CN113651027A - Quick transfer device for concrete transportation - Google Patents

Quick transfer device for concrete transportation Download PDF

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Publication number
CN113651027A
CN113651027A CN202111207432.6A CN202111207432A CN113651027A CN 113651027 A CN113651027 A CN 113651027A CN 202111207432 A CN202111207432 A CN 202111207432A CN 113651027 A CN113651027 A CN 113651027A
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China
Prior art keywords
concrete
belt
gear
feeding
fixing
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Granted
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CN202111207432.6A
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Chinese (zh)
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CN113651027B (en
Inventor
于建
罗龙聪
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Sichuan East Spring Machinery Equipment Manufacturing Co ltd
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Sichuan East Spring Machinery Equipment Manufacturing Co ltd
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Priority to CN202111207432.6A priority Critical patent/CN113651027B/en
Publication of CN113651027A publication Critical patent/CN113651027A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G15/00Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
    • B65G15/30Belts or like endless load-carriers
    • B65G15/32Belts or like endless load-carriers made of rubber or plastics
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/02Belt- or chain-engaging elements
    • B65G23/04Drums, rollers, or wheels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/22Arrangements or mountings of driving motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/02Devices for feeding articles or materials to conveyors
    • B65G47/16Devices for feeding articles or materials to conveyors for feeding materials in bulk
    • B65G47/18Arrangements or applications of hoppers or chutes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G47/00Article or material-handling devices associated with conveyors; Methods employing such devices
    • B65G47/34Devices for discharging articles or materials from conveyor 
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/04Bulk
    • B65G2201/045Sand, soil and mineral ore

Abstract

The invention discloses a rapid transfer device for concrete transportation, which comprises a base and a hopper, wherein a feeding end is arranged at the bottom of the hopper, one end of the feeding end is connected with a feeding assembly, the feeding assembly consists of a plurality of feeding devices which are linearly arranged and distributed, a first fixed assembly is arranged at the movable end of each transmission rod, the fixed assemblies are uniformly distributed on a fixed plate at intervals, and a belt is movably placed above the fixed plate. The feeding device is characterized in that a through hole is formed in the fixing plate, a driving assembly is arranged in the through hole and comprises a motor, the first fixing claw and the second fixing claw can be meshed, a discharging end is arranged at one end of the feeding device, and a first telescopic rod used for supporting is arranged below the discharging end. Through above-mentioned structure with the band transport among the prior art turn into the sinusoidal fluctuation of belt on direction of delivery for the concrete can be along with mixing motion in transportation process, avoids the emergence of segregation phenomenon.

Description

Quick transfer device for concrete transportation
Technical Field
The invention relates to the field of concrete transportation equipment, in particular to a rapid transfer device for concrete transportation.
Background
Concrete is one of the most important civil engineering materials of the present generation. The artificial stone is prepared by a cementing material, granular aggregate (also called aggregate), water, an additive and an admixture which are added if necessary according to a certain proportion, and is formed by uniformly stirring, compacting, forming, curing and hardening. The concrete has the characteristics of rich raw materials, low price and simple production process, so that the consumption of the concrete is increased more and more. Meanwhile, the concrete also has the characteristics of high compressive strength, good durability, wide strength grade range and the like. These characteristics make it very widely used, not only in various civil engineering, that is shipbuilding, machinery industry, ocean development, geothermal engineering, etc., but also concrete is an important material.
According to different construction requirements and conditions, concrete can be intensively stirred at a construction site or a stirring station, and in the traditional technology, the concrete transportation methods mainly comprise the following steps: manual transportation of a trolley and a dump truck is usually used under the conditions of small transportation volume and short transportation distance of concrete, but the transportation speed is slowest; the self-dumping truck is usually used for the transportation of concrete under the conditions of large transportation volume and long transportation distance, and the truck body is in a sealed state, is convenient to preserve heat and moisture and is mainly used in a mixing station; the tower crane is used for concrete pouring of large-scale hydroelectric engineering, and the height from the outlet of the lifting bucket to the concrete cabin surface is not more than 1.5-3.0 m, but the transportation speed is slow.
Belt conveyer transportation, the mode is horizontal transport mode during the transportation usually to the transportation is point-to-point transportation, receives the restriction in place of origin great, can't carry out the state conversion of conveyer belt to the place, and belt transport speed is lower, and the frictional force between the limited and belt of conveying efficiency and the material can't carry out the conveyer belt transportation of lower height, and has the vibration that lasts in the transportation and lead to the concrete to take place the segregation phenomenon.
