CN113636174A - Automatic collecting device and method for net-wrapped wire protective paper - Google Patents
Automatic collecting device and method for net-wrapped wire protective paper Download PDFInfo
- Publication number
- CN113636174A CN113636174A CN202110747990.5A CN202110747990A CN113636174A CN 113636174 A CN113636174 A CN 113636174A CN 202110747990 A CN202110747990 A CN 202110747990A CN 113636174 A CN113636174 A CN 113636174A
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- China
- Prior art keywords
- paper
- cylinder
- automatic
- net
- collecting
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B69/00—Unpacking of articles or materials, not otherwise provided for
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/301—Feed means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B9/00—Presses specially adapted for particular purposes
- B30B9/30—Presses specially adapted for particular purposes for baling; Compression boxes therefor
- B30B9/3003—Details
- B30B9/3014—Ejection means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
Abstract
The invention relates to an automatic collecting device for net-covered wire protective paper, which comprises: the upper surface of the workbench is provided with a paper collecting cylinder which is of a cylindrical cylinder structure, the upper side surface of one end of the paper collecting cylinder is communicated with a protective paper inlet which is of a funnel-shaped structure, and the torn protective paper enters the paper collecting cylinder through the protective paper inlet. Set up pusher in the outside of the collection section of thick bamboo that is close to the protection paper import, pusher pushes away the protection paper into in the collection section of thick bamboo and compress, sets up the automatic winding device who is used for dragging and draws and collect the separation fine rule at the upper surface of workstation, and automatic winding device replaces artifical automatic realization to drag the line action and makes the protection paper follow package wire autosegregation. The invention relates to an automatic collecting method of net-covered wire protective paper. The invention realizes the manual wire pulling action by simulation, realizes the automatic collection of the waste paper by the paper collecting cylinder, the piston, the cylinder and the waste paper collecting bag, saves labor, reduces the production cost, reduces the falling of the protective paper and reduces the cleaning time.
Description
Technical Field
The invention belongs to the technical field of production and manufacturing of transformer coils, and particularly relates to an automatic collecting device and method for net-wrapped wire protecting paper.
Background
When the transformer operates, the coil is required to withstand various over-voltage and over-current tests under the long-term load of rated voltage and rated current. Such as operation and lightning overvoltages, over-currents and overvoltages due to sudden short circuits in the electricity network and the corresponding electromagnetic forces generated, without insulation breakdown, local overheating, deformation or destruction problems.
A self-adhesive net-wrapped transposed conductor is usually adopted to improve the heat dissipation effect during the design of a low-voltage coil with low voltage and large current. The net-packed wires are formed by removing insulation on the outer layers of a plurality of wires, a polyester heat-shrinkable tape is used for fixing the wires, and the wires are fixed into a whole by shrinkage of the polyester heat-shrinkable tape after being baked, so that the mechanical strength of the wires is improved. The polyester tape on the outer side of the wire is easy to break after friction, in order to prevent the polyester tape from being broken by friction, a manufacturer needs to wrap a layer of temporary protection paper on the outer side of the wire for temporary protection, and the temporary protection paper on the outer layer of the net-wrapped wire is removed when a coil is wound. At present, the removal of the wire protecting paper of the net package generally adopts manual operation, the temporary protecting paper is torn and then collected in a plastic bag, and the collected temporary protecting paper is removed after being accumulated to a certain amount. Under the condition of short working period of personnel, special personnel is needed to remove the temporary protective paper, the labor is occupied, the production progress is seriously influenced, and the winding period is increased; meanwhile, the protective paper is in a bulky state in the plastic bag, the plastic bag and the protective paper occupy the coil winding space, and the subsequent treatment is troublesome.
