安装在测量镜框81,通过测量压圈82固定,待胶干透后,进行定心处理。变倍组测量工装8以十字丝测量平面反射镜83的光学中心作为基准,测量变倍镜筒47的内孔直径,且测量镜框81的尺寸B与变倍镜筒47内孔配车,确保单边间隙不大于0.01mm;对测量镜框81的D处进行处理,确保其与基准A同心度不大于0.01mm;对测量镜框81的E处进行处理,确保其与基准A垂直度不大于0.01mm;沿C处将法兰切下,此时变倍组测量工装8定心完成。As shown in Figures 6a and 6b, the variable magnification
补偿组测量工装9与变倍组测量工装8的结构相同,包括测量镜框、测量压圈、十字丝测量平面反射镜;补偿组测量工装9以十字丝测量平面反射镜的光学中心作为基准,测量补偿镜筒48的内孔直径,且测量镜框的尺寸B与补偿镜筒48内孔配车,确保单边间隙不大于0.01mm;对测量镜框的D处进行处理,确保其与基准A同心度不大于0.01mm;对测量镜框的E处进行处理,确保其与基准A垂直度不大于0.01mm;沿C处将法兰切下,此时补偿组测量工装9定心完成。Compensation
基于上述系统和装置,本发明提供一种变焦距成像镜头的装调与检测方法,包括以下步骤:Based on the above system and device, the present invention provides a method for adjusting and detecting a zoom imaging lens, comprising the following steps:
步骤一、搭建上述装调系统;
步骤二、将变焦镜头4固定在升降台7上,且对升降台7进行固定,避免变焦镜头4产生位移变化;
步骤三、如图7所示,由于变焦镜头4的主镜筒41在加工过程中可以确保调焦部分内圆与变倍部分内圆的同轴度不大于1丝,所以可以认为主镜筒41的机械轴前后端同轴,在主镜筒41前端处安装基准工装3,将主镜筒41机械轴引出,且主镜筒41机械轴与基准工装3的光学轴同轴;
步骤四、调整第一激光测距经纬仪1、第二激光测距经纬仪2的姿态,使得第一激光测距经纬仪1、第二激光测距经纬仪2的光轴与基准工装3光轴同轴,并记录第一激光测距经纬仪1、第二激光测距经纬仪2的距离测量值LA、LB,基准工装3的十字丝基准平面反射镜33的镜片厚度为d,则第一激光测距经纬仪1、第二激光测距经纬仪2之间的距离为LA+LB+d,如图8a所示;Step 4: Adjust the postures of the first
步骤五、固定第一激光测距经纬仪1、第二激光测距经纬仪2与变焦镜头4姿态,将基准工装3取下之前记录基准值,基准值是指基准工装十字丝、第一激光测距经纬仪十字丝、第二激光测距经纬仪十字丝通过基准工装反射像之间的偏差,经纬仪十字丝与反射像之间的偏差为基准角度姿态值,经纬仪十字丝与基准工装十字丝之间的偏差为基准偏移姿态值,由于前期已经将第二激光测距经纬仪、第一激光测距经纬仪光轴与基准工装光轴调整至共轴,因此基准角度姿态值、基准偏移姿态值均为0;Step 5: Fix the postures of the first
步骤六、将变倍镜组与补偿镜组安装至主镜筒41内,由于变倍镜筒47与补偿镜筒48的外径与其内孔同轴度不大于1丝,所以可以认为其同轴。如图3所示,将变倍组测量工装8安装在变倍镜组前端,用4个M1.6沉头螺钉固定,将变倍镜组的机械轴引出,且变倍镜组的机械轴与变倍组测量工装8的光学轴同轴;如图4所示,将补偿组测量工装9安装在补偿镜组前端,用4个M1.6沉头螺钉固定,将补偿镜组机械轴引出,且补偿镜组机械轴与补偿组测量工装9光学轴同轴;
步骤七、驱动电机44工作,变焦凸轮43移动至短焦距位置,以变焦镜头4的短焦位置为起始点向长焦位置按步驱动电机44,记录每步时变焦凸轮43的旋转角度,且每步的旋转角度均对应变焦镜头4相应的焦距值,同时记录每步时第一激光测距经纬仪1、第二激光测距经纬仪2的距离读数La和Lb,从而计算得到变焦凸轮43不同旋转角度时(即变焦镜头4的各焦距值时)变倍镜组与补偿镜组之间的距离,从而拟合出变焦凸轮43曲线,将拟合曲线与设计曲线比对后,可以得出该凸轮曲线加工精度;
测试时,变焦镜头4的焦距范围为24mm~120mm,像元大小3.45um,电机44转动角度为240°,设定电机44驱动步长为10°,变焦凸轮43的旋转角度范围为0~60°,由于电机44齿轮与变焦凸轮43齿轮传动比为4:1,所以变焦凸轮43旋转的步长为2.5°,变焦凸轮43从0°~60°旋转过程中,变焦镜头4焦距从短焦24mm变化至长焦120mm状态,但焦距的变化非线性变化,以角度值为横坐标,以变焦凸轮43每步长角度时,变倍镜组、补偿镜组的位置信息为纵坐标,绘制曲线,得出的该曲线即为凸轮曲线的测量拟合曲线,将该拟合曲线与设计曲线对比,可以得出凸轮曲线的加工精度;During the test, the focal length of the
例如,以第一激光测距经纬仪1位置为零位,将补偿镜组运动位置进行数据转化,位置转换示意图见图8b和图8c:补偿镜组相对第一激光测距经纬仪1的位置信息:LA+LB+d-Lb-d2,其中LA=150mm,LB=200mm,d=d2=2mm;变倍镜组相对第一激光测距经纬仪1的位置信息:La,此时,可得到变倍镜组与补偿镜组之间的距离为LA+LB+d-La-Lb-d2;For example, taking the position of the first
