CN113633130A - Latex mattress and manufacturing method thereof - Google Patents

Latex mattress and manufacturing method thereof Download PDF

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Publication number
CN113633130A
CN113633130A CN202110929278.7A CN202110929278A CN113633130A CN 113633130 A CN113633130 A CN 113633130A CN 202110929278 A CN202110929278 A CN 202110929278A CN 113633130 A CN113633130 A CN 113633130A
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CN
China
Prior art keywords
layer
latex
spring
latex layer
mattress
Prior art date
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Pending
Application number
CN202110929278.7A
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Chinese (zh)
Inventor
王道江
刘小兵
仇宏生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Jiangying Houseware Co ltd
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Jiangsu Jiangying Houseware Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
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Priority to CN202110929278.7A priority Critical patent/CN113633130A/en
Publication of CN113633130A publication Critical patent/CN113633130A/en
Pending legal-status Critical Current

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    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • A47C27/04Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas with spring inlays
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47CCHAIRS; SOFAS; BEDS
    • A47C27/00Spring, stuffed or fluid mattresses or cushions specially adapted for chairs, beds or sofas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/02Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles for articles of definite length, i.e. discrete articles
    • B29C44/12Incorporating or moulding on preformed parts, e.g. inserts or reinforcements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C44/00Shaping by internal pressure generated in the material, e.g. swelling or foaming ; Producing porous or cellular expanded plastics articles
    • B29C44/34Auxiliary operations

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  • Mattresses And Other Support Structures For Chairs And Beds (AREA)

Abstract

The invention discloses a latex mattress and a manufacturing method thereof. The latex mattress comprises a first latex layer; a second latex layer; the spring layer is arranged between the first latex layer and the second latex layer, one side of the first latex layer, which is close to the spring layer, is provided with a first fastening structure, and the first fastening structure is used for fastening the first latex layer and the spring layer; one side of the second latex layer, which is close to the spring layer, is provided with a second fastening structure, and the second fastening structure is used for fastening the second latex layer and the spring layer. Because the spring layer sets up between first emulsion layer and second emulsion layer, has increased this latex mattress's whole thickness to through first fastening structure fastening together between first emulsion layer and the spring layer, through second fastening structure fastening together between second emulsion layer and the spring layer, thereby assemble whole latex mattress together, need not form through the glue bonding, reduced the layering phenomenon in the use, prolonged latex mattress's life.

