CN113652288A - Anti-rust lubricating oil for aeroderivative gas turbine, production method and equipment - Google Patents
Anti-rust lubricating oil for aeroderivative gas turbine, production method and equipment Download PDFInfo
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- CN113652288A CN113652288A CN202111068234.6A CN202111068234A CN113652288A CN 113652288 A CN113652288 A CN 113652288A CN 202111068234 A CN202111068234 A CN 202111068234A CN 113652288 A CN113652288 A CN 113652288A
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
- C10M169/04—Mixtures of base-materials and additives
- C10M169/048—Mixtures of base-materials and additives the additives being a mixture of compounds of unknown or incompletely defined constitution, non-macromolecular and macromolecular compounds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/111—Centrifugal stirrers, i.e. stirrers with radial outlets; Stirrers of the turbine type, e.g. with means to guide the flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/192—Stirrers with two or more mixing elements mounted in sequence on the same axis with dissimilar elements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/27—Mixers with stator-rotor systems, e.g. with intermeshing teeth or cylinders or having orifices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/808—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with stirrers driven from the bottom of the receptacle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/80—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis
- B01F27/93—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a substantially vertical axis with rotary discs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2201/00—Inorganic compounds or elements as ingredients in lubricant compositions
- C10M2201/04—Elements
- C10M2201/041—Carbon; Graphite; Carbon black
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2207/00—Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
- C10M2207/40—Fatty vegetable or animal oils
- C10M2207/401—Fatty vegetable or animal oils used as base material
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
- C10M2209/00—Organic macromolecular compounds containing oxygen as ingredients in lubricant compositions
- C10M2209/02—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- C10M2209/04—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds containing monomers having an unsaturated radical bound to an alcohol or ester thereof; bound to an aldehyde, ketonic, ether, ketal or acetal radical
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
- C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
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- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
- C10N2040/00—Specified use or application for which the lubricating composition is intended
- C10N2040/12—Gas-turbines
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Abstract
The invention relates to the technical field of lubricating oil production, in particular to an antirust lubricating oil for an aeroderivative gas turbine, which comprises base oil, microspheres and camphor extract. The lubricating oil mainly comprises microspheres and biodegradable lubricating oil, and the base oil of the biodegradable lubricating oil is mainly vegetable oil and animal oil, so that the environment is not harmed. The microspheres can improve the lubricating effect of the lubricating oil, contain camphor extract inside, and can emit pungent taste on the water surface when the lubricating oil of the carrier gas turbine leaks, expel organisms nearby a surrounding ship and prevent the organisms in water from gathering edible lubricating oil.
Description
Technical Field
The invention relates to the technical field of lubricating oil production, in particular to antirust lubricating oil for an aeroderivative gas turbine, a production method and equipment.
Background
After the gas turbine developed by the Chinese aviation power is gradually developed, the loading application range of the gas turbine is increasingly expanded, and the gas turbine is developed to a guard ship, a missile destroyer, an oceaner ship, a helicopter aircraft carrier and the like from a speed boat. In the working process of the gas turbine, the gear box is mainly used as a transmission system to transmit power to each ship-based unit to push a warship, and a large amount of lubricating oil is needed to reduce friction, lubrication and abrasion among parts for overlarge loss in the transmission process.
In the long-term use process of the gas turbine, the lubricating oil can be inevitably evaporated, splashed and leaked, so that ecological systems such as rivers, lakes, oceans and the like are polluted.
In order to solve the problem of environmental pollution caused by lubricating oils, biodegradable lubricating oils based on vegetable oils are receiving attention, and for example, the ARAL company, Mobil company, BP company, etc. have successively introduced a series of environmentally acceptable liquid oils based on vegetable oils.
Chinese patent application No. 97194615.9 reports a biodegradable lubricant composition derived from triglycerides and oil soluble copper, including vegetable oil triglyceride lubricating oils and oil soluble copper compounds.
JP5-230490 discloses a biodegradable chain lubricant which uses 80-98% of vegetable oil as a base oil, such as rapeseed oil, soybean oil, sesame oil, and castor oil. And 2-20% of additive is adopted.