将补偿镜组与变倍镜组位置测量数据经上式换算后得出如下表:The following table is obtained after converting the position measurement data of the compensation lens group and the variable magnification lens group by the above formula:
步骤八、利用EXCEL绘制凸轮检测值曲线,并将其与凸轮设计值曲线进行比对,若差值在设定阈值内,则执行步骤八,若差值超出了设定阈值,则对变焦凸轮43进行修正,直至差值在设定阈值内,然后执行步骤八;
从比对结果来看,凸轮曲线检测参数走向趋势与理论设计走势一致,且最大偏差不大于8丝,曲线加工精度满足要求。From the comparison results, the trend of the cam curve detection parameters is consistent with the theoretical design trend, and the maximum deviation is not greater than 8 wires, and the curve processing accuracy meets the requirements.
步骤九、将变焦镜头4凸轮曲线设置在短焦位置,按步驱动电机44至长焦位置,记录每步时第一激光测距经纬仪1、第二激光测距经纬仪2所测的变倍镜组、补偿镜组的姿态信息读数,将姿态信息读数与基准值进行比对,求出差值θX、θY、dX、、dY,差值即为角度姿态数值、偏移姿态数值,同时,可获取变倍镜组与补偿镜组之间的测量距离与理论距离的差值Δd;
由于在测量之前,已将第一激光测距经纬仪1、第二激光测距经纬仪2的光轴与变焦镜头4的光轴调整重合,因此基准值为(0,0,0,0),其中前两个0值是指基准角度姿态数值,后两个0值为基准偏移姿态数值;Before the measurement, the optical axes of the first
在第一激光测距经纬仪1、第二激光测距经纬仪2的目镜处安装增倍镜10,从短焦开始,按步驱动电机44,每步均对应有相应的焦距值,调节第一激光测距经纬仪1、第二激光测距经纬仪2,使经纬仪光轴与移动镜组42光轴共轴,此时记录第一激光测距经纬仪1、第二激光测距经纬仪2读数,并与基准值角度姿态数值进行比对,测得X轴角度偏差及Y轴角度偏差,即得移动镜组42的角度姿态数值;A
调节第一激光测距经纬仪1、第二激光测距经纬仪2的焦距,确保带有刻度的测量工装十字丝成像清晰,记录每步时变倍组测量工装十字丝与第一激光测距经纬仪1十字丝之间的X轴偏移量及Y轴偏移量,同时记录每步时补偿组测量工装十字丝与第二激光测距经纬仪2十字丝之间的X轴偏移量及Y轴偏移量,通过与基准值比对,得打X轴偏移量/Y轴偏移量,即可得变倍镜组的偏移姿态数值、补偿镜组的偏移姿态数值;Adjust the focal lengths of the first
同时,获取不同步长时变倍镜组与补偿镜组之间的测量距离与理论距离之间的差值Δd,不同步长即对应不同焦距;At the same time, the difference Δd between the measured distance and the theoretical distance between the time-variable magnification lens group and the compensation lens group with different step lengths is obtained, and different step lengths correspond to different focal lengths;
变倍镜组与补偿镜组之间的测量距离为:LA+LB+d-La-Lb-d2 The measurement distance between the zoom lens group and the compensation lens group is: L A +L B +dL a -L b -d 2
变倍镜组姿态测量数据:Attitude measurement data of zoom lens group:
补偿镜组姿态测量数据:Compensation lens group attitude measurement data:
步骤十、将变倍镜组、补偿镜组的角度姿态数值、偏移姿态数值、变倍镜组与补偿镜组之间的测量距离与理论距离的差值Δd数据代入CodeV光学设计软件得到系统视轴跳动量、离焦量;如下表所示:
从光学拟合结果来看,最大离焦量为1丝,在成像系统焦深范围内,对成像质量不会有太大影响,视轴跳动Y向最大2.3个像元,能满足指标要求。From the optical fitting results, the maximum defocus amount is 1 wire, which will not have much impact on the imaging quality within the focal depth range of the imaging system. The visual axis jumps up to 2.3 pixels in the Y direction, which can meet the index requirements.
