CN113638853A - Monitoring system for lifting process of self-lifting type wind power tower cylinder - Google Patents

Monitoring system for lifting process of self-lifting type wind power tower cylinder Download PDF

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Publication number
CN113638853A
CN113638853A CN202111110107.8A CN202111110107A CN113638853A CN 113638853 A CN113638853 A CN 113638853A CN 202111110107 A CN202111110107 A CN 202111110107A CN 113638853 A CN113638853 A CN 113638853A
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China
Prior art keywords
tower
monitoring
lifting
monitoring module
self
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CN202111110107.8A
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CN113638853B (en
Inventor
刘晋
田淑明
吴连奎
刘韶鹏
朱宛萤
肖捷
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Beijing Yunlu Technology Co Ltd
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Beijing Yunlu Technology Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D17/00Monitoring or testing of wind motors, e.g. diagnostics
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/10Assembly of wind motors; Arrangements for erecting wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D13/00Assembly, mounting or commissioning of wind motors; Arrangements specially adapted for transporting wind motor components
    • F03D13/20Arrangements for mounting or supporting wind motors; Masts or towers for wind motors
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F03MACHINES OR ENGINES FOR LIQUIDS; WIND, SPRING, OR WEIGHT MOTORS; PRODUCING MECHANICAL POWER OR A REACTIVE PROPULSIVE THRUST, NOT OTHERWISE PROVIDED FOR
    • F03DWIND MOTORS
    • F03D80/00Details, components or accessories not provided for in groups F03D1/00 - F03D17/00
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/728Onshore wind turbines

Abstract

The embodiment of the application provides a monitoring system for a self-lifting type wind power tower lifting process. The method comprises a tower cylinder inclination monitoring module, a control module and a display module, wherein the tower cylinder inclination monitoring module is used for monitoring the inclination direction and the inclination angle of a tower cylinder; the anchoring end local pressure monitoring module is used for monitoring the local pressure of the anchoring end of the tower; the tower drum vibration monitoring module is used for monitoring the vibration quantity of the tower drum; the tower barrel flatness monitoring module is used for monitoring the surface flatness of the tower barrel; the guide device stroke monitoring module is used for monitoring the stroke distance of the guide device of the tower; and the data acquisition station is used for receiving the inclination direction of the tower cylinder, the inclination angle of the tower cylinder, the local pressure of the anchoring end of the tower cylinder, the vibration quantity of the tower cylinder, the surface flatness of the tower cylinder and the stroke distance of the guide device of the tower cylinder. The problem that current self-lifting type wind-powered electricity generation tower is from promoting process inefficiency can be solved to this application, reaches to improve from the effect that promotes process efficiency from lifting type wind-powered electricity generation tower.

Description

Monitoring system for lifting process of self-lifting type wind power tower cylinder
Technical Field
The embodiment of the application relates to the technical field of monitoring wind power tower construction processes, and more particularly relates to a monitoring system for a self-lifting wind power tower lifting process.
Background
In recent years, the whole tower barrel of the self-lifting type wind power tower is gradually lifted by adopting a hydraulic jack in the lifting process until the final design height is reached. In the lifting process, the lifting requirement is very strict, and the posture of the tower barrel needs to be adjusted by monitoring the tower barrel data.
To the above-mentioned correlation technique, the inventor thinks, in the actual promotion in-process, the manual monitoring adjusts tower section of thick bamboo gesture precision not high, and self-lifting type wind power tower section of thick bamboo is from promoting the process inefficiency.
Disclosure of Invention
The embodiment of the application provides a monitoring system from promotion formula wind power tower section of thick bamboo lift process, can solve the current problem that the process efficiency is low from promoting from the promotion formula wind power tower, and can protect site operation personnel's personal safety.
The application provides a monitoring system from promotion formula tower section of thick bamboo lift process, this system includes:
the tower barrel inclination monitoring module is used for monitoring the inclination direction and the inclination angle of the tower barrel;
the anchoring end local pressure monitoring module is used for monitoring the local pressure of the anchoring end of the tower;
the tower drum vibration monitoring module is used for monitoring the vibration quantity of the tower drum;
the tower barrel flatness monitoring module is used for monitoring the surface flatness of the tower barrel;
the guide device stroke monitoring module is used for monitoring the stroke distance of the guide device of the tower;
and the data acquisition station is used for receiving the inclination direction of the tower cylinder, the inclination angle of the tower cylinder, the local pressure of the anchoring end of the tower cylinder, the vibration quantity of the tower cylinder, the surface flatness of the tower cylinder and the stroke distance of the guide device of the tower cylinder.
