CN113648133A - Paper diaper manufacturing process and product - Google Patents
Paper diaper manufacturing process and product Download PDFInfo
- Publication number
- CN113648133A CN113648133A CN202110897499.0A CN202110897499A CN113648133A CN 113648133 A CN113648133 A CN 113648133A CN 202110897499 A CN202110897499 A CN 202110897499A CN 113648133 A CN113648133 A CN 113648133A
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- China
- Prior art keywords
- sheet
- manufacturing process
- points
- elastic member
- elastic
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15723—Partitioning batts; Cutting
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/15577—Apparatus or processes for manufacturing
- A61F13/15707—Mechanical treatment, e.g. notching, twisting, compressing, shaping
- A61F13/15747—Folding; Pleating; Coiling; Stacking; Packaging
-
- A—HUMAN NECESSITIES
- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61F—FILTERS IMPLANTABLE INTO BLOOD VESSELS; PROSTHESES; DEVICES PROVIDING PATENCY TO, OR PREVENTING COLLAPSING OF, TUBULAR STRUCTURES OF THE BODY, e.g. STENTS; ORTHOPAEDIC, NURSING OR CONTRACEPTIVE DEVICES; FOMENTATION; TREATMENT OR PROTECTION OF EYES OR EARS; BANDAGES, DRESSINGS OR ABSORBENT PADS; FIRST-AID KITS
- A61F13/00—Bandages or dressings; Absorbent pads
- A61F13/15—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators
- A61F13/45—Absorbent pads, e.g. sanitary towels, swabs or tampons for external or internal application to the body; Supporting or fastening means therefor; Tampon applicators characterised by the shape
- A61F13/49—Absorbent articles specially adapted to be worn around the waist, e.g. diapers
- A61F13/496—Absorbent articles specially adapted to be worn around the waist, e.g. diapers in the form of pants or briefs
Landscapes
- Health & Medical Sciences (AREA)
- Engineering & Computer Science (AREA)
- Vascular Medicine (AREA)
- Epidemiology (AREA)
- Biomedical Technology (AREA)
- Heart & Thoracic Surgery (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Behavior & Ethology (AREA)
- General Health & Medical Sciences (AREA)
- Public Health (AREA)
- Veterinary Medicine (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Absorbent Articles And Supports Therefor (AREA)
Abstract
The invention discloses a paper diaper manufacturing process and a product, comprising the following steps: s1: providing a first sheet, a second sheet, and an elastic member, the elastic member being operable in a stretched state of smaller diameter and a general state of larger diameter; s2: the first and second sheets travel at a first speed, the elastic member travels at a second speed less than the first speed; s3: forming a plurality of first connection point groups and a plurality of second connection point groups between the first sheet and the second sheet; each first connecting point group comprises two first connecting points which are oppositely arranged, a fixed area is formed between the two first connecting points, and the distance between the two first connecting points is matched with the diameter of the elastic piece in a stretching state so as to fix the elastic piece; each second connection point group comprises two oppositely arranged second connection points, a limiting area is formed between the two second connection points, and the distance between the two second connection points is larger than the diameter of the elastic element in a normal state.
Description
Technical Field
The invention relates to the technical field of sanitary products, in particular to a paper diaper manufacturing process and a product obtained by the process.
Background
The prior art of fixing the rubber band and the non-woven fabric in the sanitary product industry adopts the process of gluing the rubber band and then bonding and fixing the rubber band and the non-woven fabric. The process has the advantages of firm fixation and the defects of poor hand feeling caused by hardening of the glue and peculiar smell of the glue, and the glue accounts for about 20 percent of the cost of a single piece.
Disclosure of Invention
In view of the above, the present invention aims to provide a diaper manufacturing process without glue fixation, which is particularly suitable for diapers, pull-ups and the like.
In order to achieve the purpose, the invention adopts the technical scheme that:
a process for manufacturing diapers, comprising:
s1: providing a first sheet, a second sheet, and an elastic member positioned between the first sheet and the second sheet, the elastic member being operable in a stretched state of smaller diameter and a general state of larger diameter;
s2: the first and second sheets travel at a first speed and the elastic member travels at a second speed less than the first speed;
s3: forming a plurality of first connection point groups and a plurality of second connection point groups between the first sheet and the second sheet; wherein
Each first connecting point group comprises two first connecting points which are oppositely arranged, a fixing area is formed between the two first connecting points, and the distance between the two first connecting points is matched with the diameter of the elastic piece in the stretching state so as to fix the elastic piece;
each second connection point group comprises two second connection points which are oppositely arranged, a limiting area is formed between the two second connection points, and the distance between the two second connection points is larger than the diameter of the elastic piece in the ordinary state;
s4 a: the resilient member is severed in one or more selected regions between at least two of the first sets of connection points.
