CN113652832A - Double-layer continuous automatic pellet shaking machine - Google Patents

Double-layer continuous automatic pellet shaking machine Download PDF

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Publication number
CN113652832A
CN113652832A CN202110971018.6A CN202110971018A CN113652832A CN 113652832 A CN113652832 A CN 113652832A CN 202110971018 A CN202110971018 A CN 202110971018A CN 113652832 A CN113652832 A CN 113652832A
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CN
China
Prior art keywords
polar fleece
shaking
granulator
grain
cloth
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Pending
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CN202110971018.6A
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Chinese (zh)
Inventor
冯淑涛
郑卫国
刘晓攀
陈运动
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Jiangsu Fengte Technology Co ltd
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Jiangsu Fengte Technology Co ltd
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Priority to CN202210636358.8A priority Critical patent/CN114960093B/en
Publication of CN113652832A publication Critical patent/CN113652832A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00Teasing, napping or otherwise roughening or raising pile of textile fabrics

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Drying Of Solid Materials (AREA)

Abstract

The invention relates to a double-layer continuous automatic polar fleece machine, which is provided with at least two polar fleece machine units along the movement direction of fabrics, wherein the first polar fleece machine unit is also provided with a heating system and/or a humidifying system, and the second polar fleece machine unit is also provided with a heating system and/or a humidifying system and/or a drying system; the first polar fleece machine body and the second polar fleece machine body are both provided with two polar fleece barrels which are arranged from top to bottom and run through from front to back, one end of each polar fleece barrel is set as an initial feeding hole, the other end of each polar fleece machine body is set as a discharging hole, one end of each polar fleece barrel which is arranged at the same side as the discharging hole of the corresponding polar fleece machine body is set as a feeding hole, and the other end of each polar fleece machine body is set as a discharging hole. This device can not only practice thrift the cost but also raise the efficiency according to shaking a grain effect and arranging wantonly, and the fabric continuous operation does not need the manual work to transport, has reduced the amount of manual labor, has improved production efficiency, and the fabric can avoid it to tie a knot shaking a grain section of thick bamboo inside in serialization production operation in-process in addition, has improved the efficiency of shaking a grain production greatly.

Description

Double-layer continuous automatic pellet shaking machine
Technical Field
The invention relates to the technical field of cloth production equipment, in particular to a double-layer continuous automatic pellet shaking machine.
Background
In the textile industry, after the fabric is subjected to the working procedures of napping, carding, shearing and the like, the fluff which is arranged disorderly after the surface of the fabric is napped can be curled into particles by shaking, and the shaking treatment is carried out by using a shaking machine most commonly at present.
The existing roller type polar fleece machine in the market is in a single-cylinder form, the roller of the polar fleece machine is large, and fabrics are easy to be knotted in the roller, so that the granulation effect of the polar fleece machine is greatly influenced. And the existing granule shaking machine is operated singly, so that continuous production cannot be realized, the granule shaking process needs to be manually taken out and then carried out, the labor cost is greatly increased, and the production efficiency is extremely low.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art and provides a double-layer continuous automatic grain shaking machine which is reasonable in structure, can continuously operate fabrics and simultaneously can continuously heat or dry the fabrics, and avoids the knotting of the fabrics in a grain shaking cylinder.
In order to achieve the purpose, the invention provides the following technical scheme: a double-layer continuous automatic polar fleece machine is characterized in that at least two polar fleece machine units are arranged along the movement direction of a fabric, the two polar fleece machine units are arranged side by side, the first polar fleece machine unit comprises a first polar fleece machine body, a heating system and/or a humidifying system are also arranged on the first polar fleece machine body, the second polar fleece machine unit comprises a second polar fleece machine body, and a heating system and/or a humidifying system and/or a drying system are also arranged on the second polar fleece machine body;
the first polar fleece shaking machine body and the second polar fleece shaking machine body both comprise a frame, the outer wall of the frame is fixedly connected with a shell, two polar fleece shaking cylinders which are vertically arranged and run through from front to back are arranged in the frame, one end of each upper polar fleece shaking cylinder is set as an initial feeding hole, the other end of each upper polar fleece shaking cylinder is set as a discharging hole, one end of each lower polar fleece shaking cylinder on the same side as the discharging hole of the upper polar fleece shaking cylinder is set as a feeding hole, and the other end of each lower polar fleece shaking cylinder is set as a discharging hole; the first polar fleece shaking machine body and the second polar fleece shaking machine body are arranged at the same side of the initial feed inlet, the polar fleece shaking cylinder is obliquely arranged from the feed inlet to the discharge outlet, and the cloth outlet end of the second polar fleece shaking machine body is connected with a cloth outlet mechanism.
