CN113623467B - A kind of directionally reinforced pipe and preparation method thereof - Google Patents
A kind of directionally reinforced pipe and preparation method thereof Download PDFInfo
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- CN113623467B CN113623467B CN202010376849.4A CN202010376849A CN113623467B CN 113623467 B CN113623467 B CN 113623467B CN 202010376849 A CN202010376849 A CN 202010376849A CN 113623467 B CN113623467 B CN 113623467B
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- 230000008878 coupling Effects 0.000 claims 1
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
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- 239000011347 resin Substances 0.000 description 1
- 229920005989 resin Polymers 0.000 description 1
- 230000001568 sexual effect Effects 0.000 description 1
- 238000005728 strengthening Methods 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/006—Rigid pipes specially profiled
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/30—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core
- B29C70/34—Shaping by lay-up, i.e. applying fibres, tape or broadsheet on a mould, former or core; Shaping by spray-up, i.e. spraying of fibres on a mould, former or core and shaping or impregnating by compression, i.e. combined with compressing after the lay-up operation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C70/00—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts
- B29C70/04—Shaping composites, i.e. plastics material comprising reinforcements, fillers or preformed parts, e.g. inserts comprising reinforcements only, e.g. self-reinforcing plastics
- B29C70/28—Shaping operations therefor
- B29C70/54—Component parts, details or accessories; Auxiliary operations, e.g. feeding or storage of prepregs or SMC after impregnation or during ageing
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- F16L9/00—Rigid pipes
- F16L9/12—Rigid pipes of plastics with or without reinforcement
- F16L9/127—Rigid pipes of plastics with or without reinforcement the walls consisting of a single layer
- F16L9/128—Reinforced pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16S—CONSTRUCTIONAL ELEMENTS IN GENERAL; STRUCTURES BUILT-UP FROM SUCH ELEMENTS, IN GENERAL
- F16S3/00—Elongated members, e.g. profiled members; Assemblies thereof; Gratings or grilles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2023/00—Tubular articles
- B29L2023/22—Tubes or pipes, i.e. rigid
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- Engineering & Computer Science (AREA)
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- Mechanical Engineering (AREA)
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Abstract
Description
技术领域technical field
本发明涉及管材制备技术领域,具体涉及一种定向加强的管材及其制备方法。The invention relates to the technical field of pipe preparation, in particular to a directionally reinforced pipe and a preparation method thereof.
背景技术Background technique
目前,常规管材的径向性能大都为各向同性,即管材在周向上具有相同或者基本相同的刚度和强度等特性,但是,在某些特定的场合内,往往要求管材在某一个径向(主承载方向)上具有较高的刚度和强度,此时,如果采用各向同性的管材,必然会导致非主承载方向上刚度以及强度的浪费,并且,也不利于产品的轻量化设计。At present, the radial properties of conventional pipes are mostly isotropic, that is, the pipes have the same or basically the same rigidity and strength in the circumferential direction. However, in some specific occasions, the pipes are often required to be in a certain radial ( The main bearing direction) has high stiffness and strength. At this time, if an isotropic pipe is used, it will inevitably lead to waste of stiffness and strength in the non-main bearing direction, and it is also not conducive to the lightweight design of the product.
因此,如何提供一种方案,以克服上述缺陷,仍是本领域技术人员亟待解决的技术问题。Therefore, how to provide a solution to overcome the above defects is still a technical problem to be solved urgently by those skilled in the art.
发明内容Contents of the invention
本发明的目的是提供一种定向加强的管材及其制备方法,其中,该管材可以在设定方向上进行加强,以避免非主承载方向上管材强度以及刚度的浪费,并有利于产品的轻量化设计。The object of the present invention is to provide a directionally reinforced pipe and its preparation method, wherein the pipe can be reinforced in a set direction, so as to avoid the waste of strength and stiffness of the pipe in the non-main bearing direction, and facilitate the light weight of the product. Quantitative design.
为解决上述技术问题,本发明提供一种定向加强的管材,包括相套接的内管部、外管部和过渡连接管部,所述过渡连接管部用于连接所述内管部的外壁和所述外管部的内壁,以在设定方向上对所述管材进行加强。In order to solve the above-mentioned technical problems, the present invention provides a directionally reinforced pipe, which includes a socketed inner pipe part, an outer pipe part and a transitional connection pipe part, and the transitional connection pipe part is used to connect the outer wall of the inner pipe part and the inner wall of the outer pipe part, so as to strengthen the pipe material in a set direction.