Disclosure of Invention
Aiming at the technical problems, the invention designs an automatic collecting device and method for net-covered wire protective paper, and the technical scheme adopted by the invention is as follows:
an automatic collecting device for net package wire protective paper comprises: the upper surface of the workbench is provided with a paper collecting cylinder which is of a cylindrical cylinder structure, the upper side surface of one end of the paper collecting cylinder is communicated with a protective paper inlet which is of a funnel-shaped structure, and the torn protective paper enters the paper collecting cylinder through the protective paper inlet. Set up pusher in the outside of the collection section of thick bamboo that is close to the protection paper import, pusher pushes away the protection paper into in the collection section of thick bamboo and compress, sets up the automatic winding device who is used for dragging and draws and collect the separation fine rule at the upper surface of workstation, and automatic winding device replaces artifical automatic realization to drag the line action and makes the protection paper follow package wire autosegregation. The pushing device comprises: cylinder, piston rod and the piston of cake form, automatic winding device include: the torque motor is connected with the controller, and the rotating speed of the torque motor is adjusted through the controller.
The automatic collecting method of the net-covered wire protecting paper comprises the following steps of:
step 1, placing an automatic collecting device below a net bag wire, aligning a protective paper inlet to falling protective paper, and sleeving a waste paper collecting bag on one side of a paper collecting cylinder with a cover plate;
and 6, when the shift is finished, taking down the last waste paper collecting bag, and putting the waste paper collecting bag and the waste paper collecting bag in the cavity of the workbench to a specified position for processing.
The invention has the beneficial effects that:
according to the automatic winding device, the torque motor and the line collecting device form the automatic winding device to simulate and realize manual line pulling action, the paper collecting cylinder, the piston, the cylinder and the waste paper collecting bag realize automatic waste paper collecting, the collecting efficiency of the net-packed wire protecting paper can be improved, the original special person manually cleans and collects the protecting paper, the automatic device replaces manual work, manpower is saved, the production cost is reduced, the protecting paper drops, the cleaning time is shortened, the protecting paper is conveniently and quickly recovered, and the winding efficiency of the transformer coil is improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are specific embodiments of the invention, and that other drawings within the scope of the present application can be obtained by those skilled in the art without inventive effort.
Fig. 1 is a schematic structural diagram of a mesh package wire according to an embodiment of the present invention;
FIG. 2 is a front cross-sectional view of a collection device according to an embodiment of the present invention;
FIG. 3 is a left side view of a collection device of an embodiment of the present invention;
FIG. 4 is a logic flow diagram of a collection method of an embodiment of the present invention;
in the figure, 1-coil wire, 2-separating fine wire, 3-protective paper, 4-workbench, 5-paper collecting cylinder, 6-protective paper inlet, 7-air cylinder, 8-piston rod, 9-piston, 10-first fixing base, 11-opening and closing door, 12-first hinge, 13-groove, 14-second hinge, 15-cover plate, 16-wire collecting device, 17-second fixing base, 18-first support, 19-first guide wheel, 20-second support and 21-second guide wheel.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention.
Fig. 1 is a schematic structural diagram of a mesh package wire according to an embodiment of the present invention. The net package wire includes: coil wire 1, separation fine rule 2 and protecting paper 3, in order to demolish interim protecting paper 3 for the convenience, net package wire manufacture factory is equipped with a separation fine rule 2 between protecting paper 3 and coil wire 1, when demolising protecting paper 3, draws to draw and separates fine rule 2 and just can directly tear protecting paper 3, can improve the efficiency of getting rid of protecting paper 3. However, the separation fine wire 2 needs to be pulled manually, and then the temporary protection paper 3 which is torn and dropped is collected, so that the existing protection paper collection method needs to be improved based on the above reasons, and a novel protection paper collection device is designed to improve the production efficiency.