The granule shaking barrel is a roller made of stainless steel materials, through holes are uniformly distributed on the surface of the granule shaking barrel, and raised rib blocks are arranged inside the roller.
As a preferred technical scheme of the invention, guide chutes matched with the starting feed inlets of the upper grain shaking cylinders of the first grain shaking machine body and the second grain shaking machine body are respectively arranged at the outer sides of the starting feed inlets of the upper grain shaking cylinders of the first grain shaking machine body and the second grain shaking machine body, the guide chutes are arranged in a downward inclined manner, two sides of the lower end of each guide chute are connected with the frame through connecting rods, and mounting long holes are arranged on the connecting rods; the upper end of a guide chute of the first granulator body is matched with the cloth feeding traction roller, and the upper end of a guide chute of the second granulator body is matched with the cloth guide mechanism;
a first cloth collecting hopper is arranged at a discharge port of the upper granule shaking cylinder, the lower end of the inner side of the first cloth collecting hopper is hooked on the rack, and the upper end of the outer side of the first cloth collecting hopper is connected with a weighing mechanism at the upper part of the rack through a pull rope; a flapping roller is arranged above the front of the first cloth collecting hopper, two ends of the flapping roller are fixed on the rack through mounting shafts, a traction roller is arranged above the front of the flapping roller, and two ends of the traction roller are fixed on the rack through the mounting shafts;
a lower guide chute is arranged at the feed inlet of the lower grain shaking barrel, and the upper end part of the lower guide chute is arranged below the traction roller;
a second cloth collecting hopper is arranged at the discharge outlet of the lower shaking grain cylinder, the inner side of the second cloth collecting hopper is hooked on the rack, and the outer side of the second cloth collecting hopper is connected with a weighing mechanism on the upper portion of the rack through a pull rope.
As a preferred technical scheme of the invention, one side of the second cloth receiving hopper is provided with a guide channel inclined towards the initial feed inlet of the second granulator unit, and the upper end of the guide channel is arranged below the cloth guide mechanism of the second granulator body;
the cloth guide mechanism is provided with a cloth guide frame, a lower flapping roller is arranged on the cloth guide frame, the lower flapping roller is arranged above the upper end of the guide channel, an upper traction roller is arranged above the lower flapping roller in an inclined mode, and a fabric guide groove is formed between the lower flapping roller and the upper traction roller.
As a preferable technical scheme of the invention, the cloth discharging mechanism is provided with two symmetrically arranged overhanging beams which are fixedly connected with the frame, and two cloth discharging guide rollers are arranged between the two overhanging beams along the length direction of the two overhanging beams.
As a preferred technical scheme of the invention, the upper and lower granule shaking cylinders are arranged in a granule shaking cavity formed by a shell, and two ends of the upper and lower granule shaking cylinders extend out of the granule shaking cavity;
the heating system comprises a steam heating pipeline which is respectively arranged at one side of an upper grain shaking barrel and one side of a lower grain shaking barrel in the grain shaking cavity, and a plurality of steam outlets which are sprayed towards the upper grain shaking barrel and the lower grain shaking barrel are arranged on the steam heating pipeline.
As a preferable technical scheme of the invention, the humidifying system comprises humidifying pipelines respectively arranged at one sides of an upper granule shaking cylinder and a lower granule shaking cylinder in a granule shaking cavity, each humidifying pipeline is connected with a plurality of atomizing nozzles, and the atomizing nozzles spray towards the upper granule shaking cylinder and the lower granule shaking cylinder. The atomizing nozzle can improve the penetrating power of water vapor and enhance the humidifying effect.