相比于传统的各向同性的管材,本发明所提供管材在内管部和外管部之间设置了过渡连接管部,可以在设定方向上对管材进行加强,使得管材在设定方向的强度和刚度可以大于其他方向,如此,在单方向(主承载方向)强度和刚度需求较大的场合使用时,可以避免非主承载方向上管材强度以及刚度的浪费,而且,可以更大程度地提高产品的轻量化水平,以满足当前轻量化的发展需求。Compared with the traditional isotropic pipe, the pipe provided by the present invention is provided with a transition connecting pipe between the inner pipe and the outer pipe, which can strengthen the pipe in the set direction, so that the pipe can be in the set direction The strength and stiffness of the pipe can be greater than that of other directions. In this way, when used in occasions where the strength and stiffness of the single direction (the main bearing direction) are large, the waste of the strength and stiffness of the pipe in the non-main bearing direction can be avoided, and it can be used to a greater extent. Improve the lightweight level of products to meet the current development needs of lightweight.
可选地,所述过渡连接管部包括一个椭圆管,所述椭圆管外套于所述内管部;所述椭圆管以其短轴两端的内壁与所述内管部相连、并以其长轴两端的外壁与所述外管部相连;或者,所述椭圆管以其长轴一端的内壁与所述内管部相连、并以其长轴另一端的外壁与所述外管部相连。Optionally, the transition connecting pipe part includes an elliptical pipe, and the elliptical pipe is overlaid on the inner pipe part; The outer walls at both ends of the shaft are connected to the outer tube; or, the inner wall at one end of the long axis of the oval tube is connected to the inner tube, and the outer wall at the other end of the long axis is connected to the outer tube.
可选地,所述过渡连接管部包括两个以上的椭圆管,各所述椭圆管相互套接,且最内层的所述椭圆管外套于所述内管部,所述过渡连接管部以最内层的所述椭圆管的内壁与所述内管部相连、并以最外层的所述椭圆管的外壁与所述外管部相连,且相邻两层所述椭圆管相连。Optionally, the transition connecting pipe part includes more than two oval pipes, each of the oval pipes is socketed with each other, and the innermost oval pipe is overlaid on the inner pipe part, and the transition connecting pipe part The inner wall of the innermost oval tube is connected to the inner tube part, and the outer wall of the outermost oval tube is connected to the outer tube part, and two adjacent layers of the oval tubes are connected.
可选地,各所述椭圆管的长轴同向设置,最内层的所述椭圆管以其短轴两端的内壁与所述内管部相连,最外层的所述椭圆管以其长轴两端的外壁与所述外管部相连;相邻两层所述椭圆管中,位于外层的所述椭圆管以其短轴两端的内壁与位于内层的所述椭圆管的短轴两端的外壁相连。Optionally, the major axes of each of the elliptical tubes are arranged in the same direction, the innermost elliptical tube is connected to the inner tube part by the inner wall at both ends of the minor axis, and the outermost elliptical tube is connected by its long The outer walls at both ends of the axis are connected to the outer tube; among the two adjacent layers of elliptical tubes, the inner walls at both ends of the short axis of the elliptical tube located in the outer layer are at the two ends of the short axis of the elliptical tube located in the inner layer. The outer wall of the end is connected.
可选地,各所述椭圆管的长轴同向设置,最内层的所述椭圆管以其长轴一端的内壁与所述内管部相连,最外层的所述椭圆管以其长轴一端的外壁与所述外管部相连,且相邻两层所述椭圆管均以长轴端部相连。Optionally, the major axes of each of the elliptical tubes are arranged in the same direction, the innermost elliptical tube is connected to the inner tube part by the inner wall of one end of its major axis, and the outermost elliptical tube is connected by its long The outer wall at one end of the shaft is connected with the outer tube part, and the oval tubes of two adjacent layers are connected with the long axis end.