The manufacturing process of the paper diaper comprises a plurality of elastic pieces which are arranged in parallel.
The process for manufacturing a diaper, wherein the selected area covers a plurality of the elastic members arranged in parallel.
The process for producing a diaper described above, wherein the selected region is provided in S1 or the selected region is provided in S4.
The diaper manufacturing process described above, wherein the interior of the selected area also comprises one or more of the first set of attachment points.
In the above diaper manufacturing process, the elastic member is cut so as to form the through-hole in the first sheet and/or the second sheet.
In the above diaper manufacturing process, a plurality of the first connection point groups and a plurality of the second connection point groups are formed between the first sheet and the second sheet by ultrasonic welding and/or thermal welding.
The manufacturing process of the paper diaper further comprises the following steps:
s4 b: first holes in a shape like a Chinese character 'tu' are formed in the first sheet material and the second sheet material at intervals of a first distance, and a crotch of the paper diaper is formed between the two adjacent first holes.
S5: folding the first and second sheets in a running direction of the first and second sheets;
s6: forming two rows of third attachment points for edge sealing on the first and second sheets between two adjacent crotch portions in a direction perpendicular to the running direction;
s7: cutting said first sheet, said second sheet and said elastic member between two adjacent columns of said third attachment points to obtain a single finished diaper.
In the above diaper manufacturing process, the elastic member is not provided in the crotch region.
Due to the adoption of the technology, compared with the prior art, the invention has the following positive effects:
(1) the rubber band is fixed through static friction of the fixing area, and is limited through the limiting area, so that the use of glue is avoided, the manufacturing cost is reduced by about 20%, and the hand feeling achieves the best effect at present.
Drawings
Fig. 1 is a schematic view of S1, S2 of the diaper manufacturing process of the present invention.
Fig. 2 is a schematic view of S3 of the diaper manufacturing process of the present invention.
Fig. 3a is a schematic view of S4b of the diaper manufacturing process of the present invention.
Fig. 3b is a schematic view of S4a of the diaper manufacturing process of the present invention.
Fig. 4 is a schematic view of S5 of the diaper manufacturing process of the present invention.
Fig. 5 is a schematic view of S6 of the diaper manufacturing process of the present invention.
Fig. 6 is a schematic view of S7 of the diaper manufacturing process of the present invention.
Fig. 7 is an enlarged schematic view of a corner portion of the diaper manufacturing process of the present invention.
Fig. 8 is an enlarged schematic view of the middle part of the diaper manufacturing process of the present invention.
In the drawings: 1. an elastic member; 21. a first connection point; 22. a second connection point; 23. a third connection point; 3. selecting a region; 4. a first hole; 5. a crotch part.
Detailed Description
The invention is further described with reference to the following drawings and specific examples, which are not intended to be limiting.
Fig. 1 is a schematic view of S1, S2 of the diaper manufacturing process of the present invention, fig. 2 is a schematic view of S3 of the diaper manufacturing process of the present invention, fig. 3a is a schematic view of S4b of the diaper manufacturing process of the present invention, fig. 3b is a schematic view of S4a of the diaper manufacturing process of the present invention, fig. 4 is a schematic view of S5 of the diaper manufacturing process of the present invention, fig. 5 is a schematic view of S6 of the diaper manufacturing process of the present invention, fig. 6 is a schematic view of S7 of the diaper manufacturing process of the present invention, fig. 7 is an enlarged schematic view of a corner of the diaper manufacturing process of the present invention, and fig. 8 is an enlarged schematic view of a middle of the diaper manufacturing process of the present invention.
In the present invention, the running direction refers to the horizontal direction in the drawing, and the direction perpendicular to the running direction refers to the vertical direction in the drawing. The first and second sheets of the present invention are shown in the figures with the solid horizontal lines representing the elastic elements, the rectangular areas of the figures representing selected areas, and the dots/holes representing various attachment points.
Referring to fig. 1 to 8, a manufacturing process of a diaper according to a preferred embodiment is shown, which includes:
s1: providing a first sheet, a second sheet and an elastic member 1 located between the first sheet and the second sheet, the elastic member 1 being operable in a stretched state of smaller diameter and a general state of larger diameter, the elastic member 1 preferably being an elastic band;
s2: the first and second sheets run at a first speed and the elastic member 1 runs at a second speed lower than the first speed, and the elastic member is automatically in the above-mentioned stretched state during the running process due to the speed difference between the first and second sheets and the elastic member 1;
s3: forming a plurality of first connection point groups and a plurality of second connection point groups between the first sheet and the second sheet; wherein
Each first connecting point group comprises two first connecting points 21 which are oppositely arranged, a fixed area is formed between the two first connecting points 21, and the distance between the two first connecting points 21 is matched with the diameter of the elastic piece 1 in a stretching state so as to fix the elastic piece 1; preferably, the distance between the two first attachment points 21 is equal to or slightly less than the smallest diameter of the elastic element 1 at the maximum stretched length. In other words, the distance between the two first connection points 21 is determined by the static friction between the material of the first connection point 21 and the material of the elastic member 1 when the elastic member 1 is in any degree of stretching.