The Chinese patent document with the application number of 01116061.6 reports an environment-friendly lubricating oil, which contains 10-90 parts by weight of vegetable oil, 0.5-80 parts by weight of animal oil, 0.5-2 parts by weight of detergent dispersant, 0.8-2.5 parts by weight of anti-oxidant corrosion agent, 0.5-2.55 parts by weight of anti-wear agent and 0.5-2.55 parts by weight of viscosity coefficient corrosion agent.
However, the degradable lubricating oil provided by the prior art uses animal and vegetable oil as main components, when the degradable lubricating oil is used for a shipboard gas turbine, the sealing performance between parts is reduced due to the natural loss of the parts in a transmission system of the shipboard gas turbine, the degradable lubricating oil inevitably leaks on the water surface, and the degradable lubricating oil contains a large amount of animal and vegetable oil, can attract fishes to chase and swallow, is easy to expose a ship, and can cause the collision between the fishes and the ship.
Disclosure of Invention
The invention aims to solve the defect that degradable lubricating oil attracts fish in the prior art.
In order to achieve the purpose, the invention adopts the following technical scheme:
an antirust lubricating oil for aeroderivative gas turbine contains base oil, microspheres and camphor extract.
Preferably, the microsphere is composed of a three-layer structure in which an inner layer is a porous layer, an intermediate layer is a hydrolyzable layer, and an outer layer is a porous high-strength layer, and the camphor extract is filled inside the porous layer.
The invention provides a production method of an antirust lubricating oil for an aeroderivative gas turbine, which comprises the following steps: mixing the microspheres and the base oil in a mass ratio of 1: 80000-.
The invention provides an antirust lubricating oil production device for an aeroderivative gas turbine, which comprises a base and a tank body, wherein a motor is installed in the base, the tank body is installed on the base, an internal spline pipe is rotatably installed in the tank body, a plurality of stirring blades are fixedly connected to the internal spline pipe, and the stirring blades are installed in an annular flow guide ring.
Preferably, a feeding device is arranged on the tank body.
Preferably, the feeding device comprises a feeding pipe, a horn-shaped stator, a horn-shaped first rotor and a horn-shaped second rotor, the feeding pipe is mounted at the top of the tank body, and the inner shape of the feeding pipe is matched with the shape of the second rotor;
the stator rigid coupling is in the inlet tube, be equipped with first screening piece on the stator, the rotatable cooperation of first rotor is in inside the stator, be equipped with second screening piece on the first rotor, the second rotor cover is established on the stator, the feed chute has been seted up on the second rotor.
Preferably, be equipped with drive structure on the inlet pipe to the drive first rotor reaches the second rotor rotates, drive structure includes integral key shaft, ring gear, planet axle, planetary gear, annular gland, pivot and sun gear, the pivot rigid coupling is in on the first rotor, integral key shaft coaxial line rigid coupling is in pivot one end, integral key shaft slidable cooperation is in the internal spline pipe, the sun gear rigid coupling is in the pivot, the gland rigid coupling is in the inlet pipe up end, ring gear slidable cooperation is in the gland, ring gear bottom rigid coupling is in on the second rotor, the rotatable installation at the stator top of planet axle, the planetary gear rigid coupling is in on the planet axle, ring gear, planetary gear reaches the sun gear three matches, be equipped with the regulation structure on the inlet pipe, so as to adjust the gap among the stator, the first rotor and the second rotor.
Preferably, an impeller is fixedly connected to the rotating shaft and located below the first rotor.
Preferably, adjust the structure including installation pipe and support, the support rigid coupling is in on the gland, rotatable adjusting nut of installing on the support, threaded connection has the screw rod in the adjusting nut, rotatable the installing in screw rod bottom is in the pivot, rotatable the installing of second rack in the pivot, the installation pipe is rotatable to be installed on the ring gear, the rigid coupling has first rack on the installation inside pipe wall, support bottom rigid coupling has the spout, rotatable the installing gear in the spout, first rack reaches second rack slidable cooperation is in the spout, first rack the second rack reaches the gear three meshes mutually.