Fig. 2 is a front sectional view of the collecting device according to the embodiment of the present invention. An automatic collecting device for net package wire protective paper comprises: workstation 4, workstation 4 for the inside cuboid frame that has the cavity, one side of the length direction of workstation 4 sets up two door 11 that open and shut, the lower part of door 11 that opens and shuts is through the rotatory swing joint of first hinge 12 and workstation 4's side lower frame, frame block swing joint on the upper portion of door 11 and the side of workstation 4 that opens and shuts, 11 side upper-side positions of door that opens and shuts set up recess 13, can conveniently open or close door 11 through recess 13. In the wire harness protective paper collecting process, after the protective paper 3 in the used paper collecting bag is collected to be full, the used paper collecting bag filled with the protective paper 3 can be temporarily stored in the cavity of the table 4. A paper receiving cylinder 5 is arranged on the upper surface of the workbench 4, the paper receiving cylinder 5 is of a cylindrical structure, and the length direction of the paper receiving cylinder 5 is consistent with the length direction of the workbench 4. The upper side surface of one end of the paper receiving cylinder 5 is provided with a protective paper inlet 6 in a through mode, the protective paper inlet 6 is of a funnel-shaped structure, and the protective paper 3 enters the paper receiving cylinder 5 from the protective paper inlet 6. On the outer side of the delivery cylinder 5 near the protective paper inlet 6, a cylinder 7 is mounted on the upper surface of the table 4 through a first fixing base 10. Install piston rod 8 in the cylinder 7, the piston 9 of cake form is connected to the expansion end of piston rod 8, piston 9 is located the cavity of receiving a paper section of thick bamboo 5, the outer border of piston 9 and the inner wall clearance fit swing joint of receiving a paper section of thick bamboo 5, under the reciprocating motion of cylinder 7 and piston rod 8, will advance the cavity of keeping away from protecting paper import 6 of receiving a paper section of thick bamboo 5 from protecting paper 3 that the protecting paper import 6 was got into of receiving a paper section of thick bamboo 5 through piston 9 to with the preliminary compression of protecting paper 3 in order to reduce the space that occupies. The cylinder 7 is connected with a high-pressure air source through an electromagnetic valve, the high-pressure air source provides reciprocating power for the cylinder 7, and the electromagnetic valve is used for controlling the cylinder 7 to work or stop.
Fig. 3 is a left side view of the collecting device according to the embodiment of the present invention. And a second hinge 14 is arranged on the upper part of the side wall of one end of the paper collection cylinder 5, which is far away from the air cylinder 7, the second hinge 14 is movably connected with a cover plate 15, the cover plate 15 is of a circular plate structure, the diameter of the cover plate 15 is basically consistent with the inner diameter of the paper collection cylinder 5, and the movable blocking effect on the paper collection cylinder 5 is achieved. On the outer side of the cover plate 15, a used paper collecting bag is fitted over the outer diameter circumferential side surface of the paper collecting cylinder 5. After the protective paper 3 collected in the paper collecting cylinder 5 reaches a certain amount and is compressed to a certain density, the cover plate 15 is opened under the action of pushing force, the protective paper 3 is pushed into the waste paper collecting bag from the paper collecting cylinder 5, after the protective paper 3 collecting bag is full, a new waste paper collecting bag is replaced, and the full waste paper collecting bag is temporarily stored in the cavity below the table board of the workbench 4. A first bracket 18 is arranged on one side surface of the protective paper inlet 6, and a first guide wheel 19 is arranged at the upper end part of the first bracket 18; a second bracket 20 is arranged on the other side surface of the protective paper inlet 6, and a second guide wheel 21 is arranged on the upper end part of the second bracket 20. Also can set up the leading wheel of different quantity according to the actual operating space on scene, guarantee can smoothly pull the separation fine rule 2 can. Take-up 16 passes through second unable adjustment base 17 and installs at the upper surface of workstation 4, and take-up 16 is used for dragging and collects separation fine rule 2, sets up torque motor and provides power for take-up 16 for the simulation manual work is dragged the line, and torque motor and take-up 16 drag the separation fine rule 2 and tear protection paper 3 in the same place as the manual work. The torque motor is connected with the controller, and the rotation speed of the torque motor is adjusted through the controller, so that the speed of the wire take-up device 16 for pulling and separating the fine wire 2 is consistent with the winding speed of the net-covered wire.