可选地,相邻两层所述椭圆管的长轴相互垂直,最内层的所述椭圆管以其短轴两端的内壁与所述内管部相连,最外层的所述椭圆管以其长轴两端的外壁与所述外管部相连;相邻两层所述椭圆管中,位于外层的所述椭圆管以其短轴两端的内壁与位于内层的所述椭圆管的长轴两端的外壁相连。Optionally, the major axes of the two adjacent layers of elliptical tubes are perpendicular to each other, the innermost layer of the elliptical tubes is connected to the inner tube with the inner walls at both ends of the short axis, and the outermost layer of the elliptical tubes is The outer walls at both ends of its major axis are connected to the outer tube; among the two adjacent layers of oval tubes, the inner wall at both ends of the short axis of the oval tube in the outer layer is the same as the length of the oval tube in the inner layer. The outer walls at both ends of the shaft are connected.
可选地,所述过渡连接管部包括过渡管和两个以上的椭圆管,各所述椭圆管相互套接,最内层的所述椭圆管以其短轴两端的内壁与所述内管部相连,最外层的所述椭圆管以其长轴两端的外壁与所述外管部相连,相邻两层所述椭圆管之间通过所述过渡管相连。Optionally, the transition connecting pipe part includes a transition pipe and more than two elliptical pipes, each of the elliptical pipes is socketed with each other, and the innermost elliptical pipe is connected to the inner pipe by the inner wall at both ends of its minor axis. The outermost layer of the oval tube is connected to the outer tube portion with the outer walls at both ends of its long axis, and the two adjacent layers of oval tubes are connected through the transition tube.
可选地,所述内管部与所述过渡连接管部之间的缝隙和/或所述外管部与所述过渡连接管部之间的缝隙和/或所述过渡连接管部内的缝隙设有填充材料。Optionally, the gap between the inner pipe part and the transition connection pipe part and/or the gap between the outer pipe part and the transition connection pipe part and/or the gap in the transition connection pipe part Filling material is provided.
本发明还提供一种定向加强的管材的加工方法,适用于上述的定向加强的管材,所述加工方法包括:步骤S1,配置内模;步骤S2,使用预浸料绕所述内模缠绕以形成所述内管部;步骤S3,根据所述过渡连接管部的截面形状在所述内管部的外侧配置过渡模,并使用所述预浸料绕所述过渡模缠绕以形成所述过渡连接管部;步骤S4,在所述过渡连接管部的外侧配置外模;步骤S5,使用预浸料绕所述外模缠绕以形成所述外管部;其中,所述过渡连接管部包括多个相套接的分管时,所述过渡模包括多个分模,各所述分模分多次配置,所述预浸料依次绕各所述分模缠绕以形成所述过渡连接管部的各所述分管。The present invention also provides a method for processing a directionally reinforced pipe, which is suitable for the above-mentioned directionally reinforced pipe. The processing method includes: step S1, configuring an inner mold; step S2, using prepreg to wrap around the inner mold to Forming the inner pipe part; step S3, disposing a transition mold on the outside of the inner pipe part according to the cross-sectional shape of the transition connection pipe part, and using the prepreg to wrap around the transition mold to form the transition Connecting pipe part; step S4, configuring an outer mold on the outside of the transition connecting pipe part; step S5, using prepreg to wrap around the outer mold to form the outer pipe part; wherein, the transition connecting pipe part includes In the case of multiple socketed pipes, the transition mold includes a plurality of split molds, each of which is divided into multiple configurations, and the prepreg is wound around each of the split molds in turn to form the transition connection pipe part Each of the said divisions.
可选地,在所述步骤S2、所述步骤S3以及所述步骤S5中,所述预浸料均以不断开的方式进行缠绕。Optionally, in the step S2, the step S3 and the step S5, the prepreg is wound in a non-disconnected manner.