The invention provides an anti-rust lubricating oil for an aeroderivative gas turbine, a production method and equipment, and has the beneficial effects that: the lubricating oil mainly comprises microspheres and biodegradable lubricating oil, and the base oil of the biodegradable lubricating oil is mainly vegetable oil and animal oil, so that the environment is not harmed. The microspheres can improve the lubricating effect of the lubricating oil, contain camphor extract inside, and can emit pungent taste on the water surface when the lubricating oil of the carrier gas turbine leaks, expel organisms nearby a surrounding ship and prevent the organisms in water from gathering edible lubricating oil.
In the mixing process of the microspheres and the degradable lubricating oil, dispersing is carried out through the mixing equipment, agglomerated microspheres are dispersed and screened through the feeding device, and then the agglomerated microspheres are dispersed through impact force generated by collision of the microspheres and the guide ring by matching of the stirring blades and the guide ring, so that the uniformity of the microspheres dispersed in the degradable lubricating oil is improved.
Drawings
FIG. 1 is a schematic structural diagram of microspheres of an anti-rust lubricating oil for an aeroderivative gas turbine according to the present invention.
Fig. 2 is a schematic structural diagram of a blending device of the anti-rust lubricating oil production device of the aeroderivative gas turbine provided by the invention.
FIG. 3 is a cross-sectional view of a blending device of the anti-rust lubricating oil production equipment of the aeroderivative gas turbine according to the present invention.
Fig. 4 is a schematic structural diagram of a stirring blade of an anti-rust lubricating oil production device of an aeroderivative gas turbine according to the present invention.
FIG. 5 is a cross-sectional view of a stirring blade of a rust-preventive lubricating oil production facility for an aeroderivative gas turbine according to the present invention.
FIG. 6 is a plan view of a stirring blade of the anti-rust type lubricating oil for aeroderivative gas turbines and production equipment provided by the invention.
Fig. 7 is a plan view of a tank of an anti-rust type lubricating oil production facility for an aeroderivative gas turbine according to the present invention.
FIG. 8 is a sectional view of a tank of an anti-rust type lubricating oil production facility for an aeroderivative gas turbine according to the present invention.
Fig. 9 is a schematic structural diagram of a feeding device of an anti-rust lubricating oil production facility of an aeroderivative gas turbine according to the present invention.
FIG. 10 is a cross-sectional view of a feeding device of a rust-preventive lubricating oil production facility for an aeroderivative gas turbine according to the present invention.
FIG. 11 is a cross-sectional view of a feeding pipe of a rust-proof lubricating oil production facility for an aeroderivative gas turbine according to the present invention.
Fig. 12 is a schematic structural diagram of a first rotor of an anti-rust lubricating oil production device for an aeroderivative gas turbine according to the present invention.
Fig. 13 is a front view of a first rotor of an anti-rust type lubricating oil production device for an aeroderivative gas turbine according to the present invention.
Fig. 14 is a schematic structural diagram of an adjusting structure of the rust-proof lubricating oil and production equipment of the aeroderivative gas turbine according to the present invention.
FIG. 15 is a sectional view of an adjusting structure of a rust-preventive lubricating oil production facility for an aeroderivative gas turbine according to the present invention.
Fig. 16 is a schematic structural diagram of a rust-proof lubricating oil for an aeroderivative gas turbine and a second rotor of a production device according to the present invention.
Fig. 17 is a front view of a second rotor of an anti-rust type lubricating oil production device for an aeroderivative gas turbine according to the present invention.
FIG. 18 is a sectional view taken along line A-A of a rust-preventive lubricating oil production facility for an aeroderivative gas turbine according to the present invention.
FIG. 19 is a sectional view of a second rotor of a rust-preventive lubricating oil production facility for an aeroderivative gas turbine according to the present invention.
Fig. 20 is a schematic structural diagram of a stator of an anti-rust lubricating oil production device of an aeroderivative gas turbine according to the present invention.