Through adopting above technical scheme, among the monitoring system of self-lifting wind power tower section of thick bamboo promotion process that this application embodiment provided, a data acquisition station receives tower section of thick bamboo incline direction, tower section of thick bamboo inclination, tower section of thick bamboo anchor end local pressure, tower section of thick bamboo vibration quantity, tower section of thick bamboo surface smoothness, real-time data information such as tower section of thick bamboo guider stroke distance, through observing the real-time data information who receives, adjust in real time and report to the police to the tower section of thick bamboo gesture of self-lifting wind power tower section of thick bamboo in the promotion process, so that the more efficient self-lifting process of accomplishing of self-lifting wind power tower section of thick bamboo, can solve the problem that current self-lifting wind power tower section of thick bamboo self-lifting process efficiency is low, reach the effect that improves self-lifting wind power tower self-lifting process efficiency.
In one possible implementation, the tower inclination monitoring module comprises at least one inclinometer arranged on a section of the bottom flange of the tower.
In one possible implementation, the anchoring end local pressure monitoring module comprises a strain gauge, and the strain gauge is arranged in a position close to the edge of the hole and the anchoring end of the tower cylinder in the lifting sling hole of the tower cylinder.
In one possible implementation, the tower vibration monitoring module includes a first vibration sensor disposed on a wall of the tower being lifted.
In a possible implementation manner, the tower drum flatness monitoring module comprises at least one group of first laser range finders, each group of first laser range finders comprises two first laser range finders, one of the first laser range finders is embedded in the top flange of the tower drum, the other one of the first laser range finders is embedded in the bottom flange of the tower drum, and the first laser range finders are arranged along the inner edge of the top flange of the tower drum and the outer edge of the bottom flange of the tower drum.
In one possible implementation manner, the guide device stroke monitoring module comprises at least one stay cord displacement meter, and the stay cord displacement meter is installed inside the tower tube lifting limiting device.
In one possible implementation manner, the monitoring system for the self-lifting tower lifting process further includes:
the vertical tower drum acceleration monitoring module is used for monitoring the lifting acceleration of the tower drum;
the tower barrel perpendicularity monitoring module is used for monitoring the perpendicularity of the tower barrel;
the tower barrel lifting height monitoring module is used for monitoring the lifting height of a tower barrel;
and the data acquisition station is also used for receiving the lifting acceleration of the tower drum, the verticality of the tower drum and the lifting height of the tower drum.
In one possible implementation, the vertical tower acceleration monitoring module includes at least one set of second vibration sensors, each set of second vibration sensors including at least one second vibration sensor, and the second vibration sensors are mounted on the lifted tower.
In a possible implementation mode, the tower cylinder perpendicularity monitoring module comprises a laser plummet, a first target and a monitoring camera, the laser plummet is erected on the ground inside a tower cylinder, the first target is installed at the upper end of the tower cylinder and is located in the same vertical direction with the laser plummet, the monitoring camera is installed on the side wall of the tower cylinder or a platform rail and can shoot one side of the first target.
In one possible implementation, the tower lift height monitoring module includes a second laser range finder mounted on the ground inside the tower.
It should be understood that what is described in this summary section is not intended to limit key or critical features of the embodiments of the application, nor is it intended to limit the scope of the application. Other features of the present application will become apparent from the following description.
Drawings
The above and other features, advantages and aspects of various embodiments of the present application will become more apparent by referring to the following detailed description when taken in conjunction with the accompanying drawings. In the drawings, like or similar reference characters designate like or similar elements, and wherein:
FIG. 1 shows a schematic structural diagram of a point in time during a self-lifting tower lift according to an embodiment of the present application.
FIG. 2 shows a block diagram of a monitoring system for a self-lifting wind tower lifting process according to an embodiment of the present application.
Fig. 3 shows a schematic view of an inclinometer mounted on a cross section of a top flange according to an embodiment of the application.
FIG. 4 shows a schematic view of a strain gage and a first laser rangefinder mounted on the inside edge of a top flange according to an embodiment of the present application.
