CN113637326B - A kind of preparation method for the graphene additive of heat-conducting silica gel material - Google Patents
A kind of preparation method for the graphene additive of heat-conducting silica gel material Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 title claims abstract description 82
- 229910021389 graphene Inorganic materials 0.000 title claims abstract description 82
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 title claims abstract description 44
- 239000000741 silica gel Substances 0.000 title claims abstract description 44
- 229910002027 silica gel Inorganic materials 0.000 title claims abstract description 44
- 239000000654 additive Substances 0.000 title claims abstract description 37
- 230000000996 additive effect Effects 0.000 title claims abstract description 35
- 239000000463 material Substances 0.000 title claims abstract description 26
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 239000003638 chemical reducing agent Substances 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 15
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 13
- 239000000843 powder Substances 0.000 claims abstract description 10
- 238000005119 centrifugation Methods 0.000 claims abstract description 5
- 229920001296 polysiloxane Polymers 0.000 claims abstract description 3
- 239000000243 solution Substances 0.000 claims description 53
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 36
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 claims description 28
- 239000004202 carbamide Substances 0.000 claims description 24
- 238000006243 chemical reaction Methods 0.000 claims description 20
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Chemical compound NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 claims description 18
- 230000015572 biosynthetic process Effects 0.000 claims description 13
- 238000003786 synthesis reaction Methods 0.000 claims description 13
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 claims description 12
- 239000007864 aqueous solution Substances 0.000 claims description 10
- 238000010438 heat treatment Methods 0.000 claims description 9
- 238000001035 drying Methods 0.000 claims description 7
- HDZGCSFEDULWCS-UHFFFAOYSA-N monomethylhydrazine Chemical compound CNN HDZGCSFEDULWCS-UHFFFAOYSA-N 0.000 claims description 7
- WSLDIBCXIOECNX-UHFFFAOYSA-N octylhydrazine Chemical compound CCCCCCCCNN WSLDIBCXIOECNX-UHFFFAOYSA-N 0.000 claims description 7
- MUQNAPSBHXFMHT-UHFFFAOYSA-N tert-butylhydrazine Chemical compound CC(C)(C)NN MUQNAPSBHXFMHT-UHFFFAOYSA-N 0.000 claims description 7
- 238000001291 vacuum drying Methods 0.000 claims description 7
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 claims description 6
- 235000011114 ammonium hydroxide Nutrition 0.000 claims description 6
- 239000013078 crystal Substances 0.000 claims description 6
- 239000000706 filtrate Substances 0.000 claims description 6
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 claims description 6
- 230000007935 neutral effect Effects 0.000 claims description 5
- 238000000926 separation method Methods 0.000 claims description 5
- ZAMOUSCENKQFHK-UHFFFAOYSA-N Chlorine atom Chemical compound [Cl] ZAMOUSCENKQFHK-UHFFFAOYSA-N 0.000 claims description 3
- 125000000217 alkyl group Chemical group 0.000 claims description 3
- 239000000460 chlorine Substances 0.000 claims description 3
- 229910052801 chlorine Inorganic materials 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims 2
- 238000005406 washing Methods 0.000 claims 1
- 239000011159 matrix material Substances 0.000 abstract description 6
- 239000006185 dispersion Substances 0.000 abstract description 3
- 125000000524 functional group Chemical group 0.000 abstract description 3
- 238000005054 agglomeration Methods 0.000 abstract description 2
- 230000002776 aggregation Effects 0.000 abstract description 2
- 229920002545 silicone oil Polymers 0.000 abstract description 2
- KZBUYRJDOAKODT-UHFFFAOYSA-N Chlorine Chemical compound ClCl KZBUYRJDOAKODT-UHFFFAOYSA-N 0.000 description 9
- 239000000945 filler Substances 0.000 description 7
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 6
- 239000011231 conductive filler Substances 0.000 description 5
- KBPLFHHGFOOTCA-UHFFFAOYSA-N 1-Octanol Chemical compound CCCCCCCCO KBPLFHHGFOOTCA-UHFFFAOYSA-N 0.000 description 4
- XGEGHDBEHXKFPX-UHFFFAOYSA-N N-methylthiourea Natural products CNC(N)=O XGEGHDBEHXKFPX-UHFFFAOYSA-N 0.000 description 4
- DKGAVHZHDRPRBM-UHFFFAOYSA-N Tert-Butanol Chemical compound CC(C)(C)O DKGAVHZHDRPRBM-UHFFFAOYSA-N 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 239000002131 composite material Substances 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- XGEGHDBEHXKFPX-NJFSPNSNSA-N methylurea Chemical compound [14CH3]NC(N)=O XGEGHDBEHXKFPX-NJFSPNSNSA-N 0.000 description 4
- UBBIDOUCHSVOFY-UHFFFAOYSA-N octylurea Chemical compound CCCCCCCCNC(N)=O UBBIDOUCHSVOFY-UHFFFAOYSA-N 0.000 description 4
- JLEHSYHLHLHPAL-UHFFFAOYSA-N tert-butylurea Chemical compound CC(C)(C)NC(N)=O JLEHSYHLHLHPAL-UHFFFAOYSA-N 0.000 description 4
- 238000004458 analytical method Methods 0.000 description 3
- 239000004020 conductor Substances 0.000 description 3
- 239000000047 product Substances 0.000 description 3
