CN113630914A - Composite resin heating element material and preparation method thereof - Google Patents

Composite resin heating element material and preparation method thereof Download PDF

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Publication number
CN113630914A
CN113630914A CN202110907713.6A CN202110907713A CN113630914A CN 113630914 A CN113630914 A CN 113630914A CN 202110907713 A CN202110907713 A CN 202110907713A CN 113630914 A CN113630914 A CN 113630914A
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CN
China
Prior art keywords
composite resin
carbon
resin
generating body
heat
Prior art date
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Pending
Application number
CN202110907713.6A
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Chinese (zh)
Inventor
童潇
马冬雷
苏同峰
汤同森
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Shandong Qiyuan Nano Technology Co ltd
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Shandong Qiyuan Nano Technology Co ltd
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Publication date
Application filed by Shandong Qiyuan Nano Technology Co ltd filed Critical Shandong Qiyuan Nano Technology Co ltd
Priority to CN202110907713.6A priority Critical patent/CN113630914A/en
Publication of CN113630914A publication Critical patent/CN113630914A/en
Priority to EP22177026.6A priority patent/EP4102933B1/en
Priority to US17/832,407 priority patent/US11558935B2/en
Priority to PCT/US2022/032332 priority patent/WO2022260993A1/en
Priority to US18/093,662 priority patent/US11849511B2/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • H05B3/14Heater elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material the material being non-metallic
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • H05B3/34Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater flexible, e.g. heating nets or webs

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  • Compositions Of Macromolecular Compounds (AREA)
  • Surface Heating Bodies (AREA)

Abstract

The invention discloses a composite resin heating element material and a preparation method thereof, wherein the raw material at least comprises 3-90% of carbon material and the balance of matrix resin. According to the invention, through compounding of the carbon materials with multiple dimensions, the mutual filling effect of the multiple-dimensional carbon materials in the matrix resin is fully exerted, the agglomeration phenomenon of single carbon materials is effectively avoided, the compactness of the composite material is enhanced, the heating and conducting area with a higher proportion is provided, and the prepared composite resin heating element material has good heat conducting and conducting performance and bending and folding resistance, is suitable for popularization in the field of textiles, and has a wide development prospect.

