CN113651850A - Co-production preparation of monoacylphosphines and bisacylphosphines and their oxides - Google Patents
Co-production preparation of monoacylphosphines and bisacylphosphines and their oxides Download PDFInfo
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- CN113651850A CN113651850A CN202010400237.4A CN202010400237A CN113651850A CN 113651850 A CN113651850 A CN 113651850A CN 202010400237 A CN202010400237 A CN 202010400237A CN 113651850 A CN113651850 A CN 113651850A
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- chloride
- tpo
- oxidant
- metal
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- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 31
- 150000001875 compounds Chemical class 0.000 claims abstract description 17
- 238000005580 one pot reaction Methods 0.000 claims abstract description 12
- 238000005516 engineering process Methods 0.000 claims abstract description 10
- 238000006116 polymerization reaction Methods 0.000 claims abstract description 7
- 230000005855 radiation Effects 0.000 claims abstract description 7
- 239000000126 substance Substances 0.000 claims abstract description 5
- 238000006243 chemical reaction Methods 0.000 claims description 36
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 28
- 239000000203 mixture Substances 0.000 claims description 23
- -1 alkyl peroxide Chemical class 0.000 claims description 21
- UKRQMDIFLKHCRO-UHFFFAOYSA-N 2,4,6-trimethylbenzoyl chloride Chemical compound CC1=CC(C)=C(C(Cl)=O)C(C)=C1 UKRQMDIFLKHCRO-UHFFFAOYSA-N 0.000 claims description 18
- 229910052751 metal Inorganic materials 0.000 claims description 17
- 239000002184 metal Substances 0.000 claims description 17
- 239000007800 oxidant agent Substances 0.000 claims description 15
- ABLZXFCXXLZCGV-UHFFFAOYSA-N Phosphorous acid Chemical compound OP(O)=O ABLZXFCXXLZCGV-UHFFFAOYSA-N 0.000 claims description 14
- 230000001590 oxidative effect Effects 0.000 claims description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 14
- IMDXZWRLUZPMDH-UHFFFAOYSA-N dichlorophenylphosphine Chemical compound ClP(Cl)C1=CC=CC=C1 IMDXZWRLUZPMDH-UHFFFAOYSA-N 0.000 claims description 13
- XGRJZXREYAXTGV-UHFFFAOYSA-N chlorodiphenylphosphine Chemical compound C=1C=CC=CC=1P(Cl)C1=CC=CC=C1 XGRJZXREYAXTGV-UHFFFAOYSA-N 0.000 claims description 10
- 150000002148 esters Chemical class 0.000 claims description 9
- 229910052739 hydrogen Inorganic materials 0.000 claims description 8
- 239000000654 additive Substances 0.000 claims description 7
- 230000000996 additive effect Effects 0.000 claims description 7
- 239000002904 solvent Substances 0.000 claims description 7
- XYFCBTPGUUZFHI-UHFFFAOYSA-N Phosphine Natural products P XYFCBTPGUUZFHI-UHFFFAOYSA-N 0.000 claims description 6
- 150000001266 acyl halides Chemical class 0.000 claims description 6
- 150000001805 chlorine compounds Chemical class 0.000 claims description 6
- 239000001257 hydrogen Substances 0.000 claims description 6
- 239000007858 starting material Substances 0.000 claims description 6
- 239000003054 catalyst Substances 0.000 claims description 5
- 229910052749 magnesium Inorganic materials 0.000 claims description 5
- 150000003003 phosphines Chemical class 0.000 claims description 5
- 229910000073 phosphorus hydride Inorganic materials 0.000 claims description 5
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 claims description 4
- 239000002253 acid Substances 0.000 claims description 4
- 239000000460 chlorine Substances 0.000 claims description 4
- ZUOUZKKEUPVFJK-UHFFFAOYSA-N diphenyl Chemical compound C1=CC=CC=C1C1=CC=CC=C1 ZUOUZKKEUPVFJK-UHFFFAOYSA-N 0.000 claims description 4
- WQYVRQLZKVEZGA-UHFFFAOYSA-N hypochlorite Chemical compound Cl[O-] WQYVRQLZKVEZGA-UHFFFAOYSA-N 0.000 claims description 4
- 239000002994 raw material Substances 0.000 claims description 4
- 229910052725 zinc Inorganic materials 0.000 claims description 4
- CBENFWSGALASAD-UHFFFAOYSA-N Ozone Chemical compound [O-][O+]=O CBENFWSGALASAD-UHFFFAOYSA-N 0.000 claims description 3
- 150000001412 amines Chemical class 0.000 claims description 3
- 125000001637 1-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C(*)=C([H])C([H])=C([H])C2=C1[H] 0.000 claims description 2
- NDXRPDJVAUCBOH-UHFFFAOYSA-N 2,6-dimethoxybenzoyl chloride Chemical compound COC1=CC=CC(OC)=C1C(Cl)=O NDXRPDJVAUCBOH-UHFFFAOYSA-N 0.000 claims description 2
- 125000001622 2-naphthyl group Chemical group [H]C1=C([H])C([H])=C2C([H])=C(*)C([H])=C([H])C2=C1[H] 0.000 claims description 2
- 125000004861 4-isopropyl phenyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])(C([H])([H])[H])C([H])([H])[H] 0.000 claims description 2
- 125000004172 4-methoxyphenyl group Chemical group [H]C1=C([H])C(OC([H])([H])[H])=C([H])C([H])=C1* 0.000 claims description 2
- 125000000590 4-methylphenyl group Chemical group [H]C1=C([H])C(=C([H])C([H])=C1*)C([H])([H])[H] 0.000 claims description 2
- GAWIXWVDTYZWAW-UHFFFAOYSA-N C[CH]O Chemical group C[CH]O GAWIXWVDTYZWAW-UHFFFAOYSA-N 0.000 claims description 2
- 229910002651 NO3 Inorganic materials 0.000 claims description 2
- NHNBFGGVMKEFGY-UHFFFAOYSA-N Nitrate Chemical compound [O-][N+]([O-])=O NHNBFGGVMKEFGY-UHFFFAOYSA-N 0.000 claims description 2
- SCKXCAADGDQQCS-UHFFFAOYSA-N Performic acid Chemical compound OOC=O SCKXCAADGDQQCS-UHFFFAOYSA-N 0.000 claims description 2
- 239000003570 air Substances 0.000 claims description 2
- 125000000217 alkyl group Chemical group 0.000 claims description 2
- 229910052782 aluminium Inorganic materials 0.000 claims description 2
- 150000001408 amides Chemical class 0.000 claims description 2