- 238000003756 stirring Methods 0.000 description 3
- 238000002156 mixing Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- PMHQVHHXPFUNSP-UHFFFAOYSA-M copper(1+);methylsulfanylmethane;bromide Chemical compound Br[Cu].CSC PMHQVHHXPFUNSP-UHFFFAOYSA-M 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000004519 grease Substances 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 239000002086 nanomaterial Substances 0.000 description 1
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000006722 reduction reaction Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 1
- 229910010271 silicon carbide Inorganic materials 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009864 tensile test Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K9/00—Use of pretreated ingredients
- C08K9/04—Ingredients treated with organic substances
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08K—Use of inorganic or non-macromolecular organic substances as compounding ingredients
- C08K3/00—Use of inorganic substances as compounding ingredients
- C08K3/02—Elements
- C08K3/04—Carbon
- C08K3/042—Graphene or derivatives, e.g. graphene oxides
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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Abstract
本发明公开了一种用于导热硅胶材料的石墨烯添加剂的制备方法,该石墨烯添加剂为将氧化石墨烯溶液通过特殊的还原剂还原得到的石墨烯粉末,所述石墨烯添加剂的制备方法包括以下步骤:S1:将氧化石墨烯溶液升温至50‑60℃;S2:在氧化石墨烯溶液缓慢加入特殊的还原剂,65‑75℃水浴条件下反应23‑25小时;S3:反应完毕后对所得溶液进行离心分离,将溶液洗涤至中性,最后真空干燥得到石墨烯添加剂粉末。本发明在通过添加特殊的还原剂还原氧化石墨烯,使得石墨烯微片结构中含有官能团,改良了常见石墨烯在导热硅胶中分散不良、团聚严重的现象,使得石墨烯添加剂能够在导热硅胶的硅油基体中良好的均匀分散,有效的提高了导热硅胶材料的导热性。The invention discloses a method for preparing a graphene additive for thermally conductive silica gel materials. The graphene additive is graphene powder obtained by reducing a graphene oxide solution with a special reducing agent. The preparation method of the graphene additive includes The following steps: S1: heat up the graphene oxide solution to 50-60°C; S2: slowly add a special reducing agent to the graphene oxide solution, and react for 23-25 hours in a water bath at 65-75°C; The obtained solution is subjected to centrifugation, the solution is washed to neutrality, and finally vacuum-dried to obtain graphene additive powder. The present invention reduces graphene oxide by adding a special reducing agent, so that the graphene microsheet structure contains functional groups, which improves the phenomenon of poor dispersion and serious agglomeration of common graphene in thermally conductive silica gel, so that graphene additives can be used in thermally conductive silica gel Good uniform dispersion in the silicone oil matrix effectively improves the thermal conductivity of the thermally conductive silicone material.
Description
技术领域technical field
本发明属于导热硅胶技术领域,尤其是涉及一种用于导热硅胶材料的石墨烯添加剂的制备方法。The invention belongs to the technical field of heat-conducting silica gel, and in particular relates to a method for preparing a graphene additive used in heat-conducting silica gel materials.
背景技术Background technique
随着现代电子设备和LED等半导体设施的高速发展,导热材料的需求度和制造难度越来越高。传统的导热硅脂材料由于自身属性问题,会随着材料的挥发使得导热性能下降,从而影响元件的性能。导热硅胶是由硅胶基体和导热填料复合而成的的热界面材料,凭借着其良好的导热性、柔韧性、稳定性以及表面天然的粘接性等优点被应用于包括LED灯具在内的电子器件中。With the rapid development of modern electronic equipment and semiconductor facilities such as LEDs, the demand and difficulty of manufacturing heat-conducting materials are getting higher and higher. Due to its own properties, the traditional thermal conductive silicone grease material will reduce the thermal conductivity as the material volatilizes, thereby affecting the performance of the component. Thermally conductive silica gel is a thermal interface material composed of a silica gel matrix and a thermally conductive filler. It is used in electronic products including LED lamps due to its good thermal conductivity, flexibility, stability, and natural surface adhesion. device.
导热硅胶作为一种复合型热界面材料,其硅胶基体的导热性较差,因此需要添加导热填料来提高其导热性。通常市场上应用较多为铜、铝、氧化铝、氮化铝、碳化硅等导热填料,导热填料采用相同的体积分数或质量分数填充导热硅胶基体,其热导率越高,复合材料的导热性能则更优异,因此选用热导率较高的填料可制备较高热导率的复合材料。石墨烯作为一种新型导热填料,具有超高的载流子迁移率、优异的热导率、高比表面积和高柔韧性等优点,因此采用石墨烯填充到导热硅胶基体中,可以制备出高导热性的石墨烯基导热材料,导热性能远远优于采用其他传统填料所制备的界面导热材料。As a composite thermal interface material, thermally conductive silica gel has poor thermal conductivity of the silica gel matrix, so it is necessary to add thermally conductive fillers to improve its thermal conductivity. Generally, copper, aluminum, aluminum oxide, aluminum nitride, silicon carbide and other thermally conductive fillers are widely used in the market. The thermally conductive fillers are filled with the same volume fraction or mass fraction of the thermally conductive silica gel matrix. The higher the thermal conductivity, the better the thermal conductivity of the composite material. The performance is more excellent, so the filler with higher thermal conductivity can be used to prepare composite materials with higher thermal conductivity. As a new type of thermally conductive filler, graphene has the advantages of ultra-high carrier mobility, excellent thermal conductivity, high specific surface area, and high flexibility. The thermally conductive graphene-based thermally conductive material has far better thermal conductivity than interface thermally conductive materials prepared with other traditional fillers.