FIG. 5 shows a schematic view of a stay cord displacement gauge according to an embodiment of the present application installed inside a tower lift stop.
Description of reference numerals: 1. an inclinometer; 2. a strain gauge; 3. a first vibration sensor; 41. a first laser range finder; 42. a second laser rangefinder; 421. a second target; 5. a pull rope displacement meter; 6. a second vibration sensor; 7. a laser plummet; 71. a first target; 72 a monitoring camera; 8. lifting a limiting device; 91. a bottom flange; 92. a top flange; 93. a tower cylinder lifting sling hole; 94. an anchoring end; 95. a first tower drum; 96. a second tower.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present application clearer, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application.
The monitoring system for the self-lifting type wind power tower cylinder lifting process can be applied to the technical field of monitoring the self-lifting type tower cylinder construction process, for example, in the actual process, the monitoring system is used for scenes such as the self-lifting type tower cylinder lifting process. However, the application in the above scenario is the most important, and it is the least easy to implement, that is, the construction process of the self-lifting wind power tower is efficiently completed. Therefore, how to complete the lifting of the self-lifting wind power tower with high precision and high efficiency is an important technical problem.
In the embodiment of the present application, fig. 1 shows a schematic structural diagram of a certain time point in a self-lifting wind power tower lifting process according to the embodiment of the present application. Fig. 3 shows a schematic view of an inclinometer mounted on a cross section of a top flange according to an embodiment of the application. Referring to fig. 1 and 3, the self-lifting tower is a concrete self-lifting tower, and the concrete self-lifting tower includes a tower lifting limiting device 8, a bottom flange 91, a tower lifting sling hole 93, an anchoring end 94, a top flange 92, a first tower 95, and a second tower 96.
In the embodiment of the present application, referring to fig. 3, a tower lifting sling hole 93 is formed through the cross-section of the bottom flange 91 and the top flange 92, and an anchor end 94 is fixedly mounted on the cross-section of the bottom flange 91 and the top flange 92.
In the concrete self-lifting tower lifting process, referring to fig. 1, the first tower 95 is embedded in the second tower 96, and the tower lifting limiting device 8 is fixedly installed below the bottom flange 91 of the first tower 95 and on the top flange 92 of the second tower 96. When the concrete is lifted from the lifting tower, the first tower 95 and the second tower 96 are flanged via the bottom flange 91 of the first tower 95 and the top flange 92 of the second tower 96.
In the embodiment of the present application, the self-lifting wind power tower includes three towers, the first tower 95 is a tower lifted in the lifting process, and the second tower 96 is a tower supported in the lifting process. In the lifting process of the self-lifting type wind power tower drum, when the self-lifting type wind power tower drum is lifted for the first time, the first tower drum is the innermost tower drum in the three self-lifting type wind power tower drums, and the second tower drum is the tower drum at the middle side in the three self-lifting type wind power tower drums; when the lifting is carried out for the second time, the first tower cylinder is a tower cylinder on the middle side in the self-lifting type wind power tower cylinder three-section tower cylinder, and the second tower cylinder is a tower cylinder on the outermost side in the self-lifting type wind power tower cylinder three-section tower cylinder. After two times of lifting, the self-lifting wind power tower cylinder finally completes the lifting process.
FIG. 2 shows a block diagram of a monitoring system of a self-lifting wind tower lifting process according to an embodiment of the present application; referring to fig. 2, the monitoring system for the lifting process of the self-lifting wind power tower comprises:
and the tower cylinder inclination monitoring module 101 is used for monitoring the inclination direction and the inclination angle of the tower cylinder.
And the anchoring end local pressure monitoring module 102 is used for monitoring the local pressure of the anchoring end of the tower.
And the tower drum vibration monitoring module 103 is used for monitoring the horizontal acceleration of the tower drum.
And the tower drum flatness monitoring module 104 is used for monitoring the surface flatness of the tower drum.
And the guide device stroke monitoring module 105 is used for monitoring the stroke distance of the tower guide device.
And a vertical tower acceleration monitoring module 106 for monitoring the tower lifting acceleration.
And the tower perpendicularity monitoring module 107 is used for monitoring the perpendicularity of the tower.
And a tower lifting height monitoring module 108 for monitoring the tower lifting height.