Fig. 4 is a logic flow diagram of a collection method according to an embodiment of the present invention. The automatic collecting method of the net-covered wire protecting paper comprises the following steps of:
step 1, placing an automatic collecting device below the net bag lead, wherein the length direction of the net bag lead is consistent with the width direction of a workbench 4, and a protective paper inlet 6 is aligned with the falling protective paper 3. The waste paper collecting bag is sleeved on one side of the paper collecting barrel 5 with the cover plate 15.
And 2, connecting the air passage of the air cylinder 7, connecting the controller with a power supply of the torque motor, and adjusting the rotating speed of the torque motor to be matched with the rotating speed of the net-covered wire winding mold through the controller.
And 3, manually pulling the separating thread 2 to tear the protective paper 3, connecting the head of the separating thread 2 to the take-up device 16 through the first guide wheel 19 and the second guide wheel 21, and introducing the head of the torn protective paper 3 into the protective paper inlet 6.
And step 5, when the protective paper 3 in the paper collecting cylinder 5 reaches a certain amount and density, the cover plate 15 is opened under the action of pushing force, the protective paper 3 is pushed into the waste paper collecting bag, the waste paper collecting bag is replaced by a new waste paper collecting bag after being filled, and the waste paper collecting bag filled with the protective paper 3 is temporarily placed in the cavity of the workbench 4.
And 6, when the shift is finished, taking down the last waste paper collecting bag, and putting the waste paper collecting bag and the waste paper collecting bag in the cavity of the workbench 4 to a specified position for processing.
According to the automatic collecting method for the net-covered wire protecting paper, the automatic collection of the net-covered wire protecting paper by a machine instead of manual operation is realized, the time is saved, and the labor efficiency is improved.
Finally, it is to be noted that: the above examples are only specific embodiments of the present invention, and are not intended to limit the technical solutions of the present invention, and the scope of the present invention is not limited thereto. Those skilled in the art will understand that: any person skilled in the art can modify or easily conceive the technical solutions described in the foregoing embodiments or equivalent substitutes for some technical features within the technical scope of the present disclosure; such modifications, changes or substitutions do not depart from the spirit and scope of the embodiments of the present invention, and they should be construed as being included therein.
Claims (10)
1. The utility model provides a net package wire protecting paper automatic collection device which characterized in that includes: workstation (4), upper surface at workstation (4) sets up a receipts fiber container (5), receives fiber container (5) and is the cylinder structure, the side of going up of receipts fiber container (5) one end link up and sets up protection paper import (6), protection paper import (6) are funnel type structure, the outside of receiving fiber container (5) near protection paper import (6) sets up pusher, pusher pushes protection paper (3) and compresses in receiving fiber container (5), the upper surface at workstation (4) sets up the automatic winding device who is used for drawing and draws and collects separation fine rule (2), pusher include: cylinder (7), piston rod (8) and piston (9) of cake form, automatic winding device include: the torque motor is connected with the controller, and the take-up device (16).
2. The automatic collecting device for the net-covered wire protecting paper according to claim 1, wherein the pushing device comprises: the paper collecting device comprises a cylinder (7), wherein the cylinder (7) is installed on the upper surface of a workbench (4) through a first fixing base (10), a piston rod (8) is installed in the cylinder (7), the movable end of the piston rod (8) is connected with a cake-shaped piston (9), and the outer edge of the piston (9) is in clearance fit and movable connection with the inner wall of a paper collecting cylinder (5).
3. The automatic collecting device for the net package lead protecting paper according to claim 2, characterized in that the air cylinder (7) is connected with a high-pressure air source through an electromagnetic valve.
4. The automatic collecting device for the net package lead protecting paper according to claim 1, characterized in that the wire take-up device (16) is mounted on the upper surface of the workbench (4) through a second fixing base (17), a first bracket (18) is mounted on one side surface of the protecting paper inlet (6), a first guide wheel (19) is mounted on the upper end of the first bracket (18), a second bracket (20) is mounted on the other side surface of the protecting paper inlet (6), and a second guide wheel (21) is mounted on the upper end of the second bracket (20).
