CN113621794A - Full-resource cooperative utilization method for gas ash and coal gangue - Google Patents

Full-resource cooperative utilization method for gas ash and coal gangue Download PDF

Info

Publication number
CN113621794A
CN113621794A CN202110962203.9A CN202110962203A CN113621794A CN 113621794 A CN113621794 A CN 113621794A CN 202110962203 A CN202110962203 A CN 202110962203A CN 113621794 A CN113621794 A CN 113621794A
Authority
CN
China
Prior art keywords
coal gangue
gas ash
full
resource
utilization
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN202110962203.9A
Other languages
Chinese (zh)
Other versions
CN113621794B (en
Inventor
胡可
雷家柳
陈宇航
江昆
吴前龙
肖蒙蒙
蒋璇琪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hubei Polytechnic University
Original Assignee
Hubei Polytechnic University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hubei Polytechnic University filed Critical Hubei Polytechnic University
Priority to CN202110962203.9A priority Critical patent/CN113621794B/en
Publication of CN113621794A publication Critical patent/CN113621794A/en
Application granted granted Critical
Publication of CN113621794B publication Critical patent/CN113621794B/en
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B1/00Preliminary treatment of ores or scrap
    • C22B1/14Agglomerating; Briquetting; Binding; Granulating
    • C22B1/16Sintering; Agglomerating
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01FCOMPOUNDS OF THE METALS BERYLLIUM, MAGNESIUM, ALUMINIUM, CALCIUM, STRONTIUM, BARIUM, RADIUM, THORIUM, OR OF THE RARE-EARTH METALS
    • C01F7/00Compounds of aluminium
    • C01F7/02Aluminium oxide; Aluminium hydroxide; Aluminates
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21BMANUFACTURE OF IRON OR STEEL
    • C21B13/00Making spongy iron or liquid steel, by direct processes
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Manufacturing & Machinery (AREA)
  • Geochemistry & Mineralogy (AREA)
  • Mechanical Engineering (AREA)
  • General Life Sciences & Earth Sciences (AREA)
  • Environmental & Geological Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacture And Refinement Of Metals (AREA)

Abstract

The invention relates to a full resource cooperative utilization method of gas ash and coal gangue, which specifically comprises the following steps: (1) grinding the gas ash and the coal gangue to powder with more than 200 meshes respectively, adding a certain amount of binder, fully and uniformly mixing according to a certain proportion, and pressing into a cylindrical mixed pressing block; (2) drying the mixed briquettes prepared in the step (1); (3) putting the mixed pressing block obtained in the step (2) into a heating furnace, reacting for 90-180 min at the temperature of 1120-1360 ℃, and continuously introducing argon into the heating furnace in the heating process or maintaining a certain vacuum degree in the heating furnace to complete the reaction in a vacuum environment; (4) crushing, grinding, magnetically separating and drying the co-reduction product obtained in the step (3) to obtain ferrosilicon alloy powder and tailings with high alumina content; the method can synchronously realize full-resource high-added-value utilization of the gas ash and the coal gangue on the premise of not adding a carbonaceous reducing agent.