Concrete pumping transportation, including piston type and pneumatic type, is often used in the circumstances of inconvenient transportation and large concrete, and the transportation speed is high, but can be limited by site conditions. A concrete delivery pump, also known as a concrete pump, consists of a pump body and a delivery pipe, is a machine for continuously delivering concrete along a pipeline by using pressure, is mainly applied to building construction, bridge and tunnel construction, and is mainly divided into a gate valve concrete delivery pump and an S valve concrete delivery pump. The other is a pump truck which is formed by mounting a pump body on a chassis of a vehicle and then assembling a telescopic or bendable distributing rod. However, the concrete transportation mode in the prior art has the phenomenon of pipe blockage, and mainly comprises the following steps: the jam of distributing valve discharge gate department, the jam of feed inlet department, concrete conveying pipe block up, pipe valve department blocks up, no matter which kind of jam mode, all needs artificial mode to go to discharge the trouble, not only wastes time and energy, influences the time limit for a project, and when concrete was in intraductal, because under the gravity of self and inclosed environment, also takes place the segregation phenomenon easily. There are even serious safety concerns. Structurally, the segregation of concrete can form appearance quality problems such as sand lines, exposed aggregates, exposed steel bars and the like on the surface of a concrete structure; in terms of strength, concrete segregation severely affects the bearing capacity of a concrete structure.
In view of the above, a fast transferring device for concrete transportation is needed to solve the above problems.
Disclosure of Invention
The invention aims to provide a rapid transfer device for concrete transportation, which is used for solving the problem of segregation phenomenon in the concrete transfer process.
The invention is realized by the following technical scheme:
based on concrete transportation is with quick transfer device, including the base, set up the hopper of base top, the bottom of hopper is provided with the feed end, the one end of feed end is connected with the pay-off subassembly, the pay-off subassembly comprises a plurality of material feeding unit that are the linear arrangement and distribute, every material feeding unit includes: the bottom plate, a plurality of tip that a plurality of spacing grooves were seted up to the terminal surface are provided with bellied bracing piece, fixed plate, with bracing piece articulated transfer line, just the arch can with the spacing groove cooperation, every the expansion end of transfer line is provided with first fixed subassembly, every fixed subassembly equal interval equipartition is in on the fixed plate, just the belt has been placed in the top activity of fixed plate.
The fixing plate is provided with a through hole, a driving assembly is arranged in the through hole and comprises a motor, a first fixing claw for fixing is connected to the end face of the fixing plate in a ball joint mode, a second fixing claw for fixing is connected to the end face of the first fixing claw in a ball joint mode, the first fixing claw and the second fixing claw can be meshed, a discharging end is arranged at one end of the feeding device, and a first telescopic rod for supporting is arranged below the discharging end.
Among the prior art, the concrete uses more mode at the in-process of transporting to be: the stirring process is completed in the stirring station, the concrete is transported to a specified place through a concrete truck, and the concrete is distributed to a pouring place through a concrete pump truck, a belt conveyor, a trolley and the like according to the field condition. In the process, factors influencing the state of concrete are many, and for a belt conveyor, the applicant finds that the common transportation mode is a horizontal transportation mode, the transportation is point-to-point transportation, the limitation of a production place is large, the state conversion of a conveyor belt cannot be carried out on a site, the transportation speed of the belt is low, the transportation efficiency is limited, the friction force between the belt and materials cannot be used for carrying out the transportation of the conveyor belt with a low height, and the segregation phenomenon of the concrete is caused by continuous vibration in the transportation process. Firstly, concrete segregation can cause very big waste, reduces the economic benefits of building construction. Secondly, concrete segregation can cause tank sticking and pipe blocking, and the construction period of a concrete project is prolonged. Finally, concrete segregation also creates quality problems, which can create quality concerns for buildings. The concrete segregation influences the performance of the structure, and the concrete segregation causes appearance quality problems such as sand marks, exposed aggregates, exposed steel bars and the like on the surface of the concrete structure. Furthermore, the concrete segregation can affect the strength of the concrete structure, the concrete segregation seriously affects the bearing capacity of the concrete structure, the reduction of the bearing capacity of the structure destroys the safety performance of the structure, and not only is the building engineering reworked easily caused, but also huge economic loss of the building engineering is caused. Further, structural cracks are generated due to concrete segregation, the homogeneity of concrete is reduced due to the concrete segregation, and severe cracking of the floor slab occurs due to the concrete segregation during the construction of the floor slab in muddy days. Finally, concrete segregation reduces the durability of the concrete structure, which reduces the concrete's impermeability and frost resistance. The applicant's research on the prior art belt conveyors has found that the above-mentioned problems are mainly caused by the continuous vibration generated by the rollers of the belt conveyors and are limited by the site by the problems due to the mechanical structure of the belt conveyors themselves. In view of the above, a new transportation method is needed to solve the above problems.