目前市场上常见的石墨烯大多不能在硅胶基体中良好的分散,使得材料导热不均匀,还会与导热硅胶各组分之间有相互排斥的作用,影响材料的固化时间和粘度等性能。因此需要发明一种适用于导热硅胶材料的石墨烯添加剂。At present, most of the common graphene in the market cannot be well dispersed in the silica gel matrix, which makes the heat conduction of the material uneven, and also has mutual repulsion with the components of the heat conduction silica gel, which affects the curing time and viscosity of the material. Therefore need to invent a kind of graphene additive that is suitable for heat-conducting silica gel material.
发明内容Contents of the invention
本发明为了克服现有技术的不足,提供一种的用于导热硅胶材料的石墨烯添加剂的制备方法。In order to overcome the deficiencies of the prior art, the present invention provides a method for preparing a graphene additive for thermally conductive silica gel materials.
为了实现上述目的,本发明采用以下技术方案:一种用于导热硅胶材料的石墨烯添加剂的制备方法,该石墨烯添加剂为将氧化石墨烯溶液通过特殊的还原剂还原得到的石墨烯粉末,所述石墨烯添加剂的制备方法包括以下步骤:In order to achieve the above object, the present invention adopts the following technical scheme: a kind of preparation method for the graphene additive of heat-conducting silica gel material, and this graphene additive is the graphene powder obtained by reducing graphene oxide solution by special reductant, so The preparation method of described graphene additive comprises the following steps:
S1:将氧化石墨烯溶液升温至50-60℃;S1: heating the graphene oxide solution to 50-60°C;
S2:在氧化石墨烯溶液缓慢加入特殊的还原剂,65-75℃水浴条件下反应23-25小时;S2: Slowly add a special reducing agent to the graphene oxide solution, and react for 23-25 hours in a water bath at 65-75°C;
S3:反应完毕后对所得溶液进行离心分离,将溶液洗涤至中性,最后真空干燥得到石墨烯添加剂粉末。S3: After the reaction is completed, the obtained solution is centrifuged, the solution is washed until neutral, and finally vacuum-dried to obtain graphene additive powder.
可选的,所述特殊的还原剂设为R基肼,其中R为1-8的烷基及其同分异构体,其分子结构为:Optionally, the special reducing agent is set as R-based hydrazine, wherein R is an alkyl group of 1-8 and its isomers, and its molecular structure is:
可选的,所述特殊的还原剂包括叔丁基肼、甲基肼、辛基肼的一种或多种。Optionally, the special reducing agent includes one or more of tert-butylhydrazine, methylhydrazine, and octylhydrazine.
可选的,所述特殊的还原剂的制备方法如下:Optionally, the preparation method of the special reducing agent is as follows:
Ⅰ在合成装置中,加入浓硫酸和尿素,15-25℃冰浴条件下反应1-3小时,其摩尔比为2:1;ⅠIn the synthesis device, add concentrated sulfuric acid and urea, and react in an ice bath at 15-25°C for 1-3 hours, and the molar ratio is 2:1;
Ⅱ向合成装置中缓慢滴加R醇,所述R醇与尿素的摩尔比为1:1,在20-25℃条件下保温反应3-5小时,然后室温静置15-17小时,再加入氨水中和PH至3-4,过滤干燥得到白色晶体R基脲;Ⅱ Slowly add R alcohol dropwise to the synthesis device, the molar ratio of R alcohol to urea is 1:1, keep the reaction at 20-25°C for 3-5 hours, then let stand at room temperature for 15-17 hours, then add Neutralize the pH to 3-4 with ammonia water, filter and dry to obtain white crystal R-urea;
Ⅲ将R基脲溶于乙醇,再向装置中滴加含氯气的乙醇溶液,滴加完毕在14-16℃条件下反应0.2-1小时,其中氯气与R基脲的摩尔比为1.05:1.0;Ⅲ Dissolve the R-based urea in ethanol, then add the ethanol solution containing chlorine gas dropwise to the device, and react at 14-16°C for 0.2-1 hour after the dropwise addition, wherein the molar ratio of chlorine gas to R-based urea is 1.05:1.0 ;
Ⅳ将NaOH溶于水配成水溶液缓慢滴加至装置内,保持4-6℃反应0.5-1.5小时,所述的NaOH与R基脲的摩尔比为4.5-5.0:1.0,之后过滤反应液,加热滤液取100-104℃的馏分,得到特殊的还原剂R基肼。Ⅳ Dissolve NaOH in water to form an aqueous solution and slowly add it dropwise into the device, and keep it at 4-6°C for 0.5-1.5 hours. The molar ratio of NaOH to R-urea is 4.5-5.0:1.0, and then filter the reaction solution. Heating the filtrate and taking the distillate at 100-104°C to obtain the special reducing agent R-based hydrazine.
