Background
The automobile is divided into an automatic gear and a manual gear, and the most visual and obvious difference between the automatic gear and the manual gear is as follows: the manual gear automobile is provided with a clutch, the clutch has the main function of facilitating the gear shifting of the manual gear automobile, and in the running process of the automobile, different gear positions of the gear box are frequently changed to adapt to continuously changing running conditions, if the clutch is not used for temporarily separating an engine from the gear box, a force transmission gear meshed in the gear box can be difficult to separate because the load is not removed, and the pressure between the meshing tooth surfaces of the force transmission gear is large. After the automobile has a clutch, the gearbox and the engine can be temporarily separated by pressing the clutch pedal, so that the gear of the gearbox can be switched.
Heavy-duty automobiles usually choose manual gears because of the safety of driving and the cost saving of fuel. However, the clutch of the heavy-duty car has large transmission torque, the pressure plate spring needs large elasticity to ensure reliable power transmission, the pressure plate spring needs large force to separate the pressure plate spring, the pedal stroke needs large by using the lever principle alone, and the operation is inconvenient, so that the clutch of the heavy-duty car needs a clutch booster for cutting, and the clutch booster is controlled to work by stepping on the clutch pedal by a driver.
The clutch mainly comprises a pressure plate, a driven plate and a clutch output shaft, wherein the pressure plate and the driven plate are fixed on one side of the output shaft, the clutch pedal is fixed on the other side of the output shaft, a spring resetting device is arranged on the pressure plate, a friction plate is fixed on the outer side surface of the driven plate, the friction plate and the flywheel are in friction transmission under normal state, and the power of the engine is transmitted to the gearbox; when the clutch pedal is stepped on, the clutch output shaft moves away from the flywheel on the engine, the friction plate is separated from the flywheel, and the engine is separated from the gearbox to carry out manual gear shifting by a driver, so that the friction transmission time of the friction plate is relatively long, the abrasion of the friction plate is very rapid, the initial position of the piston of the conventional clutch booster can be slowly adjusted away from the clutch direction in order to adapt to the abrasion of the friction plate, and the applied force of the booster can be matched with the thickness of the friction plate. But there is no test device capable of detecting the clutch booster,
Disclosure of Invention
Aiming at the defects existing in the prior art, the invention provides a clutch booster piston position adjustment simulation test device, which solves the problem that no device in the prior art can test the quality of a booster for testing the initial position of an adjustable piston.
The invention provides a simulation test device for adjusting the position of a piston of a clutch booster, which comprises a test bed, a stepless speed change motor, a primary speed reducer, a secondary speed reducer, a tertiary speed reducer, a push rod, a threaded rod, an adjusting seat and a spring load device,
The test bed comprises a bottom plate, a left supporting plate and a right supporting plate, wherein the left supporting plate and the right supporting plate are respectively and vertically fixed at the left end and the right end of the bottom plate, and the clutch booster is fixed on the right supporting plate;
The three-stage speed reducer is fixed at the position of the test bed between the left support plate and the right support plate, a rotating shaft of the stepless speed change motor is fixed with an input shaft of the first-stage speed reducer, an output shaft of the first-stage speed reducer is fixed with an input shaft of the second-stage speed reducer, an output shaft of the second-stage speed reducer is fixed with an input shaft of the third-stage speed reducer, the stepless speed change motor provides initial unidirectional circular motion for the test device, and the first-stage speed reducer, the second-stage speed reducer and the third-stage speed reducer reduce the unidirectional circular motion of the stepless speed change motor layer by layer;
The three-stage speed reducer comprises a shell and a third output shaft, wherein a left opening and a right opening are respectively arranged on two mutually opposite side walls of the shell, the side wall where the left opening is positioned faces the left support plate, a connecting line of the left opening and the right opening is consistent with the axial direction of the third output shaft, the third output shaft is circumferentially fixed with the threaded rod, the threaded rod can move in the axial direction of the third output shaft, an adjusting seat is fixedly arranged on the side wall where the left opening is arranged on the shell, the axial direction of the adjusting seat is consistent with the axial direction of the threaded rod, a circular channel is arranged along the axial section of the adjusting seat, openings are arranged at two ends of the adjusting seat, a transmission internal thread is arranged on the channel, a transmission external thread is arranged on the circumferential surface of the threaded rod, the transmission external thread and the transmission internal thread form a screw pair, and the rotation directions of the transmission internal thread and the transmission external thread are rightward;
The push rod comprises a right end and a left end, the right end of the push rod is fixed with the piston, the push rod is fixed with the threaded rod, a plurality of sliding rods are fixed on the right side of the spring load device, the sliding rods penetrate through the left supporting plate, the sliding rods can slide in the left supporting plate, a limiting plate is fixed at the other end of the sliding rods, and one side, deviating from the sliding rods, of the limiting plate is fixed with the left end of the push rod.