As a preferred technical scheme of the invention, the drying system comprises a radiator arranged on a rack above an upper granule shaking cylinder, a fan is arranged above the radiator, partition plates are arranged on two sides of the upper granule shaking cylinder and two sides of a lower granule shaking cylinder, a heating air duct is arranged between each partition plate and a shell, the upper end of each heating air duct is communicated with the radiator, a hot air inlet which is over against the upper granule shaking cylinder and the lower granule shaking cylinder is arranged on each partition plate, and the hot air inlet is communicated with the heating air duct.
As a preferred technical scheme of the invention, an air distribution plate is arranged below the radiator, the air distribution plate is provided with two plate bodies, the upper ends of the two plate bodies are connected, and the lower ends of the two plate bodies are respectively connected with the upper ends of the partition plates on the same side; the both sides of radiator are equipped with the circulated air export, and the circulated air export is equipped with the filter screen with the inside grain chamber intercommunication that shakes of frame, is equipped with in the circulated air export, uses the filter screen can prevent to shake a grain section of thick bamboo in the batting of fabric and plug up the radiator, makes the radiator lose the effect.
As a preferred technical scheme of the invention, when three polar fleece units are arranged along the moving direction of the fabric, the first polar fleece unit and the second polar fleece unit are both provided with a heating system and a humidifying system, and the third polar fleece unit is provided with a drying system; when being equipped with four and shake grain machine units, first shake grain machine unit and second shake grain machine unit all are equipped with heating system and humidification system, and third shakes grain machine unit and fourth and shakes grain machine unit and all is equipped with drying system. How to set up heating system, humidification system and drying system can arrange wantonly according to shaking a grain effect.
As a preferred technical scheme of the invention, when a plurality of granule shaking machine units are arranged, the granule shaking machine units are arranged next to each other side by side, a shell is shared between the adjacent units, and the shell of the first granule shaking machine unit and the shell of the last granule shaking machine unit are wrapped by heat insulation plates. So that the heat among all the granule shaking machine units can not be dissipated, and the granule shaking temperature is ensured.
The invention uses a plurality of polar fleece shaking units for combined operation, the fabric enters from the first polar fleece shaking unit, and after the last polar fleece shaking unit comes out, the fabric can be humidified, heated, polar fleece shaken and dried in the process of continuous and uninterrupted operation of a plurality of polar fleece shaking units, thereby realizing continuous production, and the fabric is not easy to knot when in operation.
Each grain shaking machine unit is provided with two grain shaking cylinders with small diameters, and the fabric sequentially passes through the two rotating rollers, so that the fabric can be prevented from knotting inside the grain shaking cylinders, the stroke of the fabric can be prolonged, and the grain shaking effect of the fabric is improved.
Discharge gate play of shaking a grain section of thick bamboo and shaking a grain section of thick bamboo down is equipped with the cloth collecting hopper that links to each other with weighing machine constructs, can collect the fabric that comes out from shaking a grain section of thick bamboo, when the fabric piles up when more, then can heighten the walking speed of fabric, can avoid like this because pile up the phenomenon that causes to tie a knot.
Compared with the prior art, this device can not only practice thrift the cost but also raise the efficiency according to shaking a grain effect collocation wantonly, and the fabric continuous operation does not need the manual work to transport, has reduced the amount of manual labor, has improved production efficiency, and the fabric can avoid it to tie a knot shaking a grain section of thick bamboo inside in serialization production operation in-process in addition, has improved the efficiency of shaking a grain production greatly.
Drawings
FIG. 1 is a schematic diagram of a configuration of four polar granulator units according to the present invention;
FIG. 2 is a schematic view of the internal structure of FIG. 1;
FIG. 3 is a schematic view of the on-line clothing of FIG. 1;
FIG. 4 is a schematic perspective view of a first polar fleece shaker unit of the present invention;
FIG. 5 is a schematic view of the internal structure of FIG. 4 according to the present invention;
FIG. 6 is a schematic representation of the fabric run of FIG. 4 of the present invention;
FIG. 7 is a schematic perspective view of a granulator unit with a drying system according to the present invention;
fig. 8 is a cross-sectional view of fig. 7.
