CN113623176B - An air compressor unit self-cleaning mechanism - Google Patents

An air compressor unit self-cleaning mechanism Download PDF

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CN113623176B
CN113623176B CN202111062740.4A CN202111062740A CN113623176B CN 113623176 B CN113623176 B CN 113623176B CN 202111062740 A CN202111062740 A CN 202111062740A CN 113623176 B CN113623176 B CN 113623176B
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fixedly connected
air compressor
mounting seat
self
cleaning mechanism
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CN113623176A (en
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韦林松
高波
李玉起
陈智忠
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Aijing Intelligent Equipment Wuxi Co ltd
Airthink Energy Saving Technology Shanghai Co ltd
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Shandong Aijing Energy Saving Technology Co ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B37/00Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00
    • F04B37/10Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use
    • F04B37/12Pumps having pertinent characteristics not provided for in, or of interest apart from, groups F04B25/00 - F04B35/00 for special use to obtain high pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B13/00Accessories or details of general applicability for machines or apparatus for cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B15/00Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
    • B08B15/04Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area from a small area, e.g. a tool
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B39/00Component parts, details, or accessories, of pumps or pumping systems specially adapted for elastic fluids, not otherwise provided for in, or of interest apart from, groups F04B25/00 - F04B37/00

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Structures Of Non-Positive Displacement Pumps (AREA)

Abstract

本发明涉及空气压缩机技术领域,公开了一种空气压缩机组自清洁机构,紧固块的一端固接有调节杆,安装座的内部安装有调节机构,且安装座的外侧壁上开设有散热窗,摆放箱的内部安装有驱动机构,摆放箱的顶部安装有收纳桶,收纳桶的内部固接有滤板,且收纳桶的内部还安装有集液机构,收纳桶的后表面固接有出口。通过调节机构可以根据需要来调节喷头的高度,通过调节喷头的高度,从而可以改变喷头的喷洒范围,使得喷头可以对空气压缩机组上的不同位置都可以进行冲洗,通过驱动机构可以带动收纳桶旋转的同时,还可以带动扇叶转动,从而可以将空气压缩机组上的水渍进行快速烘干,方便空气压缩机组的后续使用。

Figure 202111062740

The invention relates to the technical field of air compressors, and discloses a self-cleaning mechanism of an air compressor unit. An adjusting rod is fixedly connected to one end of a fastening block, an adjusting mechanism is installed inside a mounting seat, and a heat dissipation device is provided on the outer side wall of the mounting seat. Window, a drive mechanism is installed inside the storage box, a storage bucket is installed on the top of the display box, a filter plate is fixedly connected to the inside of the storage bucket, and a liquid collecting mechanism is also installed inside the storage bucket, and the rear surface of the storage bucket is fixed. There is an exit. The height of the nozzle can be adjusted according to the needs through the adjustment mechanism. By adjusting the height of the nozzle, the spraying range of the nozzle can be changed, so that the nozzle can flush different positions on the air compressor unit. The drive mechanism can drive the storage bucket to rotate. At the same time, it can also drive the fan blades to rotate, so that the water stains on the air compressor unit can be quickly dried, which is convenient for the subsequent use of the air compressor unit.

Figure 202111062740

Description

一种空气压缩机组自清洁机构A self-cleaning mechanism for an air compressor unit

技术领域technical field

本发明涉及空气压缩机技术领域,具体是一种空气压缩机组自清洁机构。The invention relates to the technical field of air compressors, in particular to an air compressor unit self-cleaning mechanism.

背景技术Background technique

空气压缩机是一种用以压缩气体的设备,空气压缩机与水泵构造类似,大多数空气压缩机是往复活塞式,旋转叶片或旋转螺杆,离心式压缩机是非常大的应用程序,空气压缩机组在使用后,其外部会附着较多的灰尘和杂质,所以需要对其进行定期清洁。An air compressor is a device used to compress a gas. An air compressor is constructed similarly to a water pump. Most air compressors are reciprocating pistons, rotating vanes or rotating screws. Centrifugal compressors are very large applications. Air compression After the unit is used, there will be more dust and impurities on its exterior, so it needs to be cleaned regularly.

目前的清洁方式是直接用水冲洗,冲洗过程中,一方面难以通过调节喷头的高度从而改变其喷洒范围,无法对空气压缩机组上的不同位置都进行冲洗,另一方面难以对空气压缩机组上的水渍进行快速烘干,不方便空气压缩机组的后续使用,而且冲洗后的废水大多都是直接排放,容易造成浪费现象。因此,本领域技术人员提供了一种空气压缩机组自清洁机构,以解决上述背景技术中提出的问题。The current cleaning method is to flush directly with water. During the flushing process, on the one hand, it is difficult to change the spraying range by adjusting the height of the nozzle, and it is impossible to flush different positions on the air compressor unit; Rapid drying of water stains is not convenient for the subsequent use of the air compressor unit, and most of the wastewater after washing is directly discharged, which is easy to cause waste. Therefore, those skilled in the art provide a self-cleaning mechanism for an air compressor unit to solve the problems raised in the background art above.