可选的,所述特殊的还原剂的制备反应流程为:Optionally, the reaction process for preparing the special reducing agent is:
可选的,所述S1中将氧化石墨烯溶液升温至55℃。将氧化石墨烯溶液升温后,更有利于下一步的还原反应。Optionally, in the S1, the temperature of the graphene oxide solution is raised to 55°C. After the graphene oxide solution is heated up, it is more conducive to the reduction reaction in the next step.
可选的,所述S2中氧化石墨烯溶液与特殊的还原剂的体积比为1:10-15。Optionally, the volume ratio of the graphene oxide solution to the special reducing agent in S2 is 1:10-15.
可选的,所述S2中特殊还原剂的滴加速度为0.1-0.12mL/s。Optionally, the dropping rate of the special reducing agent in S2 is 0.1-0.12mL/s.
可选的,所述S3中真空干燥的温度为-11~-9℃,且干燥时间为70-74小时。Optionally, the vacuum drying temperature in S3 is -11-9°C, and the drying time is 70-74 hours.
可选的,所述S3中离心分离的离心速度为8000-10000r/min。Optionally, the centrifugation speed of the centrifugation in S3 is 8000-10000r/min.
综上所述,本发明的有益效果为:In summary, the beneficial effects of the present invention are:
特殊的还原剂在还原氧化石墨烯的过程中,使得石墨烯微片结构中含有官能团,此特殊的含氧官能团能够与硅胶等有机物长链更好的连接,从而使得二者更有效的结合,改良了常见石墨烯在导热硅胶中分散不良、团聚严重的现象,使得石墨烯添加剂能够在导热硅胶的硅油基体中良好的均匀分散,使得材料散热更顺畅,有效的提高了导热硅胶材料的导热性、拉伸强度,优化了导热硅胶的固化时间和材料粘度,使得导热硅胶更能够更好地作为热界面复合材料。In the process of reducing graphene oxide, the special reducing agent makes the graphene microsheet structure contain functional groups. This special oxygen-containing functional group can be better connected with long chains of organic substances such as silica gel, so that the two can be combined more effectively. Improves the phenomenon of poor dispersion and serious agglomeration of common graphene in thermal silica gel, so that the graphene additive can be well and uniformly dispersed in the silicone oil matrix of thermal silica gel, making the heat dissipation of the material smoother, and effectively improving the thermal conductivity of the thermal silica gel material , Tensile strength, optimize the curing time and material viscosity of thermal silica gel, so that thermal silica gel can be better used as thermal interface composite material.
具体实施方式Detailed ways
下面结合具体实施例,进一步阐述本发明。应理解为这些实施例仅用于说明而不用于限制本发明的范围。此外应理解,在阅读了本发明讲授的内容之后,本领域技术人员可以对本发明做各种改动或修改,这些等价形式同样落于本申请所依附权利要求书所限定的范围。Below in conjunction with specific embodiment, further illustrate the present invention. It should be understood that these examples are for illustration only and are not intended to limit the scope of the present invention. In addition, it should be understood that after reading the teachings of the present invention, those skilled in the art can make various changes or modifications to the present invention, and these equivalent forms also fall within the scope defined by the appended claims of the present application.
一种用于导热硅胶材料的石墨烯添加剂的制备方法,包括以下步骤:A preparation method for a graphene additive for thermally conductive silica gel material, comprising the following steps:
S1:将氧化石墨烯溶液升温至50-60℃;S1: heating the graphene oxide solution to 50-60°C;
S2:在氧化石墨烯溶液缓慢加入特殊的还原剂,65-75℃水浴条件下反应20-28小时;该氧化石墨烯溶液利用分液漏斗滴加;S2: Slowly add a special reducing agent to the graphene oxide solution, and react for 20-28 hours in a water bath at 65-75°C; the graphene oxide solution is added dropwise using a separatory funnel;
S3:反应完毕后对所得溶液进行离心分离,将溶液洗涤至中性,最后真空干燥得到石墨烯添加剂粉末。S3: After the reaction is completed, the obtained solution is centrifuged, the solution is washed until neutral, and finally vacuum-dried to obtain graphene additive powder.
所述特殊的还原剂设为R基肼,其中R为1-8的烷基及其同分异构体,该特殊的还原剂包括叔丁基肼、甲基肼、辛基肼的一种或多种。The special reducing agent is set as R-based hydrazine, wherein R is an alkyl group of 1-8 and its isomers, and the special reducing agent includes one of tert-butylhydrazine, methylhydrazine, and octylhydrazine or more.