The applicant proposes that three main components of the invention are a feeding end, a feeding assembly and a discharging end, wherein a hopper is arranged above the base, the bottom of the hopper is provided with the feeding end, one end of the feeding end is connected with the feeding assembly, one end of the feeding assembly is connected with the discharging end, and a first telescopic rod for supporting is arranged below the discharging end. To the feeding subassembly, the feeding subassembly comprises a plurality of material feeding unit that are linear array and distribute, every material feeding unit includes: the bottom plate, a plurality of tip that a plurality of spacing grooves were seted up to the terminal surface are provided with bellied bracing piece, fixed plate, with bracing piece articulated first gear shaft, just the arch can with the spacing groove cooperation for realize that the bracing piece still plays a spacing effect when a relative slip of spacing inslot. Every the expansion end of transfer line is provided with first fixed subassembly, every fixed subassembly equal interval equipartition is in on the fixed plate, just the belt has been placed in the top activity of fixed plate. Because the belt is placed with mobile concrete, and the proportion of concrete is great, because the connected mode of bracing piece and drive lever is articulated again, so need restrict a orbit of drive lever through first fixed subassembly. The first fixing claw and the second fixing claw can be mutually meshed, so that two adjacent feeding devices can be connected. The traditional belt conveying mode is usually that the belt roller is driven to move, and the relative friction force between concrete and a belt is utilized for displacement conveying. In the invention, the traditional belt conveying mode is overturned, the movement mode of the driving assembly is designed into the combined reciprocating motion of a plurality of fluctuation rods in the vertical direction by combining the peristalsis principle and the bionic principle, and the fluctuation on the belt is shown as a sine line, so that the relative movement of the concrete on the belt is realized.
Furthermore, an eccentric wheel is arranged below each transmission rod, a second gear shaft is connected to the eccentric wheel on the same side in a key mode, a second gear is meshed with one end of the second gear shaft, the second gear is connected with a first gear, and the first gear is connected with an output shaft of the motor. The applicant finds in further research that the fluctuating conveying efficiency of the belt driven by the driving assembly is low, and the conveying efficiency of the side face of the belt is inconsistent with the conveying efficiency of the middle section of the belt, so that concrete is gathered on the side face of the belt, a certain flow speed difference is generated, and the subsequent concrete conveying state is influenced. In view of the situation, the applicant provides an eccentric wheel below each transmission, one end of each eccentric wheel is in contact with an adjacent transmission rod, each eccentric wheel on the same side is in keyed joint with a second gear shaft, one end of each second gear shaft is meshed with a second gear, the second gear is matched with the first gear, the first gear is connected with an output shaft of the motor, when the motor is started, the second gear shaft is driven to rotate through gear transmission, the eccentric wheel on the second gear shaft also rotates and transmits the motion to the transmission rods, so that the transmission rods rotate along the hinged joints, the transmission rods can drive the lateral belts to generate wave motion, and the concrete on the belts can be stirred.
Further, the drive assembly further comprises: with first gear shaft, the setting of first gear key joint are in a plurality of gyrostat on the first gear shaft, with the fluctuation pole of the periphery contact of gyrostat, just the expansion end and the belt contact of fluctuation pole, the expansion end of first gear shaft still is provided with the universal joint transmission shaft. For the specific function of the driving assembly, the belt conveyor in the prior art usually moves the concrete horizontally on the belt, and is accompanied by a continuous vibration of the belt driven by the rollers, and because the medium particles of the concrete are different in size, the concrete tends to move on the belt due to forced vibration. For the driving component, the core is a first gear and a second gear which are driven by a motor, and the first gear shaft is driven to rotate by the first gear; the second gear shaft is driven to rotate through the second gear, a plurality of rotary wheels are arranged on the first gear shaft, and the peripheries of the rotary wheels are connected with the end portions of the fluctuating rods. For the transmission mode conversion at the moment, the rotating motion of the motor is converted into the vertical reciprocating motion of the fluctuation rod, and the first gear shafts of the rotary wheels are arranged in a sine line mode, namely the motion mode of the fluctuation rod is also a sine track. And the movable end of the fluctuation rod is contacted with the belt, so that the concrete can be displaced on the belt, and the conveying efficiency is consistent with the fluctuation efficiency of the sine wave.