- 150000004945 aromatic hydrocarbons Chemical class 0.000 claims description 2
- 125000003118 aryl group Chemical group 0.000 claims description 2
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 2
- 239000012752 auxiliary agent Substances 0.000 claims description 2
- 229910052790 beryllium Inorganic materials 0.000 claims description 2
- 239000004305 biphenyl Substances 0.000 claims description 2
- 235000010290 biphenyl Nutrition 0.000 claims description 2
- 229910052793 cadmium Inorganic materials 0.000 claims description 2
- 229910052791 calcium Inorganic materials 0.000 claims description 2
- 125000004432 carbon atom Chemical group C* 0.000 claims description 2
- 239000001569 carbon dioxide Substances 0.000 claims description 2
- 229910002092 carbon dioxide Inorganic materials 0.000 claims description 2
- 150000004649 carbonic acid derivatives Chemical class 0.000 claims description 2
- 150000001735 carboxylic acids Chemical class 0.000 claims description 2
- 239000003638 chemical reducing agent Substances 0.000 claims description 2
- 229910052801 chlorine Inorganic materials 0.000 claims description 2
- 125000001309 chloro group Chemical group Cl* 0.000 claims description 2
- 229910052804 chromium Inorganic materials 0.000 claims description 2
- 150000002170 ethers Chemical class 0.000 claims description 2
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 claims description 2
- 125000005843 halogen group Chemical group 0.000 claims description 2
- 125000001072 heteroaryl group Chemical group 0.000 claims description 2
- 229910052738 indium Inorganic materials 0.000 claims description 2
- 239000002608 ionic liquid Substances 0.000 claims description 2
- 229910052742 iron Inorganic materials 0.000 claims description 2
- 150000002576 ketones Chemical class 0.000 claims description 2
- 229910052748 manganese Inorganic materials 0.000 claims description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 claims description 2
- NSNPSJGHTQIXDO-UHFFFAOYSA-N naphthalene-1-carbonyl chloride Chemical compound C1=CC=C2C(C(=O)Cl)=CC=CC2=C1 NSNPSJGHTQIXDO-UHFFFAOYSA-N 0.000 claims description 2
- 229910052759 nickel Inorganic materials 0.000 claims description 2
- 150000002825 nitriles Chemical class 0.000 claims description 2
- 229910052760 oxygen Inorganic materials 0.000 claims description 2
- 239000001301 oxygen Substances 0.000 claims description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 claims description 2
- 150000003462 sulfoxides Chemical class 0.000 claims description 2
- 150000001336 alkenes Chemical class 0.000 claims 2
- 150000004820 halides Chemical class 0.000 claims 2
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims 2
- VURFVHCLMJOLKN-UHFFFAOYSA-N Diphosphine Natural products PP VURFVHCLMJOLKN-UHFFFAOYSA-N 0.000 claims 1
- 150000001263 acyl chlorides Chemical class 0.000 claims 1
- AUONHKJOIZSQGR-UHFFFAOYSA-N oxophosphane Chemical compound P=O AUONHKJOIZSQGR-UHFFFAOYSA-N 0.000 claims 1
- 239000000376 reactant Substances 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 7
- 238000000016 photochemical curing Methods 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 36
- VFHVQBAGLAREND-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 VFHVQBAGLAREND-UHFFFAOYSA-N 0.000 description 18
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 12
- HCHKCACWOHOZIP-UHFFFAOYSA-N Zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 12
- 239000000047 product Substances 0.000 description 9
- 238000006386 neutralization reaction Methods 0.000 description 7
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 6
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical class [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 6
- 238000001514 detection method Methods 0.000 description 6
- 229910052757 nitrogen Inorganic materials 0.000 description 6
- 238000005406 washing Methods 0.000 description 6
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 4
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 4
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 4
- 230000003647 oxidation Effects 0.000 description 4
- 238000007254 oxidation reaction Methods 0.000 description 4
- 238000010898 silica gel chromatography Methods 0.000 description 4
- 239000011734 sodium Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- WEVYAHXRMPXWCK-UHFFFAOYSA-N Acetonitrile Chemical compound CC#N WEVYAHXRMPXWCK-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- 238000000605 extraction Methods 0.000 description 3
- 238000009472 formulation Methods 0.000 description 3
- 239000011777 magnesium Substances 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 150000003138 primary alcohols Chemical class 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- FYGHSUNMUKGBRK-UHFFFAOYSA-N 1,2,3-trimethylbenzene Chemical compound CC1=CC=CC(C)=C1C FYGHSUNMUKGBRK-UHFFFAOYSA-N 0.000 description 2
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- NGNBDVOYPDDBFK-UHFFFAOYSA-N 2-[2,4-di(pentan-2-yl)phenoxy]acetyl chloride Chemical compound CCCC(C)C1=CC=C(OCC(Cl)=O)C(C(C)CCC)=C1 NGNBDVOYPDDBFK-UHFFFAOYSA-N 0.000 description 2
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 2
- HEDRZPFGACZZDS-UHFFFAOYSA-N Chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- XTHFKEDIFFGKHM-UHFFFAOYSA-N Dimethoxyethane Chemical compound COCCOC XTHFKEDIFFGKHM-UHFFFAOYSA-N 0.000 description 2
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- BZLVMXJERCGZMT-UHFFFAOYSA-N Methyl tert-butyl ether Chemical compound COC(C)(C)C BZLVMXJERCGZMT-UHFFFAOYSA-N 0.000 description 2
- JUJWROOIHBZHMG-UHFFFAOYSA-N Pyridine Chemical compound C1=CC=NC=C1 JUJWROOIHBZHMG-UHFFFAOYSA-N 0.000 description 2