Description

Latex mattress and manufacturing method thereof
Technical Field
The invention relates to the technical field of latex mattresses, in particular to a latex mattress and a manufacturing method thereof.
Background
The latex mattress is a green bedroom article with various excellent performances, which is produced by using rubber sap collected from rubber trees through the processes of drawing, foaming, gelling, vulcanizing, washing, drying, forming, packaging and the like through the exquisite technical process and the modern equipment and technology.
Because latex vulcanization is closely related to the thickness of foam accumulation, the foam accumulation thickness is higher, the collapse speed is higher, and the vulcanization difficulty is higher, the thickness of the once-formed latex mattress is about 5-10cm generally, the high-thickness latex mattress on the market is formed by gluing through glue, the layering phenomenon easily occurs in the using process, and the service life of the latex mattress is shortened.
Therefore, how to prolong the service life of the latex mattress is a technical problem which needs to be solved by the technicians in the field at present.
Disclosure of Invention
In view of the above, the present invention is directed to a latex mattress, so as to prolong the service life of the latex mattress.
In order to achieve the purpose, the invention provides the following technical scheme:
a latex mattress comprising:
a first latex layer;
the second latex layer is arranged opposite to the first latex layer;
the spring layer is arranged between the first latex layer and the second latex layer, one side, close to the spring layer, of the first latex layer is provided with a first fastening structure, and the first fastening structure is used for fastening the first latex layer and the spring layer; and one side of the second latex layer, which is close to the spring layer, is provided with a second fastening structure, and the second fastening structure is used for fastening the second latex layer and the spring layer.
Preferably, in the above latex mattress, a jute layer is further included between the first latex layer and the spring layer and between the second latex layer and the spring layer.
Preferably, in the above latex mattress, the first fastening structure is a first embedding groove capable of embedding the edge of the spring layer into the first latex layer.
Preferably, in the above latex mattress, the second fastening structure is a second insertion groove capable of inserting an edge of the spring layer into the second latex layer.
Preferably, in the above latex mattress, the first latex layer and the second latex layer are both seven-zone latex layers.
Preferably, in the latex mattress, the first latex layer is a negative ion latex layer, a graphene latex layer or a bamboo charcoal latex layer.
Preferably, in the latex mattress, the second latex layer is a negative ion latex layer, a graphene latex layer or a bamboo charcoal latex layer.
Preferably, in the above latex mattress, the first latex layer and the second latex layer are provided with air holes for increasing air permeability.
A method of manufacturing a latex mattress, for manufacturing a latex mattress as claimed in any one of the preceding claims, comprising the steps of:
s1: manufacturing a first latex layer, a second latex layer and a spring layer;
s2: placing the spring layer on the first latex layer, and fixing the first latex layer and the spring layer through a first fastening structure;
s3: and arranging the second latex layer on one side of the spring layer far away from the first latex layer, and fixing the second latex layer and the spring layer through a second fastening structure.
Preferably, in the above method for manufacturing a latex mattress, the step S1 includes:
s1-1: paving a jute layer in a mould for manufacturing the first latex layer and the second latex layer;
s1-2: foaming the raw materials for manufacturing the first latex layer and the second latex layer;
s1-3: injecting a foamed raw material into a mold for laying the jute layer;
s1-4: radio frequency vulcanization;
s1-5: drawing a die;
s1-6: and (5) drying.
When the latex mattress provided by the invention is used, the spring layer is arranged between the first latex layer and the second latex layer, so that the overall thickness of the latex mattress is increased, the first latex layer and the spring layer are fastened together through the first fastening structure, and the second latex layer and the spring layer are fastened together through the second fastening structure, so that the whole latex mattress is assembled together without being bonded through glue, the layering phenomenon in the use process is reduced, and the service life of the latex mattress is prolonged.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic front view of a first latex layer according to an embodiment of the present invention;
FIG. 2 is a schematic cross-sectional view of a first latex layer at a position A-A according to an embodiment of the present invention;
fig. 3 is a schematic cross-sectional structure diagram of a first latex layer at a position B-B according to an embodiment of the invention.
Wherein 100 is a first latex layer, and 101 is a first fastening structure.
Detailed Description
In view of the above, the core of the present invention is to provide a latex mattress to prolong the service life of the latex mattress.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1 to 3, an embodiment of the invention discloses a latex mattress, which comprises a first latex layer, a second latex layer and a spring layer.
The first latex layer and the second latex layer are arranged oppositely; the spring layer is arranged between the first latex layer and the second latex layer, one side of the first latex layer, which is close to the spring layer, is provided with a first fastening structure, and the first fastening structure is used for fastening the first latex layer and the spring layer; one side of the second latex layer, which is close to the spring layer, is provided with a second fastening structure, and the second fastening structure is used for fastening the second latex layer and the spring layer.
When the latex mattress provided by the invention is used, the spring layer is arranged between the first latex layer and the second latex layer, so that the overall thickness of the latex mattress is increased, the first latex layer and the spring layer are fastened together through the first fastening structure, and the second latex layer and the spring layer are fastened together through the second fastening structure, so that the whole latex mattress is assembled together without being bonded through glue, the layering phenomenon in the use process is reduced, and the service life of the latex mattress is prolonged; meanwhile, the latex mattress comprises the first latex layer, the second latex layer and the spring layer, so that the latex mattress not only has the advantages of natural and environment-friendly latex, mite prevention and bacteriostasis, close fitting and the like, but also has the advantages of good resilience, firmness and durability and the like of the spring, and is beneficial to improving the sleep experience of consumers; and, set up this latex mattress of spring layer thickening through between first latex layer and second latex layer, effectively reduced this latex mattress's manufacturing cost, increased enterprise economic benefits.
It should be noted that the latex mattress provided by the invention can increase the thickness of the latex mattress by increasing the number of the first latex layer, the second latex layer and the spring layer, and also can increase the thickness of the first latex layer and the second latex layer by adjusting the height of the peripheral frame of the mold when the first latex layer and the second latex layer are manufactured, so as to increase the overall thickness of the latex mattress, and the latex mattress can be thickened by any method within the protection scope of the invention.
In addition, the overall thickness of the first latex layer, the second latex layer, the spring layer and the latex mattress is not particularly limited, and in practical application, the thickness can be adaptively adjusted according to market demands, and the thickness which can meet the use requirements is within the protection range of the invention; preferably, the overall thickness of the latex mattress provided by the embodiment of the invention is 20-30 cm.
Further, this latex mattress still includes the jute layer that sets up between first emulsion layer and spring layer and second emulsion layer and spring layer to in first emulsion layer and second emulsion layer are protected through the jute layer, reduce because first emulsion layer and second emulsion layer and spring layer direct contact are to the damage that first emulsion layer and second emulsion layer caused, prolong this latex mattress's life.