In the figure: the device comprises a base 1, a tank body 2, a motor 3, a spline shaft 4, an internal spline pipe 5, a stirring blade 6, a guide ring 7, a feeding pipe 8, a stator 9, a first rotor 10, a second rotor 11, a ring gear 12, a feeding groove 13, a mounting pipe 14, a first rack 15, a planet shaft 16, a planet gear 17, a first screening part 18, a second screening part 19, a gland 20, a bracket 21, an adjusting nut 22, a screw 23, a rotating shaft 24, a central gear 25, a sliding groove 26, a gear 27, a second rack 28, an impeller 29, a first feeding hole 30, a discharging hole 31 and a second feeding hole 32.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Example 1
Referring to fig. 1, the anti-rust lubricating oil for aeroderivative gas turbines mainly comprises microspheres and base oil, wherein the mass ratio of the microspheres to the base oil is 1: 500000 to 1:80000, the base oil is degradable lubricating oil, and the main components of the degradable lubricating oil are vegetable oil and animal oil, so that the environment is not damaged. The microspheres can improve the lubricating effect of the lubricating oil, contain camphor extract inside, and can emit pungent taste on the water surface when the lubricating oil of the carrier gas turbine leaks, expel organisms nearby a surrounding ship and prevent the organisms in water from gathering edible lubricating oil.
Wherein the microsphere comprises three layers, including porous layer C3 as inner layer, hydrolyzable layer C2 as middle layer, and porous high strength layer C1 as outer layer, and Camphora extract filled in the porous layer.
Selecting nano-scale porous bioactive ceramic particles as a porous layer C3 of the inner layer, drying the bioactive ceramic particles, and adsorbing the camphor extract to ensure that the pores contain the camphor extract.
The bioactive ceramic particles have developed specific surface area, interconnected pores and high porosity, are convenient for filling camphor extract, and cannot pollute the environment.
The hydrolysable layer C2 is PVA water soluble film with oleophobic and water soluble performance, and is degradable easily in environment, and will not react with oil phase when lubricant is added.
The outer porous high-strength layer C1 needs to have better compression resistance and abrasion resistance, and graphene balls are selected and coated outside the PVA water-soluble film, so that the strength of the microsphere is greatly improved.
In the use process, because the outer layer of the microsphere is the graphene ball, rolling friction can be formed in lubricating oil, the friction loss between parts is reduced, and the PVA water-soluble film is attached to the surface of the bioactive ceramic particles to seal camphor extracts in the bioactive ceramic particles and prevent the camphor extracts from escaping. Because this lubricating oil mainly comprises vegetable oil and animal oil, even leak out and also can not cause the pollution to the water body environment, and microsphere and water contact back, water gets into the inside of graphite alkene ball from the hole on graphite alkene ball surface to with the water-soluble membrane contact of PVA, the water-soluble membrane of PVA can dissolve after meeting water, its product after dissolving also can not cause the pollution to the environment. After the water-soluble film of PVA is dissolved, the bioactive ceramic particles are also contacted with water, and the camphor extract in the gaps is released into the water, wherein the camphor extract is selected from the group consisting of camphor extract and camphor extract has stronger taste. Since most fish in water react more sensitively to pungent taste, fish will be far away from the water body where the lubricating oil leaks, after a period of time, animal and vegetable oil in the lubricating oil will be completely degraded, and camphor extract in the microspheres will be completely released.
Example 2
As shown in fig. 2-6, the microspheres have a large surface area ratio and the lubricating oil has a high viscous resistance, when the microspheres are added into the lubricating oil, the microspheres are easily layered with the lubricating oil, and during production, the microspheres need to be dispersed in the biodegradable lubricating oil by using a blending device, the blending device comprises a base 1 and a tank 2, a motor 3 is installed in the base 1, the tank 1 is installed on the base 1, an internal spline pipe 5 is rotatably installed in the tank 2, a plurality of stirring blades 6 are fixedly connected to the internal spline pipe 5, and the stirring blades 6 are installed in an annular guide ring 7.
Referring to fig. 7, when the stirring blade 6 rotates, the inside of the tank 2 is divided into two areas a and b by the guide ring 7;
the region b is located inside the guide ring 7 when the stirring blades 6 rotate. Because stirring vane 6 produces very big negative pressure in the center when high-speed rotatory, the b region can be certainly got to adsorb the material, makes the material of stirring vane 6 top move down, prevents that the upper and lower layering from appearing in the material. The material moves downwards and collides with the bottom surface of the tank body 2, so that the agglomerated microspheres are dispersed, and the microspheres enter the area a under the action of impact force after being dispersed, so that the materials in the area a and the area b form a circulation shown in figure 8 in the stirring process, and the circulation can prevent the materials in the area a from being layered due to centrifugation.