其中,特殊的还原剂的制备方法如下:Wherein, the preparation method of special reducing agent is as follows:
Ⅰ在合成装置中,加入浓硫酸和尿素,15-25℃冰浴条件下反应1-3小时,其摩尔比为2:1;ⅠIn the synthesis device, add concentrated sulfuric acid and urea, and react in an ice bath at 15-25°C for 1-3 hours, and the molar ratio is 2:1;
Ⅱ向合成装置中缓慢滴加R醇,所述R醇与尿素的摩尔比为1:1,在20-25℃条件下保温反应2-6小时,然后室温静置12-20小时,再加入氨水中和PH至3-4,过滤干燥得到白色晶体R基脲;Ⅱ Slowly add R alcohol dropwise to the synthesis device, the molar ratio of the R alcohol to urea is 1:1, keep the reaction at 20-25°C for 2-6 hours, then let stand at room temperature for 12-20 hours, then add Neutralize the pH to 3-4 with ammonia water, filter and dry to obtain white crystal R-urea;
Ⅲ将R基脲溶于乙醇,再向装置中滴加含氯气的乙醇溶液,滴加完毕在10-20℃条件下反应0.2-1小时,其中氯气与R基脲的摩尔比为1.05:1.0;Ⅲ Dissolve the R-based urea in ethanol, then add the ethanol solution containing chlorine gas dropwise to the device, and react at 10-20°C for 0.2-1 hour after the dropwise addition, wherein the molar ratio of chlorine gas to R-based urea is 1.05:1.0 ;
Ⅳ将NaOH溶于水配成水溶液缓慢滴加至装置内,保持2-10℃反应0.5-2小时,所述的NaOH与R基脲的摩尔比为4.5-5.0:1.0,之后过滤反应液,加热滤液取100-104℃的馏分,得到特殊的还原剂R基肼。Ⅳ Dissolve NaOH in water to form an aqueous solution and slowly add it dropwise into the device, and keep it at 2-10°C for 0.5-2 hours. The molar ratio of NaOH to R-urea is 4.5-5.0:1.0, and then filter the reaction solution. Heating the filtrate and taking the distillate at 100-104°C to obtain the special reducing agent R-based hydrazine.
所述S2中氧化石墨烯溶液与特殊的还原剂的体积比为1:10-15。The volume ratio of the graphene oxide solution to the special reducing agent in S2 is 1:10-15.
所述S2中特殊还原剂的滴加速度为0.1-0.12mL/s。The dropping rate of the special reducing agent in S2 is 0.1-0.12mL/s.
所述S3中真空干燥的温度为-10℃,且干燥时间为72小时。The vacuum drying temperature in S3 is -10°C, and the drying time is 72 hours.
所述S3中离心分离的离心速度为8000-10000r/min。The centrifugal speed of the centrifugal separation in S3 is 8000-10000r/min.
实施例1Example 1
本实施例中特殊的还原剂采用叔丁基肼。The special reducing agent used in this example is tert-butylhydrazine.
一、制作过程1. Production process
一种用于导热硅胶材料的石墨烯添加剂的制备方法,包括以下步骤:A preparation method for a graphene additive for thermally conductive silica gel material, comprising the following steps:
S1a:将氧化石墨烯溶液升温至55℃;S1a: heating the graphene oxide solution to 55°C;
S2a:氧化石墨烯溶液缓慢加入特殊的还原剂,70℃水浴条件下反应24小时;S2a: Slowly add a special reducing agent to the graphene oxide solution, and react in a water bath at 70°C for 24 hours;
S3a:反应完毕后对所得溶液进行离心分离,将溶液洗涤至中性,最后真空干燥得到石墨烯添加剂粉末。S3a: Centrifuge the obtained solution after the reaction is completed, wash the solution to neutrality, and finally vacuum-dry to obtain graphene additive powder.
其中,步骤S2a中所述的特殊的还原剂为叔丁基肼,其具体的制备方法如下:Wherein, the special reducing agent described in step S2a is tert-butylhydrazine, and its specific preparation method is as follows:
(1-1)在合成装置中,加入193g浓硫酸(质量分数为98.5%)和60g研细的尿素,15℃冰浴条件下反应2小时,其摩尔比为2:1;(1-1) In the synthesis device, add 193g of concentrated sulfuric acid (98.5% by mass) and 60g of finely ground urea, and react in an ice bath at 15°C for 2 hours, with a molar ratio of 2:1;
(1-2)向合成装置中缓慢滴加74g叔丁醇,其中叔丁醇与尿素的摩尔比为1:1,在24℃条件下保温反应4小时滴加完毕,室温静置16小时,再加入氨水中和PH至3-4,过滤干燥得到白色晶体叔丁基脲;(1-2) Slowly add 74g of tert-butanol dropwise to the synthesis device, wherein the molar ratio of tert-butanol to urea is 1:1, and the reaction is kept at 24°C for 4 hours to complete the dropwise addition, and left to stand at room temperature for 16 hours. Then add ammonia water to neutralize the pH to 3-4, filter and dry to obtain white crystal tert-butylurea;
(1-3)将10g叔丁基脲溶于乙醇,控制温度为15℃,再向装置中滴加含氯气6.4g的19mL乙醇溶液,滴加完毕在15℃条件下反应半小时,控制氯气与叔丁基脲的摩尔比为1.05:1;(1-3) Dissolve 10g of tert-butyl urea in ethanol, control the temperature at 15°C, then add dropwise 19mL of ethanol solution containing 6.4g of chlorine gas into the device, and react at 15°C for half an hour after the addition, to control the chlorine gas The molar ratio with tert-butylurea is 1.05:1;
(1-4)在5℃冰浴条件下,向装置内缓慢滴加16.4gNaOH溶于160mL水配成水溶液,其中NaOH与叔丁基脲的摩尔比为4.6:1,大约用时一小时滴完,继续搅拌反应半小时,之后过滤反应液,加热滤液取100-104℃的馏分,得到叔丁基肼的水溶液。(1-4) Slowly add 16.4g of NaOH dissolved in 160mL of water to the device in an ice bath at 5°C to form an aqueous solution, wherein the molar ratio of NaOH to tert-butylurea is 4.6:1, and it takes about one hour to complete the drop , continue to stir and react for half an hour, then filter the reaction solution, heat the filtrate to take a fraction at 100-104°C to obtain an aqueous solution of tert-butylhydrazine.
