CN113649144B

CN113649144B - Potato chip machine

Info

Publication number: CN113649144B
Application number: CN202110945474.3A
Authority: CN
Inventors: 李忠民; 焦峰; 陶钢; 焦念雷; 于丽
Original assignee: Shandong Yinying Cooking Machiery Co Ltd
Current assignee: Shandong Yinying Cooking Machiery Co Ltd
Priority date: 2021-08-17
Filing date: 2021-08-17
Publication date: 2022-07-26
Anticipated expiration: 2041-08-17
Also published as: CN113649144A

Abstract

The invention belongs to the technical field of vegetable processing, and particularly relates to a potato chip machine which comprises a rack, a driving motor, a transmission device, a cutter and a shell, wherein the cutter comprises a slicing knife and a silk knife, the upper surface and the lower surface of the slicing knife are both parallel to the curved surface of the corresponding part of the shell, the cutting edge of the slicing knife is positioned at the end, close to the silk knife, of a knife body of the slicing knife, and a discharge hole is formed between the cutting edge of the slicing knife and the lower edge of a slicing knife mounting hole at the corresponding position; compared with the prior art, the slicing knife of the potato chip machine (1) is positioned in the tangential direction of the rotating potatoes, and the potatoes are sliced from the tangential direction, so that the blade is not easy to break; (2) after the slicing knife slices potatoes from the tangential direction, the sliced potato chips enter the discharging cover from the discharging hole under the inertia effect instead of being left in the shell, so that the sliced potato chips are prevented from being further sliced; (3) the potato chips are directly processed by using the cleaned potatoes without processing the cured mashed potatoes, and the process method is simple and has low cost.

Description

Potato chip machine

Technical Field

The invention belongs to the technical field of vegetable processing, and particularly relates to a potato chip machine.

Background

The potato chips are traditional leisure food for people, and the history of making the potato chips is long. In the prior art, two methods are generally adopted for making potato chips, one method is to directly slice sweet potatoes, and the other method is to make chips by adopting cured mashed potatoes.

The invention discloses a potato chip machine which structurally comprises a machine body, a motor, a rotating shaft, a cutter head, blades and a feed hopper; the machine body is of a barrel-shaped structure; a motor is arranged above the machine body, and a rotating shaft is arranged below the motor; the rotating shaft is driven by a motor; the lower end of the rotating shaft extends into the machine body; a cutter head is arranged at the lower end of the rotating shaft; the cutter head is of a disc-shaped structure; the cutter head is provided with an eccentric radial slotted hole; the upper surface and the lower surface of the cutter head are communicated through the slotted holes; two circularly symmetric slots are formed in the slot hole; a blade is arranged in each slot; the blade edge of the blade extends out of the upper opening part of the slotted hole; a feed hopper is arranged on the machine body; an outlet at the lower end of the feed hopper is positioned above the circumference of the slotted hole; the feeder hopper is equipped with two of circular symmetry. The beneficial effects of the invention are: the high-speed rotating cutter disc sealed in the machine body enables the blades on the cutter disc to quickly cut potatoes leaking from the feed hopper into potato chips, so the potato peeling machine has the advantages of high working speed, convenient operation and safety. However, the blade in the potato chip machine directly transversely cuts potatoes entering from the feed hopper, so that the blade is easy to break; and the cut potato chips remain in the hopper for a short period of time and are most likely to be further shredded.

The utility model CN202436069U discloses a food processing equipment for making potato chips with mashed potatoes, which develops a technical method for cooking, preparing mashed potatoes, pumpkins, taros, hawthorns and other food material resources, and further processing the mashed potatoes into dry chips. The rotary potato chip machine for making potato chips by using the mashed potatoes in a wiping and scraping method comprises a rotary cylinder body arranged on a rack, mashed potato transfer media wrapped on the outer surface of the rotary cylinder body, a scraping device provided with a scraping plate and a feeding device provided with a material spraying pipe. The scraper of the scraping device and the outer surface of the rotary cylinder body form a material containing groove. The rotating cylinder rotates around the shaft, and a material spraying pipe of the feeding device is used for spraying mashed potatoes to the material accommodating groove. Also comprises a magnetic suspension head device for controlling the thickness and the width of the mashed potatoes. When the potato chip machine works, the potato chip spraying pipe sprays potato chips to all positions in the material accommodating groove to complete the feeding of the potato chips; with the continuous rotation of the rotary cylinder, the mashed potatoes are scraped and pressed by the scraper blade to be made into mashed potato slices. The utility model discloses in utilize the curing system mud deep-processing to make into the method of dry piece again and produce the potato chip, the technology is comparatively complicated, and required equipment is many with high costs.