附图说明Description of drawings
图1为本发明所提供定向加强的管材的第一种具体实施方式的截面图;Fig. 1 is the cross-sectional view of the first embodiment of the directional reinforced pipe provided by the present invention;
图2为本发明所提供定向加强的管材的第二种具体实施方式的截面图;Fig. 2 is the cross-sectional view of the second specific embodiment of the directionally reinforced pipe material provided by the present invention;
图3为本发明所提供定向加强的管材的第三种具体实施方式的截面图;Fig. 3 is a cross-sectional view of a third specific embodiment of the directionally reinforced pipe material provided by the present invention;
图4为本发明所提供定向加强的管材的第四种具体实施方式的截面图;Fig. 4 is a cross-sectional view of a fourth specific embodiment of the directionally reinforced pipe provided by the present invention;
图5为本发明所提供定向加强的管材的第五种具体实施方式的截面图;Fig. 5 is a cross-sectional view of a fifth embodiment of the directional reinforced pipe provided by the present invention;
图6为本发明所提供定向加强的管材的第六种具体实施方式的截面图;Fig. 6 is a cross-sectional view of the sixth specific embodiment of the directionally reinforced pipe provided by the present invention;
图7为本发明所提供定向加强的管材的第七种具体实施方式的截面图;Fig. 7 is a cross-sectional view of the seventh specific embodiment of the directionally reinforced pipe provided by the present invention;
图8为本发明所提供定向加强的管材的第八种具体实施方式的截面图;Fig. 8 is a cross-sectional view of the eighth specific embodiment of the directionally reinforced pipe provided by the present invention;
图9为本发明所提供定向加强的管材的制备方法的流程图。Fig. 9 is a flowchart of a method for preparing a directionally reinforced pipe provided by the present invention.
图1-图9中的附图标记说明如下:The reference numerals in Fig. 1-Fig. 9 are explained as follows:
1内管部;1 inner tube;
2外管部;2 outer tube;
3过渡连接管部、31椭圆管、32过渡管;3 Transition connecting pipe, 31 oval pipe, 32 transition pipe;
A内模、B过渡模、B1分模、C外模。A internal mold, B transition mold, B1 split mold, C external mold.
具体实施方式Detailed ways
为了使本领域的技术人员更好地理解本发明的技术方案,下面结合附图和具体实施例对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一Embodiment one
请参考图1-图8,图1为本发明所提供定向加强的管材的第一种具体实施方式的截面图,图2为本发明所提供定向加强的管材的第二种具体实施方式的截面图,图3为本发明所提供定向加强的管材的第三种具体实施方式的截面图,图4为本发明所提供定向加强的管材的第四种具体实施方式的截面图,图5为本发明所提供定向加强的管材的第五种具体实施方式的截面图,图6为本发明所提供定向加强的管材的第六种具体实施方式的截面图,图7为本发明所提供定向加强的管材的第七种具体实施方式的截面图,图8为本发明所提供定向加强的管材的第八种具体实施方式的截面图。Please refer to Figures 1-8, Figure 1 is a cross-sectional view of the first specific embodiment of the directional reinforced pipe provided by the present invention, and Figure 2 is a cross-sectional view of the second specific embodiment of the directional reinforced pipe provided by the present invention Fig. 3 is a cross-sectional view of the third specific embodiment of the directional reinforced pipe provided by the present invention, and Fig. 4 is a cross-sectional view of the fourth specific embodiment of the directional reinforced pipe provided by the present invention, and Fig. 5 is the present invention The sectional view of the fifth embodiment of the directional reinforced pipe provided by the invention, Figure 6 is the sectional view of the sixth specific embodiment of the directional reinforced pipe provided by the present invention, and Figure 7 is the directional reinforced pipe provided by the present invention The cross-sectional view of the seventh specific embodiment of the pipe material, Fig. 8 is the cross-sectional view of the eighth specific embodiment of the directionally reinforced pipe material provided by the present invention.
如图1-图8所示,本发明提供一种定向加强的管材,包括相套接的内管部1、外管部2和过渡连接管部3,过渡连接管部3用于连接内管部1的外壁和外管部2的内壁,以在设定方向上对管材进行加强。As shown in Figures 1 to 8, the present invention provides a directional reinforced pipe, including a socketed
相比于传统的各向同性的管材,本发明所提供管材在内管部1和外管部2之间设置了过渡连接管部3,可以在设定方向上对管材进行加强,使得管材在设定方向的强度和刚度可以大于其他方向,如此,在单方向(主承载方向)强度和刚度需求较大的场合使用时,可以避免非主承载方向上管材强度以及刚度的浪费,而且,可以更大程度地提高产品的轻量化水平,以满足当前轻量化的发展需求。Compared with the traditional isotropic pipe, the pipe provided by the present invention is provided with a transition connecting
这里,本发明实施例并不限定上述单方向强度和刚度需求较大的场合具体是指哪种场合,换而言之,本发明实施例并不限定上述管材的应用场景;举例说明,对于无人机机翼主梁而言,其在垂直于翼面方向的抗弯性能要求比沿航向的抗弯性能要求要高,针对这种应用场景,采用本发明所提供定向加强的管材即可以很好的满足其在垂直于翼面方向的抗弯性能需求,并且,还能够大幅减轻主梁的重量,以满足轻量化的设计要求,对于降低负载、延长续航等均具有积极的意义。Here, the embodiment of the present invention does not limit the specific occasions where the above-mentioned unidirectional strength and rigidity requirements are large. In other words, the embodiment of the present invention does not limit the application scenarios of the above-mentioned pipes; For the main girder of a man-machine wing, its bending resistance requirements in the direction perpendicular to the airfoil are higher than those along the heading direction. For this application scenario, the directional reinforced pipe provided by the present invention can be very good It meets the requirements of its bending resistance in the direction perpendicular to the airfoil, and can also greatly reduce the weight of the main beam to meet the lightweight design requirements, which is of positive significance for reducing loads and extending battery life.