Description

Full-resource cooperative utilization method for gas ash and coal gangue
Technical Field
The invention relates to the technical field of metallurgical solid waste resource utilization, in particular to a full resource cooperative utilization method of gas ash and coal gangue.
Background
Blast furnace gas ash is one of the metallurgical solid wastes generated in the blast furnace smelting process. According to the measurement of about 20kg of blast furnace gas ash generated by smelting each ton of iron, the gas ash amount generated in China every year can reach ten million tons. If the treatment is not proper, the resource is wasted greatly. Meanwhile, the influence on the ecological environment is also serious, and the method is an important problem which each iron and steel enterprise must face.
The coal gangue is solid waste discharged in the coal mining process and the coal washing process, and is a black and gray rock which has lower carbon content and is harder than coal and is associated with a coal bed in the coal forming process. The coal gangue is not used for disposal, occupies a large area of land, and can pollute the atmosphere, farmlands and water bodies. The coal gangue accumulated in China is more than 10 hundred million tons, and 1 hundred million tons of coal gangue are discharged every year.
The gas ash contains ferric oxide as main component and certain amount of silicon dioxide, aluminum oxide and fixed carbon. The coal gangue contains more than 80 percent of silicon dioxide, ferric oxide and aluminum oxide, and contains certain fixed carbon. Found by literature search, Fe2O3Can effectively promote SiO2Reduction of (2), lowering of reaction temperature, and simultaneous separation of Al2O3(research on preparation of ferrosilicon alloy by carbothermic reduction of fly ash [ C]// eleventh China annual meeting of steels).
With the increasing of the national environmental protection law enforcement force, the requirement of people on the environmental quality is continuously improved. If the synergistic recycling and high-added-value utilization of various solid wastes can be realized based on the characteristics of the gas ash and coal gangue solid waste resources, not only can the interaction of respective components be fully exerted, but also a carbonaceous reducing agent can not be added in the reduction process, so that the production cost and the energy consumption are greatly reduced, and the method has great significance for realizing green development of social ecology.
Disclosure of Invention
The invention aims to provide a method for full-resource cooperative utilization of gas ash and coal gangue, aiming at the situation, and the method can synchronously realize full-resource high-added-value utilization of the gas ash and the coal gangue on the premise of not adding a carbonaceous reducing agent.
The specific scheme of the invention is as follows: a full resource cooperative utilization method of gas ash and coal gangue specifically comprises the following steps:
(1) grinding the gas ash and the coal gangue to powder with more than 200 meshes respectively, adding a certain amount of binder, fully and uniformly mixing according to a certain proportion, and pressing into a cylindrical mixed pressing block;
(2) drying the mixed briquettes prepared in the step (1);
(3) putting the mixed pressing block obtained in the step (2) into a heating furnace, reacting for 90-180 min at the temperature of 1120-1360 ℃, continuously introducing argon into the heating furnace in the heating process, and completing the reaction in an argon atmosphere in the whole reaction process, or maintaining a certain vacuum degree in the heating furnace to complete the reaction in a vacuum environment;
(4) and (4) crushing, grinding, magnetically separating and drying the co-reduction product obtained in the step (3) to obtain ferrosilicon alloy powder and tailings with high alumina content.
Further, the gas ash and the coal gangue are mixed according to a mass ratio of 4-6: 5.
further, the binder is polyvinyl alcohol with the mass fraction of 14-16%, and the addition amount of the binder is 14-16 wt% of the total mass of the gas ash and the coal gangue.
Further, the mixed pressed block needs to be dried in an oven, the drying temperature is 110-130 ℃, and the drying time is 3-4 hours.
Further, if argon is introduced for protection in the whole process, the reduction temperature is 1260-1360 ℃, and the reduction time is 90-120 min; if the vacuum is pumped, the vacuum degree is controlled to be 5-15 Pa, the reduction temperature is 1120-1200 ℃, and the reduction time is 150-180 min.
Further, in the step (4) of the invention, the reduced product is crushed and ground to a particle size of less than 200 meshes which accounts for more than 85% of the total mass of the reduced product, wet magnetic separation is adopted for the magnetic separation, and the magnetic field strength is as follows: 0.08-0.11T.
Further, in the powdered ferrosilicon alloy obtained in the step (4), the silicon content is 18-22%, and the alumina content in the tailings after magnetic separation is more than 75%.
In the above description, min represents minutes, h represents hours, wt% represents weight percent, Pa represents pressure, and T represents magnetic field strength.
Compared with the prior art, the method for full-resource synergistic utilization of the gas ash and the coal gangue provided by the invention adopts metallurgical solid wastes as main raw materials, simultaneously fully exerts the reducing action of carbon-containing components in the gas ash and the coal gangue, realizes comprehensive high-added-value utilization of various solid wastes without adding a carbonaceous reducing agent, has the advantages of low cost, large solid waste absorption, high comprehensive utilization rate and the like, and has good practical use value and economic value.
Drawings
FIG. 1 is a schematic diagram of the process flow structure of the present invention.
Detailed Description
Referring to fig. 1, the invention is a full resource cooperative utilization method of gas ash and coal gangue, which specifically comprises the following steps:
(1) grinding the gas ash and the coal gangue to powder with more than 200 meshes respectively, adding a certain amount of binder, fully and uniformly mixing according to a certain proportion, and pressing into a cylindrical mixed pressing block;
(2) drying the mixed briquettes prepared in the step (1);
(3) putting the mixed pressing block obtained in the step (2) into a heating furnace, reacting for 90-180 min at the temperature of 1120-1360 ℃, continuously introducing argon into the heating furnace in the heating process, and completing the reaction in an argon atmosphere in the whole reaction process, or maintaining a certain vacuum degree in the heating furnace to complete the reaction in a vacuum environment;
(4) and (4) crushing, grinding, magnetically separating and drying the co-reduction product obtained in the step (3) to obtain ferrosilicon alloy powder and tailings with high alumina content.
Further, in the embodiment, the ratio of the ingredients of the gas ash to the coal gangue by mass is 4-6: 5.
further, in the embodiment, the binder is polyvinyl alcohol with a mass fraction of 14-16%, and the addition amount of the binder is 14-16 wt% of the total mass of the gas ash and the coal gangue.
Further, in the embodiment, the mixed briquettes need to be dried in an oven, the drying temperature is 110-130 ℃, and the drying time is 3-4 hours.
Further, in the embodiment, if argon is introduced for protection in the whole process, the reduction temperature is 1260-1360 ℃, and the reduction time is 90-120 min; if the vacuum is pumped, the vacuum degree is controlled to be 5-15 Pa, the reduction temperature is 1120-1200 ℃, and the reduction time is 150-180 min.
Further, in the step (4) in this embodiment, the reduced product is crushed and ground to a particle size of less than 200 meshes, which accounts for more than 85% of the total mass of the reduced product, wet magnetic separation is adopted for the magnetic separation, and the magnetic field strength is as follows: 0.08-0.11T.
Further, in the powdered ferrosilicon alloy obtained in the step (4) in this embodiment, the content of silicon is 18 to 22%, and the content of alumina in the tailings remaining after magnetic separation is more than 75%.
In the above description, min represents minutes, h represents hours, wt% represents weight percent, Pa represents pressure, and T represents magnetic field strength.
The technical means of the present invention will be described below with reference to specific embodiments.
Example 1:
(1) grinding the gas ash and the coal gangue respectively to form powder with more than 200 meshes. Then adding a binder, fully and uniformly mixing, and pressing into a cylindrical mixed pressing block; wherein, the weight ratio of the ingredients of the gas ash and the coal gangue is 4: 5, the binder is polyvinyl alcohol with the mass fraction of 15%, and the addition amount is 15 wt% of the total mass of the gas ash and the coal gangue.
The main raw material components are as follows: the main mass percent of the gas ash is as follows: SiO 22 8.72%,Al2O3 7.06%,Fe2O356.90%, CaO 3.06%, MgO 0.96%, fixed carbon 27.60%. The main mass percentage of the coal gangue is as follows: SiO 22 52.17%,Al2O325.66%,Fe2O312.10%, MgO 0.64%, fixed carbon 24.70%.
(2) And (2) drying the mixed briquettes in the step (1) at the temperature of 130 ℃ for 3 h, and removing redundant water.
(3) And (3) reducing the mixed briquettes dried in the step (2) at 1280 ℃ for 120 min, and introducing argon for protection in the whole process.
(4) Crushing and grinding the co-reduction product obtained in the step (3) to a particle size of less than 200 meshes which accounts for more than 85% of the total mass of the reduction product, and then carrying out wet magnetic separation to obtain ferrosilicon alloy powder, wherein the magnetic field strength is as follows: 0.10T.
The silicon content of the obtained powdery iron-silicon alloy is 21.26 percent, and meanwhile, the tailings left after magnetic separation contain alumina 75.82 percent.
Example 2:
(1) grinding the gas ash and the coal gangue respectively to form powder with more than 200 meshes. Then adding a binder, fully and uniformly mixing, and pressing into a cylindrical briquette; wherein, the weight ratio of the ingredients of the gas ash and the coal gangue is 6: 5. the adhesive is polyvinyl alcohol with the mass fraction of 16%, and the addition amount of the adhesive is 14 wt% of the total mass of the gas ash and the fly ash.
The main raw material components are as follows: the main mass percent of the gas ash is as follows: SiO 22 8.72%,Al2O3 7.06%,Fe2O356.90%, CaO 3.06%, MgO 0.96%, fixed carbon 27.60%. The main mass percentage of the coal gangue is as follows: SiO 22 52.17%,Al2O325.66%,Fe2O312.10%, MgO 0.64%, fixed carbon 24.70%.
(2) And (2) drying the mixed briquettes in the step (1) at the temperature of 120 ℃ for 3.5 hours, and removing redundant water.
(3) And (3) placing the mixed briquettes dried in the step (2) in a vacuum heating furnace to reduce for 150 min at the temperature of 1200 ℃, and maintaining the vacuum degree of 5-15 Pa in the whole process.
(4) Crushing and grinding the reduced product obtained in the step (3) to a granularity smaller than 200 meshes which accounts for more than 85% of the total mass of the reduced product, and then performing wet magnetic separation to obtain iron-silicon alloy powder, wherein the magnetic field strength is as follows: 0.08T.
The silicon content of the obtained powdery iron-silicon alloy is 20.47 percent. Meanwhile, the tailings left after magnetic separation contain 78.21% of alumina.
Compared with the prior art, the method for full-resource synergistic utilization of the gas ash and the coal gangue provided by the invention adopts metallurgical solid wastes as main raw materials, simultaneously fully exerts the reducing action of carbon-containing components in the gas ash and the coal gangue, realizes comprehensive high-added-value utilization of various solid wastes without adding a carbonaceous reducing agent, has the advantages of low cost, large solid waste absorption, high comprehensive utilization rate and the like, and has good practical use value and economic value.