Preferably, a first sliding rail is arranged on the side surface of each feeding assembly. The first telescopic rod is matched with the side face of the feeding component through the first sliding rail, and the relative sliding of the first telescopic rod on the first sliding rail can be realized.
Preferably, a second telescopic rod is arranged on the end face of the base, one end of the second telescopic rod is connected with the first telescopic rod, a second sliding rail is arranged on the side face of the second telescopic rod, and the first telescopic rod can realize sliding and stretching through the first sliding rail and the second sliding rail. Aiming at the mutual matching of the feeding devices and the relative rotation, the invention can transport the concrete under different concrete transferring conditions in different environments. For example, the vertical columns which cannot move and need to be bypassed exist on the field, the concrete can be transported in the curved direction through the mutual rotation of the feeding devices, and the transportation requirements under most environments can be met.
Preferably, a feeding rod is arranged on the belt in an inclined mode. Belt conveyer is at the in-process of transportation, has the condition that needs the certain slope, and the feed rod that slopes to set up on the belt is favorable to increasing the frictional force between belt and the concrete for the conveying efficiency of concrete is higher.
Preferably, the first fixing member includes: the transmission rod is hinged to the connecting plate, and a balancing weight used for balancing is arranged at the hinged end. Because the motion mode of transfer line is for rotating, needs to rotate the in-process and reach dynamic balance, then place the clamp plate on the fixed plate, the clamp plate carries out the bolt through the screw backing plate, avoids the bolt process to make the fixed plate damage. The hinged end of the transmission rod and the connecting plate is provided with a balancing weight for balancing, and the dynamic balance requirement of the transmission rod in the transmission process is met.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. according to the invention, belt conveying in the prior art is converted into sinusoidal fluctuation of the belt in the conveying direction through great improvement of the driving assembly, so that concrete can move along with stirring in the conveying process, and the segregation phenomenon is avoided;
2. the invention is completely different from the point-to-point and horizontal transportation mode of the belt conveyer in the prior art, and can realize the transportation requirements under most environments;
3. the sinusoidal fluctuation mode of the driving assembly and the transmission rod for driving the belt is different from the traditional horizontal conveying mode, and the fluctuation speed and the sinusoidal fluctuation of the belt are coordinated, so that the conveying efficiency is completely superior to the existing conveying level.
Drawings
The accompanying drawings, which are included to provide a further understanding of the embodiments of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is an enlarged view of the interior of B in FIG. 1;
FIG. 3 is an enlarged front view of B in FIG. 1;
FIG. 4 is an enlarged view of C in FIG. 2;
FIG. 5 is an enlarged top view of the internal structure A of FIG. 1;
fig. 6 is an enlarged front view of the internal structure a of fig. 1.
Reference numbers and corresponding part names in the drawings:
1-base, 2-hopper, 3-feeding device, 31-first fixing component, 32-driving component, 301-bottom plate, 302-supporting rod, 303-spacing groove, 304-driving rod, 305-first fixing claw, 306-through hole, 307-fixing plate, 308-eccentric wheel, 309-second gear shaft, 310-second fixing claw, 311-pressing plate, 312-threaded backing plate, 313-connecting plate, 314-balancing weight, 33-motor, 331-first gear, 332-second gear, 333-wave rod, 334-rotating wheel, 335-first gear shaft, 336-universal joint driving shaft, 4-discharging end, 5-first telescopic rod, 6-second telescopic rod, 61-second sliding rail, 62-a first slide rail, 7-a feeding rod.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to examples and accompanying drawings, and the exemplary embodiments and descriptions thereof are only used for explaining the present invention and are not meant to limit the present invention.
The device is mainly used for solving the problem of segregation phenomenon in the concrete transferring process, and is already in the actual research and development stage.