Description

Composite resin heating element material and preparation method thereof
Technical Field
The invention relates to the field of H05B3/28, in particular to a composite resin heating element material and a preparation method thereof.
Background
Far infrared rays widely exist in nature, have strong permeability and radiation capacity, have obvious temperature control effect and resonance effect, are easily absorbed by an object and are converted into internal energy of the object, and the conversion of the internal energy and the internal energy of the object is usually accompanied with the heat effect. The far infrared heating body material is an application material which effectively utilizes far infrared rays, is various, mostly adopts carbon crystal, short carbon fiber and an electrothermal film, but the products are limited by self conditions, cannot simplify the whole structure, cannot ensure the use safety and high thermal efficiency, and limits the whole use environment and field of the heating body material.
In recent years, some prior arts have proposed solutions to the above-mentioned problems for heat-generating body materials. The wire-bound heating element uses fiber fabrics as a flexible bearing substrate, the carbon fiber or metal fiber heating element is fixed on the bearing substrate in a sewing or gluing mode, and a sandwich structure of one layer of heating element is sandwiched between two layers of flexible substrates, but the heating element has larger thickness and hard texture, small heating area occupation ratio and is not resistant to bending; the conductive ink heating body uses polyester plastic films such as PET and PI films as flexible bearing substrates, carbon-containing conductive ink is attached to the bearing substrates in printing and other modes, and a sandwich structure of a heating body is sandwiched between two layers of flexible substrates to form an electric heating sheet. The solutions of the heating bodies have a similar industrial common fault, namely when the heating bodies are used for fiber products or intelligent wearing articles, the power consumption capacity of the mobile power supply is limited, so that the corresponding size of the electric heating sheet is difficult to manufacture a large-area heating system, the product quality of the corresponding product is reduced, and the production economic cost of the product is obviously increased.
The prior art (CN201510635047) provides a preparation method of a graphene heating element, a graphene heating element material is prepared by preparing a film-forming resin solution and simply mixing and coating graphene, and is claimed to have excellent heat conductivity and electrical conductivity, but the dispersion of a single-dimensional material in a resin is very easy to generate the conditions of population aggregation and poor dispersion of the graphene material, which greatly limits the heat conductivity and heat conductivity uniformity of the heating element material, and reduces the service performance of a heat conducting material.
Therefore, there is a need for a composite exothermic body material which has a moderate thickness, a soft texture, a high proportion of heat generating area, a flexible folding property, and a waterproof property, and can be washed, so as to expand the application environment and field of the exothermic body material, such as the textile field.
According to the invention, the composite resin heating element material which has excellent heating area ratio and can resist folding and bending is prepared by reasonably proportioning the multiple heat-conducting carbon materials and the thermoplastic resin, and the technical problems of small heating area and the like in the prior art are fully solved.
Disclosure of Invention
In order to solve the above problems, a first aspect of the present invention provides a composite resin heat-generating body material, the raw materials at least comprising the following components by mass: 3-90% of carbon material and the balance of matrix resin.
In some preferred embodiments, the carbon material is contained in the composite resin heat-generating body material in an amount of 10 to 70% by mass.
In some preferred embodiments, the carbon material is 30 to 60% by mass of the composite resin heat-generating body material.
In some preferred embodiments, the carbon material is present in the composite resin heat-generating body material in an amount of 40 to 50% by mass.
In some preferred embodiments, the carbon material is a zero-dimensional carbon material, a one-dimensional carbon material, a mixture of two-dimensional carbon materials; the fineness of the zero-dimensional carbon material is 10-80 um.
In some preferred embodiments, the zero-dimensional carbon material is at least one of carbon powder, nanodiamond, nano fullerene powder, and carbon-coated nano metal.
In some preferred embodiments, the zero-dimensional carbon material is a surface-modified carbon powder; the fineness of the surface modified carbon powder is 20-50 um.
In some preferred embodiments, the zero-dimensional carbon material is a surface-modified carbon powder; the fineness of the surface modified carbon powder is 35 um.