After the material entered into b region, was got rid of 6 edges of stirring vane under the effect of powerful centrifugal force. Due to the existence of the guide ring 7, the materials can collide with the inner wall of the guide ring 7 when moving to the edge of the stirring blade 6, and the agglomerated microspheres are dispersed by using the impact force generated by collision, so that the uniformity of the microspheres is improved.
Example 3
As shown in fig. 11-20, a feeding device is arranged on the tank body 2, the feeding device plays a role in dispersing and screening agglomerated microspheres in a production process, and prevents the agglomerated microspheres with larger volume from being uniformly mixed in lubricating oil, the feeding device comprises a feeding pipe 8, a horn-shaped stator 9, a horn-shaped first rotor 10 and a horn-shaped second rotor 11, the feeding pipe 8 is arranged at the top of the tank body 2, and the inner shape of the feeding pipe 8 is matched with the shape of the second rotor 11; the stator 9 is fixedly connected in the feeding pipe 8, a first screening piece 18 is arranged on the stator 9, the first rotor 10 is rotatably matched inside the stator 9, a second screening piece 19 is arranged on the first rotor 10, the second rotor 11 is sleeved on the stator 9, and a feeding groove 13 is formed in the second rotor 11. The first rotor 10 and the second rotor 11 can rotate, when the two rotors rotate, materials can enter between the second rotor 11 and the stator 9 from the feeding groove 13 under the action of gravity, and are crushed between the second rotor 11 and the stator 9, the large-volume agglomerated microspheres are crushed into small-volume primary crushed agglomerated microspheres, the small-volume agglomerated microspheres enter between the stator 9 and the first rotor 10 through the first sieving piece 18 under the action of gravity, the small-volume agglomerated microspheres are ground and crushed between the stator 9 and the first rotor 10 along with the rotation of the first rotor 10 to form secondary crushed agglomerated microspheres, and under the action of gravity, the secondary crushed agglomerated microspheres enter the tank body 2 through the second sieving piece 19 with finer meshes and are mixed with lubricating oil.
Example 4
As shown in fig. 9-10, the feeding tube 8 is provided with a driving structure to drive the first rotor 10 and the second rotor 11 to rotate, the driving structure includes a spline shaft 4, a ring gear 12, a planetary shaft 16, a planetary gear 17, an annular gland 20, a rotating shaft 24 and a central gear 25, the rotating shaft 24 is fixedly connected to the first rotor 10, the spline shaft 4 is coaxially and fixedly connected to one end of the rotating shaft 24, the spline shaft 4 is slidably fitted in the internal spline tube 5, the central gear 25 is fixedly connected to the rotating shaft 24, the gland 20 is fixedly connected to the upper end surface of the feeding tube 8, the ring gear 12 is slidably fitted in the gland 20, the bottom of the ring gear 12 is fixedly connected to the second rotor 11, the planetary shaft 16 is rotatably mounted on the top of the stator 9, the planetary gear 17 is fixedly connected to the planetary shaft 16, and the ring gear 12, the planetary gear 17 and the central gear 25 are matched. The driving structure is mainly used for driving the first rotor 10 and the second rotor 11 to rotate, wherein the spline shaft 4 can synchronously rotate along with the internal spline pipe 5, the spline shaft 4 rotates to drive the rotating shaft 24 to rotate, the rotating shaft 24 rotates to drive the central gear 25 and the first rotor 10 to rotate, the central gear 25 rotates to drive the planetary gear 17 to rotate, the planetary gear 17 rotates to drive the ring gear 12 to rotate, the ring gear 12 drives the second rotor 11 to rotate, in addition, the rotating shaft 24 is fixedly connected with the impeller 29, the impeller 29 is positioned below the first rotor 10, when the rotating shaft 24 rotates, the impeller 29 also rotates and generates negative pressure, so that the material between the first rotor 10 and the stator 9 can quickly fall, the material above the impeller 29 is under the action of the negative pressure and is pulled to the impeller 29 in the falling process, and after the material is contacted with the impeller 29, the material can be dispersed to different directions, so that the material can fall into one can body 2 in a dispersed state, so as to improve the uniform mixing efficiency.