Example 1:
referring to fig. 1-6 together, as shown in the figures, the fast transfer device for concrete transportation includes a base 1, a hopper 2 disposed above the base 1, a feeding end disposed at the bottom of the hopper 2, a feeding assembly connected to one end of the feeding end, the feeding assembly including a plurality of feeding devices 3 arranged in a linear manner, each feeding device 3 including: bottom plate 301, a plurality of tip that a plurality of spacing grooves 303 were seted up to the terminal surface are provided with bellied bracing piece 302, fixed plate 307, with bracing piece 302 articulated transfer line 304, just the arch can with spacing groove 303 cooperates, every the expansion end of transfer line 304 is provided with first fixed subassembly 31, every first fixed subassembly 31 equal interval equipartition is in on the fixed plate 307, just the belt has been placed in the top activity of fixed plate 307. The fixing plate 307 is provided with a through hole 306, a driving assembly 32 is arranged in the through hole 306, the driving assembly 32 includes a motor 33, the end surface of the fixing plate 307 is hinged to a first fixing claw 305 for fixing, the end surface of the fixing plate 307 far away from the first fixing claw 305 is hinged to a second fixing claw 310 for fixing, the first fixing claw 305 and the second fixing claw 310 can be meshed, a discharging end 4 is arranged at one end of the feeding device 3, and a first telescopic rod 5 for supporting is arranged below the discharging end 4. For the supporting rod 302 and the transmission rod 304, the supporting rod 302 is hinged with one end of the transmission rod 304, and the free end of the supporting rod 302 is movably placed in the limiting groove 303, wherein when the supporting rod 302 freely slides in the limiting groove 303, the hinged end of the supporting rod 302 moves accordingly. The motion of the hinged end of the support rod 302 is represented by a wave motion with the hinged position of the transmission rod 304 as the center, the motion of the free end of the support rod 302 is represented by a linear motion which is circularly reciprocated in the limiting groove 303, and the motion of the combination of the support rod 302 and the transmission rod 304 is represented by the motion combination of the wave motion and the linear motion, namely the motion of the belt is represented by a 'peristalsis' process similar to enterogastric peristalsis. And the two ends of the fixed plate 307 are dynamically symmetrical.
Among the prior art, the concrete uses more mode at the in-process of transporting to be: the stirring process is completed in the stirring station, the concrete is transported to a specified place through a concrete truck, and the concrete is distributed to a pouring place through a concrete pump truck, a belt conveyor, a trolley and the like according to the field condition. In the process, factors influencing the state of concrete are many, and for a belt conveyor, the applicant finds that the common transportation mode is a horizontal transportation mode, the transportation is point-to-point transportation, the limitation of a production place is large, the state conversion of a conveyor belt cannot be carried out on a site, the transportation speed of the belt is low, the transportation efficiency is limited, the friction force between the belt and materials cannot be used for carrying out the transportation of the conveyor belt with a low height, and the segregation phenomenon of the concrete is caused by continuous vibration in the transportation process. The concrete segregation influences the performance of the structure, and the concrete segregation causes appearance quality problems such as sand marks, exposed aggregates, exposed steel bars and the like on the surface of the concrete structure. Furthermore, the concrete segregation can affect the strength of the concrete structure, the concrete segregation seriously affects the bearing capacity of the concrete structure, the reduction of the bearing capacity of the structure destroys the safety performance of the structure, and not only is the building engineering reworked easily caused, but also huge economic loss of the building engineering is caused. Further, structural cracks are generated due to concrete segregation, the homogeneity of concrete is reduced due to the concrete segregation, and severe cracking of the floor slab occurs due to the concrete segregation during the construction of the floor slab in muddy days. Finally, concrete segregation reduces the durability of the concrete structure, which reduces the concrete's impermeability and frost resistance. The applicant's research on the prior art belt conveyors has found that the above-mentioned problems are mainly caused by the continuous vibration generated by the rollers of the belt conveyors and are limited by the site by the problems due to the mechanical structure of the belt conveyors themselves. In view of the above, a transportation method with better technical effect is needed to solve the above problems.