发明内容Contents of the invention

本发明的目的在于提供一种空气压缩机组自清洁机构,通过调节机构可以根据需要来调节喷头的高度,通过调节喷头的高度,从而可以改变喷头的喷洒范围,使得喷头可以对空气压缩机组上的不同位置都可以进行冲洗,提高了空气压缩机组的清洁效率,通过驱动机构可以带动收纳桶旋转的同时,还可以带动扇叶转动,而收纳桶旋转后可以带动空气压缩机组转动,扇叶转动后可以将加热器产生的热量通过出风孔吹到空气压缩机组,从而可以将空气压缩机组上的水渍进行快速烘干,方便空气压缩机组的后续使用,通过集液机构可以对清洗后的废水进行过滤并收集,防止废水直接排放造成浪费现象,而且通过压滤的方式,可以将海绵垫内存储的水进行快速压出,提高废水的固液分离效率,而通过交错倾斜分布的第一导板和第二导板,废水中的颗粒物在撞击到第一导板和第二导板上时得以破碎,再由过滤膜过滤,大大提高了废水的过滤质量,过滤后的废水则通入蓄水罐内重新使用,提高了水资源的利用率。The purpose of the present invention is to provide a self-cleaning mechanism for an air compressor unit. The height of the spray head can be adjusted according to the needs through the adjustment mechanism. Flushing can be performed at different positions, which improves the cleaning efficiency of the air compressor unit. The drive mechanism can drive the storage bucket to rotate and at the same time drive the fan blades to rotate. After the storage bucket rotates, it can drive the air compressor unit to rotate. After the fan blades rotate The heat generated by the heater can be blown to the air compressor unit through the air outlet, so that the water stains on the air compressor unit can be dried quickly, which is convenient for the subsequent use of the air compressor unit, and the cleaned waste water can be cleaned by the liquid collection mechanism Filter and collect to prevent waste from being directly discharged. Moreover, the water stored in the sponge pad can be quickly pressed out by means of pressure filtration to improve the solid-liquid separation efficiency of the waste water. and the second guide plate, the particles in the wastewater are broken when they hit the first guide plate and the second guide plate, and then filtered by the filter membrane, which greatly improves the filtration quality of the wastewater, and the filtered wastewater is passed into the water storage tank for re- Use, improve the utilization rate of water resources.

为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:

一种空气压缩机组自清洁机构,包括安装座,所述安装座的一侧固接有摆放箱,且安装座的后表面固接有蓄水罐,安装座的前表面固接有控制器,且安装座的上表面固接有支撑架,支撑架的外部活动套接有限位环,限位环的两侧分别固接有紧固块和喷头,紧固块的一端固接有调节杆,安装座的内部安装有调节机构,且安装座的外侧壁上开设有散热窗,摆放箱的内部安装有驱动机构,摆放箱的顶部安装有收纳桶,收纳桶的内部固接有滤板,且收纳桶的内部还安装有集液机构,收纳桶的后表面固接有出口;A self-cleaning mechanism for an air compressor unit, comprising a mounting base, a storage box is fixedly connected to one side of the mounting base, a water storage tank is fixedly connected to the rear surface of the mounting base, and a controller is fixedly connected to the front surface of the mounting base , and the upper surface of the mounting seat is fixedly connected with a support frame, the outer movable sleeve of the support frame is connected with a limit ring, and the two sides of the limit ring are respectively fixed with a fastening block and a nozzle, and one end of the fastening block is fixedly connected with an adjustment rod , the inside of the installation seat is equipped with an adjustment mechanism, and the outer wall of the installation seat is provided with a heat dissipation window, the inside of the storage box is installed with a drive mechanism, the top of the storage box is installed with a storage bucket, and the inside of the storage bucket is fixed with a filter. plate, and a liquid collection mechanism is installed inside the storage bucket, and an outlet is fixedly connected to the rear surface of the storage bucket;

所述驱动机构包括管道、传动杆、伺服电机、大齿轮、小齿轮、旋转轴、加热器和扇叶,所述伺服电机固接在摆放箱的内部,且伺服电机的驱动端上连接有大齿轮,大齿轮的一侧啮合有小齿轮,且大齿轮的上表面固接有传动杆,小齿轮的内部固定贯穿有旋转轴,旋转轴的外部活动套接有管道,且旋转轴的两侧均固接有扇叶,管道的内部固接有加热器;The driving mechanism includes a pipeline, a transmission rod, a servo motor, a large gear, a pinion, a rotating shaft, a heater and a fan blade. A large gear, one side of the large gear is meshed with a small gear, and the upper surface of the large gear is fixedly connected with a transmission rod, the inner part of the small gear is fixed through a rotating shaft, and the outer part of the rotating shaft is movably sleeved with a pipe, and the two sides of the rotating shaft The fan blades are fixedly connected to the sides, and the heater is fixedly connected to the inside of the pipe;

所述调节机构包括支杆、衔接杆、齿轮盘、齿条、第一电动推杆、弹簧和不锈钢板,所述第一电动推杆固接在安装座的内部,且第一电动推杆的顶端固接有齿条,齿条的两侧均啮合有齿轮盘,两个所述齿轮盘上均固接有衔接杆,两个所述衔接杆的一端均活动连接有支杆,两个支杆的顶端均活动连接有不锈钢板,不锈钢板的上表面安装有两个弹簧;The adjustment mechanism includes a pole, an engaging rod, a gear plate, a rack, a first electric push rod, a spring and a stainless steel plate, and the first electric push rod is fixed inside the mounting base, and the first electric push rod The top end is fixedly connected with a rack, and both sides of the rack are meshed with gear plates, and the two gear plates are fixedly connected with connecting rods, and one end of the two connecting rods is movably connected with a support rod. The top of the rod is movably connected with a stainless steel plate, and two springs are installed on the upper surface of the stainless steel plate;

所述集液机构包括输水管、漏斗、压板、第二电动推杆、过滤网、海绵垫和集水箱,所述集水箱的上表面中心固接有漏斗,且集水箱的上表面两侧边缘处均固接有输水管,漏斗的内部固接有过滤网,过滤网的顶部固接有海绵垫,海绵垫的顶部安装有压板,压板的上表面中心固接有第二电动推杆。The liquid collection mechanism includes a water delivery pipe, a funnel, a pressing plate, a second electric push rod, a filter screen, a sponge pad and a water collection box. A water delivery pipe is fixedly connected at each place, a filter screen is fixedly connected to the inside of the funnel, a sponge pad is fixedly connected to the top of the filter screen, a pressing plate is installed on the top of the sponge pad, and a second electric push rod is fixedly connected to the center of the upper surface of the pressing plate.