Further, the third output shaft is equipped with open-ended hollow cylinder for both ends respectively, the inner wall of third output shaft is equipped with the keyway, just the one end of keyway with the right side terminal surface of third output shaft link up, the other end setting of keyway is in the inside of third output shaft, the axial of threaded rod with the axial of third output shaft is unanimous, the threaded rod includes screw portion and connecting portion, the transmission external screw thread sets up on the screw portion, integrated into one piece is equipped with the flat key on the circumference face of connecting portion, the flat key card is gone into in the keyway.
Further, the spring load device further comprises a connecting rod, a linear spring, a fixing plate and a driven plate, wherein one end of the connecting rod is fixed on the outer side face of the left supporting plate, the fixing plate is fixed on one end of the connecting rod away from the left supporting plate, the driven plate is sleeved on the other end of the connecting rod and can slide on the connecting rod, one end of the linear spring is fixed on the inner side face of the fixing plate, the other end of the linear spring is fixed on the inner side face of the driven plate, and a plurality of sliding rods are fixed on the outer side face of the driven plate.
Further, the threaded rod is provided with an axial channel with two open ends, the push rod penetrates into the channel of the threaded rod, the free end of the threaded rod and the left part of the push rod extend out of the channel of the threaded rod to be fixed by a connecting sleeve and a locking nut together, a notch is arranged on the right side of the connecting sleeve, a connecting thread is arranged in the notch, the connecting thread is in threaded connection with the threaded rod, the diameter of the notch is equal to the diameter of an outer ring of the threaded rod, the connecting sleeve is provided with a through hole, the diameter of the through hole is equal to the diameter of the push rod, the push rod penetrates through the through hole, the push rod extends out of part of the connecting sleeve to be in threaded connection with the locking nut, and the end face of the locking nut is in close connection with the left side face of the connecting sleeve.
The invention has the following beneficial effects:
in order to adapt to the abrasion condition of a clutch friction plate, the invention simulates the condition that the initial position of a piston of a clutch booster arranged on a real vehicle moves and adjusts in the direction deviating from the clutch, so that the quality problem of the clutch booster, which is a product produced by inspection, in the aspect of adjusting the initial position of the piston is solved, the method for inspecting the clutch booster by using the real vehicle is avoided, the method is convenient and quick, the field, the real vehicle, the manpower and the oil consumption are saved, and the inspection cost is greatly reduced.
Detailed Description
The technical scheme of the invention is further described below with reference to the accompanying figures 1-7 and examples.
As shown in fig. 1, the present invention includes a test stand, a continuously variable motor 30, a primary speed reducer 40, a secondary speed reducer 50, a tertiary speed reducer 60, a push rod 70, a threaded rod 80, an adjustment seat 90, and a spring-loaded device 100.
As shown in fig. 1 and 3, the test stand includes a bottom plate 11, a left support plate 12 and a right support plate 13, the left support plate 12 and the right support plate 13 being vertically fixed to left and right ends of the bottom plate 11, respectively, and a clutch booster 20 being fixed to the right support plate 13.
As shown in fig. 1, the three-stage speed reducer 60 is fixed at a position of the test bed between the left support plate 12 and the right support plate 13, the rotation shaft of the continuously variable motor 30 is fixed with the input shaft of the one-stage speed reducer 40, the output shaft of the one-stage speed reducer 40 is fixed with the input shaft of the two-stage speed reducer 50, the output shaft of the two-stage speed reducer 50 is fixed with the input shaft of the three-stage speed reducer 60, the continuously variable motor 30 provides initial circular motion for the test device, and the one-stage speed reducer 40, the two-stage speed reducer 50 and the three-stage speed reducer 60 reduce the circular motion of the continuously variable motor 30 layer by layer.