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 2
- RDOXTESZEPMUJZ-UHFFFAOYSA-N anisole Chemical compound COC1=CC=CC=C1 RDOXTESZEPMUJZ-UHFFFAOYSA-N 0.000 description 2
- 230000001588 bifunctional effect Effects 0.000 description 2
- MVPPADPHJFYWMZ-UHFFFAOYSA-N chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- TXFOLHZMICYNRM-UHFFFAOYSA-N dichlorophosphoryloxybenzene Chemical compound ClP(Cl)(=O)OC1=CC=CC=C1 TXFOLHZMICYNRM-UHFFFAOYSA-N 0.000 description 2
- IEJIGPNLZYLLBP-UHFFFAOYSA-N dimethyl carbonate Chemical compound COC(=O)OC IEJIGPNLZYLLBP-UHFFFAOYSA-N 0.000 description 2
- 238000005886 esterification reaction Methods 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- LQNUZADURLCDLV-UHFFFAOYSA-N nitrobenzene Chemical compound [O-][N+](=O)C1=CC=CC=C1 LQNUZADURLCDLV-UHFFFAOYSA-N 0.000 description 2
- 150000002927 oxygen compounds Chemical class 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 229910052700 potassium Inorganic materials 0.000 description 2
- UOHMMEJUHBCKEE-UHFFFAOYSA-N prehnitene Chemical compound CC1=CC=C(C)C(C)=C1C UOHMMEJUHBCKEE-UHFFFAOYSA-N 0.000 description 2
- 238000004537 pulping Methods 0.000 description 2
- 238000006748 scratching Methods 0.000 description 2
- 230000002393 scratching effect Effects 0.000 description 2
- HHVIBTZHLRERCL-UHFFFAOYSA-N sulfonyldimethane Chemical compound CS(C)(=O)=O HHVIBTZHLRERCL-UHFFFAOYSA-N 0.000 description 2
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
- 239000011701 zinc Substances 0.000 description 2
- YTLYLLTVENPWFT-UPHRSURJSA-N (Z)-3-aminoacrylic acid Chemical compound N\C=C/C(O)=O YTLYLLTVENPWFT-UPHRSURJSA-N 0.000 description 1
- SCYULBFZEHDVBN-UHFFFAOYSA-N 1,1-Dichloroethane Chemical compound CC(Cl)Cl SCYULBFZEHDVBN-UHFFFAOYSA-N 0.000 description 1
- RYHBNJHYFVUHQT-UHFFFAOYSA-N 1,4-Dioxane Chemical compound C1COCCO1 RYHBNJHYFVUHQT-UHFFFAOYSA-N 0.000 description 1
- OCJBOOLMMGQPQU-UHFFFAOYSA-N 1,4-dichlorobenzene Chemical compound ClC1=CC=C(Cl)C=C1 OCJBOOLMMGQPQU-UHFFFAOYSA-N 0.000 description 1
- XLPJNCYCZORXHG-UHFFFAOYSA-N 1-morpholin-4-ylprop-2-en-1-one Chemical compound C=CC(=O)N1CCOCC1 XLPJNCYCZORXHG-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- WLXIAVLCSXJJOF-UHFFFAOYSA-N C1(=CC=CC=C1)[P](Cl)(Cl)Cl Chemical compound C1(=CC=CC=C1)[P](Cl)(Cl)Cl WLXIAVLCSXJJOF-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- KMTRUDSVKNLOMY-UHFFFAOYSA-N Ethylene carbonate Chemical compound O=C1OCCO1 KMTRUDSVKNLOMY-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 229910019142 PO4 Inorganic materials 0.000 description 1
- BHIIGRBMZRSDRI-UHFFFAOYSA-N [chloro(phenoxy)phosphoryl]oxybenzene Chemical compound C=1C=CC=CC=1OP(=O)(Cl)OC1=CC=CC=C1 BHIIGRBMZRSDRI-UHFFFAOYSA-N 0.000 description 1
- GUCYFKSBFREPBC-UHFFFAOYSA-N [phenyl-(2,4,6-trimethylbenzoyl)phosphoryl]-(2,4,6-trimethylphenyl)methanone Chemical compound CC1=CC(C)=CC(C)=C1C(=O)P(=O)(C=1C=CC=CC=1)C(=O)C1=C(C)C=C(C)C=C1C GUCYFKSBFREPBC-UHFFFAOYSA-N 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 150000001335 aliphatic alkanes Chemical class 0.000 description 1
- 150000001338 aliphatic hydrocarbons Chemical class 0.000 description 1
- 229910052783 alkali metal Inorganic materials 0.000 description 1
- 150000001340 alkali metals Chemical class 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- HTMQZWFSTJVJEQ-UHFFFAOYSA-N benzylsulfinylmethylbenzene Chemical compound C=1C=CC=CC=1CS(=O)CC1=CC=CC=C1 HTMQZWFSTJVJEQ-UHFFFAOYSA-N 0.000 description 1
- AWHNUHMUCGRKRA-UHFFFAOYSA-N benzylsulfonylmethylbenzene Chemical compound C=1C=CC=CC=1CS(=O)(=O)CC1=CC=CC=C1 AWHNUHMUCGRKRA-UHFFFAOYSA-N 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 230000003197 catalytic effect Effects 0.000 description 1
- 238000005285 chemical preparation method Methods 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
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- 238000009833 condensation Methods 0.000 description 1
- 230000005494 condensation Effects 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 125000000113 cyclohexyl group Chemical group [H]C1([H])C([H])([H])C([H])([H])C([H])(*)C([H])([H])C1([H])[H] 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 229940117389 dichlorobenzene Drugs 0.000 description 1
- SBZXBUIDTXKZTM-UHFFFAOYSA-N diglyme Chemical compound COCCOCCOC SBZXBUIDTXKZTM-UHFFFAOYSA-N 0.000 description 1
- FYOYCZHNDCCGCE-UHFFFAOYSA-N diphenyl hydrogen phosphite Chemical class C=1C=CC=CC=1OP(O)OC1=CC=CC=C1 FYOYCZHNDCCGCE-UHFFFAOYSA-N 0.000 description 1
- PODOEQVNFJSWIK-UHFFFAOYSA-N diphenylphosphoryl-(2,4,6-trimethoxyphenyl)methanone Chemical compound COC1=CC(OC)=CC(OC)=C1C(=O)P(=O)(C=1C=CC=CC=1)C1=CC=CC=C1 PODOEQVNFJSWIK-UHFFFAOYSA-N 0.000 description 1
- 235000019441 ethanol Nutrition 0.000 description 1
- YMCOIFVFCYKISC-UHFFFAOYSA-N ethoxy-[2-(2,4,6-trimethylbenzoyl)phenyl]phosphinic acid Chemical compound CCOP(O)(=O)c1ccccc1C(=O)c1c(C)cc(C)cc1C YMCOIFVFCYKISC-UHFFFAOYSA-N 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- FVIZARNDLVOMSU-UHFFFAOYSA-N ginsenoside K Natural products C1CC(C2(CCC3C(C)(C)C(O)CCC3(C)C2CC2O)C)(C)C2C1C(C)(CCC=C(C)C)OC1OC(CO)C(O)C(O)C1O FVIZARNDLVOMSU-UHFFFAOYSA-N 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000000383 hazardous chemical Substances 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004896 high resolution mass spectrometry Methods 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- 230000000977 initiatory effect Effects 0.000 description 1
- 230000031700 light absorption Effects 0.000 description 1