Detailed Description
The technical scheme of the invention is clearly and completely described in the following with reference to the accompanying drawings. In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc., indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying a relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
The invention will be further explained with reference to the drawings.
Referring to fig. 1-8, the present invention provides a double-layer continuous automatic polar fleece shaker, which comprises at least two polar fleece shaker units arranged side by side along a fabric moving direction, wherein the first polar fleece shaker unit 1 comprises a first polar fleece shaker body, the first polar fleece shaker body is further provided with a heating system and/or a humidifying system, the second polar fleece shaker unit comprises a second polar fleece shaker body, and the second polar fleece shaker body is further provided with a heating system and/or a humidifying system and/or a drying system 2.
Preferably, three polar fleece machine units are arranged along the movement direction of the fabric, the first polar fleece machine unit 1 and the second polar fleece machine unit are both provided with a heating system and a humidifying system, and the third polar fleece machine unit is provided with a drying system 2; if four polar fleece units are provided, as shown in fig. 1 and 2, the first polar fleece unit 1, the second polar fleece unit and the third polar fleece unit are all provided with a heating system and a humidifying system, and the fourth polar fleece unit 3 is all provided with a drying system 2. A plurality of granule shaking machine units are set, and how to set the heating system, the humidifying system and the drying system 2 can be matched randomly according to the granule shaking effect.
When being equipped with a plurality of polar fleece machine unit, a plurality of polar fleece machine unit next-door neighbour sets up side by side, shares a shell between adjacent unit, wraps up the heated board on first polar fleece machine unit 1 and the last polar fleece machine unit shell. So that the heat among all the granule shaking machine units can not be dissipated, and the granule shaking temperature is ensured.
The following embodiment takes four polar fleece bodies as an example, the first polar fleece unit, the second polar fleece unit and the third polar fleece unit are all provided with a heating system and a humidifying system, and the fourth polar fleece unit 3 is provided with a drying system.
The grain shaking machine body of each grain shaking machine unit comprises a rack, a shell is fixedly connected to the outer wall of the rack, two grain shaking cylinders 11 and 12 which are arranged up and down and run through from front to back are arranged inside the rack, the grain shaking cylinders are rollers made of stainless steel materials, through holes are uniformly distributed in the surfaces of the grain shaking cylinders, and raised rib blocks are arranged inside the rollers.
One end of the upper granule shaking barrel 11 is provided with an initial feeding hole 15, the other end is provided with a discharging hole 19, one end of the lower granule shaking barrel 12 on the same side with the discharging hole 19 of the upper granule shaking barrel 11 is provided with a feeding hole 16, and the other end is provided with a discharging hole 14; the 15 homonymies of the initial feed inlet of the first polar fleece machine body, the second polar fleece machine body, the third polar fleece machine body and the fourth polar fleece machine body are arranged, the polar fleece barrel is obliquely arranged from the feed inlet to the discharge outlet, so that the fabric 6 can move conveniently, and the cloth outlet end of the fourth polar fleece machine body is connected with a cloth outlet mechanism 4.
Guide chutes 112 matched with the upper grain shaking cylinders 11 of the four grain shaking machine bodies are arranged outside the initial feed ports 15, the guide chutes 112 are arranged in a downward inclined mode, and the lower ends of the guide chutes are in lap joint with the initial feed ports 15. Both sides of the lower end of the material guide chute 112 are connected with the frame through connecting rods, mounting long holes are arranged on the connecting rods, and the gap between the material guide chute 112 and the initial feed port 15 can be adjusted through the mounting long holes.
The upper end of the guide chute 112 of the first granulator body is matched with the cloth feeding traction roller 5, and the upper end of the guide chute of the fourth granulator body is matched with the cloth guiding mechanism.