In this embodiment, it should be noted that the conventional belt conveyor is a continuous transport machine with a transport belt as a traction and bearing member. The belt is passed around the drive rollers and the various direction-changing rollers, and is given a suitable tension by the tensioning device, and is operated by the friction and tension between the rollers and the belt under the drive of the drive device. The material is continuously fed onto the conveyor belt and moves with the conveyor belt, thereby effecting the transfer of the material. The applicant proposes that three main components of the invention are a feeding end, a feeding component and a discharging end 4, wherein a hopper 2 is arranged above a base 1, the bottom of the hopper 2 is provided with the feeding end, one end of the feeding end is connected with the feeding component, one end of the feeding component is connected with the discharging end 4, and a first telescopic rod 5 for supporting is arranged below the discharging end 4. For the feeding assembly, the feeding assembly is composed of a plurality of feeding devices 3 which are linearly arranged and distributed, and each feeding device 3 comprises: the end face of the bottom plate 301 is provided with a plurality of limiting grooves 303, a plurality of end portions are provided with a plurality of convex supporting rods 302, a fixing plate 307 and a first gear shaft 335 hinged with the supporting rods 302, and the convex portions can be matched with the limiting grooves 303 to realize that the supporting rods 302 can perform a limiting function while sliding relatively in the limiting grooves 303. A first fixing component 31 is arranged at the movable end of each transmission rod 304, each fixing component is uniformly distributed on the fixing plate 307 at intervals, and a belt is movably placed above the fixing plate 307. It should be noted that, because the belt is placed with flowing concrete, and the specific gravity of the concrete is relatively large, and because the connection manner of the support rod 302 and the transmission rod 304 is hinged, a motion track of the transmission rod 304 needs to be defined by the first fixing component 31. Regarding the shape of the supporting rod 302, the overall shape of the supporting rod 302 is preferably an arc shape to avoid the locking phenomenon of the driving rod 304 during rotation. The first fixing claw 305 and the second fixing claw 310 can be engaged with each other, so that the connection between two adjacent feeding devices 3 can be realized. The traditional belt conveying mode is usually that the belt roller is driven to move, and the relative friction force between concrete and a belt is utilized for displacement conveying. In the present invention, the conventional belt transportation mode is reversed, and the movement mode of the driving assembly 32 is designed as the combined reciprocating movement of the plurality of wave bars 333 in the vertical direction by using the peristalsis principle in combination with the bionic principle, and the wave bars appear as a wave of a sine line on the belt, thereby realizing a relative movement of the concrete on the belt. The sinusoidal belt undulation is based on the technical effect of the vertical movement of the movable end of the undulation rod 333 in contact with the lower surface of the belt. It should be noted that in this embodiment, a preferred embodiment of the wave lever 333 may be arranged in an inclined manner, and the preferred range of the inclined angle is: 70-85 degrees, and when the inclination angle of the fluctuation rod 333 is within the range, the stress analysis and the actual research and development of the applicant show that the conveying efficiency of the concrete is obviously better than that of the fluctuation rod 333 which is vertically arranged. For the arrangement of the rotary wheels 334 on the first gear shaft 335, the rotary wheels 334 are uniformly distributed on the first gear shaft 335 at intervals, and the positions of the highest points are arranged according to a sine line.
It should be further noted that an eccentric wheel 308 is disposed below each transmission rod 304, a second gear shaft 309 is keyed on each eccentric wheel 308 on the same side, one end of the second gear shaft 309 is engaged with a second gear 332, the second gear 332 is connected with a first gear 331, and the first gear 331 is connected with an output shaft of the motor 33. In further research, the applicant finds that the belt is driven by the driving assembly 32 to have low fluctuating conveying efficiency, the conveying efficiency of the side surface of the belt is inconsistent with the conveying efficiency of the middle section of the belt, concrete is gathered on the side surface of the belt, and a certain flow speed difference is generated, so that the subsequent concrete conveying state is influenced. In view of this situation, the applicant provides an eccentric 308 below each transmission, and one end of the eccentric 308 is in contact with the adjacent transmission rod 304, and each said eccentric 308 on the same side is connected with a second gear shaft 309 by a key, and one end of the second gear shaft 309 is engaged with a second gear 332, and the second gear 332 is engaged with a first gear 331, and the first gear 331 is connected with the output shaft of said motor 33, when the motor 33 is started, the second gear shaft 309 is driven to rotate by the gear transmission, and the eccentric 308 on the second gear shaft 309 also rotates and transmits the motion to the transmission rod 304, so that the transmission rod 304 rotates along the hinge joint, and can drive the lateral belt to wave motion, and play a role of stirring the concrete on the belt.