In some preferred embodiments, the method steps for preparing the surface modified carbon powder comprise the following steps: (1) drying carbon powder, adding the carbon powder into a reaction container, adding an ethanol solution with the mass percent of 25%, and performing ultrasonic dispersion for 2-3 hours; (2) adding 0.4-0.6 wt% of surface modifier, and adjusting the pH value to 3.5-5 by using oxalic acid; (3) stirring in a water bath at 70-80 ℃ for reaction for 3-4 hours, stopping stirring, and centrifugally drying to obtain the surface modified carbon powder.
In some preferred embodiments, the surface modifying agent is KH570 and KH 580.
In some preferred embodiments, the one-dimensional carbon material is at least one of carbon nanotubes and carbon nanofibers.
In some preferred embodiments, the one-dimensional carbon material is a multi-walled carbon nanotube.
In some preferred embodiments, the multi-walled carbon nanotubes have a diameter of 5 to 20nm and a length of 50 to 100 um.
In some preferred embodiments, the multi-walled carbon nanotubes have a diameter of 10nm and a length of 60 um.
In some preferred embodiments, the two-dimensional carbon material is at least one of graphene, reduced graphene oxide, modified graphene oxide.
In some preferred embodiments, the two-dimensional carbon material is graphene.
In some preferred embodiments, the graphene has a thickness of 1 to 5nm and a sheet diameter of 5 to 10 um.
In some preferred embodiments, the graphene has a thickness of 3nm and a sheet diameter of 8 um.
In some preferred embodiments, the mass ratio of the surface-modified carbon powder to the multi-walled carbon nanotubes to the graphene is 1-2: 3-4: 3 to 4.
In some preferred embodiments, the mass ratio of the surface-modified carbon powder, the multi-walled carbon nanotubes and the graphene is 1.5: 3.5: 3.5.
in some preferred embodiments, the matrix resin is at least one of a polyurethane resin, a polyimide resin, an epoxy resin, an unsaturated polyester resin, a phenolic resin; the viscosity of the matrix resin is 10000-30000 cps at 25 ℃.
In some preferred embodiments, the matrix resin is a polyurethane resin; the polyurethane resin had a viscosity of 12000cps, 25 ℃.
The second aspect of the present invention provides a method for preparing the composite resin heating element material, which comprises the following steps: (1) weighing required amounts of carbon materials and matrix resin, and uniformly blending and stirring the carbon materials and the matrix resin by a high-speed stirrer at the blending and stirring temperature of 180-220 ℃; (2) after uniformly mixing, carrying out tape casting, calendering, drafting and sizing on the composite resin to obtain a uniform composite resin film; (3) and printing conductive silver paste on the surface of the composite resin film to prepare a conductive silver paste layer, and drying to obtain the composite resin heating element material.
In some preferred embodiments, the sheet resistance of the conductive silver paste is 3 to 15 milliohms; the thickness of the conductive silver paste layer is 1-6 microns.
In some preferred embodiments, the sheet resistance of the composite resin heat-generating body material is 0.1 to 10 ohms.
In some preferred embodiments, the sheet resistance of the composite resin heat-generating body material is 3 to 6 ohms.
In some preferred embodiments, the thickness of the composite resin heat-generating body material is 12 to 105 um.
In some preferred embodiments, the thickness of the composite resin heat-generating body material is 30 to 70 um.
Has the advantages that:
1. in the application of the invention, the heating element composite resin material with excellent heating and conducting area, water resistance and bending and folding resistance is prepared by effectively combining the multidimensional carbon material and the thermoplastic resin, so that the problems of hard texture, over thickness, water washing resistance and the like of the heating element material in the prior art are effectively solved, and the application environment and the field of the heating element material are effectively widened.
2. According to the invention, through compounding of the carbon materials with multiple dimensions, the mutual filling effect among the multi-dimensional carbon materials in the matrix resin is fully exerted, the agglomeration phenomenon among single carbon materials is effectively avoided, the compactness of the composite material is enhanced, and the heating and conducting area with higher proportion is provided.
3. According to the invention, the surface modification treatment of the zero-dimensional carbon material improves the dispersion effect of the zero-dimensional carbon material in the matrix resin, so that the close combination of the zero-dimensional carbon material and other dimensional carbon materials is ensured, and the mechanical property of the heating body material is effectively improved through the filiform connection of active groups among other matrix resins.
Detailed Description
Example 1