A first cloth receiving hopper 18 is arranged at a discharge port 19 of the upper granule shaking cylinder 11, the lower end of the inner side of the first cloth receiving hopper 18 is hooked on the rack, and the upper end of the outer side of the first cloth receiving hopper 18 is connected with a weighing mechanism at the upper part of the rack through a pull rope. The fabric 6 that comes out from shaking a grain section of thick bamboo gets into first cloth receiving hopper 18 earlier, through the gravity sensor on the weighing mechanism, detects the volume of fabric, when the fabric 6 piles up when more, then can increase the walking speed of fabric 6, can avoid like this because pile up the phenomenon that causes the knot.
A tapping roller 110 is provided at the front upper side of the first cloth receiving hopper 18, both ends of the tapping roller 110 are fixed to the frame by mounting shafts, a pulling roller 111 is provided at the front upper side of the tapping roller 110, and both ends of the pulling roller 111 are fixed to the frame by mounting shafts. A lower guide chute 17 is arranged at the feed inlet of the lower shaking grain barrel 12, the upper end of the lower guide chute 17 is arranged below the traction roller 111, and the lower end of the lower guide chute 17 is lapped with the feed inlet 16.
The second cloth receiving hopper 13 is arranged at the discharge port 14 of the lower swinging grain cylinder 12, the inner side of the second cloth receiving hopper 13 is hooked on the rack, the outer side of the second cloth receiving hopper 13 is connected with a weighing mechanism at the upper part of the rack through a pull rope, and the second cloth receiving hopper 13 is also used for adjusting the running speed of the fabric 6 and preventing accumulation.
A guide channel 113 inclined towards the initial feed opening 15 of the second granulator unit is arranged at one side of the second cloth receiving hopper 13, and the upper end of the guide channel 113 is arranged below the cloth guide mechanism of the second granulator body.
The cloth guide mechanism is provided with a cloth guide frame, a lower beating roller 114 is arranged on the cloth guide frame, the lower beating roller 114 is arranged above the upper end of the guide channel 113, an upper traction roller 115 is arranged above the lower beating roller 114 in an inclined mode, and a fabric 6 guide groove is formed between the lower beating roller 114 and the upper traction roller 115. Because the fabric 6 is drawn from the bottom of the fabric 6 in the second cloth receiving hopper 13, after being processed by the lower beater roll 114, the fabric 6 can slide down into the second cloth receiving hopper 13 through the guiding groove of the fabric 6, and the knotting of the fabric is effectively prevented.
The cloth discharging mechanism 4 is provided with two symmetrically arranged overhanging beams which are fixedly connected with the rack, and two cloth discharging guide rollers are arranged between the two overhanging beams along the length direction of the two overhanging beams.
When the fabric 6 runs, the fabric 6 slides into the guide chute 112 of the first granulator body through the fabric feeding traction roller 5, enters the upper granulator barrel 11 of the first granulator body, passes through the upper granulator barrel 11, falls into the first cloth receiving hopper 18, then bypasses the beating roller 110, enters the traction roller 111, passes through the traction roller 11, falls into the lower guide chute 17, slides into the lower granulator barrel 12, then exits from the discharge port 14 of the lower granulator barrel 12, falls into the second cloth receiving hopper 13, and is guided upwards through the guide channel 113, so that the fabric 6 enters the cloth guide mechanism of the second granulator body, namely slides into the upper granulator barrel 11 of the second granulator body through the lower beating roller 114, the fabric guide groove and the upper traction roller 115 in sequence, and is subjected to the above-mentioned circulation operation; after the fabric 6 comes out from the lower grain-shaking cylinder 12 of the last grain-shaking machine body, the fabric 6 enters the cloth outlet mechanism 4, and then the running of the fabric 6 can be realized.
The upper particle shaking cylinder 11 and the lower particle shaking cylinder 12 are arranged in a particle shaking cavity formed by the shell, and two ends of the upper particle shaking cylinder 11 and the lower particle shaking cylinder 12 extend out of the particle shaking cavity; the heating system comprises a steam heating pipeline which is respectively arranged at one side of an upper grain shaking barrel 11 and one side of a lower grain shaking barrel 12 in the grain shaking cavity, and a plurality of steam outlets which are sprayed towards the upper grain shaking barrel 11 and the lower grain shaking barrel 12 are arranged on the steam heating pipeline. The steam heating pipeline is connected with a steam delivery main pipeline outside the device.