As shown in fig. 1,4 to 6, the three-stage reduction gear 60 includes a housing 61 and a third output shaft 62, a left opening and a right opening are provided on two mutually opposite side walls of the housing 61, respectively, the side wall where the left opening is located faces the left support plate 12, a connecting line of the left opening and the right opening coincides with an axial direction of the third output shaft 62, specifically, the third output shaft 62 and a threaded rod 80 are connected by a key so as to fix the third output shaft 62 and the threaded rod 80 in a circumferential direction, more specifically, the third output shaft 62 is a hollow cylinder with openings at both ends, respectively, an inner wall of the third output shaft 62 is provided with a key groove 62a, and one end of the key groove 62a is penetrated with a right end face of the third output shaft 62, the other end of the key groove 62a is provided inside the third output shaft 62, an axial direction of the threaded rod 80 coincides with an axial direction of the third output shaft 62, the threaded rod 80 includes a screw portion 81 and a connecting portion 82, the transmission external thread 81a is arranged on the screw part 81, the flat key 82a is integrally formed on the circumferential surface of the connecting part 82, the flat key 82a is clamped into the key groove 62a, the third output shaft 62 rotates because the third output shaft 62 is the output shaft of the three-stage speed reducer 60, the third output shaft 62 is circumferentially fixed with the threaded rod 80 and drives the threaded rod 80 to rotate, when the threaded rod 80 rotates, the transmission external thread 81a on the threaded rod 80 and the transmission internal thread 91 on the adjusting seat 90 are mutually matched, because the adjusting seat 90 is fixed on the shell 61, and the rotation directions of the transmission internal thread 91 and the transmission external thread 81a are rightward, the threaded rod 80 moves linearly rightward in the adjusting seat 90, the push rod 70 is fixed with the threaded rod 80, the push rod 70 moves rightward, thereby gradually moving the initial position of the piston 22 rightward, the adjusting seat 90 is fixed on the side wall of the shell 61 with a left opening, the axial direction of the adjusting seat 90 is consistent with the axial direction of the threaded rod 80, the adjusting seat 90 is provided with a channel with a circular cross section along the axial direction of the adjusting seat, two ends of the adjusting seat 90 are provided with openings, the channel is provided with a transmission internal thread 91, the circumferential surface of the threaded rod 80 is provided with a transmission external thread 81a, the transmission external thread 81a and the transmission internal thread 91 form a screw pair, and the rotation directions of the transmission internal thread 91 and the transmission external thread 81a are rightward.
As shown in fig. 1-2, the push rod 70 includes a right end and a left end, the right end of the push rod 70 is fixed to the piston 22, the push rod 70 is fixed to the threaded rod 80, the portion of the push rod 70 extending out of the left side of the threaded rod 80 is fixed to the threaded rod 80, the right side of the spring load device 100 is fixed with a plurality of slide bars 150, the slide bars 150 pass through the left support plate 12, the slide bars 150 are slidable in the left support plate 12, the other end of the slide bars 150 is fixed with a limiting plate 400, and one side of the limiting plate 400 facing away from the slide bars 150 is fixed to the left end of the push rod 70.
As shown in fig. 1-2, a spring-loaded device 100 is attached to the left end of the push rod 70, and the spring-loaded device 100 can simulate the weight of a clutch hold-down mechanism, such as a clutch release fork, a clutch release bearing. The spring loading device 100 further comprises a connecting rod 110, a linear spring 120, a fixed plate 130 and a driven plate 140, wherein one end of the connecting rod 110 is fixed on the outer side surface of the left supporting plate 12, the fixed plate 130 is fixed on one end of the connecting rod 110 far away from the left supporting plate 12, the driven plate 140 is sleeved on the other end of the connecting rod 110 and can slide on the connecting rod 110, one end of the linear spring 120 is fixed on the inner side surface of the fixed plate 130, the other end of the linear spring 120 is fixed on the inner side surface of the driven plate 140, a plurality of sliding rods 150 are fixed on the outer side surface of the driven plate 140, when the push rod 70 moves rightwards, the limiting plate 400 and the sliding rods 150 move rightwards, and the driven plate 140 is sleeved on the connecting rod 110, so that the driven plate 140 moves rightwards, the fixed plate 130 is not moved, the linear spring 120 is elongated, and a load is generated at the moment.