步骤S1a中所述的氧化石墨烯溶液的浓度为6g/L。The concentration of the graphene oxide solution described in step S1a is 6g/L.
步骤S2a中所述的氧化石墨烯溶液与叔丁基肼的体积比为1:12。The volume ratio of the graphene oxide solution described in step S2a to tert-butylhydrazine is 1:12.
步骤S2a中所述的缓慢加入特殊的还原剂,具体的滴加速度为0.1mL/s。Slowly add the special reducing agent described in step S2a, the specific dropping rate is 0.1mL/s.
步骤S3a中所述的离心分离,具体的离心速度为10000r/min。For the centrifugal separation described in step S3a, the specific centrifugal speed is 10000r/min.
步骤S3a中所述的真空干燥,应控制温度为-10℃,干燥时间72小时。For the vacuum drying described in step S3a, the temperature should be controlled at -10°C, and the drying time should be 72 hours.
二、结果分析2. Results analysis
将所得的石墨烯添加剂加入双组分加成型导热硅胶的其中一个组分中,能够作为填料被良好的分散在体系内,且所得的导热硅胶在经历过A、B组分的混合固化后,如表1所示,导热系数提高了10%,拉伸强度提高了15%。Add the obtained graphene additive to one of the components of the two-component addition type thermally conductive silica gel, which can be well dispersed in the system as a filler, and the obtained thermally conductive silica gel, after being mixed and cured by components A and B, As shown in Table 1, the thermal conductivity increased by 10% and the tensile strength increased by 15%.
实施例2Example 2
本实施例中特殊的还原剂采用甲基肼。In this embodiment, the special reducing agent adopts methylhydrazine.
一、制作过程1. Production process
一种用于导热硅胶材料的石墨烯添加剂的制备方法,包括以下步骤:A preparation method for a graphene additive for thermally conductive silica gel material, comprising the following steps:
S1b:将氧化石墨烯溶液升温至58℃;S1b: heating the graphene oxide solution to 58°C;
S2b:氧化石墨烯溶液缓慢加入特殊的还原剂,72℃水浴条件下反应24小时;S2b: Slowly add a special reducing agent to the graphene oxide solution, and react in a water bath at 72°C for 24 hours;
S3b:反应完毕后对所得溶液进行离心分离,将溶液洗涤至中性,最后真空干燥得到石墨烯添加剂粉末。S3b: Centrifuge the obtained solution after the reaction is completed, wash the solution until neutral, and finally vacuum-dry to obtain graphene additive powder.
其中,步骤S2b中所述的特殊的还原剂为甲基肼,其具体的制备方法如下:Wherein, the special reducing agent described in step S2b is methylhydrazine, and its specific preparation method is as follows:
(2-1)在合成装置中,加入193g浓硫酸(质量分数为98.5%)和60g研细的尿素,15℃冰浴条件下反应2小时,其摩尔比为2:1;(2-1) In the synthesis device, add 193g of concentrated sulfuric acid (98.5% by mass) and 60g of finely ground urea, and react in an ice bath at 15°C for 2 hours, and the molar ratio is 2:1;
(2-2)向合成装置中缓慢滴加32g甲醇,其中甲醇与尿素的摩尔比为1:1,在24℃条件下保温反应4小时滴加完毕,室温静置16小时,再加入氨水中和PH至3-4,过滤干燥得到白色晶体甲基脲;(2-2) Slowly add 32g of methanol dropwise to the synthesis device, wherein the molar ratio of methanol to urea is 1:1, keep warm at 24°C for 4 hours to complete the dropwise reaction, let stand at room temperature for 16 hours, and then add ammonia water and pH to 3-4, filtered and dried to obtain white crystal methyl urea;
(2-3)在合成装置中,15℃条件下溶解6.4g甲基脲,控制温度为10℃,再向装置中滴加含氯气6.4g的19ml乙醇溶液,滴加完毕在10℃条件下反应半小时,控制氯气与甲基脲的摩尔比为1.05:1;(2-3) In the synthesis device, dissolve 6.4g of methylurea at 15°C, control the temperature at 10°C, then add dropwise 19ml of ethanol solution containing 6.4g of chlorine gas into the device, and finish the addition at 10°C React for half an hour, and control the molar ratio of chlorine to methylurea to be 1.05:1;
(2-4)在5℃冰浴条件下,向装置内缓慢滴加16.4gNaOH溶于160ml水配成水溶液,其中NaOH与甲基脲的摩尔比为4.3:1,大约用时一小时滴完,继续搅拌反应半小时,之后过滤反应液,加热滤液取80-90℃的馏分,得到甲基肼的水溶液。(2-4) Slowly add 16.4g of NaOH dissolved in 160ml of water to the device in an ice bath at 5°C to form an aqueous solution, wherein the molar ratio of NaOH to methylurea is 4.3:1, and it takes about one hour to complete the dripping. Continue to stir and react for half an hour, then filter the reaction solution, heat the filtrate to obtain a fraction at 80-90°C to obtain an aqueous solution of methylhydrazine.