另外,上述的设定方向可以为单一方向,也可以为多个方向,当为多个方向时,可以是对多个方向所组合形成的一片区域进行整体加强,也可以是对多个相互独立的方向进行加强,这具体要结合实际的应用场景进行确定。In addition, the above-mentioned setting direction may be a single direction or multiple directions. The direction to be strengthened should be determined in combination with the actual application scenario.
以下本发明实施例将结合几种具体的实施方式对本发明所提供定向加强的管材的结构进行描述,其中,管材的加强位置可以参照附图中箭头所指向的管壁。The following embodiments of the present invention will describe the structure of the directional reinforced pipe provided by the present invention in conjunction with several specific implementation methods, wherein the reinforced position of the pipe can refer to the pipe wall pointed by the arrow in the drawings.
如图1所示,过渡连接管部3可以仅包括一个椭圆管31,椭圆管31可以外套于内管部1,该椭圆管31可以其短轴两端的内壁与内管部1相连、并以其长轴两端的外壁与外管部2相连,此时,可以对椭圆管31长轴方向所在的管壁进行加强。As shown in Figure 1, the transitional
再结合图2,图2为图1的变形方案,椭圆管31可以其长轴一端的内壁与内管部1相连、并以其长轴另一端的外壁与外管部2相连,此时,可以对管材单侧的管壁进行加强。In conjunction with Fig. 2 again, Fig. 2 is the deformation scheme of Fig. 1, and the inner wall of one end of the
除仅存在一个椭圆管31的方案外,过渡连接管部3也可以采用包括两个以上椭圆管31的方案,此时,各椭圆管31可以相互套接,且最内层的椭圆管31可以外套于内管部1,过渡连接管部3可以最内层的椭圆管31的内壁与内管部1相连、并可以最外层的椭圆管31的外壁与外管部2相连,且相邻两层椭圆管31可以相连。相比于一个椭圆管31的方案,多个椭圆管31的方案更适用于管壁相对较厚的情形,由于管壁较厚,通过多个尺寸逐渐增大的椭圆管31进行逐步叠加,可提高管材的局部抗失稳性能,同时,也可以保证对于管材的加强效果。Except the scheme that there is only one
在一种实施方式中,如图3所示,各椭圆管31的长轴可以同向设置,最内层的椭圆管31可以其短轴两端的内壁与内管部1相连,最外层的椭圆管31可以其长轴两端的外壁与外管部2相连;在相邻两层椭圆管31中,位于外层的椭圆管31可以其短轴两端的内壁与位于内层的椭圆管31的短轴两端的外壁相连,此时,管材的加强位置仍是椭圆管31的长轴方向所在的两处侧壁。In one embodiment, as shown in Figure 3, the major axes of the
在另一种实施方式中,各椭圆管31的长轴仍可以同向设置,最内层的椭圆管31以其长轴一端的内壁与内管部1相连,最外层的椭圆管31以其长轴一端的外壁与外管部2相连,且相邻两层椭圆管31均可以长轴端部相连。In another embodiment, the long axes of the
此种实施方式又可以包括如下两种情形:其一,如图4所示,各椭圆管31均以长轴的同一端(附图中为下端)相连,并以该端与内管部1相连,各椭圆管31的长轴的另一端(附图中为上端)相互之间不连接,且最外层的椭圆管31的长轴的另一端(附图中为上端)的外壁可以与外管部2相连;其二,椭圆管31可以其长轴的两端分别与内外侧的管或者管部相连,以图5所示出的存在两个椭圆管31的方案为例,最内层椭圆管31可以其长轴下端与内管部1相连,并以其长轴上端与最外层椭圆管31的长轴上端相连,最外层椭圆管31可以其长轴下端与外管部2相连。This kind of embodiment can comprise following two situations again: one, as shown in Figure 4, each