The humidifying system comprises humidifying pipelines which are respectively arranged on one sides of an upper grain shaking barrel 11 and a lower grain shaking barrel 12 in the grain shaking cavity, each humidifying pipeline is connected with a plurality of atomizing nozzles, and the atomizing nozzles spray towards the upper grain shaking barrel 11 and the lower grain shaking barrel 12. The atomizing nozzle can improve the penetrating power of water vapor and enhance the humidifying effect. By using the heating system and the humidifying system, the fabric 6 passing through the upper grain shaking cylinder 11 and the lower grain shaking cylinder 12 can be humidified and heated, so that the temperature and humidity process requirements during grain shaking operation are met.
Drying system 2 establishes the middle part at every grain machine body of shaking, drying system 2 is equipped with fan 21 including establishing at the radiator 22 in the frame of shaking a grain section of thick bamboo 11 top at last, and the both sides of shaking a grain section of thick bamboo 11 and shaking a grain section of thick bamboo 12 down at last are equipped with the baffle, are equipped with heating air duct 25 between baffle and the shell, and heating air duct 25 upper end and radiator 22 intercommunication are equipped with just to shaking a grain section of thick bamboo 11 and the hot-blast import 24 of shaking a grain section of thick bamboo 12 down on the baffle, and hot-blast import 24 and heating air duct 25 intercommunication. An air distribution plate 23 is arranged below the radiator 22, the air distribution plate 23 is provided with two plate bodies, the upper ends of the two plate bodies are connected, and the lower ends of the two plate bodies are respectively connected with the upper ends of the partition plates on the same side; the both sides of radiator 22 are equipped with the circulated air export, and the circulated air export is equipped with the filter screen with the inside grain chamber that shakes of frame, is equipped with in the circulated air export, uses the filter screen can prevent to shake a grain section of thick bamboo in the batting 6 batting and block up radiator 22, makes radiator 22 lose the effect.
The hot air passing through the radiator 22 is blown into the heating air duct 25 through the fan 21 and enters the grain shaking cavity through the heating air duct 25, so that the fabric 6 in the grain shaking machine is heated, the heated air is sucked into the fan 21 again through the circulating air outlet and is heated through the radiator 22 again, and the circulating air has certain temperature, so that the air heated by the radiator 22 has certain initial problem, the heating efficiency is improved, and the energy is saved.
The invention uses a plurality of polar fleece machine units to operate jointly, the fabric 6 enters from the first polar fleece machine unit, passes through the middle polar fleece machine unit in sequence, and then comes out from the last polar fleece machine unit, so that the fabric 6 can complete the operation of humidifying, heating, polar fleece and drying in the process of continuous and uninterrupted operation of a plurality of polar fleece machine units, thereby realizing continuous production, and the fabric 6 is not easy to knot when in operation. Every shakes a grain machine unit and all is equipped with two minor diameter and shakes a section of thick bamboo, and fabric 6 loops through two pivoted cylinders, both can avoid fabric 6 to knot in shaking a section of thick bamboo inside, can prolong fabric 6's stroke again, improves its and shakes a grain effect.
This device can not only practice thrift the cost but also raise the efficiency according to shaking a grain effect and arranging wantonly, and the fabric continuous operation does not need the manual work to transport, has reduced the amount of manual labor, has improved production efficiency, and the fabric can avoid it to tie a knot shaking a grain section of thick bamboo inside in serialization production operation in-process in addition, has improved the efficiency of shaking a grain production greatly.
The foregoing is merely a preferred embodiment of this invention, and it should be understood that modifications and adaptations to those skilled in the art may be made without departing from the principles of this invention and should be considered within the scope of this invention.
Other parts of the invention not described in detail are prior art and are not described in detail herein.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.