And the data acquisition station is used for receiving the inclination direction of the tower cylinder, the inclination angle of the tower cylinder, the local pressure of the anchoring end of the tower cylinder, the vibration quantity of the tower cylinder, the surface flatness of the tower cylinder, the stroke distance of a guide device of the tower cylinder, the lifting acceleration of the tower cylinder, the verticality of the tower cylinder and the lifting height of the tower cylinder.
In this application embodiment, the data acquisition station receives a tower section of thick bamboo incline direction, tower section of thick bamboo inclination, tower section of thick bamboo anchor end local pressure, tower section of thick bamboo horizontal acceleration, tower section of thick bamboo surface smoothness, tower section of thick bamboo guider stroke distance, tower section of thick bamboo promotion acceleration, tower section of thick bamboo straightness that hangs down, real-time data information such as tower section of thick bamboo promotion height, through observing the real-time data information who receives, adjust in real time and report to the police to the tower section of thick bamboo gesture from promotion formula wind power tower section of thick bamboo in the work progress, so that accomplish from the process of carrying of promotion from promotion formula wind power tower section of thick bamboo more efficient, can solve the current problem that the process efficiency is low from promotion formula wind power tower section of thick bamboo, reach the effect that improves from promotion formula wind power tower section of thick bamboo from carrying process efficiency.
In the embodiment of the application, the data acquisition stations of the tower perpendicularity and the tower lifting height are located on the ground, and the rest multiple data acquisition stations can be concentrated at the top flange and the bottom flange. Wherein the data acquisition station of the bottom flange is lifted along with the lifting process and the tower lifted.
In some embodiments, referring to fig. 1, 3, the tower inclination monitoring module 101 comprises at least one inclinometer, said inclinometer 1 being arranged on a section of the bottom flange 91 of the tower.
In this embodiment, the tower inclination monitoring module 101 includes three sets of two-axis inclinometers, and the directions of the inclinometers in the three sets of two-axis inclinometers are the same and all arranged in the north direction. The three sets of biaxial inclinometers are evenly distributed in the shape of the vertexes of an equilateral triangle, and one set of inclinometer comprises two inclinometers, wherein one inclinometer is arranged on the top flange 92 of the second tower 96, and one inclinometer is arranged on the cross section of the bottom flange 91 of the first tower 95.
In this application embodiment, during the concrete self-lifting tower section of thick bamboo promotes, biax inclinometer is used for monitoring tower section of thick bamboo incline direction and tower section of thick bamboo inclination, and the slope of tower section of thick bamboo needs strict control within the design range, can learn the incline direction and the inclination of second tower section of thick bamboo 96 and first tower section of thick bamboo 95 through the inclinometer. The real-time data can provide important information for a lifting party, and the lifting party can adjust the tower barrel angle in time to ensure the life safety of field personnel.
For example, if the inclination of the first tower 95 is known to be 0.1 ° in the north direction through the inclination monitoring, and the inclination is close to the design limit, the south guider needs to be released from the lifting device, and the north guider needs to be pushed, so that the first tower 95 is pushed 0.1 ° in the south direction.
In some embodiments, fig. 4 shows a schematic view of a strain gage and a first laser rangefinder mounted on an inner edge of a top flange according to embodiments of the present application. Referring to FIG. 4, the anchor end partial pressure monitoring module 102 includes a strain gage 2, the strain gage 2 being disposed within the tower lifting sling hole 93, the strain gage 2 being proximate to the edge of the tower lifting sling hole 93 and the anchor end 94.
In the present embodiment, each strain gauge 2 is a surface-mount strain gauge 2. During the lifting process of the concrete self-lifting tower barrel, the strain gauge 2 is used for monitoring the local pressure of the concrete at the anchoring end of the lifter. The anchor end 94 of the tower is a weak point in the lifting process, such as excessive local pressure or damage to local concrete.
For example, the local pressure of the measuring point at the anchoring end 94 of a tower cylinder is suddenly reduced, and the local pressure of the measuring point around the measuring point at the anchoring end 94 is increased, so that the steel strand of the lifter representing the measuring point at the anchoring end 94 is loosened, and the steel strand needs to be straightened by applying extra tension to the steel strand by a lifter, so that the steel strand and the other steel strands are ensured to be stressed together.