Disclosure of Invention

The invention provides a potato chip machine, which aims at solving the problems that the process of producing potato chips by the existing potato chip machine is complex or chips are easy to cut and the like.

In order to achieve the purpose, the invention adopts the technical scheme that: a potato chip machine comprises a rack, a driving motor, a transmission device and a cutter, wherein the transmission device comprises a main shaft, and the main shaft is in transmission connection with the driving motor; a shell is mounted at the front part of the rack, the shell is in a hollow cylindrical shape, and the center line of the shell is horizontal;

a transmission shaft hole is formed in the center of the rear plate, close to the rack, of the shell, the main shaft is horizontally installed in the rack, and the axis of the main shaft is overlapped with the center line of the shell;

the main shaft penetrates through a transmission shaft hole of the shell to enter the shell, and a material stirring disc is arranged at the front end of the main shaft; the material stirring disc is positioned in the shell and close to the side of the rack, and the area of the material stirring disc is equal to the area of the longitudinal section of the inner cavity of the shell; a plurality of material stirring plates are fixedly connected to the end face, far away from the rack, of the material stirring plate;

the cutter comprises a slicing knife and a silk knife, a silk knife mounting hole and a slicing knife mounting hole are sequentially formed in the upper end of the shell along the rotation direction of the main shaft, the silk knife is mounted in the silk knife mounting hole, and the slicing knife is mounted below the slicing knife mounting hole;

the upper surface and the lower surface of the slicing knife are parallel to the curved surface of the corresponding part of the shell, the cutting edge of the slicing knife is positioned at the end, close to the silk knife, of the knife body of the slicing knife, and a discharge hole is formed between the cutting edge of the slicing knife and the lower edge of the slicing knife mounting hole at the corresponding position.

Preferably, the slicing knife has a right trapezoid shape in horizontal projection, and the cutting edge of the slicing knife corresponds to the oblique side of the right trapezoid.

Preferably, the silk knife comprises a plurality of parallel silk blades and a mounting plate, the silk blades are vertically mounted below the mounting plate, and the silk blades are parallel to the material shifting disc; the length direction of the mounting plate is parallel to the cutting edge of the slicing knife; the mounting panel length direction both ends are fixed at the casing surface.

Preferably, the end, far away from the shell, of the main shaft is provided with a large grooved wheel, the output end of the driving motor is provided with a motor wheel, and the large grooved wheel is in transmission connection with the motor wheel through a belt.

Preferably, the transmission device further comprises a belt pulley shaft, and a first belt pulley and a second belt pulley are respectively arranged at two ends of the belt pulley shaft; the number of the belts is two, namely a first belt and a second belt;

the belt is sleeved on the peripheries of the motor wheel and the first belt wheel, and the belt is sleeved on the peripheries of the second belt wheel and the large grooved wheel.

Preferably, a feeding opening is formed in the front plate of the shell, a feeding hopper is mounted outside the feeding opening, and the feeding hopper is fixedly connected with the front plate of the shell.

Preferably, a discharging cover is arranged outside the discharging port and fixedly connected with the outer surface of the shell.

Preferably, the included angle between the length direction of the mounting plate and the axis of the spindle is 40-50 degrees.

Preferably, a slicing blade fixing plate is mounted on the upper portion of the front plate of the housing at a position corresponding to the blade body of the slicing blade.