Each second connection point group comprises two oppositely arranged second connection points 22, a limiting area is formed between the two second connection points 22, the distance between the two second connection points 22 is larger than the diameter of the elastic element 1 in a normal state, so that the elastic element 1 can move in the limiting area to a certain extent along the vertical direction in the drawing, and the elastic element 1 is also allowed to stretch or contract in the horizontal direction in the drawing;
s4 a: in one or more selected areas 3 between at least two first groups of attachment points, the elastic element 1 is cut such that the elastic element 1 in the selected area 3 is in a relaxed state, such that the application of a logo, print, instructions or the like in the selected area or the printing of a logo, print, instructions or the like directly in the selected area is not collapsed by the elastic element 1.
Further, as a preferred embodiment, a plurality of elastic members 1 are included in parallel.
Further, as a preferred embodiment, the selected area 3 covers a plurality of elastic members 1 arranged in parallel.
Further, as a preferred embodiment, the selected region 3 is set in S1 or the selected region 3 is set in S4.
Further, as a preferred embodiment, the interior of the selected area also includes one or more first connection points.
Further, as a preferred embodiment, the elastic member 1 is cut so that a through-hole is formed in the first sheet and/or the second sheet.
Further, as a preferred embodiment, a plurality of first connection point groups and a plurality of second connection point groups are formed between the first sheet and the second sheet by means of ultrasonic welding and/or thermal welding.
The above are merely preferred embodiments of the present invention, and the embodiments and the protection scope of the present invention are not limited thereby.
The present invention also has the following embodiments in addition to the above:
in a further embodiment of the present invention, the method further comprises:
s4 b: first holes 4 in a shape of a Chinese character 'tu' are formed on the first sheet material and the second sheet material at intervals of a first distance, and a crotch part 5 of the paper diaper is formed between two adjacent first holes 4.
S5: folding the first and second sheets in a running direction of the first and second sheets;
s6: forming two rows of third attachment points 23 for edge sealing on the first and second sheets between two adjacent crotch portions 5 in a direction perpendicular to the running direction;
s7: the first sheet, the second sheet and the elastic members 1 are cut between two adjacent columns of third attachment points 23 to obtain individual finished diapers.
It should be noted that there is no specific order between S4a and S4b, i.e., S4a may be executed first and then S4b, S4b may be executed first and then S4a, and S4a and S4b may be executed simultaneously.
In a further embodiment of the invention, no elastic element 1 is provided in the area of the crotch portion 6.
In a further embodiment of the present invention, there is also provided a product obtained by the above method.
In the product obtained by the method, the elastic part 1 is simply fixed by the first connecting point 21 and limited by the second connecting point 22, so that the manufacturing process of the paper diaper does not need any glue for fixing the elastic part 1, has better hand feeling and has better fixing capacity.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention.
Claims (10)
1. A process for manufacturing a paper diaper is characterized by comprising the following steps:
s1: providing a first sheet, a second sheet, and an elastic member positioned between the first sheet and the second sheet, the elastic member being operable in a stretched state of smaller diameter and a general state of larger diameter;
s2: the first and second sheets travel at a first speed and the elastic member travels at a second speed less than the first speed;
s3: forming a plurality of first connection point groups and a plurality of second connection point groups between the first sheet and the second sheet; wherein
Each first connecting point group comprises two first connecting points which are oppositely arranged, a fixing area is formed between the two first connecting points, and the distance between the two first connecting points is matched with the diameter of the elastic piece in the stretching state so as to fix the elastic piece;
each second connection point group comprises two second connection points which are oppositely arranged, a limiting area is formed between the two second connection points, and the distance between the two second connection points is larger than the diameter of the elastic piece in the ordinary state;
s4 a: the resilient member is severed in one or more selected regions between at least two of the first sets of connection points.
2. The process for manufacturing diapers according to claim 1 comprising a plurality of said elastic elements arranged in parallel.
3. A pant diaper manufacturing process according to claim 2, wherein the selected area covers a plurality of the elastic members arranged in parallel.
4. The pant diaper manufacturing process of claim 1, wherein the selected region is provided in S1 or provided in S4.
5. A pant diaper manufacturing process according to claim 1, wherein the interior of the selected area also comprises one or more of the first set of attachment points.
6. The process for producing a disposable diaper according to claim 1, wherein the elastic member is cut so as to form a through-hole in the first sheet and/or the second sheet.
7. -manufacturing process for nappies/diapers according to claim 1, characterised in that a number of said first groups of connection points and a number of said second groups of connection points are formed between said first sheet and said second sheet by means of ultrasonic welding and/or thermal welding.