For another example, if the local pressure of the measuring point at the anchoring end 94 of a tower increases suddenly and the local pressure of the measuring point around the measuring point at the anchoring end 94 decreases, the lifter representing the measuring point at the anchoring end 94 exerts excessive tension, and the lifter at the secondary measuring point needs to be controlled to slow down the lifting speed, so as to ensure that the weight of the tower is uniformly distributed to each lifter. The real-time data can provide important information for a lifting party, and the lifting party can adjust the lifter in time to ensure the life safety of field personnel.
In some embodiments, referring to fig. 1, the tower vibration monitoring module 103 comprises a first vibration sensor 3, and the first vibration sensor 3 is arranged on the circular wall surface of the lifted tower, and the specific position is determined according to the main wind direction during the lifting process.
In the embodiment of the present application, the specific position of the first vibration sensor 3 is arranged according to the position of the on-site construction platform. During the concrete self-lifting tower barrel lifting process, the first vibration sensor 3 is used for monitoring the vibration quantity of the tower barrel. The swing of first tower section of thick bamboo 95 can cause the acceleration, causes extra live load to guider, probably causes guider's overload, causes the potential safety hazard to promoting, consequently needs monitor tower section of thick bamboo self vibration condition.
For example, when the acceleration reaches the design value requirement, as 0.5 m/s, the lifting party should pause the lifting and use the guiding device and the mechanical device, etc. to fix the first tower 95.
In some embodiments, referring to fig. 4, the tower flatness monitoring module 104 includes at least one set of first laser range finders, each set of first laser range finders including two first laser range finders 41, one of which is embedded inside the bottom flange 91 of the tower and the other of which is embedded inside the top flange 92 of the tower, the first laser range finders 41 being arranged along the outer edge of the bottom flange 91 of the tower and the inner edge of the top flange 92 of the tower.
In the embodiment of the present application, the tower flatness monitoring module 104 includes two sets of first laser range finders. The specific position of the first laser distance meter 41 is determined according to the compactness of the steel bar on site. The specific position of the first laser range finder 41 is 50cm to 70cm away from the surface of the flange, so that the first laser range finder is positioned at a position which can be touched by a human hand, the first laser range finder is convenient to mount and dismount, the monitoring accuracy can be guaranteed, an alarm can be given in advance, and a certain reaction time is provided for lifting and commanding personnel.
In this application embodiment, still can be at the inside pre-buried steel sleeve of concrete tower section of thick bamboo flange, when needing to ensure concreting, in the concrete does not permeate the sleeve, treat the concrete solidification, the back is demolishd to the template, fixes the sensor in the sleeve.
In this embodiment, the first laser distance meter 41 is used for monitoring the surface flatness of the tower during the lifting process of the concrete self-lifting tower. For example, when the first laser rangefinder 41 sweeps across the concrete surface, a splice break or a bulge due to a concrete placement problem is detected, and an alarm is given in time. At this time, the lifting party slows down the lifting speed, and the guide device is ready to be controlled to stride over the boss.
In some embodiments, FIG. 5 illustrates a schematic view of a pull string displacement gauge according to embodiments of the present application installed inside a tower. Referring to FIG. 5, the guide device travel monitoring module 105 includes at least one pull rope displacement gauge 5 mounted inside the tower lift stop 8.
In the embodiment of the present application, the guiding device stroke monitoring module 105 includes six sets of tower lifting limiting devices, and each set of limiting devices has three tower lifting limiting devices 8. Wherein, correspond a top flange and be provided with a tower section of thick bamboo of going up the direction and promote stop device 8, correspond the end flange and be provided with two tower section of thick bamboo promotion stop device 8 of direction down, each tower section of thick bamboo promotes stop device 8 and corresponds and install a stay cord displacement meter 5. During the concrete is promoted from promoting a tower section of thick bamboo, stay cord displacement meter 5 is used for constantly monitoring guider's stroke distance, has also indirectly obtained first tower section of thick bamboo 95's swing displacement volume simultaneously, if first tower section of thick bamboo 95 skew is too big, promotes the side and need in time adjust first tower section of thick bamboo 95 gesture.
For example, the first tower 95 is offset 10mm north, and the lifting direction should simultaneously release the upper and lower guiding devices in south, push the upper and lower guiding devices in north, and push the first tower 95 south by 10mm as a whole. Meanwhile, the stroke monitoring of the guide devices can also find whether the tower drum 9 is twisted, if the left side of all or most of the paired lower guide devices is larger than the right side, the first tower drum 95 is twisted anticlockwise, the left guide device needs to be loosened by a lifting party to push the right guide device, the first tower drum 95 is twisted back clockwise, and vice versa.