Compared with the prior art, the invention has the advantages and positive effects that:

(1) the upper surface and the lower surface of the slicing knife are parallel to the curved surface of the corresponding part of the shell, the cutting edge of the slicing knife is positioned at the end, close to the silk knife, of the knife body of the slicing knife, and a discharge hole is formed between the cutting edge of the slicing knife and the lower edge of the slicing knife mounting hole at the corresponding position; the slicing knife is positioned in the tangential direction of the potatoes rotating in the shell, and the potatoes are sliced from the tangential direction instead of being directly transversely cut by the slicing knife, so that the blade is not easy to break;

(2) after potato chips are sliced by the slicing knife in the tangential direction, the sliced potato chips enter the discharging cover from the discharging hole under the inertia effect instead of remaining in the shell, so that the sliced potato chips are prevented from being further sliced;

(3) the potato chips are directly processed by using the cleaned potatoes, and the cooked mashed potatoes are not required to be processed first, so that the process method is simple and the cost is low;

(4) the shifting plate in the shell shifts potatoes to the position of the shredding knife and the slicing knife for processing, so that the problem that the potatoes rotate in the shell and contact with the cutting tool rarely is solved;

(5) this application adopts the slicing knife that has oblique cutting edge for with the length grow of the cutting edge of potato class contact, be favorable to improving potato chip machining efficiency.

Drawings

To more clearly illustrate the technical solution of the embodiment of the present invention, the drawings used in the description of the embodiment will be briefly described below, fig. 1 is a left side view of the potato chip machine provided in embodiment 1,

figure 2 is a front view of the potato chip provided in example 1,

FIG. 3 is a top view of the housing and knife of the potato chip machine,

FIG. 4 is a schematic view of the housing, the material-stirring disk and the material-stirring plate of the potato chip machine provided in example 1,

FIG. 5 is a schematic view of the housing, the cutter and the material-poking plate of the potato chip machine provided in embodiment 2,

FIG. 6 is a schematic view of the housing, the cutter and the spindle of the potato chip machine,

FIG. 7 is a schematic view of a silk knife of a potato chip machine.

Description of the drawings:

1-slicing knife fixing plate, 2-material stirring disc, 3-material feeding hopper, 4-material stirring plate, 5-shell, 6-belt pulley I, 7-belt I, 8-motor wheel, 9-frame, 10-main shaft, 11-big sheave, 12-belt II, 13-driving motor, 14-wire blade, 15-mounting plate, 16-slicing knife and 17-discharging cover.

Detailed Description

In order that the above objects, features and advantages of the present invention can be more clearly understood, the present invention will be further described with reference to the accompanying drawings and examples.

In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced otherwise than as specifically described herein and, therefore, the present invention is not limited to the specific embodiments disclosed in the following description.

Example 1

The invention is further described with reference to fig. 1-7, wherein a potato chip machine, as shown in fig. 1 and 2, comprises a frame 9, a driving motor 13, a transmission device and a cutter, wherein the transmission device comprises a main shaft 10, and the main shaft 10 is in transmission connection with the driving motor 13; the front part of the frame 9 is provided with a shell 5, the shell 5 is hollow and cylindrical, and the center line of the shell 5 is horizontal.

As shown in fig. 1, 2 and 4, a transmission shaft hole is formed in the center of the rear plate of the housing 5 close to the rack 9, the main shaft 10 is horizontally installed in the rack 9, and the axis of the main shaft 10 coincides with the center line of the housing 5; the main shaft 10 passes through a transmission shaft hole of the shell 5 and enters the shell 5, and the front end of the main shaft 10 is provided with a material stirring disc 2; the material stirring disc 2 is positioned in the shell 5 and close to the side of the rack 9, and the area of the material stirring disc 2 is equal to the area of the longitudinal section of the inner cavity of the shell 5; two kickoff plates 4 of fixedly connected with on the terminal surface of frame 9 are kept away from to kickoff plate 2.

As shown in fig. 3, the cutter comprises a slicing knife 16 and a filament knife, the upper end of the housing 5 is sequentially provided with a filament knife mounting hole and a slicing knife mounting hole along the rotation direction of the main shaft 10, the filament knife is mounted in the filament knife mounting hole, and the slicing knife 16 is mounted below the slicing knife mounting hole; the upper and lower surfaces of the slicing knife 16 are parallel to the curved surface of the corresponding part of the shell 5, the blade of the slicing knife 16 is positioned at the end of the slicing knife 16 close to the silk knife, and a discharge hole is arranged between the blade of the slicing knife 16 and the lower edge of the slicing knife mounting hole at the corresponding position.