作为本发明再进一步的方案:所述管道固定贯穿摆放箱的顶部,且管道为“T”型结构,所述旋转轴的顶端通过轴承转动连接在管道的内部,且旋转轴的底端通过轴承转动连接在摆放箱的内部。As a further solution of the present invention: the pipeline is fixedly running through the top of the display box, and the pipeline is a "T"-shaped structure, the top of the rotating shaft is connected to the inside of the pipeline through a bearing, and the bottom end of the rotating shaft passes The bearing is rotatably connected inside the placement box.

作为本发明再进一步的方案:所述传动杆的顶端活动贯穿摆放箱的顶部并固接在收纳桶的底部中心处。As a further solution of the present invention: the top end of the transmission rod moves through the top of the storage box and is fixed at the center of the bottom of the storage bucket.

作为本发明再进一步的方案:所述管道的外侧壁上纵向开设有五个出风孔。As a further solution of the present invention: five air outlet holes are longitudinally opened on the outer wall of the duct.

作为本发明再进一步的方案:两个所述弹簧的顶端均连接在安装座的内部,所述不锈钢板滑动连接在安装座的内部。As a further solution of the present invention: the top ends of the two springs are connected inside the mounting base, and the stainless steel plate is slidingly connected inside the mounting base.

作为本发明再进一步的方案:两个所述衔接杆的中心点均通过轴承转动连接在安装座的内壁上。As a further solution of the present invention: the center points of the two connecting rods are both rotatably connected to the inner wall of the mounting seat through bearings.

作为本发明再进一步的方案:所述第一电动推杆的固定端固接在安装座的内部,且第一电动推杆的伸缩端固接在齿条的下表面,所述调节杆活动贯穿安装座的顶部,且调节杆的底端固接在不锈钢板的上表面。As a further solution of the present invention: the fixed end of the first electric push rod is affixed to the inside of the mounting seat, and the telescopic end of the first electric push rod is affixed to the lower surface of the rack, and the adjustment rod moves through The top of the mounting seat, and the bottom end of the adjusting rod is fixedly connected to the upper surface of the stainless steel plate.

作为本发明再进一步的方案:所述第二电动推杆的固定端固接在滤板的底部中心,所述集水箱和漏斗相通,集水箱和输水管相通,输水管的顶端固定连通在滤板的底部,所述集水箱和出口相通。As a further solution of the present invention: the fixed end of the second electric push rod is fixedly connected to the bottom center of the filter plate, the water collection tank communicates with the funnel, the water collection tank communicates with the water delivery pipe, and the top of the water delivery pipe is fixedly connected to the filter plate. The bottom of the plate communicates with the water collecting tank and the outlet.

作为本发明再进一步的方案:所述输水管的内部固接有三个第一导板和第二导板,过滤膜连接在第一导板和第二导板之间,第一导板和第二导板均为倾斜分布,且第一导板和第二导板呈交错设置。As a further solution of the present invention: three first guide plates and second guide plates are fixed inside the water delivery pipe, the filter membrane is connected between the first guide plate and the second guide plate, and the first guide plate and the second guide plate are both inclined distribution, and the first guide plate and the second guide plate are arranged in a staggered manner.

作为本发明再进一步的方案:所述蓄水罐的内部固接有潜水泵,潜水泵的出水端通过软管与喷头相通,出口和蓄水罐相通。As a further solution of the present invention: a submersible pump is fixedly connected to the inside of the water storage tank, the water outlet of the submersible pump communicates with the nozzle through a hose, and the outlet communicates with the water storage tank.

与现有技术相比,本发明的有益效果是:Compared with prior art, the beneficial effect of the present invention is:

1、通过调节机构可以根据需要来调节喷头的高度,通过调节喷头的高度,从而可以改变喷头的喷洒范围,使得喷头可以对空气压缩机组上的不同位置都可以进行冲洗,提高了空气压缩机组的清洁效率;1. The height of the nozzle can be adjusted according to the needs through the adjustment mechanism. By adjusting the height of the nozzle, the spraying range of the nozzle can be changed, so that the nozzle can flush different positions on the air compressor unit, which improves the efficiency of the air compressor unit. cleaning efficiency;

2、通过驱动机构可以带动收纳桶旋转的同时,还可以带动扇叶转动,而收纳桶旋转后可以带动空气压缩机组转动,扇叶转动后可以将加热器产生的热量通过出风孔吹到空气压缩机组,从而可以将空气压缩机组上的水渍进行快速烘干,方便空气压缩机组的后续使用;2. The drive mechanism can drive the storage barrel to rotate, and at the same time, it can also drive the fan blades to rotate. After the storage barrel rotates, it can drive the air compressor unit to rotate. After the fan blades rotate, the heat generated by the heater can be blown to the air through the air outlet. Compressor unit, so that the water stains on the air compressor unit can be quickly dried to facilitate the subsequent use of the air compressor unit;

3、通过集液机构可以对清洗后的废水进行过滤并收集,防止废水直接排放造成浪费现象,而且通过压滤的方式,可以将海绵垫内存储的水进行快速压出,提高废水的固液分离效率,而通过交错倾斜分布的第一导板和第二导板,废水中的颗粒物在撞击到第一导板和第二导板上时得以破碎,再由过滤膜过滤,大大提高了废水的过滤质量,过滤后的废水则通入蓄水罐内重新使用,提高了水资源的利用率。3. The cleaned wastewater can be filtered and collected through the liquid collection mechanism to prevent waste from being directly discharged. Moreover, the water stored in the sponge pad can be quickly pressed out by means of pressure filtration to improve the solid-liquid content of the wastewater. Separation efficiency, and through the staggered distribution of the first guide plate and the second guide plate, the particulate matter in the wastewater is broken when it hits the first guide plate and the second guide plate, and then filtered by the filter membrane, which greatly improves the filtration quality of the wastewater. The filtered waste water is passed into the water storage tank for reuse, which improves the utilization rate of water resources.