Example 1 in a first aspect, there is provided a composite resin heat-generating body material (in mass ratio) comprising 65% of a carbon material and 35% of a urethane resin as raw materials.
In this embodiment, the carbon material is surface-modified carbon powder, a multi-walled carbon nanotube, and graphene, and the mass ratio of the carbon material to the multi-walled carbon nanotube is 1.5: 3.5: 3.5.
in this embodiment, the preparation method of the surface modified carbon powder comprises the following steps (in parts by weight): (1) drying 10 parts of carbon powder, adding the dried carbon powder into a reaction container, adding 300 parts of 25% ethanol solution by mass, and performing ultrasonic dispersion for 2.5 hours; (2) adding 50 parts of 0.5 wt% KH570 and KH580 mixed solution, and adjusting the pH to 4 with oxalic acid; (3) stirring in a water bath at 75 ℃ for reaction for 3.5 hours, stopping stirring, and centrifugally drying to obtain the surface modified carbon powder.
In this embodiment, the fineness of the surface-modified carbon powder is 35 um.
In this embodiment, the multi-walled carbon nanotube has a diameter of 10nm and a length of 60 um.
In this embodiment, the thickness of graphene is 3nm, and the sheet diameter is 8 um.
In this example, the polyurethane resin had an average viscosity of 12000cps at 25 ℃ and was purchased from Cangzhou Guangbo chemical Co., Ltd, which was a product having an average viscosity of 12000 cps.
In this embodiment, the KH570 and KH580 are KH570 and KH580 products sold by Guangzhou double peach fine chemical industry.
In a second aspect of this embodiment, there is provided a method for producing the above composite resin heat-generating body material, comprising the steps of: (1) weighing required amounts of carbon materials and polyurethane resin, and uniformly blending and stirring the carbon materials and the polyurethane resin by a high-speed stirrer at the blending and stirring temperature of 190 ℃; (2) after uniformly mixing, carrying out tape casting, calendering, drafting and sizing on the composite resin to obtain a uniform composite resin film; (3) and printing conductive silver paste on the surface of the composite resin film to prepare a conductive silver paste layer, and drying to obtain the composite resin heating element material.
In this embodiment, the sheet resistance of the conductive silver paste is 10 milliohms; the thickness of the conductive silver paste layer is 3 micrometers.
In this example, the thickness of the composite resin heat-generating body material was 50 um.
Example 2
The embodiment of the present invention is different from embodiment 1 in that: the mass ratio of the surface modified carbon powder to the multi-walled carbon nanotube to the graphene is 2: 3: 4.
comparative example 1
The embodiment of this comparative example is the same as example 1 except that: the mass ratio of the surface modified carbon powder to the multi-walled carbon nanotube to the graphene is 0.5: 5: 2.
comparative example 2
The embodiment of this comparative example is the same as example 1 except that: the average viscosity of the polyurethane resin was 8000cps, 25 ℃.
Comparative example 3
The embodiment of this comparative example is the same as example 1 except that: the fineness of the surface modified carbon powder is 100 um.
Evaluation of Performance
1. Square resistance value: the sheet resistance values of the composite resin heat-generating body materials obtained in all the examples and comparative examples were measured by a sheet resistance tester, 5 specimens were tested in each comparative example of example, and the average value of the measured values was shown in Table 1.
2. Bending foldability: the composite resin heat-generating body materials prepared in all the examples and comparative examples were cut into 5cmx5 cm-sized sample pieces, and a folding test of the sample pieces was carried out, each sample piece was folded 100 times, and after 100 times of observation, whether or not there were obvious creases and fractures on the surface of the sample was observed, and the observed conditions are shown in Table 1.
TABLE 1
Examples Square resistance omega Bending and folding property
Example 1 8.00 No crease and no fracture
Example 2 7.17 No crease and no fracture
Comparative example 1 3.12 Has obvious crease and slight crack
Comparative example 2 3.14 Has obvious crease and slight crack
Comparative example 3 3.87 Has obvious crease and slight crack
The composite resin heating element material and the preparation method thereof have the advantages that the prepared composite resin heating element material has good heat conduction and electric conduction performance and bending folding resistance, the heat conduction and electric conduction area ratio is effectively increased, the composite resin heating element material is suitable for being popularized in the field of textiles, and the composite resin heating element material has a wide development prospect. Wherein, the best performance index is obtained under the factors of the best raw material proportion, the best preparation process and the like in the embodiment 1.