- 239000004973 liquid crystal related substance Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- UZKWTJUDCOPSNM-UHFFFAOYSA-N methoxybenzene Substances CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 1
- 238000013508 migration Methods 0.000 description 1
- 230000005012 migration Effects 0.000 description 1
- LCEDQNDDFOCWGG-UHFFFAOYSA-N morpholine-4-carbaldehyde Chemical compound O=CN1CCOCC1 LCEDQNDDFOCWGG-UHFFFAOYSA-N 0.000 description 1
- VMOWKUTXPNPTEN-UHFFFAOYSA-N n,n-dimethylpropan-2-amine Chemical compound CC(C)N(C)C VMOWKUTXPNPTEN-UHFFFAOYSA-N 0.000 description 1
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Substances [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 1
- 239000013307 optical fiber Substances 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- YZWAZYXEBVGBNE-UHFFFAOYSA-N phenylphosphanium dichloride Chemical compound [Cl-].[Cl-].C1(=CC=CC=C1)[PH3+].C1(=CC=CC=C1)[PH3+] YZWAZYXEBVGBNE-UHFFFAOYSA-N 0.000 description 1
- RPGWZZNNEUHDAQ-UHFFFAOYSA-N phenylphosphine Chemical compound PC1=CC=CC=C1 RPGWZZNNEUHDAQ-UHFFFAOYSA-N 0.000 description 1
- 239000010452 phosphate Substances 0.000 description 1
- 229920000642 polymer Polymers 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 239000002243 precursor Substances 0.000 description 1
- KCTAWXVAICEBSD-UHFFFAOYSA-N prop-2-enoyloxy prop-2-eneperoxoate Chemical compound C=CC(=O)OOOC(=O)C=C KCTAWXVAICEBSD-UHFFFAOYSA-N 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- LLHKCFNBLRBOGN-UHFFFAOYSA-N propylene glycol methyl ether acetate Chemical compound COCC(C)OC(C)=O LLHKCFNBLRBOGN-UHFFFAOYSA-N 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- UMJSCPRVCHMLSP-UHFFFAOYSA-N pyridine Natural products COC1=CC=CN=C1 UMJSCPRVCHMLSP-UHFFFAOYSA-N 0.000 description 1
- 238000011160 research Methods 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000007790 solid phase Substances 0.000 description 1
- 239000012265 solid product Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- HXJUTPCZVOIRIF-UHFFFAOYSA-N sulfolane Chemical compound O=S1(=O)CCCC1 HXJUTPCZVOIRIF-UHFFFAOYSA-N 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- IMFACGCPASFAPR-UHFFFAOYSA-N tributylamine Chemical compound CCCCN(CCCC)CCCC IMFACGCPASFAPR-UHFFFAOYSA-N 0.000 description 1
- ZDHXKXAHOVTTAH-UHFFFAOYSA-N trichlorosilane Chemical compound Cl[SiH](Cl)Cl ZDHXKXAHOVTTAH-UHFFFAOYSA-N 0.000 description 1
- 239000005052 trichlorosilane Substances 0.000 description 1
- YFNKIDBQEZZDLK-UHFFFAOYSA-N triglyme Chemical compound COCCOCCOCCOC YFNKIDBQEZZDLK-UHFFFAOYSA-N 0.000 description 1
- 238000002604 ultrasonography Methods 0.000 description 1
- 239000002023 wood Substances 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/50—Organo-phosphines
- C07F9/53—Organo-phosphine oxides; Organo-phosphine thioxides
- C07F9/5337—Phosphine oxides or thioxides containing the structure -C(=X)-P(=X) or NC-P(=X) (X = O, S, Se)
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/30—Phosphinic acids [R2P(=O)(OH)]; Thiophosphinic acids ; [R2P(=X1)(X2H) (X1, X2 are each independently O, S or Se)]
- C07F9/307—Acids containing the structure -C(=X)-P(=X)(R)(XH) or NC-P(=X)(R)(XH), (X = O, S, Se)
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07F—ACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
- C07F9/00—Compounds containing elements of Groups 5 or 15 of the Periodic Table
- C07F9/02—Phosphorus compounds
- C07F9/28—Phosphorus compounds with one or more P—C bonds
- C07F9/50—Organo-phosphines
- C07F9/53—Organo-phosphine oxides; Organo-phosphine thioxides
- C07F9/5341—Organo-phosphine oxides or thioxides containing a P-P bond
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F2/00—Processes of polymerisation
- C08F2/46—Polymerisation initiated by wave energy or particle radiation
- C08F2/48—Polymerisation initiated by wave energy or particle radiation by ultraviolet or visible light
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G79/00—Macromolecular compounds obtained by reactions forming a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon with or without the latter elements in the main chain of the macromolecule
- C08G79/02—Macromolecular compounds obtained by reactions forming a linkage containing atoms other than silicon, sulfur, nitrogen, oxygen, and carbon with or without the latter elements in the main chain of the macromolecule a linkage containing phosphorus
- C08G79/04—Phosphorus linked to oxygen or to oxygen and carbon
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/50—Improvements relating to the production of bulk chemicals
- Y02P20/54—Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids
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- Chemical & Material Sciences (AREA)
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- Life Sciences & Earth Sciences (AREA)
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- General Health & Medical Sciences (AREA)
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- Polymers & Plastics (AREA)
Abstract
The invention relates to the field of novel photocuring functional material chemicals, and discloses the co-production preparation of series of monoacylphosphines and bisacylphosphines and oxides thereof, namely monoacylphosphine oxide and bisacylphosphine oxide, for the first time, the one-pot preparation of the compounds under the same process and the same reactor is realized, and the process technology has the outstanding characteristics of low cost, economic competitiveness and environmental friendliness. The compounds are important radiation polymerization system photoinitiators containing ethylenic bond (C ═ C) unsaturation.