The slicing knife 16 is a curved blade and the curved surface has the same extension as the housing 5.

As shown in fig. 3, the slicing knife 16 has a rectangular trapezoid shape in horizontal projection, and the cutting edge of the slicing knife 16 corresponds to the oblique side of the rectangular trapezoid.

As shown in fig. 3 and 7, the silk knife comprises a plurality of parallel silk blades 14 and a mounting plate 15, the plurality of silk blades 14 are vertically mounted below the mounting plate 15, and the plurality of silk blades 14 are all parallel to the kick-off plate 2; the length direction of the mounting plate 15 is parallel to the cutting edge of the slicing knife 16; the mounting plate 15 is fixed to the outer surface of the housing 5 at both ends in the longitudinal direction.

As shown in FIG. 1, a large sheave 11 is mounted at the end of the main shaft 10 away from the housing 5, a motor wheel 8 is mounted at the output end of the driving motor 13, and the large sheave 11 and the motor wheel 8 are connected through a belt.

As shown in fig. 1, the transmission device further comprises a belt pulley shaft, wherein a first belt pulley 6 and a second belt pulley are respectively arranged at two ends of the belt pulley shaft; the number of the belts is two, namely a first belt 7 and a second belt 12; the first belt 7 is sleeved on the peripheries of the motor wheel 8 and the first belt wheel 6, and the second belt 12 is sleeved on the peripheries of the second belt wheel and the large grooved wheel 11.

As shown in fig. 2, a feeding port is formed on the front plate of the housing 5, a feeding hopper 3 is mounted outside the feeding port, and the feeding hopper 3 is fixedly connected with the front plate of the housing 5. A discharging cover 17 is arranged outside the discharging port, and the discharging cover 17 is fixedly connected with the outer surface of the shell 5.

As shown in fig. 3, the included angle between the length direction of the mounting plate 15 and the axis of the main shaft 10 is 40 °, and then the angle B is 50 °.

As shown in fig. 1 and 6, a cutter fixing plate 1 is mounted on the upper portion of the front plate of the housing 5 at a position corresponding to the body of the cutter 16. The slicing knife fixing plates 1 are arranged up and down, and the slicing knife 16 is clamped by the two slicing knife fixing plates 1 and extends out of the front plate of the shell 5; the slicing knife 16 is additionally fastened to the housing 5 by means of screws and nuts at the end remote from the thread knives.

Example 2

The difference between this example and example 1 is: as shown in fig. 3, the included angle between the length direction of the mounting plate 15 and the axis of the main shaft 10 is 48 °, and then the angle B is 42 °.

As shown in fig. 5, four material-shifting plates 4 are fixedly connected to the end surface of the material-shifting plate 2 far away from the frame 9.

Example 3

The difference between this example and example 1 is: the included angle between the length direction of the mounting plate 15 and the axis of the main shaft 10 is 50 degrees, and then the angle B is 40 degrees.

The working principle of the potato chip machine is as follows: during operation drive motor 13 band pulley motor wheel 8 rotates, through belt 7, belt two 12 drive big sheave 11 and main shaft 10 and rotate, and then drive stirring dish 2 and switch plate 4 and rotate, drop into casing 5 with potato class or vegetables from going into hopper 3 in, switch plate 4 drives vegetables rotation, under the effect of centrifugal force, vegetables when the silk sword, silk blade 14 goes out vegetables surface machining constant width and has the mar of certain degree of depth, slice vegetables when the slicing knife 16, the potato chip falls into the user's container of possessing oneself through ejection of compact cover 17.

The above description is only a preferred embodiment of the present invention, and is not intended to limit the present invention in other forms, and any person skilled in the art may apply the above-mentioned technical details to other fields by using the equivalent embodiments with equivalent changes or modifications, but any simple modification and equivalent changes made to the above embodiments according to the technical spirit of the present invention may still fall within the protection scope of the technical solution of the present invention.