附图说明Description of drawings

图1为一种空气压缩机组自清洁机构的结构示意图;Fig. 1 is a structural schematic diagram of a self-cleaning mechanism of an air compressor unit;

图2为一种空气压缩机组自清洁机构中驱动机构的结构示意图;Fig. 2 is a structural schematic diagram of a driving mechanism in a self-cleaning mechanism of an air compressor unit;

图3为一种空气压缩机组自清洁机构中调节机构的结构示意图;Fig. 3 is a structural schematic diagram of an adjustment mechanism in a self-cleaning mechanism of an air compressor unit;

图4为一种空气压缩机组自清洁机构中集液机构的结构示意图;Fig. 4 is a structural schematic diagram of a liquid collecting mechanism in a self-cleaning mechanism of an air compressor unit;

图5为一种空气压缩机组自清洁机构中输水管的内部结构示意图。Fig. 5 is a schematic diagram of the internal structure of the water delivery pipe in the self-cleaning mechanism of the air compressor unit.

图中:1、蓄水罐;2、调节杆;3、支撑架;4、收纳桶;5、管道;6、出风孔;7、摆放箱;8、控制器;9、安装座;10、传动杆;11、伺服电机;12、大齿轮;13、小齿轮;14、旋转轴;15、加热器;16、扇叶;17、散热窗;18、驱动机构;19、第二导板;20、紧固块;21、限位环;22、喷头;23、支杆;24、衔接杆;25、齿轮盘;26、齿条;27、第一电动推杆;28、弹簧;29、不锈钢板;30、调节机构;31、滤板;32、输水管;33、漏斗;34、压板;35、第二电动推杆;36、过滤网;37、海绵垫;38、集水箱;39、出口;40、集液机构;41、第一导板;42、过滤膜。In the figure: 1. Water storage tank; 2. Adjusting rod; 3. Support frame; 4. Storage bucket; 5. Pipeline; 6. Air outlet; 7. Placement box; 8. Controller; 10. Transmission rod; 11. Servo motor; 12. Large gear; 13. Pinion; 14. Rotary shaft; 15. Heater; 16. Fan blade; 17. Heat dissipation window; 18. Driving mechanism; 19. Second guide plate 20, fastening block; 21, limit ring; 22, nozzle; 23, pole; 24, connecting rod; 25, gear plate; 26, rack; 27, the first electric push rod; 28, spring; 29 , stainless steel plate; 30, adjustment mechanism; 31, filter plate; 32, water pipe; 33, funnel; 34, pressure plate; 35, second electric push rod; 36, filter screen; 37, sponge pad; 38, water collection tank; 39. Outlet; 40. Liquid collection mechanism; 41. First guide plate; 42. Filtration membrane.