In some embodiments, referring to FIG. 1, the vertical tower acceleration monitoring module 106 includes at least one set of second vibration sensors, each set of second vibration sensors including at least one second vibration sensor 6, the second vibration sensor 6 being mounted on the tower being lifted.
In the embodiment of the present application, the specific position of the second vibration sensor 6 included in the vertical tower acceleration monitoring module 106 is arranged according to the position of the on-site construction platform. In the concrete self-lifting tower drum lifting process, the second vibration sensor 6 is used for monitoring the lifting acceleration of the tower drum.
For example, if the first tower 95 is lifted too fast, it may cause an additional dynamic load to the lifter, which may cause an overload of the lifter and cause a safety hazard to the lifting. When the acceleration reaches the design value requirement, as 0.5 m/s, the lifting party should slow down the lifting, reducing the instantaneous acceleration.
In some embodiments, the tower perpendicularity monitoring module 107 includes a laser plummet 7, a first target 71 and a monitoring camera 72, the laser plummet 7 is erected on the inner ground of the tower, the first target 71 is installed at the upper end of the tower and is in the same vertical direction with the laser plummet 7, and the monitoring camera 72 is installed at the side wall of the tower or the platform rail and can shoot one side of the first target 71.
In the embodiment of the present application, during the concrete self-lifting tower barrel lifting process, the laser plummet 7, the first target 71 and the monitoring camera 72 are used for monitoring the tower barrel perpendicularity.
For example, by means of the conventional laser plummet 7 and the first target 71, and the monitoring camera 72, an image of a light spot of the laser plummet 7 on the first target 71 is transmitted to a lifting control room or a command part, so that a measurer is prevented from going deep into the tower to check the laser plummet 7.
In some embodiments, the tower lift height monitoring module 108 includes a second laser rangefinder 42, the second laser rangefinder 42 being mounted on the interior floor of the tower.
In this embodiment, the tower lifting height monitoring module 108 further includes a second target 421, where the second target 421 and the second laser distance meter are required to be located in the same vertical direction, and may be installed on the bottom surface of the bottom flange 91, the side wall of the tower, or the handrail of the ladder.
In the embodiment of the present application, during the lifting process of the concrete self-lifting tower, the second laser distance meter 42 and the second target 421 are used for monitoring the lifting height of the tower. The second target 421 is only for the laser to have a termination point, and the second target 421 is not needed if the laser can be directly irradiated to the bottom surface of the bottom flange 91 without being shielded.
In the embodiment of the present application, an operation platform is provided under the bottom flange 91 to block the bottom flange 91, so that the second laser distance meter 42 needs to be installed at a position avoiding the operation platform. The position where the second laser range finder 42 is erected is a long distance from the tower to the tower top, and there is no shelter in the middle, so that a second target 421 (plate) needs to be extended from the side wall of the tower to be lifted, or a second target 421 (plate) is erected in the ladder stand empty space to block the laser, so that the laser of the laser range finder can irradiate the second target 421 (plate) and be displayed.
For example, the lifting height is monitored in real time by means of the second laser range finder 42 with the range of 50-100m, the second laser range finder 42 is arranged on the ground of the whole wind power tower, laser needs to avoid a shelter from irradiating the bottom surface of the bottom flange 91 of the tower, if a follow-up lifting platform is arranged below the first tower 95, the second laser range finder 42 needs to be arranged in an empty place without a shelter, and a square plate is erected in the empty place to serve as a second target 421 of the second laser range finder 42. As the first tower 95 is gradually lifted, the laser irradiation distance is further and further, and the lifting height of the real-time tower can be calculated.
It should be noted that, for the sake of simplicity, the foregoing module embodiments are described as a series of acts, but those skilled in the art should understand that the present application is not limited by the described order of acts, as some modules may be performed in other orders or simultaneously according to the present application. Furthermore, those skilled in the art should also appreciate that the embodiments described in this specification are all alternative embodiments and that the modules referred to are not necessarily required for this application.