Claims

1. A potato chip machine comprises a rack (9), a driving motor (13), a transmission device and a cutter, wherein the transmission device comprises a main shaft (10), and the main shaft (10) is in transmission connection with the driving motor (13); it is characterized in that the preparation method is characterized in that,

a shell (5) is mounted at the front part of the rack (9), the shell (5) is hollow and cylindrical, and the center line of the shell (5) is horizontal;

a transmission shaft hole is formed in the center, close to the rear plate of the rack (9), of the shell (5), the spindle (10) is horizontally installed in the rack (9), and the axis of the spindle (10) is overlapped with the center line of the shell (5);

the main shaft (10) penetrates through a transmission shaft hole of the shell (5) to enter the shell (5), and the front end of the main shaft (10) is provided with a material stirring disc (2); the material stirring disc (2) is positioned in the shell (5) and close to the side of the rack (9), and the area of the material stirring disc (2) is equal to the area of the longitudinal section of the inner cavity of the shell (5); a plurality of material stirring plates (4) are fixedly connected to the end surface of the material stirring plate (2) far away from the rack (9);

the cutter comprises a slicing knife (16) and a silk knife, wherein a silk knife mounting hole and a slicing knife mounting hole are sequentially formed in the upper end of the shell (5) along the rotation direction of the main shaft (10), the silk knife is mounted in the silk knife mounting hole, and the slicing knife (16) is mounted below the slicing knife mounting hole;

the upper surface and the lower surface of the slicing knife (16) are parallel to the curved surface of the corresponding part of the shell (5), the cutting edge of the slicing knife (16) is positioned at the end, close to the silk knife, of the knife body of the slicing knife (16), and a discharge hole is formed between the cutting edge of the slicing knife (16) and the lower edge of the slicing knife mounting hole at the corresponding position.

2. The potato chip machine as claimed in claim 1, wherein said slicing knife (16) has a right trapezoid shape in horizontal projection, and the cutting edge of said slicing knife (16) corresponds to the oblique side of the right trapezoid.

3. The potato chip machine of claim 2, wherein said wire knife comprises a plurality of parallel wire knife blades (14) and a mounting plate (15), a plurality of said wire knife blades (14) being mounted vertically below the mounting plate (15), a plurality of said wire knife blades (14) each being parallel to the kick-off plate (2); the length direction of the mounting plate (15) is parallel to the cutting edge of the slicing knife (16); the two ends of the mounting plate (15) in the length direction are fixed on the outer surface of the shell (5).

4. The potato chip machine according to any one of claims 1-3, wherein a large grooved wheel (11) is installed at the end of the main shaft (10) far away from the housing (5), a motor wheel (8) is installed at the output end of the driving motor (13), and the large grooved wheel (11) and the motor wheel (8) are connected through a belt drive.

5. The potato chip machine as claimed in claim 4, wherein the transmission device further comprises a pulley shaft, and a first pulley (6) and a second pulley are respectively mounted at two ends of the pulley shaft; the number of the belts is two, namely a first belt (7) and a second belt (12);

the first belt (7) is sleeved on the peripheries of the motor wheel (8) and the first belt wheel (6), and the second belt (12) is sleeved on the peripheries of the second belt wheel and the large grooved wheel (11).

6. The potato chip machine as claimed in claim 5, wherein a feed inlet is formed on the front plate of the housing (5), a feed hopper (3) is mounted outside the feed inlet, and the feed hopper (3) is fixedly connected with the front plate of the housing (5).

7. The potato chip machine as claimed in claim 5 or 6, wherein a discharging cover (17) is installed outside the discharging port, and the discharging cover (17) is fixedly connected with the outer surface of the shell (5).

8. A potato chip machine as claimed in claim 3, wherein the angle between the length of said mounting plate (15) and the axis of the spindle (10) is 40-50 °.

9. The potato chip machine as claimed in claim 7, wherein a slicing knife fixing plate (1) is mounted on the upper part of the front plate of the shell (5) corresponding to the knife body of the slicing knife (16).