具体实施方式Detailed ways

实施例1Example 1

请参阅图1和图3,一种空气压缩机组自清洁机构,包括安装座9,安装座9的一侧固接有摆放箱7,且安装座9的后表面固接有蓄水罐1,蓄水罐1的内部固接有潜水泵,潜水泵的出水端通过软管与喷头22相通,出口39和蓄水罐1相通,安装座9的前表面固接有控制器8,且安装座9的上表面固接有支撑架3,控制器8的型号为DKC-Y110,支撑架3的外部活动套接有限位环21,限位环21的两侧分别固接有紧固块20和喷头22,紧固块20的一端固接有调节杆2,安装座9的内部安装有调节机构30,且安装座9的外侧壁上开设有散热窗17,调节机构30包括支杆23、衔接杆24、齿轮盘25、齿条26、第一电动推杆27、弹簧28和不锈钢板29,第一电动推杆27固接在安装座9的内部,且第一电动推杆27的顶端固接有齿条26,齿条26的两侧均啮合有齿轮盘25,两个齿轮盘25上均固接有衔接杆24,两个衔接杆24的一端均活动连接有支杆23,两个支杆23的顶端均活动连接有不锈钢板29,不锈钢板29的上表面安装有两个弹簧28,两个弹簧28的顶端均连接在安装座9的内部,不锈钢板29滑动连接在安装座9的内部,两个衔接杆24的中心点均通过轴承转动连接在安装座9的内壁上,第一电动推杆27的固定端固接在安装座9的内部,且第一电动推杆27的伸缩端固接在齿条26的下表面,调节杆2活动贯穿安装座9的顶部,且调节杆2的底端固接在不锈钢板29的上表面,通过调节机构30可以根据需要来调节喷头22的高度,通过调节喷头22的高度,从而可以改变喷头22的喷洒范围,使得喷头22可以对空气压缩机组上的不同位置都可以进行冲洗,提高了空气压缩机组的清洁效率。Please refer to Figures 1 and 3, a self-cleaning mechanism for an air compressor unit, including a mounting base 9, a storage box 7 is fixedly connected to one side of the mounting base 9, and a water storage tank 1 is fixedly connected to the rear surface of the mounting base 9 , the interior of the water storage tank 1 is fixedly connected with a submersible pump, the outlet end of the submersible pump communicates with the nozzle 22 through a hose, the outlet 39 communicates with the water storage tank 1, and the front surface of the mounting seat 9 is fixedly connected with a controller 8, and the installation The upper surface of the seat 9 is fixedly connected with a support frame 3, the model of the controller 8 is DKC-Y110, and the external movement of the support frame 3 is connected with a limit ring 21, and the two sides of the limit ring 21 are respectively fixed with fastening blocks 20 and the nozzle 22, one end of the fastening block 20 is fixedly connected with the adjusting rod 2, the inside of the mounting seat 9 is equipped with an adjusting mechanism 30, and the outer wall of the mounting seat 9 is provided with a heat dissipation window 17, and the adjusting mechanism 30 includes a pole 23, Connecting rod 24, gear plate 25, rack 26, first electric push rod 27, spring 28 and stainless steel plate 29, the first electric push rod 27 is fixed on the inside of mount 9, and the top of the first electric push rod 27 Fixedly connected with a rack 26, the two sides of the rack 26 are meshed with a gear plate 25, the two gear plates 25 are fixedly connected with connecting rods 24, and one end of the two connecting rods 24 is movably connected with a pole 23. The tops of each pole 23 are movably connected with a stainless steel plate 29, and two springs 28 are installed on the upper surface of the stainless steel plate 29, and the tops of the two springs 28 are all connected to the inside of the mounting seat 9, and the stainless steel plate 29 is slidably connected to the mounting seat 9, the center points of the two connecting rods 24 are connected to the inner wall of the mounting base 9 through bearings, the fixed end of the first electric push rod 27 is affixed to the inside of the mounting base 9, and the first electric push rod 27 The telescopic end of the adjustable rod 2 is affixed to the lower surface of the rack 26, the adjustment rod 2 moves through the top of the mounting seat 9, and the bottom end of the adjustment rod 2 is affixed to the upper surface of the stainless steel plate 29, and can be adjusted as required by the adjustment mechanism 30. The height of the nozzle 22 can change the spraying range of the nozzle 22 by adjusting the height of the nozzle 22, so that the nozzle 22 can flush different positions on the air compressor unit, improving the cleaning efficiency of the air compressor unit.

在图1和图2中,摆放箱7的内部安装有驱动机构18,驱动机构18包括管道5、传动杆10、伺服电机11、大齿轮12、小齿轮13、旋转轴14、加热器15和扇叶16,伺服电机11固接在摆放箱7的内部,且伺服电机11的驱动端上连接有大齿轮12,伺服电机11的型号为ACSM110-G04030LZ,大齿轮12的一侧啮合有小齿轮13,且大齿轮12的上表面固接有传动杆10,小齿轮13的内部固定贯穿有旋转轴14,旋转轴14的外部活动套接有管道5,且旋转轴14的两侧均固接有扇叶16,管道5的内部固接有加热器15,管道5固定贯穿摆放箱7的顶部,且管道5为“T”型结构,旋转轴14的顶端通过轴承转动连接在管道5的内部,且旋转轴14的底端通过轴承转动连接在摆放箱7的内部,传动杆10的顶端活动贯穿摆放箱7的顶部并固接在收纳桶4的底部中心处,管道5的外侧壁上纵向开设有五个出风孔6,通过驱动机构18可以带动收纳桶4旋转的同时,还可以带动扇叶16转动,而收纳桶4旋转后可以带动空气压缩机组转动,扇叶16转动后可以将加热器15产生的热量通过出风孔6吹到空气压缩机组,从而可以将空气压缩机组上的水渍进行快速烘干,方便空气压缩机组的后续使用。In Fig. 1 and Fig. 2, a drive mechanism 18 is installed inside the placement box 7, and the drive mechanism 18 includes a pipeline 5, a transmission rod 10, a servo motor 11, a large gear 12, a pinion 13, a rotating shaft 14, and a heater 15 And the fan blade 16, the servo motor 11 is fixedly connected to the inside of the placement box 7, and the driving end of the servo motor 11 is connected with a large gear 12, the model of the servo motor 11 is ACSM110-G04030LZ, and one side of the large gear 12 is meshed with The pinion 13, and the upper surface of the bull gear 12 is fixedly connected with the transmission rod 10, the inner part of the pinion 13 is fixed with a rotating shaft 14, and the outer part of the rotating shaft 14 is movably sleeved with a pipe 5, and both sides of the rotating shaft 14 are The fan blade 16 is fixedly connected, the heater 15 is fixedly connected to the inside of the pipe 5, the pipe 5 is fixed and runs through the top of the display box 7, and the pipe 5 is a "T"-shaped structure, and the top of the rotating shaft 14 is connected to the pipe through a bearing. 5, and the bottom end of the rotating shaft 14 is connected to the inside of the storage box 7 through bearing rotation, the top of the transmission rod 10 moves through the top of the storage box 7 and is fixed at the bottom center of the storage bucket 4, and the pipeline 5 Five air outlet holes 6 are longitudinally opened on the outer side wall of the container, and while the storage bucket 4 can be driven to rotate by the drive mechanism 18, the fan blade 16 can also be driven to rotate, and the storage bucket 4 can drive the air compressor unit to rotate after the rotation of the fan blade. After 16 rotates, the heat generated by the heater 15 can be blown to the air compressor unit through the air outlet 6, so that the water stains on the air compressor unit can be dried quickly, and the subsequent use of the air compressor unit is convenient.