Example 5
As shown in fig. 15, the feeding pipe 8 is provided with an adjusting structure for adjusting the gap between the stator 9, the first rotor 10 and the second rotor 11, the adjusting structure includes a mounting pipe 14 and a bracket 21, the bracket 21 is fixedly connected to the gland 21, the bracket 21 is rotatably provided with an adjusting nut 22, the adjusting nut 22 is internally screwed with a screw 23, the bottom end of the screw 23 is rotatably mounted on a rotating shaft 24, the rotating shaft 24 is rotatably provided with a second rack 28, the mounting pipe 14 is rotatably mounted on the ring gear 12, the inner wall of the mounting pipe 14 is fixedly connected with a first rack 15, the bottom of the bracket 21 is fixedly connected with a chute 26, the chute 26 is rotatably provided with a gear 27, the first rack 15 and the second rack 28 are slidably fitted in the chute 26, the first rack 15, the second rack 28 and the gear 27 are engaged with each other to drive the adjusting nut 22 to rotate, the adjusting nut 22 rotates to drive the screw 23 to vertically displace, the screw 23 drives the rotating shaft 24 to vertically move, so that the first rotor 10 is driven to vertically move, and the distance between the first rotor 10 and the stator 9 is adjusted; screw 23 vertical migration drives second rack 28 synchronous motion, second rack 28 vertical migration drives gear 27 and rotates, gear 27 rotates the first rack 15 vertical migration of drive, and first rack 15 moving direction is opposite with second rack 28 moving direction, first rack 28 drives installation pipe 14 synchronous motion, installation pipe 14 drives ring gear 12 vertical migration, thereby make the distance between second rotor 11 and stator 9 change, with the broken degree that changes stator 9, first rotor 10 and second rotor 11 three.
The working principle of the blending equipment is as follows:
adding degradable lubricating oil into the tank body 2 through a second feeding hole 32, adding microspheres into the feeding pipe 8 through a first feeding hole 30, and starting the motor 3;
after the motor 3 is started, the internal spline tube 5 is driven to rotate, the internal spline tube 5 rotates to transfer the rotating shaft 24 to rotate, the spline shaft 4 rotates to drive the rotating shaft 24 to rotate, the rotating shaft 24 rotates to drive the sun gear 25 and the first rotor 10 to rotate, the sun gear 25 rotates to drive the planetary gear 17 to rotate, the planetary gear 17 rotates to drive the ring gear 12 to rotate, and the ring gear 12 drives the second rotor 11 to rotate.
When the first rotor 10 and the second rotor 11 rotate, materials can rotate under the action of gravity due to the second rotor 11, agglomerated microspheres in the feeding pipe 8 enter between the second rotor 11 and the stator 9 from the feeding groove 13 and are crushed between the second rotor 11 and the stator 9, the agglomerated microspheres with larger volume are crushed into primary crushed agglomerated microspheres with smaller volume, the agglomerated microspheres with smaller volume enter between the stator 9 and the first rotor 10 through the first sieving piece 18 under the action of gravity, the agglomerated microspheres with smaller volume are secondarily ground and crushed between the stator 9 and the first rotor 10 along with the rotation of the first rotor 10 to form secondary crushed agglomerated microspheres, and the secondarily crushed agglomerated microspheres enter into the tank body 2 through the second sieving piece 19 with finer meshes under the action of gravity and are mixed with the degradable lubricating oil.
In addition, the rotating shaft 24 is fixedly connected with an impeller 29, the impeller 29 is located below the first rotor 10, when the rotating shaft 24 rotates, the impeller 29 also rotates and generates negative pressure, so that the material between the first rotor 10 and the stator 9 can fall faster, the material above the impeller 29 is under the action of the negative pressure and is pulled to the impeller 29 in the falling process, and the material is dispersed to different directions after contacting with the impeller 29, so that the material can fall into the tank body 2 at first and has a dispersed state, and the uniform mixing efficiency is improved.