As shown in fig. 1 and 7, specifically, the threaded rod 80 is provided with an axial channel with two open ends, the push rod 70 penetrates into the channel of the threaded rod 80, the free end of the threaded rod 80 and the left part of the push rod 70 extending out of the channel of the threaded rod 80 are fixed together by a coupling sleeve 200 and a locking nut 300, the right side of the coupling sleeve 200 is provided with a notch 210, a connecting thread is arranged in the notch 210 and is in threaded connection with the threaded rod 80, the diameter of the notch 210 is equal to the diameter of the outer ring of the threaded rod 80, the coupling sleeve 200 is provided with a through hole 220, the diameter of the through hole 220 is equal to the diameter of the push rod 70, the push rod 70 penetrates through the through hole 220, the part of the push rod 70 extending out of the coupling sleeve 200 is in threaded connection with the locking nut 300, the end face of the locking nut 300 is tightly connected with the left side of the coupling sleeve 200, and the free end of the threaded rod 80 and the part of the push rod 70 extending out of the channel of the threaded rod 80 are fixed together by the coupling sleeve 200 and the locking nut 300, so that the push rod 70 can be driven to move or reset to the right.
The purpose of the invention is that: the initial position movement adjustment condition of the piston 22 of the clutch booster 20 mounted on the real vehicle can be simulated by the simulation test device, so that whether the produced product, namely the clutch booster 20 has quality problems in adjusting the initial position of the piston 22 can be checked.
The infinitely variable speed motor 30 provides initial unidirectional circular motion for the simulation test device, and presumes that the first, second and third speed reducers decelerate (speed ratio is 1:100000) (speed ratio of the first speed reducer 40 is 1:20, speed ratio of the second speed reducer 50 is 1:50, speed ratio of the third speed reducer 60 is 1:100), and finally, the rotation speed is output through the third speed reducer 60, and presumes that after the friction plate of the clutch is used for 30 ten thousand times in the driving process, the friction plate on the clutch is seriously worn, and the use limit is reached, namely the standard which is required to be replaced is reached. Therefore, when the simulation test device is used for testing, the lowest test standard of each booster is 30 ten thousand times, and more than 30 ten thousand times of tests are also possible. Setting 30 ten thousand tests, wherein the initial position of the piston 22 deviates by 30mm, the pitches of the threads on the threaded rod 80 and the adjusting seat 90 are 1.5mm, and the piston is obtained by calculating 30 ten thousand tests continuously at the frequency of 24 times per minute
T=total number/f=300000/((24/60))=750000(s) =12500 (min)
V=S/T=30/12500=0.0024(mm/min)
Ω=v/(p·l) =0.0024/((1.5x1/100000))=160 (revolutions/min)
T: uninterrupted for 30 ten thousand times at a frequency of 24 times per minute
F: frequency 24 times/min
V: distance to the right of the initial position of the piston 22 per minute
S:30mm stroke
And p: pitch 1.5mm
L: speed reducer speed ratio 1:100000
Omega: motor rpm
The rotation speed of the infinitely variable motor 30 can be set to 160 revolutions/min.
Of course, the frequency of 24 times per minute is only one assumption, the frequency may not be as high or higher in the actual driving process, the experimenter can adjust the execution frequency according to different driving environments which are met by different vehicle types, the frequency is lower than 24 times/min or higher than 24 times/min, and the rotation speed of the infinitely variable speed motor 30 is correspondingly adjusted due to the frequency change.
Of course, the specific rotation speed ratios of the first, second and third speed reducers are not necessarily the same, so long as the total rotation speed ratio is 1:100000, for example, the first speed reducer 40 (speed ratio 1:25), the second speed reducer 50 (speed ratio 1:50) and the third speed reducer 60 (speed ratio 1:80) may be selected.
When the preset number of trials is completed, the threaded rod 80 needs to be manually reset in order to simulate the next clutch booster 20. Specifically, the limiting plate 400 is detached from the push rod 70, the adjusting seat 90 is detached from the housing 61, the threaded rod 80 and the push rod 70 are moved to the left manually to reset, and then the adjusting seat 90 is mounted on the housing 61 to fix the limiting plate 400 and the push rod 70. When the limiting plate 400 is detached from the push rod 70, the limiting plate 400 plays a role of preventing the right end of the spring-loaded device 100 from falling down after being separated from the left support plate 12.
Finally, it is noted that the above embodiments are only for illustrating the technical solution of the present invention and not for limiting the same, and although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications and equivalents may be made thereto without departing from the spirit and scope of the technical solution of the present invention, which is intended to be covered by the scope of the claims of the present invention.