在图1、图4和图5中,摆放箱7的顶部安装有收纳桶4,收纳桶4的内部固接有滤板31,且收纳桶4的内部还安装有集液机构40,收纳桶4的后表面固接有出口39,集液机构40包括输水管32、漏斗33、压板34、第二电动推杆35、过滤网36、海绵垫37和集水箱38,集水箱38的上表面中心固接有漏斗33,且集水箱38的上表面两侧边缘处均固接有输水管32,漏斗33的内部固接有过滤网36,过滤网36的顶部固接有海绵垫37,海绵垫37的顶部安装有压板34,压板34的上表面中心固接有第二电动推杆35,第二电动推杆35的固定端固接在滤板31的底部中心,集水箱38和漏斗33相通,集水箱38和输水管32相通,输水管32的顶端固定连通在滤板31的底部,集水箱38和出口39相通,输水管32的内部固接有三个第一导板41、过滤膜42和第二导板19,过滤膜42连接在第一导板41和第二导板19之间,第一导板41和第二导板19均为倾斜分布,且第一导板41和第二导板19呈交错设置,通过集液机构40可以对清洗后的废水进行过滤并收集,防止废水直接排放造成浪费现象,而且通过压滤的方式,可以将海绵垫37内存储的水进行快速压出,提高废水的固液分离效率,而通过交错倾斜分布的第一导板41和第二导板19,废水中的颗粒物在撞击到第一导板41和第二导板19上时得以破碎,再由过滤膜42过滤,大大提高了废水的过滤质量,过滤后的废水则通入蓄水罐1内重新使用,提高了水资源的利用率。In Fig. 1, Fig. 4 and Fig. 5, a storage bucket 4 is installed on the top of the placement box 7, and a filter plate 31 is fixedly connected to the inside of the storage bucket 4, and a liquid collection mechanism 40 is also installed inside the storage bucket 4, and the storage The rear surface of bucket 4 is fixedly connected with outlet 39, and liquid collection mechanism 40 comprises water delivery pipe 32, funnel 33, pressing plate 34, second electric push rod 35, filter screen 36, sponge pad 37 and water collection box 38, and the top of water collection box 38 A funnel 33 is affixed to the center of the surface, and water delivery pipes 32 are affixed to both edges of the upper surface of the water collection tank 38. A filter 36 is affixed to the inside of the funnel 33, and a sponge pad 37 is affixed to the top of the filter 36. The top of the sponge pad 37 is equipped with a pressing plate 34, the center of the upper surface of the pressing plate 34 is affixed with a second electric push rod 35, the fixed end of the second electric push rod 35 is affixed to the bottom center of the filter plate 31, the water collection tank 38 and the funnel 33 communicates, the water collection tank 38 communicates with the water delivery pipe 32, the top of the water delivery pipe 32 is fixedly connected to the bottom of the filter plate 31, the water collection tank 38 communicates with the outlet 39, and the inside of the water delivery pipe 32 is fixedly connected with three first guide plates 41, filter membrane 42 and the second guide plate 19, the filter membrane 42 is connected between the first guide plate 41 and the second guide plate 19, the first guide plate 41 and the second guide plate 19 are distributed obliquely, and the first guide plate 41 and the second guide plate 19 are staggered Set, the waste water after cleaning can be filtered and collected through the liquid collection mechanism 40 to prevent waste from being directly discharged from the waste water, and the water stored in the sponge pad 37 can be quickly pressed out by means of pressure filtration to improve the efficiency of the waste water. Solid-liquid separation efficiency, and through the first guide plate 41 and the second guide plate 19 that are distributed in a staggered and inclined manner, the particulate matter in the wastewater is broken when it hits the first guide plate 41 and the second guide plate 19, and then filtered by the filter membrane 42, which greatly improves the solid-liquid separation efficiency. The filtration quality of waste water is improved, and the filtered waste water is passed into the water storage tank 1 for reuse, thereby improving the utilization rate of water resources.