Claims (10)

1. A composite resin heating element material is characterized in that: the raw materials at least comprise the following components in percentage by mass: 3-90% of carbon material and the balance of matrix resin.
2. A composite resin heat-generating body material as described in claim 2, characterized in that: the mass percentage of the carbon material in the composite resin heating element material is 10-70%.
3. A composite resin heat-generating body material as described in any one of claims 1 to 2, characterized in that: the mass percentage of the carbon material in the composite resin heating body material is 30-60%.
4. A composite resin heat-generating body material as described in any one of claims 1 to 3, characterized in that: the carbon material is a mixture of a zero-dimensional carbon material, a one-dimensional carbon material and a two-dimensional carbon material; the fineness of the zero-dimensional carbon material is 10-80 um.
5. A composite resin heat-generating body material as described in claim 4, characterized in that: the zero-dimensional carbon material is at least one of carbon powder, nano diamond, nano fullerene powder and carbon-coated nano metal.
6. A composite resin heat-generating body material as described in claim 4, characterized in that: the one-dimensional carbon material is at least one of carbon nano tube and carbon nano fiber.
7. A composite resin heat-generating body material as described in claim 4, characterized in that: the two-dimensional carbon material is at least one of graphene, reduced graphene oxide and modified graphene oxide.
8. A composite resin heat-generating body material as described in any one of claims 1 to 7, characterized in that: the matrix resin is at least one of polyurethane resin, polyimide resin, epoxy resin, unsaturated polyester resin and phenolic resin; the viscosity of the matrix resin is 10000-30000 cps at 25 ℃.
9. A method for producing a composite resin heat-generating body material as described in any one of claims 1 to 8, characterized in that: the method comprises the following steps: (1) weighing required amounts of carbon materials and matrix resin, and uniformly blending and stirring the carbon materials and the matrix resin by a high-speed stirrer at the blending and stirring temperature of 180-220 ℃; (2) after uniformly mixing, carrying out tape casting, calendering, drafting and sizing on the composite resin to obtain a uniform composite resin film; (3) and printing conductive silver paste on the surface of the composite resin film to prepare a conductive silver paste layer, and drying to obtain the composite resin heating element material.
10. A method of producing a composite resin heat-generating body material as described in claim 9, characterized in that: the sheet resistance of the conductive silver paste is 3-15 milliohms; the thickness of the conductive silver paste layer is 1-6 microns.
CN202110907713.6A 2021-06-07 2021-08-09 Composite resin heating element material and preparation method thereof Pending CN113630914A (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
CN202110907713.6A CN113630914A (en) 2021-08-09 2021-08-09 Composite resin heating element material and preparation method thereof
EP22177026.6A EP4102933B1 (en) 2021-06-07 2022-06-02 Flexible heating device and methods of manufacture and use of same
US17/832,407 US11558935B2 (en) 2021-06-07 2022-06-03 Flexible heating device and methods of manufacture and use of same
PCT/US2022/032332 WO2022260993A1 (en) 2021-06-07 2022-06-06 Flexible heating device and methods of manufacture and use of same
US18/093,662 US11849511B2 (en) 2021-06-07 2023-01-05 Flexible heating device and method of making same

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110907713.6A CN113630914A (en) 2021-08-09 2021-08-09 Composite resin heating element material and preparation method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114395244A (en) * 2021-12-25 2022-04-26 武汉中科先进技术研究院有限公司 High-flexibility high-elasticity graphene electrothermal film and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108495385A (en) * 2018-02-13 2018-09-04 常州第六元素材料科技股份有限公司 A kind of flexible membrane of graphene-containing and preparation method thereof
CN109640411A (en) * 2019-01-29 2019-04-16 长沙暖宇新材料科技有限公司 A kind of graphene constant temperature electric heating film and preparation method thereof
CN111356252A (en) * 2020-04-03 2020-06-30 苏州星烁纳米科技有限公司 Electrothermal film, conductive silver paste and preparation method of electrothermal film
CN112521796A (en) * 2020-12-08 2021-03-19 苏州烯时代材料科技有限公司 Graphene heating ink and preparation method and application thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108495385A (en) * 2018-02-13 2018-09-04 常州第六元素材料科技股份有限公司 A kind of flexible membrane of graphene-containing and preparation method thereof
CN109640411A (en) * 2019-01-29 2019-04-16 长沙暖宇新材料科技有限公司 A kind of graphene constant temperature electric heating film and preparation method thereof
CN111356252A (en) * 2020-04-03 2020-06-30 苏州星烁纳米科技有限公司 Electrothermal film, conductive silver paste and preparation method of electrothermal film
CN112521796A (en) * 2020-12-08 2021-03-19 苏州烯时代材料科技有限公司 Graphene heating ink and preparation method and application thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114395244A (en) * 2021-12-25 2022-04-26 武汉中科先进技术研究院有限公司 High-flexibility high-elasticity graphene electrothermal film and preparation method thereof
CN114395244B (en) * 2021-12-25 2024-03-12 武汉中科先进材料科技有限公司 High-flexibility high-elasticity graphene electrothermal film and preparation method thereof

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