Claims (10)

1. A double-layer continuous automatic polar fleece machine is characterized in that at least two polar fleece machine units are arranged along the movement direction of a fabric, a plurality of polar fleece machine units are arranged side by side, the first polar fleece machine unit comprises a first polar fleece machine body, a heating system and/or a humidifying system are also arranged on the first polar fleece machine body, the second polar fleece machine unit comprises a second polar fleece machine body, and a heating system and/or a humidifying system and/or a drying system are also arranged on the second polar fleece machine body;
the first polar fleece shaking machine body and the second polar fleece shaking machine body both comprise a frame, the outer wall of the frame is fixedly connected with a shell, two polar fleece shaking cylinders which are vertically arranged and run through from front to back are arranged in the frame, one end of each upper polar fleece shaking cylinder is set as an initial feeding hole, the other end of each upper polar fleece shaking cylinder is set as a discharging hole, one end of each lower polar fleece shaking cylinder on the same side as the discharging hole of the upper polar fleece shaking cylinder is set as a feeding hole, and the other end of each lower polar fleece shaking cylinder is set as a discharging hole; the first polar fleece shaking machine body and the second polar fleece shaking machine body are arranged at the same side of the initial feed inlet, the polar fleece shaking cylinder is obliquely arranged from the feed inlet to the discharge outlet, and the cloth outlet end of the second polar fleece shaking machine body is connected with a cloth outlet mechanism.
2. The double-layer continuous automatic polar fleece machine according to claim 1 is characterized in that the outside of the initial feeding hole of the upper polar fleece machine body of the first polar fleece machine body and the second polar fleece machine body are provided with guide chutes matched with the upper polar fleece machine body, the guide chutes are arranged downwards, two sides of the lower end of each guide chute are connected with the frame through connecting rods, and the connecting rods are provided with mounting long holes; the upper end of a guide chute of the first granulator body is matched with the cloth feeding traction roller, and the upper end of a guide chute of the second granulator body is matched with the cloth guide mechanism;
a first cloth collecting hopper is arranged at a discharge port of the upper granule shaking cylinder, the lower end of the inner side of the first cloth collecting hopper is hooked on the rack, and the upper end of the outer side of the first cloth collecting hopper is connected with a weighing mechanism at the upper part of the rack through a pull rope; a flapping roller is arranged above the front of the first cloth collecting hopper, two ends of the flapping roller are fixed on the rack through mounting shafts, a traction roller is arranged above the front of the flapping roller, and two ends of the traction roller are fixed on the rack through the mounting shafts;
a lower guide chute is arranged at the feed inlet of the lower grain shaking barrel, and the upper end part of the lower guide chute is arranged below the traction roller;
a second cloth collecting hopper is arranged at the discharge outlet of the lower shaking grain cylinder, the inner side of the second cloth collecting hopper is hooked on the rack, and the outer side of the second cloth collecting hopper is connected with a weighing mechanism on the upper portion of the rack through a pull rope.
3. The double-layer continuous automatic granulator according to claim 2, wherein a guide channel inclined toward the initial feed inlet of the second granulator unit is provided at one side of the second cloth receiving hopper, and the upper end of the guide channel is provided below the cloth guide mechanism of the second granulator body;
the cloth guide mechanism is provided with a cloth guide frame, a lower flapping roller is arranged on the cloth guide frame, the lower flapping roller is arranged above the upper end of the guide channel, an upper traction roller is arranged above the lower flapping roller in an inclined mode, and a fabric guide groove is formed between the lower flapping roller and the upper traction roller.
4. The double-deck continuous automatic granulator of claim 2, wherein the cloth discharging mechanism has two symmetrically disposed overhanging beams, the two overhanging beams are fixedly connected to the frame, and two cloth discharging guide rollers are disposed between the two overhanging beams along the length direction thereof.
5. The double-layer continuous automatic granulator according to claim 1, wherein the upper granulator cylinder and the lower granulator cylinder are arranged in a granulator cavity formed by the outer shell, and both ends of the upper granulator cylinder and the lower granulator cylinder extend out of the granulator cavity;
the heating system comprises a steam heating pipeline which is respectively arranged at one side of an upper grain shaking barrel and one side of a lower grain shaking barrel in the grain shaking cavity, and a plurality of steam outlets which are sprayed towards the upper grain shaking barrel and the lower grain shaking barrel are arranged on the steam heating pipeline.