步骤S1b中所述的氧化石墨烯溶液的浓度为3g/L。The concentration of the graphene oxide solution described in step S1b is 3g/L.
步骤S2b中所述的氧化石墨烯溶液与甲基肼的体积比为1:15。The volume ratio of the graphene oxide solution and methylhydrazine described in step S2b is 1:15.
步骤S2b中所述的缓慢加入特殊的还原剂,具体的滴加速度为0.1mL/s。Slowly add the special reducing agent described in step S2b, the specific dropping rate is 0.1mL/s.
步骤S3b中所述的离心分离,具体的离心速度为8000r/min。For the centrifugal separation described in step S3b, the specific centrifugal speed is 8000r/min.
步骤S3b中所述的真空干燥,应控制温度为-10℃,干燥时间72小时。For the vacuum drying described in step S3b, the temperature should be controlled at -10°C, and the drying time should be 72 hours.
二、结果分析2. Results analysis
将所得的石墨烯添加剂加入双组分加成型导热硅胶的其中一个组分中,能够作为填料被良好的分散在体系内,且所得的导热硅胶在经历过A、B组分的混合固化后,如表1所示,导热系数提高了8.5%,拉伸强度提高了12.8%。Add the obtained graphene additive to one of the components of the two-component addition type thermally conductive silica gel, which can be well dispersed in the system as a filler, and the obtained thermally conductive silica gel, after being mixed and cured by components A and B, As shown in Table 1, the thermal conductivity increased by 8.5%, and the tensile strength increased by 12.8%.
实施例3Example 3
本实施例中特殊的还原剂采用辛基肼。The special reducing agent used in this embodiment is octylhydrazine.
一、制作过程1. Production process
一种用于导热硅胶材料的石墨烯添加剂的制备方法,包括以下步骤:A preparation method for a graphene additive for thermally conductive silica gel material, comprising the following steps:
S1c:将氧化石墨烯溶液升温至55℃;S1c: heating the graphene oxide solution to 55°C;
S2c:氧化石墨烯溶液缓慢加入特殊的还原剂,75℃水浴条件下反应24小时;S2c: Slowly add a special reducing agent to the graphene oxide solution, and react for 24 hours in a water bath at 75°C;
S3c:反应完毕后对所得溶液进行离心分离,将溶液洗涤至中性,最后真空干燥得到石墨烯添加剂粉末。S3c: Centrifuge the obtained solution after the reaction is completed, wash the solution until neutral, and finally vacuum-dry to obtain graphene additive powder.
其中,步骤S2c中所述的特殊的还原剂为辛基肼,其具体的制备方法如下:Wherein, the special reducing agent described in step S2c is octylhydrazine, and its specific preparation method is as follows:
(3-1)在合成装置中,加入193g浓硫酸(质量分数为98.5%)和60g研细的尿素,15℃冰浴条件下反应2小时,其摩尔比为2:1;(3-1) In the synthesis device, add 193g of concentrated sulfuric acid (98.5% by mass) and 60g of finely ground urea, and react for 2 hours under ice bath conditions at 15°C, and the molar ratio is 2:1;
(3-2)向合成装置中缓慢滴加130g辛醇,其中辛醇与尿素的摩尔比为1:1,在20℃条件下保温反应4小时滴加完毕,室温静置16小时,再加入氨水中和PH至3-4,过滤干燥得到白色晶体辛基脲;(3-2) Slowly add 130g of octanol dropwise to the synthesis device, wherein the molar ratio of octanol to urea is 1:1, keep the reaction at 20°C for 4 hours to complete the dropwise addition, let it stand at room temperature for 16 hours, and then add Neutralize pH to 3-4 with ammonia water, filter and dry to obtain white crystal octyl urea;
(3-3)将14.8g辛基脲溶于乙醇,控制温度为15℃,再向装置中滴加含氯气6.4g的19mL乙醇溶液,滴加完毕在15℃条件下反应半小时,控制氯气与辛基脲的摩尔比为1.05:1;(3-3) Dissolve 14.8g of octyl urea in ethanol, control the temperature at 15°C, then add dropwise 19mL ethanol solution containing 6.4g of chlorine gas into the device, and react at 15°C for half an hour after the addition, to control the chlorine gas The molar ratio with octyl urea is 1.05:1;
(3-4)在5℃冰浴条件下,向装置内缓慢滴加16.4gNaOH溶于160mL水配成水溶液,其中NaOH与辛基脲的摩尔比为4.8:1,大约用时一小时滴完,继续搅拌反应半小时,之后过滤反应液,加热滤液取100-104℃的馏分,辛基肼的水溶液。(3-4) Slowly add 16.4g NaOH dissolved in 160mL water to the device in an ice bath at 5°C to form an aqueous solution, wherein the molar ratio of NaOH to octyl urea is 4.8:1, and it takes about one hour to complete the dripping. Continue to stir and react for half an hour, then filter the reaction solution, heat the filtrate to obtain a fraction at 100-104°C, an aqueous solution of octylhydrazine.