Description
[ technical field ] A method for producing a semiconductor device
The invention relates to the field of novel photocuring functional material chemicals, and discloses the co-production preparation of series of monoacylphosphines and bisacylphosphines and oxides thereof, namely monoacylphosphine oxide and bisacylphosphine oxide, for the first time, the one-pot preparation of the compounds under the same process and the same reactor is realized, and the process technology has the outstanding characteristics of low cost, economic competitiveness and environmental friendliness. The compounds are important radiation polymerization system photoinitiators containing ethylenic bond (C ═ C) unsaturation.
[ background of the invention ]
In the field of photo-curing functional new material chemicals, some mono-or di-functional Acylphosphine (oxy) type (Acylphosphine Oxide) compounds, such as typically 2, 4, 6-trimethylbenzoyldiphenylphosphine Oxide (trade name Lucirin-TPO), ethyl 2, 4, 6-trimethylbenzoylphenylphosphonate (trade name Irgacure-TPO-L), and bis (2, 4, 6-trimethylbenzoyl) phenylphosphine Oxide (trade name Irgacure-819), respectively, are highly effective photoinitiators for ethylenically unsaturated radiation polymerization-containing systems, which are well known in the art. The light absorption characteristic of the material is wide and excellent, and the material can extend from ultraviolet short wave to a long wave band of 350-420 nm, so that the material can show excellent photopolymerization initiation capability under the irradiation of a traditional ultraviolet light source represented by a high-pressure mercury lamp and an energy-saving environment-friendly light-emitting diode (LED) light source, and can be widely applied to the fields of photocuring wood coatings, PCB circuit board ink, printing and packaging ink, adhesives, 3D additive printing, composite materials, optical fibers, TFT-LCD liquid crystal display and the like.
In view of their outstanding practical value, the industry is constantly searching for new more competitive and environmentally friendly process technologies. Although mono-or di-functional acylphosphine (oxy) compounds have certain similarity in molecular structure, their related chemical preparation method principles, product purification and byproduct disposal, and the flow of the used reaction equipment are all greatly different and incompatible, and objectively form mutually independent manufacturing-end industrial chains for practitioners in the art.
The preparation of monoacylphosphine oxygen compounds, typically described in U.S. Pat. Nos. 4710523 and 4324744, is widely practiced in industry and discloses the preparation of TPO photoinitiator compounds by the so-called Arbuzov-Michaelies reaction of diphenyl phosphite esters first prepared by condensation of diphenyl phosphine chloride with primary alcohols promoted by an organic tertiary amine type acid-binding agent and the esters then with the corresponding acid chlorides, e.g., 2, 4, 6-trimethylbenzoyl chloride. The reaction uses a refractory tertiary organic amine and produces ozone (O) to the atmosphere3) A layer of hazardous chemical chlorohydrocarbon.
A widely used process for the preparation of bisacylphosphine oxide compounds is described in the representative Chinese patent CN1211388, which discloses the reaction of an organophosphine chloride compound such as phenylphosphine dichloride with an alkali metal to obtain an oligomeric cyclic phosphine intermediate mixture which must be reduced by metallic sodium in the presence of a "proton source donor compound" tert-butanol to the corresponding phenylphosphine hydrogen intermediate, which is then further reacted with a metal salt to obtain the desired productAnd the corresponding acid chloride, such as 2, 4, 6-trimethylbenzoyl chloride, to produce the acylphosphine intermediate, which is oxidized with hydrogen peroxide to produce the bifunctional acylphosphine oxide compound. The process directly derives 'PhPCl' of Irgacure-819 from the cooperative research results of Swiss Ciba, Pasteur, Germany and Gruetzmacher team of Swiss ETH institute2The new production process of the/Na/t-BuOH method. However, the reaction principle of this method is limited to the preparation of bisacylphosphine oxide type compounds, and is not applicable to the preparation of monoacylphosphine oxide products such as TPO and TPO-L at all.
In view of the above, there is still an urgent need for technical innovation in the industry that has never been achieved, namely the "one-pot" co-production of mono-and bifunctional acylphosphine (oxy) type photoinitiator compounds, the breakthrough of which requires both the innovation of the reaction principle and the complete compatibility of the equipment hardware. The method is a key technical problem with important reality, low cost, economic competitiveness and environmental management friendliness.
[ summary of the invention ]
The present application discloses for the first time the coproduction of a series of monoacylphosphines (formula D) and bisacylphosphines (E), and their oxides, namely monoacylphosphine oxide (F) and bisacylphosphine oxide (G), from a starting material acyl halide (a) and a mixture of mono-and bishalophosphines (B and C) and a metal M, by direct action under conditions 1, followed by the action of an oxidizing agent [ O ] and conditions2, in a "one-pot" manner sharing the same process flow and the same reactor:
wherein R is1Is monovalent or divalent and contains 1 to 24 carbon atoms (denoted as C)1-C24The same applies hereinafter) straight-chain or branched alkyl or C3-C12Cycloalkyl, or R1Is monovalent or divalent C4-C24Substituted or unsubstituted aryl or heteroaryl; r2,R3Or R is4Independently of one another and monovalent R1The same;
x or Y are independently of each other a halogen atom;
m is metal Zn, Mg, Ni, Be, Co, Ru, Cu, Mo, Ba, Cd, Fe, Al, Cr, Mn, Ca, In;
[ O ] is an oxidant, air, oxygen, hydrogen peroxide, an organic alkyl peroxide, a peroxycarboxylic acid, ozone, (hypochlorite), nitrate, or a mixture of any two or more of the foregoing;
the conditions 1 and 2 are each, independently of one another, at least one of a solvent, a temperature, a pressure, and an additive.
The solvent is at least one selected from the group consisting of substituted or unsubstituted aromatic hydrocarbons having 1 to 24 carbons, linear or branched aliphatic hydrocarbons, (sulfoxide), amides, ethers, esters, ketones, nitriles, carboxylic acids, water, amines, carbonates, ionic liquids, and supercritical carbon dioxide.
In some preferred embodiments of the present invention, the solvent is selected from the group consisting of dimethyl sulfoxide, dimethyl sulfone, benzyl sulfoxide, benzyl sulfone, cyclobutane sulfoxide, sulfolane, trichlorosilane, dichloromethane, dichloroethane, dimethyl carbonate, diethyl carbonate, ethylene carbonate, propylene carbonate, chloroform, carbon tetrachloride, benzene, toluene, xylene, trimethylbenzene, tetramethylbenzene, acetonitrile, ethylbenzene, diethylbenzene, chlorobenzene, dichlorobenzene, anisole, nitrobenzene, heptane, hexane, petroleum ether, dioxane, tetrahydrofuran, methyl tert-butyl ether, ethylene glycol dimethyl ether, diethylene glycol dimethyl ether, triethylene glycol dimethyl ether, propylene glycol methyl ether acetate, triethylamine, tributylamine, dimethyl isopropylamine, pyridine, N-tetramethylethylenediamine, N-alkylmorpholine, N-alkylpyrrole, N-dimethylformamide, dimethyl sulfoxide, and mixtures thereof, At least one of formylmorpholine, N-diethylformamide and N-methylpyrrolidone.