8. The process for manufacturing diapers according to claim 1, further comprising:
s4 b: first holes in a shape like a Chinese character 'tu' are formed in the first sheet material and the second sheet material at intervals of a first distance, and a crotch of the paper diaper is formed between the two adjacent first holes.
S5: folding the first and second sheets in a running direction of the first and second sheets;
s6: forming two rows of third attachment points for edge sealing on the first and second sheets between two adjacent crotch portions in a direction perpendicular to the running direction;
s7: cutting said first sheet, said second sheet and said elastic member between two adjacent columns of said third attachment points to obtain a single finished diaper.
9. A pant diaper manufacturing process according to claim 8, wherein the elastic member is absent in the area of the crotch portion.
10. A product obtained by the diaper manufacturing process according to any one of claims 1 to 9.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202110897499.0A CN113648133A (en) | 2021-08-05 | 2021-08-05 | Paper diaper manufacturing process and product |
Applications Claiming Priority (1)
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---|---|---|---|
CN202110897499.0A CN113648133A (en) | 2021-08-05 | 2021-08-05 | Paper diaper manufacturing process and product |
Publications (1)
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CN113648133A true CN113648133A (en) | 2021-11-16 |
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Family Applications (1)
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CN202110897499.0A Pending CN113648133A (en) | 2021-08-05 | 2021-08-05 | Paper diaper manufacturing process and product |
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Citations (13)
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JP2002283479A (en) * | 2001-03-23 | 2002-10-03 | Uni Charm Corp | Expandable article and underwear using the same |
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CN1633271A (en) * | 2002-02-19 | 2005-06-29 | Sca卫生产品股份公司 | Method for production of absorbent articles having the shape of pants |
JP2008212249A (en) * | 2007-02-28 | 2008-09-18 | Daio Paper Corp | Paper diaper |
JP2009106667A (en) * | 2007-10-31 | 2009-05-21 | Daio Paper Corp | Under-pants type disposable diaper and extensible structure in disposable absorptive article |
CN102341075A (en) * | 2009-03-02 | 2012-02-01 | 尤妮佳股份有限公司 | Web conveyor and method of manufacturing absorbent article |
CN104039291A (en) * | 2012-03-06 | 2014-09-10 | 尤妮佳股份有限公司 | Disposable wearing article |
CN106137548A (en) * | 2016-07-30 | 2016-11-23 | 黄山富田精工制造有限公司 | A kind of absorbent commodity and manufacture method thereof |
US20180008488A1 (en) * | 2013-03-15 | 2018-01-11 | Advanced Absorbent Technologies, Llc | Ergonomic disposable absorbent garment |
CN207940980U (en) * | 2017-11-03 | 2018-10-09 | 黄山富田精工制造有限公司 | A kind of absorbent commodity |
CN208065347U (en) * | 2017-11-03 | 2018-11-09 | 黄山富田精工制造有限公司 | A kind of absorbent commodity |
US20200260798A1 (en) * | 2019-02-14 | 2020-08-20 | The Procter & Gamble Company | Pant-Type Wearable Article |
-
2021
- 2021-08-05 CN CN202110897499.0A patent/CN113648133A/en active Pending
Patent Citations (13)
Publication number | Priority date | Publication date | Assignee | Title |
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US20040133180A1 (en) * | 2001-03-15 | 2004-07-08 | Daio Paper Corporation | Paper diaper and method for manufacturing extensible sheet used in the diaper |
JP2002283479A (en) * | 2001-03-23 | 2002-10-03 | Uni Charm Corp | Expandable article and underwear using the same |
US20040158217A1 (en) * | 2001-11-06 | 2004-08-12 | Wu Lanying Z. | Cloth-like laminate and absorbent garment |
CN1633271A (en) * | 2002-02-19 | 2005-06-29 | Sca卫生产品股份公司 | Method for production of absorbent articles having the shape of pants |
JP2008212249A (en) * | 2007-02-28 | 2008-09-18 | Daio Paper Corp | Paper diaper |
JP2009106667A (en) * | 2007-10-31 | 2009-05-21 | Daio Paper Corp | Under-pants type disposable diaper and extensible structure in disposable absorptive article |
CN102341075A (en) * | 2009-03-02 | 2012-02-01 | 尤妮佳股份有限公司 | Web conveyor and method of manufacturing absorbent article |
CN104039291A (en) * | 2012-03-06 | 2014-09-10 | 尤妮佳股份有限公司 | Disposable wearing article |
US20180008488A1 (en) * | 2013-03-15 | 2018-01-11 | Advanced Absorbent Technologies, Llc | Ergonomic disposable absorbent garment |
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CN207940980U (en) * | 2017-11-03 | 2018-10-09 | 黄山富田精工制造有限公司 | A kind of absorbent commodity |
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