The adjusting nut 22 is driven to rotate, the adjusting nut 22 rotates to drive the screw 23 to vertically displace, and the screw 23 drives the rotating shaft 24 to vertically move, so that the first rotor 10 is driven to vertically move to adjust the distance between the first rotor 10 and the stator 9; the screw 23 moves vertically to drive the second rack 28 to move synchronously, the second rack 28 moves vertically to drive the gear 27 to rotate, the gear 27 rotates to drive the first rack 15 to move vertically, the moving direction of the first rack 15 is opposite to that of the second rack 28, the first rack 28 drives the installation pipe 14 to move synchronously, and the installation pipe 14 drives the ring gear 12 to move vertically, so that the distance between the second rotor 11 and the stator 9 is changed, and the crushing degree of agglomerated microspheres among the stator 9, the first rotor 10 and the second rotor 11 is changed.
Referring to fig. 7, when the internal spline tube 5 rotates, the stirring blade 6 rotates along with the internal spline tube, and the inside of the tank body 2 is divided into two areas a and b by the guide ring 7;
the region b is located inside the guide ring 7 when the stirring blades 6 rotate. Because stirring vane 6 produces very big negative pressure in the center when high-speed rotatory, the b region can be certainly got to adsorb the material, makes the material of stirring vane 6 top move down, prevents that the upper and lower layering from appearing in the material. The material moves downwards and collides with the bottom surface of the tank body 2, so that the agglomerated microspheres are dispersed, and the microspheres enter the area a under the action of impact force after being dispersed, so that the materials in the area a and the area b form a circulation shown in figure 8 in the stirring process, and the circulation can prevent the materials in the area a from being layered due to centrifugation.
After the material entered into b region, was got rid of 6 edges of stirring vane under the effect of powerful centrifugal force. Due to the existence of the guide ring 7, the materials can collide with the inner wall of the guide ring 7 when moving to the edge of the stirring blade 6, and the agglomerated microspheres are dispersed by using the impact force generated by collision, so that the dispersion uniformity of the microspheres in the degradable lubricating oil is improved.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.
Claims (9)
1. An antirust lubricating oil for an aeroderivative gas turbine comprises base oil and is characterized by comprising microspheres and camphor extract.
2. The rust inhibitive lubricating oil for an aeroderivative gas turbine according to claim 1, wherein said microspheres are of a three-layer structure, the inner layer is a porous layer, the intermediate layer is a hydrolyzable layer, the outer layer is a porous high strength layer, and said camphor extract is filled in the interior of the porous layer.
3. A method for producing an antirust lubricating oil for an aeroderivative gas turbine according to claim 2, comprising the steps of: mixing the microspheres and the base oil in a mass ratio of 1: 80000-.
4. The aeroderivative gas turbine rust-proof type lubricating oil production facility of claim 3, characterized by, including base (1) and jar body (2), install motor (3) in base (1), the jar body (1) is installed base (1), rotatable installation has internal spline pipe (5) in jar body (2), the rigid coupling has a plurality of stirring vane (6) on internal spline pipe (5), stirring vane (6) are installed in annular water conservancy diversion circle (7).
5. The production equipment of the rust-proof lubricating oil for the aeroderivative gas turbine according to claim 4, wherein the tank body (2) is provided with a feeding device.
6. The production equipment of the rust-proof lubricating oil for the aeroderivative gas turbine according to claim 5, wherein the feeding device comprises a feeding pipe (8), a horn-shaped stator (9), a horn-shaped first rotor (10) and a horn-shaped second rotor (11), the feeding pipe (8) is installed at the top of the tank body (2), and the inner shape of the feeding pipe (8) is matched with the outer shape of the second rotor (11);
stator (9) rigid coupling is in inlet pipe (8), be equipped with first screening piece (18) on stator (9), the rotatable cooperation of first rotor (10) is in inside stator (9), be equipped with second screening piece (19) on first rotor (10), second rotor (11) cover is established on stator (9), feed chute (13) has been seted up on second rotor (11).