In the present invention, the reaction can also be carried out by heating and/or grinding the raw material solid phase, and/or by means of ultrasound and/or microwave irradiation, with little or no conventional "solvent" being used.
The temperature is-70 ℃ to 300 ℃. In a preferred embodiment of the invention, the temperature is from-30 ℃ to 250 ℃. In some more preferred embodiments of the invention, the temperature is from-20 ℃ to 200 ℃.
The pressure is 0.001atm-200 atm. In some preferred embodiments of the invention, the pressure is from 0.1atm to 100 atm. In some more preferred embodiments of the invention, the pressure is from 0.1atm to 20 atm.
The additive refers to a reaction promoter, a synergist, a catalyst, an oxidant, a reducing agent and/or a functional auxiliary agent; the additive is used in a catalytic amount, an equivalent amount or an excessive amount based on the molar weight of the reaction raw materials.
Preferred R1Is 2, 4, 6-trimethylbenzoyl chloride, 2, 6-dimethoxybenzoyl chloride, 1-naphthoyl chloride, (CH)3)3C-C (O) Cl; preferred X or Y is chlorine; preferred R2,R3Or R is4Independently of one another, phenyl, biphenyl, 1/2-naphthyl, 4-methoxyphenyl, 4-methylphenyl, 4-isopropylphenyl, 4-dimethylaminophenyl; preferred M are the metals Zn and Mg.
Another implementation scheme disclosed by the invention is that the starting material acyl halide (A), the mixture of the halogenated phosphines (B and C) and the metal M directly act under conditions 1 to obtain monoacylphosphine (D) and acyl phosphine halide (Q), and then under the action of an oxidant [ O ] and conditions2, monoacylphosphine oxide (F) and acyl phosphonic acid (T) are prepared by a one-pot method sharing the same process flow and the same reactor.
Acylphosphonic acid (R in T)5Is hydrogen) is a precursor compound of an acyl phosphonate. The acyl phosphonate can be prepared by esterification reaction of acyl phosphonic acid (T) and primary alcohol. A typical commercially available product of acyl phosphonate is TPO-L.
Wherein R is5Is hydrogen, C1-C24Linear or branched or cyclic alkyl;
preferred R5Hydrogen, methyl, ethyl, butyl, hydroxyethyl, cyclohexyl.
The third implementation scheme disclosed by the invention is that the starting material acyl halide (A), the bis-halogenated phosphine (C) and the metal M directly act under conditions 1 to obtain acyl phosphine halide (Q) and bis-acylphosphine (E), and then under the action of oxidant [ O ] and conditions2, acyl phosphonic acid (ester) (T) and bis-acylphosphine oxide (G) are prepared by a one-pot method sharing the same process and the same reactor.
A typical example, as shown below, TPO and 819 photoinitiator products were prepared simultaneously from 2, 4, 6-trimethylbenzoyl chloride, diphenylphosphine chloride, and phenylphosphine dichloride under the action of zinc powder to form the corresponding trivalent mono-and bisacylphosphanes, followed by oxidation with hydrogen peroxide.
During the performance of this example, a novel monoacylphosphine oxygen compound, shown by the following formula H, was simultaneously isolated, which is also an effective photoinitiator active species.
In another embodiment of the present invention, as shown below, a bisacylphosphine oxide photoinitiator compound K in the form of a polymer is obtained by reacting a divalent acid chloride and phenylphosphorus dichloride with zinc powder and hydrogen peroxide in this order.
The macromolecular photoinitiator has great significance in solving the problem of migration of the photoinitiator which is trapped for a long time in certain food packaging printing ink.
In a third embodiment of the present invention, as shown below, 2, 4, 6-trimethylbenzoyl chloride, diphenylphosphorus chloride, and phenylphosphorus dichloride are reacted with zinc powder to form the corresponding trivalent monoacylphosphane and acylphosphine chlorides, and then the phosphonic acid products TPO and TPO-L are simultaneously prepared under the oxidation of hydrogen peroxide.
The phosphonic acid product of TPO-L and a primary alcohol, such as ethanol, can be used to prepare TPO-L or other acyl phosphate photoinitiator compounds via a simple esterification reaction.
In a fourth embodiment of the invention, 2, 4, 6-trimethylbenzoyl chloride and phenylphosphorus dichloride are reacted with zinc powder to form the corresponding trivalent bisacylphosphine alkane and acylphosphine chloride, and then the phosphonic acid product 819 and TPO-L is prepared simultaneously under the oxidation of hydrogen peroxide.
In the fifth embodiment of the present invention, 2, 4, 6-trimethylbenzoyl chloride, diphenyl phosphorus chloride and phenyl phosphorus dichloride are reacted with zinc powder to produce corresponding trivalent monoacylphosphane, acylphosphine chloride and bisacylphosphine, and then the phosphonic acid products TPO and TPO-L and 819 three photoinitiator compounds are prepared simultaneously under the oxidation of hydrogen peroxide.
In conclusion, the invention firstly discloses the co-production technology of representative photoinitiator compounds, such as TPO and 819, TPO and TPO-L, 819 and TPO-L, and TPO-L and 819, which are outstanding, makes full use of the resource sharing and 100 percent utilization of raw materials, makes full use of the resource sharing of a reactor and a flow process, combines the two, and practices the atom economy and the process convenience prominently, which is an unprecedented technical breakthrough in the industry.
In the examples we will further illustrate.
[ detailed description ] embodiments
The gist of the present invention is further illustrated by the following specific examples:
the first embodiment is as follows: co-production of TPO and 819
Under the protection of nitrogen and at room temperature, 1.4 g of zinc powder, 15 ml of ethyl acetate and 4.0 g of 2, 4, 6-trimethylbenzoyl chloride are added into a 100 ml reaction bottle in sequence under stirring, then a mixture of 1.08 g of phenyl phosphorus dichloride and 1.32 g of diphenyl phosphorus chloride in 5 ml of ethyl acetate is added into the mixture dropwise, and the temperature is kept for 2 hours after the dropwise addition is finished. After the reaction is finished, 15 ml of water and 1.6 ml of 30% hydrogen peroxide are respectively added into the system, the reaction is continued for half an hour, after the detection reaction is finished, a little saturated sodium bicarbonate solution is added for neutralization, and then the neutralization is carried out by extraction, water washing and concentration, and silica gel column chromatography separation is carried out to obtain 1.7 g 819 (yield 68%) and 1.9 g TPO (yield 91%).