6. The double-layer continuous automatic granulator according to claim 5, wherein the humidifying system comprises humidifying pipes respectively arranged at one side of the upper granulator and one side of the lower granulator in the granulator chamber, each humidifying pipe is connected with a plurality of atomizing nozzles, and the atomizing nozzles spray towards the upper granulator and the lower granulator.
7. The double-layer continuous automatic granulator according to claim 1, wherein the drying system comprises a heat sink disposed on the frame above the upper granulator, a fan is disposed above the heat sink, partition plates are disposed on both sides of the upper granulator and the lower granulator, a heating air duct is disposed between the partition plates and the casing, the upper end of the heating air duct is connected to the heat sink, hot air inlets facing the upper granulator and the lower granulator are disposed on the partition plates, and the hot air inlets are connected to the heating air duct.
8. The double-layer continuous automatic granulator according to claim 7, wherein the air distribution plate is arranged below the radiator, and is provided with two plate bodies, the upper ends of the two plate bodies are connected, and the lower ends of the two plate bodies are respectively connected with the upper ends of the partition plates on the same side; and circulating air outlets are formed in two sides of the radiator and communicated with the grain shaking cavity in the rack, and a filter screen is arranged on the circulating air outlets.
9. The double-deck continuous automatic polar fleece machine of claim 1, wherein when there are three polar fleece units along the direction of fabric movement, the first polar fleece unit and the second polar fleece unit are provided with a heating system and a humidifying system, and the third polar fleece unit is provided with a drying system; when being equipped with four and shake grain machine units, first shake grain machine unit and second shake grain machine unit all are equipped with heating system and humidification system, and third shakes grain machine unit and fourth and shakes grain machine unit and all is equipped with drying system.
10. A double-deck continuous automatic polar fleece machine according to claim 9, wherein when several polar fleece units are provided, several polar fleece units are arranged next to each other, sharing a common housing between adjacent units, the first polar fleece unit and the last polar fleece unit housing enclosing the insulation panels.
CN202110971018.6A 2021-02-25 2021-08-23 Double-layer continuous automatic pellet shaking machine Pending CN113652832A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114960093A (en) * 2021-02-25 2022-08-30 江苏锋特技术有限公司 Double-layer continuous automatic pellet shaking machine
CN115182130A (en) * 2022-07-14 2022-10-14 福建奥瑞机械有限公司 Continuous type polar fleece machine group
CN115928360A (en) * 2023-02-06 2023-04-07 绍兴威娜机械有限公司 Intelligent pellet shaking machine
CN116377678A (en) * 2023-04-06 2023-07-04 江苏锋特技术有限公司 Shaking machine

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CN202247369U (en) * 2011-09-16 2012-05-30 江阴市丰润染整机械有限公司 Continuous rotary drum type polar fleece machine
CN204715067U (en) * 2015-06-02 2015-10-21 张章伟 Pellet rocker
CN107956075B (en) * 2016-10-14 2020-07-03 无锡市信谊机械有限公司 Multilayer formula fabrics rapid steamer drying all-in-one
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CN114960093B (en) * 2021-02-25 2024-01-26 江苏锋特技术有限公司 Double-layer continuous automatic grain shaking machine

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114960093A (en) * 2021-02-25 2022-08-30 江苏锋特技术有限公司 Double-layer continuous automatic pellet shaking machine
CN114960093B (en) * 2021-02-25 2024-01-26 江苏锋特技术有限公司 Double-layer continuous automatic grain shaking machine
CN115182130A (en) * 2022-07-14 2022-10-14 福建奥瑞机械有限公司 Continuous type polar fleece machine group
CN115928360A (en) * 2023-02-06 2023-04-07 绍兴威娜机械有限公司 Intelligent pellet shaking machine
CN116377678A (en) * 2023-04-06 2023-07-04 江苏锋特技术有限公司 Shaking machine

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