It should be further noted that the driving assembly 32 further includes: a first gear shaft 335 keyed with the first gear 331, a plurality of rotary wheels 334 arranged on the first gear shaft 335, a wave rod 333 in contact with the outer circumference of the rotary wheels 334, and the movable end of the wave rod 333 is in contact with a belt, and a universal joint drive shaft 336 is further arranged at the movable end of the first gear shaft 335. For the specific function of the driving assembly 32, the belt conveyor in the prior art usually moves the concrete horizontally on the belt, and is accompanied by a continuous vibration of the belt driven by the rollers, which causes the concrete to have a movement tendency of segregation phenomenon on the belt due to forced vibration because the medium particles of the concrete are different in size. For the driving assembly 32 of the present invention, the core is a first gear 331 and a second gear 332 driven by the motor 33, and the first gear 331 drives the first gear shaft 335 to rotate; the second gear shaft 309 is driven to rotate by the second gear 332, and a plurality of rotary wheels 334 are arranged on the first gear shaft 335, and the peripheries of the rotary wheels 334 are connected with the end part of the wave rod 333. For the transmission mode conversion at this time, the rotation motion of the motor 33 is converted into the vertical reciprocating motion of the wave rod 333, and the first gear shafts 335 of the rotary wheels 334 are arranged in a sine line mode, that is, the motion mode of the wave rod 333 is also a sine track. And the movable end of the wave bar 333 is in contact with the belt, which enables the concrete to be displaced on the belt and the conveying efficiency to be consistent with the wave efficiency of a sine wave. In this embodiment, the belt is mounted in the following manner: the two sides are tied and connected to the transmission rod 304, the central part is connected to the fixed plate 307, and the basic principle of wave motion is combined, that is, when the object is acted by force, the force point is gradually transited from one end to the other end. The belt movement is represented by a linear reciprocating movement perpendicular to the conveying direction, and the plurality of feeding devices 3 are connected to each other, and represented by a wave motion that progresses layer by layer as a whole, and the movement represented by the whole of the driving assembly 32 is combined as follows: the two sides are in progressive simple harmonic motion, the motion of the two sides can be dynamically symmetrical by adjusting the corresponding transmission mechanisms, and the motion expression form of the belt at the central part is also in simple harmonic motion. In connection with the overall movement of the belt, the whole belt can be regarded as wave-shaped movement in the conveying direction, and the relative movement of the concrete on the belt is realized by utilizing the friction force and the pretightening force between the belt and the concrete and the driving force of the driving assembly 32.
In this embodiment, it is preferable that a first slide rail 62 is disposed on a side surface of each feeding assembly. The first telescopic rod 5 is matched with the side surface of the feeding component through the first slide rail 62, and the relative sliding of the first telescopic rod 5 on the first slide rail 62 can be realized. As for the conventional slide rail, there are roller type, steel ball type, damping type, and in this embodiment, the preferred guide rail is a gear type guide rail. For the gear type guide rail, the gear structure can ensure that the slide rails are very smooth and synchronous, and the guide rail can have the functions of buffering closing or pressing rebound opening. The preferable specific structure of the slide rail in the embodiment is as follows: the cingulum has been seted up to the bottom surface of first slide rail 62, the tip of first telescopic link 5 is provided with the gear, just the gear with the cingulum cooperatees, when first telescopic link 5 need slide, the gear rolls on the cingulum in first slide rail 62, satisfies the slip demand of first telescopic link 5. And the first slide rail 62 and the second slide rail 61 are identical in structure.
It is preferred that this embodiment, the terminal surface of base 1 is provided with second telescopic link 6, the one end of second telescopic link 6 with first telescopic link 5 is connected, just second slide rail 61 has been seted up to 6 sides of second telescopic link, first telescopic link 5 can pass through first slide rail 62 with second slide rail 61 realizes sliding telescopic. Aiming at the mutual matching of the feeding devices 3 and the relative rotation, the invention can transport the concrete under different concrete transferring conditions in different environments. For example, the vertical columns which cannot move and need to be bypassed exist on the field, the concrete can be transported in the curved direction through the mutual rotation of the feeding devices 3, and the transportation requirements under most environments can be met.
In this embodiment, it is preferable that the belt is provided with a feeding rod 7 in an inclined manner. Belt conveyer is at the in-process of transportation, has the condition that needs the certain slope, and the feed rod 7 that inclines to set up on the belt is favorable to increasing the frictional force between belt and the concrete for the conveying efficiency of concrete is higher.