In addition, the thickness of the jute layer is not particularly limited in the present invention, and any thickness that can meet the use requirement is within the protection scope of the present invention.
In addition, the first fastening structure can be an embedded groove directly processed on the first emulsion layer, or can also be a fastening bandage or a fastening cloth bag and other type parts which are additionally arranged, and the first emulsion layer and the spring layer can be fastened together by the first fastening structure, which belongs to the protection scope of the invention; preferably, the first fastening structure provided by the embodiment of the invention is the first embedded groove integrally formed with the first latex layer, and the first embedded groove enables the edge of the spring layer to be embedded into the first latex layer, so that the first latex layer and the spring layer are fixed together without being adhered by glue, peculiar smell caused by the glue is reduced, and consumers can enjoy more sound sleep.
Similarly, the second fastening structure may be an embedded groove directly processed on the second latex layer, or may be a fastening strap or a fastening cloth bag or other type part additionally arranged, and any structure capable of fastening the second latex layer and the spring layer together is within the protection scope of the present invention; preferably, the second fastening structure provided by the embodiment of the invention is the second embedded groove integrally formed with the second latex layer, and the second embedded groove can enable the edge of the spring layer to be embedded into the second latex layer, so that the second latex layer and the spring layer are fixed together without being adhered by glue, peculiar smell caused by the glue is reduced, and consumers can enjoy more sound sleep.
Further, first emulsion layer and second emulsion layer are seven district emulsion layers, be about to first emulsion layer and second emulsion layer and divide according to human head neck district, shoulder and back district, lumbar vertebrae district, pelvis district, knee district, shank district and ankle district, make first emulsion layer and second emulsion layer when lifting human seven different positions, every district can both laminate the human body better, provide the support of just right advantage to each position, effectively protect human vertebra, adjust organism pressure, promote blood circulation.
In addition, the first latex layer can be a negative ion latex layer, a graphene latex layer or a bamboo charcoal latex layer, and in practical application, the material of the first latex layer can be adjusted according to the actual requirements of consumers, and the first latex layer is in the protection scope of the invention as long as the type can meet the use requirements.
Similarly, the second latex layer can be a negative ion latex layer, a graphene latex layer or a bamboo charcoal latex layer, and in practical application, the material of the second latex layer can be adjusted according to the actual requirements of consumers, and the second latex layer can be of a type meeting the use requirements.
And, be equipped with the gas pocket on first emulsion layer and the second emulsion layer to increase the gas permeability of this latex mattress, make latex mattress can keep fresh and cool, dry, reduce breeding of mite and bacterium.
Above-mentioned first emulsion layer and second emulsion layer can be the emulsion layer of same material, for example, first emulsion layer and second emulsion layer are anion emulsion layer, types such as graphite alkene emulsion layer or bamboo charcoal emulsion layer, also can be with the emulsion layer of first emulsion layer and second emulsion layer processing for different materials, for example, first emulsion layer is anion emulsion layer, and the second emulsion layer is graphite alkene emulsion layer, so that make this latex mattress have two kinds of functions, latex mattress's function has been richened, latex mattress's market competition improves.
In addition, the invention also discloses a manufacturing method of the latex mattress, which is used for manufacturing the latex mattress and comprises the following steps:
s1: the first latex layer, the second latex layer and the spring layer are manufactured so as to be assembled in the subsequent step.
S2: and placing the spring layer on the first latex layer, and fixing the first latex layer and the spring layer through the first fastening structure so as to assemble the first latex layer and the spring layer together.
S3: set up the second emulsion layer in the one side that first emulsion layer was kept away from on the spring layer to through fixed second emulsion layer of second fastening structure and spring layer, so that with first emulsion layer, second emulsion layer and spring layer equipment together, avoid using glue to bond, reduced the layering phenomenon in the use, prolonged the life of latex mattress.
Therefore, by using the manufacturing method of the latex mattress provided by the invention, the spring layer and the first latex layer are fixed together through the first fastening structure, and the spring layer and the second latex layer are fixed together through the second fastening structure without being bonded through glue, so that the layering phenomenon in the using process is reduced, and the service life of the latex mattress is prolonged; meanwhile, the latex mattress comprises the first latex layer, the second latex layer and the spring layer, so that the latex mattress not only has the advantages of natural and environment-friendly latex, mite prevention and bacteriostasis, close fitting and the like, but also has the advantages of good resilience, firmness and durability and the like of the spring, and is beneficial to improving the sleep experience of consumers; and, through set up this latex mattress of spring layer thickening between first latex layer and second latex layer, effectively reduced latex mattress's manufacturing cost, increased enterprise economic benefits.
Further, the step S1 includes:
s1-1: the jute layer is laid in the mould for manufacturing the first latex layer and the second latex layer, so that the first latex layer and the second latex layer are protected, the damage caused by direct contact of the first latex layer and the second latex layer with the spring layer is reduced, and the service life of the latex mattress is prolonged.
S1-2: and foaming the raw materials for manufacturing the first latex layer and the second latex layer so as to process the raw materials into a foam shape and facilitate subsequent injection into a mold.
S1-3: and injecting a foamed raw material into the mold for paving the jute layer so as to enable the spring layer to be directly contacted with the jute layer and protect the first latex layer and the second latex layer through the jute layer.
S1-4: and (3) performing radio frequency vulcanization so as to solidify and mold the foam raw material in the mold.
S1-5: and (4) drawing the die so as to take out the solidified and formed first latex layer and second latex layer.
S1-6: and drying to dry the first latex layer and the second latex layer and reduce the breeding of bacteria and mites.
It should be noted that the latex mattress provided by the invention can be thickened by increasing the number of the first latex layer, the second latex layer and the spring layer, or by thickening the thickness of the first latex layer, the second latex layer or the spring layer, and the latex mattress can be thickened in any mode as long as the latex mattress can be thickened; preferably, the embodiment of the present invention thickens the entire latex mattress by thickening the thicknesses of the first latex layer and the second latex layer, that is, the step S1-1 further includes the step S1-1 a: the height of the peripheral frame of the mold is adjusted so as to increase the thicknesses of the first latex layer and the second latex layer, thereby increasing the thickness of the whole latex mattress.
The terms "first" and "second," and the like in the description and claims of the present invention and the above-described drawings are used for distinguishing between different objects and not for describing a particular order. Furthermore, the terms "comprising" and "having," as well as any variations thereof, are intended to cover non-exclusive inclusions. For example, a process, method, system, article, or apparatus that comprises a list of steps or elements is not set forth for a listed step or element but may include steps or elements not listed.
The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