使用时,将空气压缩机组放入收纳桶4内,并使其放置在滤板31上,此时通过蓄水罐1内的潜水泵将水抽至喷头22处进行喷洒,与此同时,通过控制器8控制第一电动推杆27伸长,此时可以带动齿条26上移,齿条26上移后可以带动齿轮盘25和衔接杆24摆动,在支杆23的作用下,可以带动不锈钢板29下移,进而带动调节杆2、紧固块20、限位环21和喷头22下移,同理,第一电动推杆27缩短后,此时可以带动齿条26下移,齿条26下移后可以带动齿轮盘25和衔接杆24摆动,在支杆23的作用下,可以带动不锈钢板29上移,进而带动调节杆2、紧固块20、限位环21和喷头22上移,通过调节机构30可以根据需要来调节喷头22的高度,通过调节喷头22的高度,从而可以改变喷头22的喷洒范围,使得喷头22可以对空气压缩机组上的不同位置都可以进行冲洗,提高了空气压缩机组的清洁效率,清洗后,通过控制器8控制伺服电机11工作,伺服电机11正转时带动大齿轮12正转,进而带动传动杆10和收纳桶4正转,大齿轮12正转时还可以带动小齿轮13反转,进而带动旋转轴14反转,而旋转轴14旋转的同时还可以带动扇叶16旋转,此时可以将加热器15产生的热量通过出风孔6吹出,所以通过驱动机构18可以带动收纳桶4旋转的同时,还可以带动扇叶16转动,而收纳桶4旋转后可以带动空气压缩机组转动,扇叶16转动后可以将加热器15产生的热量通过出风孔6吹到空气压缩机组,从而可以将空气压缩机组上的水渍进行快速烘干,方便空气压缩机组的后续使用,清洗后的水通过滤板31简单过滤后,进入输水管32和漏斗33内,此时通过控制器8控制第二电动推杆35伸长,进而可以带动压板34下移,此时可以将海绵垫37内的水压出,并通过过滤网36流入集水箱38内,而且通过压滤的方式,可以将海绵垫37内存储的水进行快速压出,提高废水的固液分离效率,而通过交错倾斜分布的第一导板41和第二导板19,废水中的颗粒物在撞击到第一导板41和第二导板19上时得以破碎,再由过滤膜42过滤,大大提高了废水的过滤质量,过滤后的废水则通入蓄水罐1内重新使用,提高了水资源的利用率。When in use, the air compressor unit is put into the storage barrel 4 and placed on the filter plate 31. At this time, the submersible pump in the water storage tank 1 pumps the water to the nozzle 22 for spraying. The controller 8 controls the first electric push rod 27 to elongate. At this time, the rack 26 can be driven to move up. After the rack 26 moves up, the gear plate 25 and the connecting rod 24 can be driven to swing. The stainless steel plate 29 moves down, and then drives the adjustment rod 2, the fastening block 20, the limit ring 21 and the nozzle 22 to move down. Similarly, after the first electric push rod 27 is shortened, it can drive the rack 26 to move down. After the bar 26 moves down, it can drive the gear plate 25 and the connecting rod 24 to swing. Under the action of the pole 23, it can drive the stainless steel plate 29 to move up, and then drive the adjusting rod 2, the fastening block 20, the limit ring 21 and the nozzle 22. Moving up, the height of the nozzle 22 can be adjusted according to the needs through the adjustment mechanism 30. By adjusting the height of the nozzle 22, the spraying range of the nozzle 22 can be changed, so that the nozzle 22 can wash different positions on the air compressor unit. The cleaning efficiency of the air compressor unit is improved. After cleaning, the controller 8 controls the servo motor 11 to work. When the servo motor 11 rotates forward, it drives the large gear 12 to rotate forward, and then drives the transmission rod 10 and the storage bucket 4 to rotate forward. The large gear 12 When rotating forward, it can also drive the pinion gear 13 to reverse, and then drive the rotating shaft 14 to reverse, while the rotating shaft 14 can also drive the fan blade 16 to rotate. At this time, the heat generated by the heater 15 can be passed through the air outlet 6 Blow out, so while the storage bucket 4 can be driven to rotate by the drive mechanism 18, the fan blade 16 can also be driven to rotate, and the storage bucket 4 can drive the air compressor unit to rotate after the rotation of the storage bucket 4, and the heat generated by the heater 15 can be turned by the fan blade 16 Blow to the air compressor unit through the air outlet 6, so that the water stains on the air compressor unit can be quickly dried, which is convenient for the subsequent use of the air compressor unit. After the cleaned water is simply filtered through the filter plate 31, it enters the water delivery pipe 32 And in the funnel 33, at this time, the second electric push rod 35 is controlled by the controller 8 to elongate, and then the pressure plate 34 can be driven to move down. At this time, the water in the sponge pad 37 can be pressed out, and flow into the water collection tank through the filter screen 36 38, and by means of pressure filtration, the water stored in the sponge pad 37 can be quickly pressed out to improve the solid-liquid separation efficiency of the waste water, and through the first guide plate 41 and the second guide plate 19 distributed in a staggered and inclined manner, the waste water The particles of the particles are broken when they hit the first guide plate 41 and the second guide plate 19, and then filtered by the filter membrane 42, which greatly improves the filtration quality of the waste water, and the filtered waste water is passed into the water storage tank 1 for reuse, improving water resource utilization.

以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments. What are described in the above-mentioned embodiments and the description only illustrate the principle of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have Variations and improvements are possible, which fall within the scope of the claimed invention.

Claims (10)