步骤S1c中所述的氧化石墨烯溶液的浓度为8g/L。The concentration of the graphene oxide solution described in step S1c is 8g/L.
步骤S2c中所述的氧化石墨烯溶液与辛基肼的体积比为1:10。The volume ratio of the graphene oxide solution and octylhydrazine described in step S2c is 1:10.
步骤S2c中所述的缓慢加入特殊的还原剂,具体的滴加速度为0.1ml/s。Slowly add the special reducing agent described in step S2c, the specific dropping rate is 0.1ml/s.
步骤S3c中所述的离心分离,具体的离心速度为10000r/min。For the centrifugal separation described in step S3c, the specific centrifugal speed is 10000r/min.
步骤S3c中所述的真空干燥,应控制温度为-10℃,干燥时间72小时。For the vacuum drying described in step S3c, the temperature should be controlled at -10°C, and the drying time should be 72 hours.
二、结果分析2. Results Analysis
将所得的石墨烯添加剂加入双组分加成型导热硅胶的其中一个组分中,能够作为填料被良好的分散在体系内,且所得的导热硅胶在经历过A、B组分的混合固化后,如表1所示,导热系数提高了6%,拉伸强度提高了16.9%。Add the obtained graphene additive to one of the components of the two-component addition type thermally conductive silica gel, which can be well dispersed in the system as a filler, and the obtained thermally conductive silica gel, after being mixed and cured by components A and B, As shown in Table 1, the thermal conductivity increased by 6%, and the tensile strength increased by 16.9%.
比较例1Comparative example 1
不向双组分加成型导热硅胶中添加任何石墨烯添加剂,所得的导热硅胶在经历过A、B组分的混合固化后,如表1所示,导热系数和拉伸强度均不理想。Without adding any graphene additives to the two-component addition-type thermally conductive silica gel, the resulting thermally conductive silica gel is unsatisfactory in terms of thermal conductivity and tensile strength, as shown in Table 1, after being mixed and cured with components A and B.
比较例2Comparative example 2
将市面上购买的石墨烯1,该石墨烯1采用南京先丰纳米材料科技有限公司的石墨烯产品,作为石墨烯添加剂加入双组分加成型导热硅胶的其中一个组分中,不能够作为填料被良好的分散在体系内,体系内有明显团聚颗粒,且所得的导热硅胶在经历过A、B组分的混合固化后,如表1所示,导热系数提高了仅0.5%,拉伸强度降低了23.1%。Graphene 1 purchased on the market, which uses graphene products from Nanjing Xianfeng Nano Material Technology Co., Ltd., is added as a graphene additive to one of the components of the two-component addition type thermally conductive silica gel, and cannot be used as a filler It is well dispersed in the system, and there are obvious agglomerated particles in the system, and after the obtained thermal conductive silica gel has experienced the mixing and curing of components A and B, as shown in Table 1, the thermal conductivity is only increased by 0.5%, and the tensile strength 23.1% lower.
比较例3Comparative example 3
将市面上购买的石墨烯2,该石墨烯2采用XG Sciences公司的产品,作为石墨烯添加剂加入双组分加成型导热硅胶的其中一个组分中,不能够作为填料被良好的分散在体系内,体系内有明显团聚颗粒,且所得的导热硅胶在经历过A、B组分的混合固化后,如表1所示,导热系数提高了仅1.5%,拉伸强度降低了17.3%。The graphene 2 purchased on the market, which is a product of XG Sciences, is added as a graphene additive to one of the components of the two-component addition type thermally conductive silica gel, which cannot be well dispersed in the system as a filler , there are obvious agglomerated particles in the system, and after the obtained thermally conductive silica gel undergoes mixing and curing of components A and B, as shown in Table 1, the thermal conductivity is only increased by 1.5%, and the tensile strength is reduced by 17.3%.
表1各实施例及对比例所制得的导热硅胶的性能对比The performance comparison of the thermally conductive silica gel prepared by each embodiment and comparative example of table 1
其中导热仪系数的测试是使用美国TA仪器旗下的DTC-300导热仪;拉伸强度的测试是使用万能电子拉力试验机Z003测试所得。Among them, the thermal conductivity meter coefficient is tested by using the DTC-300 thermal conductivity meter of TA Instruments in the United States; the tensile strength test is obtained by using the universal electronic tensile testing machine Z003.
以上所述的实施方式,并不构成对该技术方案保护范围的限定。任何在上述实施方式的精神和原则之内所作的修改、等同替换和改进等,均应包含在该技术方案的保护范围之内。The implementation methods described above do not constitute a limitation to the scope of protection of the technical solution. Any modifications, equivalent replacements and improvements made within the spirit and principles of the above implementation methods shall be included in the protection scope of the technical solution.
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