Claims (7)

1. A full resource cooperative utilization method of gas ash and coal gangue is characterized by comprising the following steps:
(1) grinding the gas ash and the coal gangue to powder with more than 200 meshes respectively, adding a certain amount of binder, fully and uniformly mixing according to a certain proportion, and pressing into a cylindrical mixed pressing block;
(2) drying the mixed briquettes prepared in the step (1);
(3) putting the mixed pressing block obtained in the step (2) into a heating furnace, reacting for 90-180 min at the temperature of 1120-1360 ℃, continuously introducing argon into the heating furnace in the heating process, and completing the reaction in an argon atmosphere in the whole reaction process, or maintaining a certain vacuum degree in the heating furnace to complete the reaction in a vacuum environment;
(4) and (4) crushing, grinding, magnetically separating and drying the co-reduction product obtained in the step (3) to obtain ferrosilicon alloy powder and tailings with high alumina content.
2. The method for full-resource synergistic utilization of gas ash and coal gangue as claimed in claim 1, wherein the mass ratio of ingredients of the gas ash to the coal gangue is 4-6: 5.
3. the method for full-resource synergistic utilization of the gas ash and the coal gangue as claimed in claim 1, wherein the binder is polyvinyl alcohol with a mass fraction of 14-16%, and the addition amount is 14-16 wt% of the total mass of the gas ash and the coal gangue.
4. The method for full-resource synergistic utilization of gas ash and coal gangue as claimed in claim 1, wherein the mixed briquettes are dried in an oven at a temperature of 110-130 ℃ for 3-4 h.
5. The method for full-resource cooperative utilization of the gas ash and the coal gangue as claimed in claim 1, wherein if argon is introduced for protection in the whole process, the reduction temperature is 1260-1360 ℃, and the reduction time is 90-120 min; if the vacuum is pumped, the vacuum degree is controlled to be 5-15 Pa, the reduction temperature is 1120-1200 ℃, and the reduction time is 150-180 min.
6. The method for full resource cooperative utilization of the gas ash and the coal gangue as claimed in claim 1, wherein in the step (4), the reduced product is crushed and ground to a particle size of less than 200 meshes which accounts for more than 85% of the total mass of the reduced product, wet magnetic separation is adopted for the magnetic separation, and the magnetic field strength is as follows: 0.08-0.11T.
7. The method for full-resource synergistic utilization of the gas ash and the coal gangue as claimed in claim 1, wherein the silicon content in the powdery ferrosilicon obtained in the step (4) is 18-22%, and the alumina content in the tailings left after magnetic separation is more than 75%.
CN202110962203.9A 2021-08-20 2021-08-20 Method for full-resource cooperative utilization of gas ash and coal gangue Active CN113621794B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110962203.9A CN113621794B (en) 2021-08-20 2021-08-20 Method for full-resource cooperative utilization of gas ash and coal gangue

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110962203.9A CN113621794B (en) 2021-08-20 2021-08-20 Method for full-resource cooperative utilization of gas ash and coal gangue

Publications (2)

Publication Number Publication Date
CN113621794A true CN113621794A (en) 2021-11-09
CN113621794B CN113621794B (en) 2023-10-20

Family

ID=78387011

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202110962203.9A Active CN113621794B (en) 2021-08-20 2021-08-20 Method for full-resource cooperative utilization of gas ash and coal gangue