5. The automatic collecting device for the net-covered wire protective paper is characterized in that the workbench (4) is a cuboid frame with a cavity inside, and two opening and closing doors (11) are arranged on one side of the workbench (4) in the length direction.
6. The automatic collecting device for the net bag lead protecting paper according to claim 5, characterized in that the lower part of the opening and closing door (11) is rotatably and movably connected with the lower side frame of the working table (4) through a first hinge (12), the upper part of the opening and closing door (11) is movably connected with the upper side frame of the working table (4) in a clamping manner, and a groove (13) is arranged at the upper side position of the side surface of the opening and closing door (11).
7. The automatic collecting device for the net-covered wire protecting paper is characterized in that a second hinge (14) is mounted on the upper portion of the side wall of one end, far away from the air cylinder (7), of the paper collecting cylinder (5), the second hinge (14) is movably connected with a cover plate (15), the cover plate (15) is of a circular plate structure, and the diameter of the cover plate (15) is consistent with the inner diameter of the paper collecting cylinder (5).
8. The automatic collecting device for the wire protecting paper of net bag according to claim 7, characterized in that the used paper collecting bag is sleeved on the outer diameter circumference side of the paper collecting cylinder (5) at the outer side of the cover plate (15).
9. An automatic collecting method of the net package lead protecting paper, which is characterized in that the automatic collecting device of the net package lead protecting paper according to any one of claims 1 to 8 is applied, and comprises the following steps:
step 1, placing an automatic collecting device below a net bag wire, aligning a protective paper inlet (6) to falling protective paper (3), and sleeving a waste paper collecting bag on one side of a paper collecting cylinder (5) with a cover plate (15);
step 2, connecting the air passage of the air cylinder (7), connecting the controller with a power supply of the torque motor, and adjusting the rotating speed of the torque motor to be matched with the rotating speed of the net-covered wire winding mold through the controller;
step 3, manually pulling the separating fine wire (2) to tear the protective paper (3), connecting the head of the separating fine wire (2) to a take-up device (16) through a first guide wheel (19) and a second guide wheel (21), and introducing the head torn of the protective paper (3) into a protective paper inlet (6);
step 4, formally starting the electromagnetic valve to enable the cylinder (7) to start working, formally starting the torque motor to enable the take-up device (16) to start automatically pulling and winding the separated fine wire (2), and meanwhile, reciprocating the piston (9) back and forth to push the protective paper (3) into the paper collecting cylinder (5) and compress the protective paper;
step 5, when the protective paper (3) in the paper collecting cylinder (5) reaches a certain amount and density, the cover plate (15) is opened under the action of pushing force, and the protective paper (3) is pushed into the waste paper collecting bag;
and 6, when the shift is finished, taking down the last waste paper collecting bag, and putting the waste paper collecting bag and the waste paper collecting bag in the cavity of the workbench (4) together at a specified position for processing.
10. The automatic collecting method of the wire-wrapping protective paper of claim 9, characterized in that the length direction of the wire-wrapping in step 1 is consistent with the width direction of the workbench (4);
the used paper collecting bag is replaced with a new one after it is filled, and the used paper collecting bag filled with the protective paper (3) is temporarily placed in the cavity of the table (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110747990.5A CN113636174A (en) | 2021-07-02 | 2021-07-02 | Automatic collecting device and method for net-wrapped wire protective paper |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110747990.5A CN113636174A (en) | 2021-07-02 | 2021-07-02 | Automatic collecting device and method for net-wrapped wire protective paper |
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| CN113636174A true CN113636174A (en) | 2021-11-12 |
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| CN202110747990.5A Pending CN113636174A (en) | 2021-07-02 | 2021-07-02 | Automatic collecting device and method for net-wrapped wire protective paper |
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Application publication date: 20211112 |