1. The self-cleaning mechanism of the air compressor unit comprises a mounting seat (9) and is characterized in that a placing box (7) is fixedly connected to one side of the mounting seat (9), a water storage tank (1) is fixedly connected to the rear surface of the mounting seat (9), a controller (8) is fixedly connected to the front surface of the mounting seat (9), a supporting frame (3) is fixedly connected to the upper surface of the mounting seat (9), a limiting ring (21) is movably sleeved outside the supporting frame (3), fastening blocks (20) and a spray head (22) are fixedly connected to two sides of the limiting ring (21) respectively, an adjusting rod (2) is fixedly connected to one end of each fastening block (20), an adjusting mechanism (30) is mounted inside the mounting seat (9), a heat dissipation window (17) is formed in the outer side wall of the mounting seat (9), a driving mechanism (18) is mounted inside the placing box (7), a containing barrel (4) is mounted at the top of the placing box (7), a filter plate (31) is fixedly connected to the inside of the containing barrel (4), a liquid collecting mechanism (40) is further mounted inside the containing barrel (4), and an outlet of the containing barrel (39) is fixedly connected to the rear surface;
the driving mechanism (18) comprises a pipeline (5), a transmission rod (10), a servo motor (11), a large gear (12), a small gear (13), a rotating shaft (14), a heater (15) and fan blades (16), the servo motor (11) is fixedly connected inside the placing box (7), the driving end of the servo motor (11) is connected with the large gear (12), one side of the large gear (12) is meshed with the small gear (13), the upper surface of the large gear (12) is fixedly connected with the transmission rod (10), the rotating shaft (14) is fixedly penetrated inside the small gear (13), the pipeline (5) is movably sleeved outside the rotating shaft (14), the fan blades (16) are fixedly connected to two sides of the rotating shaft (14), and the heater (15) is fixedly connected inside the pipeline (5);
the adjusting mechanism (30) comprises supporting rods (23), linking rods (24), gear discs (25), racks (26), first electric push rods (27), springs (28) and stainless steel plates (29), the first electric push rods (27) are fixedly connected to the inside of the mounting seat (9), the racks (26) are fixedly connected to the top ends of the first electric push rods (27), the gear discs (25) are meshed to the two sides of the racks (26), the linking rods (24) are fixedly connected to the two gear discs (25), the supporting rods (23) are movably connected to one ends of the two linking rods (24), the stainless steel plates (29) are movably connected to the top ends of the two supporting rods (23), and the springs (28) are mounted on the upper surfaces of the stainless steel plates (29);
liquid collecting mechanism (40) include raceway (32), funnel (33), clamp plate (34), second electric putter (35), filter screen (36), foam-rubber cushion (37) and header tank (38), the upper surface center rigid coupling of header tank (38) has funnel (33), and the equal rigid coupling in upper surface both sides edge of header tank (38) has raceway (32), and the inside rigid coupling of funnel (33) has filter screen (36), and the top rigid coupling of filter screen (36) has foam-rubber cushion (37), and clamp plate (34) are installed at the top of foam-rubber cushion (37), and the upper surface center rigid coupling of clamp plate (34) has second electric putter (35).
2. The self-cleaning mechanism of air compressor set as claimed in claim 1, wherein the pipe (5) is fixed through the top of the placing box (7), the pipe (5) is of a "T" shape, the top end of the rotating shaft (14) is rotatably connected inside the pipe (5) through a bearing, and the bottom end of the rotating shaft (14) is rotatably connected inside the placing box (7) through a bearing.
3. The self-cleaning mechanism of air compressor set as claimed in claim 1, wherein the top end of the driving rod (10) movably penetrates the top of the placing box (7) and is fixedly connected to the bottom center of the storage barrel (4).
4. The self-cleaning mechanism of air compressor set as claimed in claim 1, wherein the outer side wall of the duct (5) is longitudinally provided with five air outlets (6).
5. An air compressor assembly self-cleaning mechanism as claimed in claim 1 wherein the top ends of both of said springs (28) are attached to the interior of the mounting block (9) and said stainless steel plate (29) is slidably attached to the interior of the mounting block (9).
6. An air compressor assembly self-cleaning mechanism as claimed in claim 1 wherein the centre points of both of the attachment rods (24) are rotatably journalled in the inner wall of the mounting block (9) by bearings.
7. The self-cleaning mechanism of air compressor set as claimed in claim 1, wherein the fixed end of the first electric push rod (27) is fixed inside the mounting seat (9), the telescopic end of the first electric push rod (27) is fixed on the lower surface of the rack (26), the adjusting rod (2) movably penetrates through the top of the mounting seat (9), and the bottom end of the adjusting rod (2) is fixed on the upper surface of the stainless steel plate (29).
8. The self-cleaning mechanism of an air compressor set according to claim 1, wherein a fixed end of the second electric push rod (35) is fixedly connected to the center of the bottom of the filter plate (31), the water collection tank (38) is communicated with the funnel (33), the water collection tank (38) is communicated with the water pipe (32), the top end of the water pipe (32) is fixedly communicated with the bottom of the filter plate (31), and the water collection tank (38) is communicated with the outlet (39).
9. A self-cleaning mechanism for an air compressor assembly according to claim 1, wherein the water duct (32) is fixedly connected with three first guide plates (41) and three second guide plates (19), the filtering membrane (42) is connected between the first guide plates (41) and the second guide plates (19), the first guide plates (41) and the second guide plates (19) are obliquely distributed, and the first guide plates (41) and the second guide plates (19) are arranged in a staggered manner.
10. The self-cleaning mechanism of air compressor set according to claim 1, wherein the water storage tank (1) is fixedly connected with a submersible pump, the water outlet end of the submersible pump is communicated with the spray head (22) through a hose, and the outlet (39) is communicated with the water storage tank (1).
CN202111062740.4A 2021-09-10 2021-09-10 An air compressor unit self-cleaning mechanism Active CN113623176B (en)

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Publication number Priority date Publication date Assignee Title
CN115681083B (en) * 2022-10-27 2025-06-10 江苏毅合捷汽车科技股份有限公司 A self-cleaning device for cooling water channel of air compressor
CN115788877B (en) * 2022-12-09 2025-09-16 浙江爱卫蓝新能源科技有限公司 Self-cleaning vortex air conditioner compressor

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CN103334967A (en) * 2013-06-14 2013-10-02 江苏永钢集团有限公司 Cleaning device for air compressor
CN211437216U (en) * 2020-01-08 2020-09-08 罗成 Cleaning equipment for natural gas compressor
CN212418824U (en) * 2020-02-22 2021-01-29 东营嘉信机械有限公司 Automatic cleaning and drying device
CN212576972U (en) * 2020-04-21 2021-02-23 江苏鹏江电子科技有限公司 Accessory washs stoving integral type equipment
CN213887469U (en) * 2020-11-18 2021-08-06 廖晓云 Cleaning equipment for natural gas compressor

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Publication number Priority date Publication date Assignee Title
CN103334967A (en) * 2013-06-14 2013-10-02 江苏永钢集团有限公司 Cleaning device for air compressor
CN211437216U (en) * 2020-01-08 2020-09-08 罗成 Cleaning equipment for natural gas compressor
CN212418824U (en) * 2020-02-22 2021-01-29 东营嘉信机械有限公司 Automatic cleaning and drying device
CN212576972U (en) * 2020-04-21 2021-02-23 江苏鹏江电子科技有限公司 Accessory washs stoving integral type equipment
CN213887469U (en) * 2020-11-18 2021-08-06 廖晓云 Cleaning equipment for natural gas compressor

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