The above reaction was repeated but the solvent was changed to dimethyl carbonate to give 1.5 g 819 and 1.8 g TPO;
the reaction was repeated except that the zinc powder was changed to magnesium chips to give 1.1 g 819 and 1.6 g TPO.
Example two: co-production of TPO and 819
Under the protection of nitrogen and at room temperature, 17.2 kg of zinc powder, 200 liters of ethyl acetate and 49 kg of 2, 4, 6-trimethylbenzoyl chloride are sequentially added into a cubic enamel reaction kettle, then a mixture of 13.3 kg of phenyl phosphorus dichloride and 16.2 kg of diphenyl phosphorus chloride in 80 liters of ethyl acetate is dripped, and the temperature is kept for 6 hours after the dripping is finished. After the reaction is finished, respectively adding 180 liters of water and 20 liters of 30 percent hydrogen peroxide into the system, continuing the reaction for half an hour, after the detection reaction is finished, adding a proper amount of saturated sodium bicarbonate solution for neutralization, extracting, washing with water, concentrating, pulping by using ice-cold heptane, and separating to obtain 18.7 kilograms of 819 and 23.1 kilograms of TPO.
In which 1.1 kg of monoacylphosphine-oxy compound H are simultaneously separated off. HRMS high resolution mass spectrometry data: molecular formula C28H27O3P2(M + H): theoretical 473.1435, experimental 473.1441; molecular formula C28H26O3P2Na (M + Na): theoretical 495.1255, experimental 495.1259.
Example three: preparation of macromolecular polymerization type bisacylphosphine oxide
Under nitrogen protection and at room temperature, 1.3 g of zinc powder and 15 ml of ethyl acetate are added in sequence to a 100 ml reaction flask, a mixture of 3.8 g of previously prepared 3, 3' -methylene-bis (2, 4, 6-trimethylbenzoyl chloride) and 1.8 g of freshly distilled phenylphosphonium dichloride in 5 ml of ethyl acetate is added dropwise, and the temperature is kept for 2 hours after the dropwise addition is finished. After the reaction is finished, respectively adding 15 ml of water and 1.4 ml of 30% hydrogen peroxide into the system, continuously reacting for half an hour, after the detection reaction is finished, adding a small amount of saturated sodium bicarbonate solution for neutralization, extracting, washing with water, concentrating, pulping in ice-cold heptane, and separating to obtain 2.3 g of yellow amorphous powder solid product K.
Example four: evaluation of photocuring Property
Samples of the ethylenically (acrylate) containing UV radiation curable material formulation system were prepared according to the following formulation (in weight percent): bisphenol a epoxy acrylate (Ebecryl 605): 32 percent; aminoacrylate (Ebecryl 7100): 10 percent; acryloyl morpholine: 54 percent; photoinitiator H or K: 4 percent. The above examples were applied to cardboard to form a coating of about 20-25 microns using a UV high pressure mercury lamp (about 20 cm from the substrate) as the source of radiation and a variable speed conveyor test. The criterion for completing photopolymerization curing is that repeated nail scratching and scratching can not generate marks. The formulations containing photoinitiators H and K all showed good photo-initiated polymerization cure in one pass at a linear speed of 22 m/min.
Example five: co-production of TPO and TPO-L phosphonic acid
0.8 g of zinc powder, 15 ml of ethyl acetate and 2.2 g of 2, 4, 6-trimethylbenzoyl chloride are added to an 80 ml reaction flask in turn under nitrogen protection and stirring at room temperature, a mixture of 1.08 g of phenyldichlorophosphorus chloride and 1.32 g of diphenylphosphorus chloride in 5 ml of ethyl acetate is added dropwise to the mixture, and the mixture is kept warm for 2 hours after the dropwise addition is finished. After the reaction is finished, respectively adding 15 ml of water and 1.4 ml of 30% hydrogen peroxide into the system, continuously reacting for half an hour, after the detection reaction is finished, adding a proper amount of saturated sodium bicarbonate solution to neutralize until the pH is slightly alkaline to 7-8, and then extracting, washing with water, concentrating and separating by silica gel column chromatography to obtain 1.2 g of TPO-L phosphonic acid and 1.7 g of TPO.
Example six: co-production of TPO and 819 and TPO-L phosphonic acid
Under the protection of nitrogen and at room temperature, 1.7 g of zinc powder, 15 ml of ethyl acetate and 4.8 g of 2, 4, 6-trimethylbenzoyl chloride are added into a 100 ml reaction bottle in sequence under stirring, then a mixture of 1.8 g of phenyldichlorophosphate and 1.4 g of diphenylphosphoryl chloride in 5 ml of ethyl acetate is added dropwise into the mixture, and the mixture is kept for 2 hours after the dropwise addition is finished. After the reaction is finished, 15 ml of water and 1.6 ml of 30% hydrogen peroxide are respectively added into the system, the reaction is continued for half an hour, after the detection reaction is finished, a small amount of saturated sodium bicarbonate solution is added for neutralization, and then the neutralization, extraction, water washing and concentration are carried out, and silica gel column chromatography separation is carried out to obtain 1.6 g 819, 2.0 g TPO and 0.8 g TPO-L phosphonic acid.
The 0.8 g TPO-L phosphonic acid is placed in 20 ml absolute ethyl alcohol to react overnight at about 55 ℃ in a warm manner, and 0.74 g TPO-L photoinitiator product is obtained.
Example seven: 819 and TPO-L phosphonic acid Co-production
Under the protection of nitrogen and at room temperature, 1.4 g of zinc powder, 15 ml of ethyl acetate and 4.1 g of 2, 4, 6-trimethylbenzoyl chloride are added into a 100 ml reaction bottle in sequence under stirring, then 2.5 g of a solution of phenyldichlorophosphate in 5 ml of ethyl acetate is added into the mixture dropwise, and the mixture is kept for 2 hours after the dropwise addition is finished. After the reaction is finished, 20 ml of water and 1.5 ml of 30% hydrogen peroxide are respectively added into the system, the reaction is continued for half an hour, after the detection reaction is finished, a saturated sodium bicarbonate solution is added for neutralization to alkalescence, and then extraction, water washing and concentration are carried out, and silica gel column chromatography separation is carried out to obtain 1.5 g 819 and 1.4 g of TPO-L phosphonic acid.