In this embodiment, it is preferable that the first fixing component 31 includes: a pressing plate 311 bolted to the fixing plate 307, a threaded base plate 312 arranged on the pressing plate 311, and a connecting plate 313 connected to the pressing plate 311, wherein the driving rod 304 is hinged to the connecting plate 313, and a balancing weight 314 for balancing is arranged at the hinged end. Since the driving rod 304 moves in a rotating manner, dynamic balance needs to be achieved in the rotating process, so that a pressing plate 311 is placed on the fixing plate 307, and the pressing plate 311 is bolted through a threaded base plate 312, so that the fixing plate 307 is prevented from being damaged in the bolting process. The hinged end of the transmission rod 304 and the connecting plate 313 is provided with a balancing weight 314 for balancing, so that the dynamic balance requirement of the transmission rod 304 in the transmission process is met.
The above-mentioned embodiments are intended to illustrate the objects, technical solutions and advantages of the present invention in further detail, and it should be understood that the above-mentioned embodiments are merely exemplary embodiments of the present invention, and are not intended to limit the scope of the present invention, and any modifications, equivalent substitutions, improvements and the like made within the spirit and principle of the present invention should be included in the scope of the present invention.

Claims (7)

1. Based on quick transfer device is used in concrete transportation, including base (1), set up hopper (2) of base (1) top, its characterized in that: the bottom of hopper (2) is provided with the feed end, the one end of feed end is connected with the pay-off subassembly, the pay-off subassembly comprises a plurality of material feeding unit (3) that are linear array and distribute, every material feeding unit (3) include: the belt conveyor comprises a bottom plate (301) with a plurality of limiting grooves (303) formed in the end face, a plurality of supporting rods (302) with bulges arranged at the end parts, a fixing plate (307) and transmission rods (304) hinged with the supporting rods (302), wherein the bulges can be matched with the limiting grooves (303), a first fixing component (31) is arranged at the movable end of each transmission rod (304), and a belt is movably placed above the fixing plate (307);
the feeding device is characterized in that a through hole (306) is formed in the fixing plate (307), a driving assembly (32) is arranged in the through hole (306), the driving assembly (32) comprises a motor (33), a first fixing claw (305) used for fixing is connected to the end face ball of the fixing plate (307), a second fixing claw (310) used for fixing is connected to the end face ball of the fixing plate (307) far away from the first fixing claw (305), the first fixing claw (305) and the second fixing claw (310) can be meshed, a discharging end (4) is arranged at one end of the feeding device (3), and a first telescopic rod (5) used for supporting is arranged below the discharging end (4).
2. The concrete transportation-based rapid transfer device according to claim 1, wherein: an eccentric wheel (308) is arranged below each driving rod (304), each eccentric wheel (308) positioned on the same side is in keyed joint with a second gear shaft (309), one end of each second gear shaft (309) is meshed with a second gear (332), each second gear (332) is connected with a first gear (331), and each first gear (331) is connected with an output shaft of the motor (33).
3. The concrete transportation-based rapid transfer device according to claim 1, wherein: the drive assembly (32) further comprises: the gear transmission mechanism comprises a first gear shaft (335) in key joint with the first gear (331), a plurality of rotary wheels (334) arranged on the first gear shaft (335), and a fluctuation rod (333) in contact with the periphery of the rotary wheels (334), wherein the movable end of the fluctuation rod (333) is in contact with a belt, and a universal joint transmission shaft (336) is further arranged at the movable end of the first gear shaft (335).
4. The concrete transportation-based rapid transfer device according to claim 1, wherein: a first sliding rail (62) is arranged on the side surface of each feeding component.
5. The concrete transportation-based rapid transfer device according to claim 4, wherein: the terminal surface of base (1) is provided with second telescopic link (6), the one end of second telescopic link (6) with first telescopic link (5) are connected, just second slide rail (61) have been seted up to second telescopic link (6) side, first telescopic link (5) can pass through first slide rail (62) with second slide rail (61) realize sliding telescopic.
6. The concrete transportation-based rapid transit device according to any one of claims 1 to 5, wherein: the belt is provided with a feeding rod (7) in an inclined way.
7. The concrete transportation-based rapid transfer device according to claim 1, wherein: the first fixing assembly (31) comprises: the transmission rod (304) is hinged to the connecting plate (313), and a balancing weight (314) used for balancing is arranged at the hinged end.
CN202111207432.6A 2021-10-18 2021-10-18 Quick transfer device for concrete transportation Active CN113651027B (en)

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