7. The production equipment of the rust-proof lubricating oil for aeroderivative gas turbines according to claim 6, wherein the feeding pipe (8) is provided with a driving structure for driving the first rotor (10) and the second rotor (11) to rotate, the driving structure comprises a spline shaft (4), a ring gear (12), a planetary shaft (16), a planetary gear (17), an annular gland (20), a rotating shaft (24) and a central gear (25), the rotating shaft (24) is fixedly connected to the first rotor (10), the spline shaft (4) is coaxially and fixedly connected to one end of the rotating shaft (24), the spline shaft (4) is slidably fitted in the internal spline pipe (5), the central gear (25) is fixedly connected to the rotating shaft (24), the gland (20) is fixedly connected to the upper end surface of the feeding pipe (8), and the ring gear (12) is slidably fitted in the gland (20), ring gear (12) bottom rigid coupling is in on second rotor (11), rotatable the installing at stator (9) top of planet axle (16), planet gear (17) rigid coupling is in on planet axle (16), ring gear (12) planet gear (17) reach sun gear (25) three matches, be equipped with on inlet pipe (8) and adjust the structure, in order to adjust stator (9) first rotor (10) reach the clearance size between second rotor (11) three.
8. The production equipment of the rust-proof lubricating oil for the aeroderivative gas turbine according to claim 7, wherein an impeller (29) is fixedly connected to the rotating shaft (24), and the impeller (29) is located below the first rotor (10).
9. The production equipment of rust-proof lubricating oil for aeroderivative gas turbines according to claim 8, wherein the adjusting structure comprises a mounting tube (14) and a bracket (21), the bracket (21) is fixedly connected to the gland (21), an adjusting nut (22) is rotatably mounted on the bracket (21), a screw (23) is screwed in the adjusting nut (22), the bottom end of the screw (23) is rotatably mounted on the rotating shaft (24), a second rack (28) is rotatably mounted on the rotating shaft (24), the mounting tube (14) is rotatably mounted on the ring gear (12), a first rack (15) is fixedly connected to the inner wall of the mounting tube (14), a chute (26) is fixedly connected to the bottom of the bracket (21), a gear (27) is rotatably mounted in the chute (26), and the first rack (15) and the second rack (28) are slidably fitted in the chute (26), the first rack (15), the second rack (28) and the gear (27) are meshed.
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CN202111068234.6A CN113652288A (en) | 2021-09-13 | 2021-09-13 | Anti-rust lubricating oil for aeroderivative gas turbine, production method and equipment |
CN202210428571.XA CN114874830A (en) | 2021-09-13 | 2022-04-22 | Aviation change gas turbine rust-proof type lubricating oil production facility |
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CN202210428571.XA Pending CN114874830A (en) | 2021-09-13 | 2022-04-22 | Aviation change gas turbine rust-proof type lubricating oil production facility |
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US6305626B1 (en) * | 1999-05-20 | 2001-10-23 | Apv North America, Inc. | Colloid mill |
CN2459075Y (en) * | 2000-12-22 | 2001-11-14 | 北京市亚博化工设备制造有限公司 | Internal-external double-impeller combined agitator |
JP5144086B2 (en) * | 2007-02-20 | 2013-02-13 | 独立行政法人物質・材料研究機構 | Dispersion or grinding apparatus and dispersion or grinding method |
RU106849U1 (en) * | 2011-04-05 | 2011-07-27 | Российская академия сельскохозяйственных наук Государственное научное учреждение Всероссийский научно-исследовательский институт электрификации сельского хозяйства Российской академии сельскохозяйственных наук (ГНУ ВИЭСХ Россельхозакадемии) | ROTARY-PULSATION DEVICE DEVICE |
DE102015101352A1 (en) * | 2015-01-29 | 2016-08-04 | Netzsch Pumpen & Systeme Gmbh | Stator-rotor system and method for adjusting a stator in a stator-rotor system |
CN110743449A (en) * | 2019-10-30 | 2020-02-04 | 鞠成钢 | Lubricating oil graphite coupling dispersion devices |
CN111215200B (en) * | 2020-01-17 | 2021-02-12 | 常州易得机械有限公司 | Grinding homogenizer |
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