It should be emphasized that the above-described embodiments are merely illustrative and not restrictive, and that any adjustments or variations, such as reaction conditions or parameters, which may be commonly employed by a person skilled in the art based on the disclosure of this application do not depart from the gist of the present invention, and the scope of protection of this patent shall be governed by the terms of the relevant claims.
Claims (11)
1. A co-production preparation technique of monoacylphosphine (structural formula D) and bisacylphosphine (E), and oxides thereof, namely monoacylphosphine oxide (F) and bisacylphosphine oxide (G); directly acting starting materials of acyl halide (A), a mixture of mono-and di-halogenated phosphine (B and C) and metal M under conditions 1; then under the action of an oxidant (O) and conditions2, the catalyst is prepared in a one-pot method mode by sharing the same process and the same reactor:
wherein R is1Is monovalent or divalent and contains 1 to 24 carbon atoms (denoted as C)1-C24The same applies hereinafter) straight-chain or branched alkyl or C3-C12Cycloalkyl, or R1Is monovalent or divalent C4-C24Substituted or unsubstituted aryl or heteroaryl; r2,R3Or R is4Independently of one another and monovalent R1The same; x or Y are independently of each other a halogen atom; m is metal Zn, Mg, Ni, Be, Co, Ru, Cu, Mo, Ba, Cd, Fe, Al, Cr, Mn, Ca, In; or a mixed-metal system formed from any two or more of the foregoing; [ O ] is an oxidant, air, oxygen, hydrogen peroxide, an organic alkyl peroxide, a peroxycarboxylic acid, ozone, (hypochlorite), nitrate, or a mixture of any two or more of the foregoing; the conditions 1 and 2 are each, independently of one another, at least one of a solvent, a temperature, a pressure, and an additive.
2. A coproduction preparation technology of monoacylphosphine oxide (F) and acylphosphonic acid (ester) (T); the method is characterized in that a starting material acyl halide (A), a halogenated phosphine mixture (B and C) and a metal M directly act under conditions 1 to obtain monoacylphosphine (D) and acylphosphine halide (Q), and then under the action of an oxidant [ O ] and conditions2, the monoacylphosphine (D) and the acylphosphine halide (Q) are prepared by a one-pot method sharing the same process flow and the same reactor:
wherein R5 is hydrogen, C1-C24Linear or branched or cyclic alkyl;
the other definitions are the same as in claim 1, below.
3. A coproduction preparation technology of acyl phosphonic acid (ester) (T) and bisacyl phosphine oxide (G); directly acting starting materials of acyl halide (A), bis-halogenated phosphine (C) and metal M under conditions 1 to obtain acyl phosphine halide (Q) and bis-acyl phosphine (E); then under the action of an oxidant [ O ] and conditions2, the catalyst is prepared by a one-pot method sharing the same process flow and the same reactor:
4. the process technology of claims 1-3, wherein the solvent is selected from at least one of substituted or unsubstituted aromatic hydrocarbons containing 1-24 carbons, linear or branched or cyclic aliphatic hydrocarbons, (sulfoxides), amides, ethers, esters, ketones, nitriles, carboxylic acids, water, amines, carbonates, ionic liquids, and supercritical carbon dioxide. The temperature is-70 ℃ to 300 ℃. The pressure is 0.001atm-200 atm. The additive refers to a reaction promoter, a synergist, a catalyst, an oxidant, a reducing agent and/or a functional auxiliary agent; the use amount of the additive is 0.0001-10000 equivalents based on the molar weight of the reaction raw materials.
5. Process technology according to claims 1-3Preferred is R1Is 2, 4, 6-trimethylbenzoyl chloride, 2, 6-dimethoxybenzoyl chloride, 1-naphthoyl chloride, (CH)3)3C-C (O) Cl; preferred X or Y is chlorine; preferred R2,R3Or R is4Independently of one another, phenyl, biphenyl, 1/2-naphthyl, 4-methoxyphenyl, 4-methylphenyl, 4-isopropylphenyl, 4-dimethylaminophenyl; preferred R5Is hydrogen, methyl, ethyl, or hydroxyethyl; preferably, M is a metal Zn or Mg or a combination of both.
6. The process technology of claims 1-3, wherein TPO and 819 photoinitiator products are prepared simultaneously from 2, 4, 6-trimethylbenzoyl chloride, diphenylphosphorus chloride, and phenylphosphorus dichloride with metal M under conditions 1 followed by "one pot" under the action of oxidant [ O ] and conditions 2:
7. the process of claims 1-3, wherein TPO and TPO-L phosphonic acid (ester) photoinitiator products are prepared simultaneously from 2, 4, 6-trimethylbenzoyl chloride, diphenylphosphorus chloride, and phenylphosphorus dichloride with metal M under conditions 1 to form the corresponding trivalent monoacylphosphanes and acylphosphine chlorides, followed by "one-pot" under the action of oxidant [ O ] and conditions 2:
8. the process technology of claims 1-3, wherein 2, 4, 6-trimethylbenzoyl chloride and phenyl phosphorus dichloride and metal M are reacted under conditions 1 to form corresponding trivalent bisacylphosphine and monoacylphosphine chlorides, and then the reactants are reacted under the conditions2 and O oxidant to obtain 819 and TPO-L phosphonic acid (ester) photoinitiator products:
9. the process of claims 1-3, wherein 2, 4, 6-trimethylbenzoyl chloride, diphenylphosphorus chloride, and phenylphosphorus dichloride are reacted with metal M under conditions 1 to form the corresponding trivalent monoacylphosphanes, acylphosphine chlorides, bisacylphosphines, followed by "one pot" under the action of oxidant [ O ] and conditions2 to simultaneously prepare phosphonic acid (ester) products of TPO, TPO-L, and 819 three photoinitiator compounds:
11. a polymer-form bisacylphosphine oxide photoinitiator compound shown in a structural formula K and application thereof as an alkene-containing unsaturated system radiation polymerization curing photoinitiator substance; the catalyst is prepared from bivalent acyl chloride, phenyl phosphorus dichloride and metal M under the action of conditions 1, an oxidant [ O ] and conditions2 in sequence:
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