It should be understood that, although the blocks in the block diagrams of the figures are shown in order of line, the blocks are not necessarily executed in order of line. The execution of these modules is not limited by the exact order in which they are executed, and may be performed in other orders, unless explicitly stated otherwise herein. Moreover, at least a portion of the modules in the block diagrams of the figures may include multiple sub-modules or multiple units, which are not necessarily performed at the same time, but may be performed at different times, which are not necessarily performed sequentially, but may be performed alternately or in turns with at least a portion of the sub-modules or units of other modules or other modules.
The foregoing is only a partial embodiment of the present application, and it should be noted that, for those skilled in the art, several modifications and decorations can be made without departing from the principle of the present application, and these modifications and decorations should also be regarded as the protection scope of the present application.

Claims (10)

1. A monitoring system for a lifting process of a self-lifting wind power tower cylinder is characterized by comprising:
the tower barrel inclination monitoring module is used for monitoring the inclination direction and the inclination angle of the tower barrel;
the anchoring end local pressure monitoring module is used for monitoring the local pressure of the anchoring end of the tower;
the tower drum vibration monitoring module is used for monitoring the vibration quantity of the tower drum;
the tower barrel flatness monitoring module is used for monitoring the surface flatness of the tower barrel;
the guide device stroke monitoring module is used for monitoring the stroke distance of the guide device of the tower;
and the data acquisition station is used for receiving the inclination direction of the tower cylinder, the inclination angle of the tower cylinder, the local pressure of the anchoring end of the tower cylinder, the vibration quantity of the tower cylinder, the surface flatness of the tower cylinder and the stroke distance of the guide device of the tower cylinder.
2. The system for monitoring the lifting process of a self-lifting wind tower according to claim 1, wherein the tower inclination monitoring module comprises at least one inclinometer arranged on a section of the bottom flange of the tower.
3. The system for monitoring the lifting process of a self-lifting wind tower according to claim 1, wherein the anchor end local pressure monitoring module comprises a strain gauge disposed within the tower lifting sling cavity proximate to the edge of the cavity and the anchor end of the tower.
4. The system for monitoring the lifting process of a self-lifting wind tower according to claim 1, wherein the tower vibration monitoring module comprises at least one first vibration sensor arranged on a wall surface of the tower being lifted.
5. The system for monitoring the lifting process of the self-lifting wind power tower according to claim 1, wherein the tower flatness monitoring module comprises at least one set of first laser distance measuring instruments, each set of the first laser distance measuring instruments comprises two first laser distance measuring instruments, one of the first laser distance measuring instruments is embedded inside a top flange of the tower, the other one of the first laser distance measuring instruments is embedded inside a bottom flange of the tower, and the first laser distance measuring instruments are arranged along an inner edge of the top flange of the tower and an outer edge of the bottom flange of the tower.
6. The system for monitoring the lifting process of a self-lifting wind tower according to claim 1, wherein the guiding device travel monitoring module comprises at least one pull rope displacement gauge mounted inside a tower lifting limiting device.
7. The system for monitoring a lifting process of a self-lifting wind tower according to claim 1, further comprising:
the vertical tower drum acceleration monitoring module is used for monitoring the lifting acceleration of the tower drum;
the tower barrel perpendicularity monitoring module is used for monitoring the perpendicularity of the tower barrel;
the tower barrel lifting height monitoring module is used for monitoring the lifting height of a tower barrel;
the data acquisition station is also used for receiving the tower drum lifting acceleration, the tower drum perpendicularity and the tower drum lifting height.
8. The system for monitoring the lifting process of a self-lifting wind tower of claim 7, wherein the vertical tower acceleration monitoring module comprises at least one set of second vibration sensors, each set of second vibration sensors comprising at least one second vibration sensor, the second vibration sensors being mounted on the lifted tower.
9. The system for monitoring the lifting process of the self-lifting wind power tower according to claim 7, wherein the tower perpendicularity monitoring module comprises a laser plummet, a first target and a monitoring camera, the laser plummet is erected on the ground inside a tower, the first target is installed at the upper end of the tower and is in the same vertical direction as the laser plummet, and the monitoring camera is installed on the side wall of the tower or a platform rail and can shoot one side of the first target.
10. The system for monitoring a lifting process of a self-lifting wind tower according to claim 7, wherein the tower lifting height monitoring module comprises a second laser rangefinder mounted on the interior floor of the tower.
CN202111110107.8A 2021-09-18 2021-09-18 Monitoring system for lifting process of self-lifting type wind power tower cylinder Active CN113638853B (en)

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