在又一种实施方式中,相邻两层椭圆管31的长轴可以相互垂直,最内层的椭圆管31可以其短轴两端的内壁与内管部1相连,最外层的椭圆管31可以其长轴两端的外壁与外管部2相连;相邻两层椭圆管31中,位于外层的椭圆管31可以其短轴两端的内壁与位于内层的椭圆管31的长轴两端的外壁相连。采用这种实施方式,管材的主加强位置为最外层椭圆管31的长轴方向所在的两处侧壁。In yet another embodiment, the major axes of adjacent two layers of
进一步地,如图7、图8所示,过渡连接管部3还可以包括过渡管32和两个以上的椭圆管31,各椭圆管31可以相互套接,最内层的椭圆管31可以与内管部1相连,最外层的椭圆管31可以与外管部2相连,相邻两层椭圆管31之间可以设有上述的过渡管32,且相邻两层椭圆管31均与二者之间的过渡管32相连。采用这种结构,通过过渡管32的设置,实际上相当于对内管部1和外管部2之间的管壁进行了分层设计,然后,在过渡管32和内管部1之间以及过渡管32与外管部2之间的分层(如果存在多个相套接的过渡管32,这里的分层还可以包括相邻两过渡管32之间的空间)内分别设置椭圆管31进行加强,这种方案更适应于管壁较厚的情形,有利于提高管材的局部抗失稳性能。Further, as shown in Fig. 7 and Fig. 8, the transition connecting
在上述的包括过渡管32的方案中,椭圆管31与过渡管32、内管部1、外管部2的连接结构可以参照前述仅存在椭圆管31部分的描述进行设计,在此不做重复性的说明。In the above-mentioned solution including the
需要指出,上述的有关过渡连接管部3结构形式的描述仅为本发明实施例的一种示例性说明,并不能够作为本发明所提供定向加强的管材的实施范围的限定,在实际应用中,过渡连接管部3的结构形式可以多种多样,只要保证过渡连接管部3的各管(如果包括多个管时)之间存在连接、且过渡连接管部3还与内管部1和外管部2之间存在连接、并能够对管材设定方向的强度和刚度进行加强即可。It should be pointed out that the above-mentioned description about the structural form of the transition
另外,本发明实施例并不限定内管部1、外管部2以及过渡管32的截面形状,在附图方案中,内管部1、外管部2以及过渡管32的截面形状均为圆形,实际上,也可以为方形或者其他形状;在上述的各方案中,作为过渡连接管部3的核心部件的椭圆管31,其实际上仅是一种可以产生定向加强效果的具体示例,除此之外,也可以采用其他与椭圆管31结构相类似的加强管结构,如截面形状为腰圆形、条形、鼓形等的管子。In addition, the embodiment of the present invention does not limit the cross-sectional shapes of the
进一步地,内管部1与过渡连接管部3之间的缝隙和/或外管部2与过渡连接管部3之间的缝隙和/或过渡连接管部3内的缝隙(过渡连接管部3内的缝隙产生于存在多个管时)可以设有填充材料,该填充材料具体可以为硬质泡沫、3D打印形成的空间网架等,以对上述的缝隙进行填充,进而可提高管材的局部抗失稳性能。Further, the gap between the
上述的定向加强的管材可以是通过预浸料以不断开的方式一次缠绕成型,这样所形成的管材的集成程度更高,可以减少结构系统的零件数量,能够极大地缩短制造周期,并降低制作成本。The above-mentioned directional reinforced pipes can be wound and molded at one time through the prepreg in a non-disconnected manner, so that the formed pipes have a higher degree of integration, which can reduce the number of parts in the structural system, greatly shorten the manufacturing cycle, and reduce the production cost. cost.
实施例二Embodiment two
请参考图9,图9为本发明所提供定向加强的管材的制备方法的流程图。Please refer to FIG. 9 . FIG. 9 is a flowchart of a method for preparing a directionally reinforced pipe provided by the present invention.