1. A latex mattress, comprising:
a first latex layer;
the second latex layer is arranged opposite to the first latex layer;
the spring layer is arranged between the first latex layer and the second latex layer, one side, close to the spring layer, of the first latex layer is provided with a first fastening structure, and the first fastening structure is used for fastening the first latex layer and the spring layer; and one side of the second latex layer, which is close to the spring layer, is provided with a second fastening structure, and the second fastening structure is used for fastening the second latex layer and the spring layer.
2. The latex mattress according to claim 1, further comprising a jute layer disposed between said first latex layer and said spring layer and between said second latex layer and said spring layer.
3. The latex mattress of claim 1, wherein said first fastening structure is a first embedding groove capable of embedding an edge of said spring layer into said first latex layer.
4. The latex mattress of claim 1, wherein said second fastening structure is a second embedding groove capable of embedding an edge of said spring layer into said second latex layer.
5. The latex mattress of claim 1, wherein said first latex layer and said second latex layer are each a seven-zone latex layer.
6. The latex mattress according to claim 1, wherein the first latex layer is a negative ion latex layer, a graphene latex layer or a bamboo charcoal latex layer.
7. The latex mattress according to claim 1, wherein the second latex layer is a negative ion latex layer, a graphene latex layer or a bamboo charcoal latex layer.
8. The latex mattress according to claim 1, wherein said first latex layer and said second latex layer are provided with air holes for increasing air permeability.
9. A method for manufacturing a latex mattress, for use in manufacturing a latex mattress according to any one of claims 1 to 8, comprising the steps of:
s1: manufacturing a first latex layer, a second latex layer and a spring layer;
s2: placing the spring layer on the first latex layer, and fixing the first latex layer and the spring layer through a first fastening structure;
s3: and arranging the second latex layer on one side of the spring layer far away from the first latex layer, and fixing the second latex layer and the spring layer through a second fastening structure.
10. The method for manufacturing a latex mattress according to claim 9, wherein said step S1 includes:
s1-1: paving a jute layer in a mould for manufacturing the first latex layer and the second latex layer;
s1-2: foaming the raw materials for manufacturing the first latex layer and the second latex layer;
s1-3: injecting a foamed raw material into a mold for laying the jute layer;
s1-4: radio frequency vulcanization;
s1-5: drawing a die;
s1-6: and (5) drying.
CN202110929278.7A 2021-08-13 2021-08-13 Latex mattress and manufacturing method thereof Pending CN113633130A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110929278.7A CN113633130A (en) 2021-08-13 2021-08-13 Latex mattress and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110929278.7A CN113633130A (en) 2021-08-13 2021-08-13 Latex mattress and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN113633130A true CN113633130A (en) 2021-11-12