Country Status (1)

Country Link
CN (1) CN113621794B (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115109885A (en) * 2022-07-06 2022-09-27 湖北理工学院 Microwave coreduction of gas ash and Bayer process red mud to prepare iron-silicon alloy and separate Al 2 O 3 Method (2)

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102392125A (en) * 2011-10-25 2012-03-28 内蒙古科技大学 Technology for recovering iron ore concentrate and coke powder from blast furnace gas dust or gas sludge
CN110814359A (en) * 2019-10-18 2020-02-21 东北大学 Method for producing reduced iron powder by using coal gangue through self-heating reduction

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102392125A (en) * 2011-10-25 2012-03-28 内蒙古科技大学 Technology for recovering iron ore concentrate and coke powder from blast furnace gas dust or gas sludge
CN110814359A (en) * 2019-10-18 2020-02-21 东北大学 Method for producing reduced iron powder by using coal gangue through self-heating reduction

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
张鸿波: "《固体废弃物处理》", 31 July 2013, 吉林大学出版社 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115109885A (en) * 2022-07-06 2022-09-27 湖北理工学院 Microwave coreduction of gas ash and Bayer process red mud to prepare iron-silicon alloy and separate Al 2 O 3 Method (2)

Also Published As

Publication number Publication date
CN113621794B (en) 2023-10-20

Similar Documents

Publication Publication Date Title
CN103805726B (en) A kind of method using rotary hearth furnace pearl iron process to fully utilize iron red mud
CN105522160A (en) Preparation method for reduced iron powder
CN101293281B (en) Method for directly producing metallic iron powder with high-alumina iron ore
CN108147443B (en) Method for extracting aluminum oxide from fly ash and preparing ferro-silicon alloy
CN112934924A (en) Method for recovering iron powder by direct reduction of red mud
CN102839278B (en) Method for extracting iron from iron mine tailings through strong magnetic, pre-concentration deep reduction
CN102925675B (en) Method for recovering sludge from smelting ironmaking
CN111748666B (en) Method for smelting low-silicon pig iron by using iron ore with complex mineral structure
CN111647753B (en) Method for recovering zinc by direct reduction of melting gasification furnace
CN109536727B (en) Method for preparing silicon-iron-aluminum alloy by using coal ash carbon thermal reduction
CN1804057A (en) Method for making pellet by fine-grinded steel slag instead of bentonite
CN107058720A (en) A kind of method that utilization low-grade complex iron ore prepares cementite
CN101967571B (en) Method for using red-soil nickel ore to produce nickel-iron alloy in tunnel kiln-electric furnace
CN107082429A (en) A kind of method that utilization Dust of Iron And Steel Works prepares cementite
CN102936653A (en) Method for reducing high-density metallized pellet
CN104480301A (en) Method for reducing iron tailings and enriching tail concentrate by taking steel slag as additive
CN101967570A (en) Method for producing ferro-nickel alloy from red soil nickel ore
CN113979655B (en) Modified steel slag based on steel dust mud and red mud, and preparation method and application thereof
CN101538628A (en) Method for directly reducing laterite-nickel into nickel-bearing ball iron in tunnel kilns
CN113621794B (en) Method for full-resource cooperative utilization of gas ash and coal gangue
CN102653822B (en) Iron-containing solid byproduct of iron making by smelting reduction and manufacturing method thereof
CN107586902B (en) It is a kind of can effective reuse iron content waste resource blast furnace iron-making process
CN103789477A (en) Method for producing direct reduced iron by high phosphorus oolitic hematite and blast furnace ash
CN111068886A (en) Method for producing high-purity reduced iron powder from red mud
CN115254914A (en) Method for recovering iron from copper smelting slag flotation tailings

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination
CB03 Change of inventor or designer information

Inventor after: Lei Jialiu

Inventor after: Hu Ke

Inventor after: Chen Yuhang

Inventor after: Jiang Kun

Inventor after: Wu Qianlong

Inventor after: Xiao Mengmeng

Inventor after: Jiang Xuanqi

Inventor before: Hu Ke

Inventor before: Lei Jialiu

Inventor before: Chen Yuhang

Inventor before: Jiang Kun

Inventor before: Wu Qianlong

Inventor before: Xiao Mengmeng

Inventor before: Jiang Xuanqi

CB03 Change of inventor or designer information
GR01 Patent grant
GR01 Patent grant