如图9所示,本发明还提供一种定向加强的管材的加工方法,适用于实施例一中各实施方式所涉及的定向加强的管材,加工方法包括:As shown in Figure 9, the present invention also provides a method for processing a directionally reinforced pipe, which is suitable for the directionally reinforced pipe involved in the various implementations in Example 1. The processing method includes:
步骤S1,配置内模A;Step S1, configuring the internal model A;
内模A为可拆除的模具,其外表面可以涂覆有脱模剂,内模A的截面形状可以根据内管部1的截面形状要求进行设定。The inner mold A is a detachable mold, and its outer surface can be coated with a release agent. The cross-sectional shape of the inner mold A can be set according to the cross-sectional shape requirements of the
步骤S2,使用预浸料绕内模A缠绕以形成内管部1;Step S2, using the prepreg to wrap around the inner mold A to form the
上述预浸料可以为碳纤维预浸料,在内模A的外侧可以缠绕多层预浸料,以形成具有设定厚度的内管部1,该设定厚度的具体值在此不做限定,实际应用中,本领域技术人员可以根据实际需求进行设定。The above-mentioned prepreg can be a carbon fiber prepreg, and the outer side of the inner mold A can be wound with multiple layers of prepreg to form the
步骤S3,根据过渡连接管部3的截面形状在内管部1的外侧配置过渡模B,并使用预浸料绕过渡模B缠绕以形成过渡连接管部3;Step S3, according to the cross-sectional shape of the transitional
过渡模B可以为可拆除的模具,此时,其外表面可以涂覆脱模剂,或者,过渡模B也可以为不可拆除的模具,此时,过渡模B可以作为填充材料存在。The transitional mold B can be a removable mold. At this time, its outer surface can be coated with a release agent, or the transitional mold B can also be a non-removable mold. At this time, the transitional mold B can exist as a filling material.
结合图3,过渡连接管部3实际上可能包括多个相套接的分管,此时,各分管要分别形成,相应地,过渡模B也可以包括多个分模B1,在具体生产时,可以先在内管部1的外侧配置内层的分模B1,并由预浸料绕该内层的分模B1缠绕以形成内层的椭圆管31,然后,可以在该内层的椭圆管31的外侧配置外层的分模B1,并由预浸料绕该外层的分模B1缠绕以形成外层的椭圆管31。过渡连接管部3所涉及的各分管的厚度在此也不做限定。In conjunction with Fig. 3, the transitional
步骤S4,在过渡连接管部3的外侧配置外模C;Step S4, configuring the outer mold C on the outside of the transitional
同样地,外模C可以为可拆除的模具,此时,其外表面可以涂覆脱模剂,或者,外模C也可以为不可拆除的模具,此时,外模C可以作为填充材料存在。Similarly, the outer mold C can be a removable mould, at this time, its outer surface can be coated with a release agent, or the outer mold C can also be a non-removable mold, at this time, the outer mold C can exist as a filling material .
步骤S5,使用预浸料绕外模C缠绕以形成外管部2,然后,利用树脂对复合材料管材进行固化即可得到最终的管材,具体的固化方式可以为热固化等。In step S5 , use the prepreg to wind the outer mold C to form the
采用这种方法,即可以形成实施例一所涉及的定向加强的管材,定向加强管材的技术效果可参照实施例一,在此不做重复性的描述。Using this method, the directionally strengthened pipe material involved in the first embodiment can be formed. The technical effect of the directionally strengthened pipe material can refer to the first embodiment, and no repeated description is made here.
在步骤S2、步骤S3以及步骤S5中,预浸料均可以不断开的方式进行缠绕,如此,本发明所提供定向加强的管材为一次性缠绕成型,集成程度更高,可以减少结构系统的零件数量,能够极大地缩短制造周期,并降低制作成本。In step S2, step S3 and step S5, the prepreg can be wound in a non-disconnected manner. In this way, the directional reinforced pipe provided by the present invention is a one-time winding molding, which has a higher degree of integration and can reduce the parts of the structural system The quantity can greatly shorten the manufacturing cycle and reduce the production cost.
以上仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above are only preferred embodiments of the present invention, and it should be pointed out that for those of ordinary skill in the art, some improvements and modifications can also be made without departing from the principle of the present invention, and these improvements and modifications should also be considered Be the protection scope of the present invention.
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