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Application Number Title Priority Date Filing Date
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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101565520A (en) * 2009-05-29 2009-10-28 李海仁 Waste elastomer and preparation method and applications thereof
CN102396922A (en) * 2010-09-09 2012-04-04 江苏兴达利集团有限公司 Sandwich-structured cushion
CN102512301A (en) * 2010-08-11 2012-06-27 I·A·A·阿尔穆巴亚德 Body-positioning aid for body alignment
CN108013649A (en) * 2018-01-12 2018-05-11 浙江和也健康科技有限公司 A kind of magnetic health-care massage mattress that high-strength magnetic field occurs
CN108778064A (en) * 2016-03-24 2018-11-09 Oke合成材料技术两合公司 Seating portion or bed portions for upholstered furniture or vehicle seat are divided or the foam core of the cushion of backrest
CN110621717A (en) * 2017-04-26 2019-12-27 生物粘合剂公司 Resins derived from renewable resources and structures made from the resins
CN111789446A (en) * 2020-06-15 2020-10-20 杭州云睡吧健康管理有限公司 Mattress of easily buckling
CN213216199U (en) * 2020-09-09 2021-05-18 江苏凯瑞家纺科技有限公司 Anti-mite and antibacterial multilayer damping latex mattress

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101565520A (en) * 2009-05-29 2009-10-28 李海仁 Waste elastomer and preparation method and applications thereof
CN102512301A (en) * 2010-08-11 2012-06-27 I·A·A·阿尔穆巴亚德 Body-positioning aid for body alignment
CN102396922A (en) * 2010-09-09 2012-04-04 江苏兴达利集团有限公司 Sandwich-structured cushion
CN108778064A (en) * 2016-03-24 2018-11-09 Oke合成材料技术两合公司 Seating portion or bed portions for upholstered furniture or vehicle seat are divided or the foam core of the cushion of backrest
CN110621717A (en) * 2017-04-26 2019-12-27 生物粘合剂公司 Resins derived from renewable resources and structures made from the resins
CN108013649A (en) * 2018-01-12 2018-05-11 浙江和也健康科技有限公司 A kind of magnetic health-care massage mattress that high-strength magnetic field occurs
CN111789446A (en) * 2020-06-15 2020-10-20 杭州云睡吧健康管理有限公司 Mattress of easily buckling
CN213216199U (en) * 2020-09-09 2021-05-18 江苏凯瑞家纺科技有限公司 Anti-mite and antibacterial multilayer damping latex mattress

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