现有技术中只涉及移动镜组的姿态变化对视轴跳动、成像质量的影响,但未对移动镜组沿光轴方向的移动误差Δd进行测量,该误差同样会影响视轴跳动以及成像质量,本发明方法通过两个可测距的经纬仪,对不同焦距点的移动镜组沿光轴方向的移动误差进行测量,从而可以更精确的对成像系统性能进行评估。移动镜组沿光轴移动误差,主要与凸轮曲线的加工精度有关,因此本发明方法提前对凸轮曲线加工精度进行测量,通过对测量值与设计值的比对,若存在较大差异,则证明该成像系统不会产生很好的成像性能,则需要对凸轮曲线进行修正后再使用;若比对发现,测量值与设计值差异不大,则可以将该差异随同移动镜组姿态误差信息一同带入code软件进行仿真分析。In the prior art, only the influence of the attitude change of the moving mirror group on the visual axis beating and the imaging quality is concerned, but the movement error Δd of the moving mirror group along the optical axis direction is not measured, and this error will also affect the visual axis beating and the imaging quality. , the method of the invention measures the movement error of the moving lens group along the optical axis direction of the different focal length points through two theodolites that can measure distance, so that the performance of the imaging system can be evaluated more accurately. The movement error of the moving mirror group along the optical axis is mainly related to the machining accuracy of the cam curve. Therefore, the method of the present invention measures the machining accuracy of the cam curve in advance. The imaging system will not produce good imaging performance, so the cam curve needs to be corrected before use; if it is found that there is little difference between the measured value and the design value, the difference can be combined with the attitude error information of the moving mirror group Bring into the code software for simulation analysis.
本发明方法采用了两个经纬仪,可以同时对变倍组、补偿组的姿态进行测量,避免了不同镜组之间的拆除步骤,各镜组固定部分的位置不会产生变化,进而提高了测量结果。The method of the invention adopts two theodolites, which can measure the postures of the variable magnification group and the compensation group at the same time, avoids the dismantling steps between different mirror groups, and the position of the fixed part of each mirror group does not change, thereby improving the measurement performance. result.
本发明方法结构简明,易操作,控制简单、测量精度高,通过缩小电机驱动步长,可以获得更高精度的测量结果。The method of the invention has the advantages of simple structure, easy operation, simple control and high measurement accuracy, and can obtain higher-precision measurement results by reducing the motor driving step.
本发明方法的工装加工成本较低,装配测试简单,可以通过设计不同的工装,广泛应用于各类变焦镜头装配过程中。The tooling of the method of the invention has low processing cost, simple assembly and testing, and can be widely used in the assembly process of various zoom lenses by designing different toolings.
通过本发明测量方法,在光学入框之前提对各移动镜组的移动姿态进行测量与评估,同时对凸轮曲线加工精度进行测量,可以避免总装过程中的反复拆卸,提高装配效率。Through the measuring method of the present invention, the moving posture of each moving mirror group is measured and evaluated before the optical frame is inserted, and the machining accuracy of the cam curve is measured at the same time, which can avoid repeated disassembly in the final assembly process and improve the assembly efficiency.
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