CN113621782B - Gear heat treatment device for industrial production - Google Patents
Gear heat treatment device for industrial production Download PDFInfo
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- CN113621782B CN113621782B CN202110942500.7A CN202110942500A CN113621782B CN 113621782 B CN113621782 B CN 113621782B CN 202110942500 A CN202110942500 A CN 202110942500A CN 113621782 B CN113621782 B CN 113621782B
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- blocks
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- 238000010438 heat treatment Methods 0.000 title claims abstract description 40
- 238000009776 industrial production Methods 0.000 title claims abstract description 12
- 230000007246 mechanism Effects 0.000 claims abstract description 111
- 238000003825 pressing Methods 0.000 claims abstract description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 238000004140 cleaning Methods 0.000 claims description 12
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000006835 compression Effects 0.000 claims description 7
- 238000007906 compression Methods 0.000 claims description 7
- 239000000463 material Substances 0.000 claims description 7
- 238000010791 quenching Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- 230000000171 quenching effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 2
- 230000003139 buffering effect Effects 0.000 claims 1
- 230000010405 clearance mechanism Effects 0.000 abstract description 2
- 238000012545 processing Methods 0.000 abstract description 2
- 238000001816 cooling Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000003631 expected effect Effects 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000002146 bilateral effect Effects 0.000 description 1
- 239000002826 coolant Substances 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Classifications
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/32—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for gear wheels, worm wheels, or the like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/12—Brushes
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
- C21D1/10—Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/63—Quenching devices for bath quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The application relates to a processing device, in particular to a gear heat treatment device for industrial production. The application provides a gear heat treatment device for industrial production, which is automatically heated, conveyed and quenched. A gear heat treatment device for industrial production comprises: the pushing mechanism is arranged on the supporting block; the pushing mechanism is provided with a pushing mechanism, and the pushing mechanism is matched with the pushing mechanism; the middle part of the upper side of the supporting block is provided with a rotating mechanism; the electromagnetic heating ring is arranged on the rotating mechanism. The pushing mechanism and the pressing mechanism are arranged, so that the gear can be conveyed and pressed down; the rotating mechanism is matched with the conveying mechanism, so that the gear can be heated, and meanwhile, the hardness and toughness of the gear are increased; through rotary mechanism and clearance mechanism cooperation, can clean the gear, also can clean rotary mechanism simultaneously.
Description
Technical Field
The application relates to a processing device, in particular to a gear heat treatment device for industrial production.
Background
The gear is a mechanical element with teeth on the rim, which can continuously mesh to transmit motion and power, and is a mechanical part with teeth which can mesh with each other, the diameter of the large gear is one time of that of the small gear, along with the development of production, the device for heat treatment of the gear is more and more paid attention to, but the existing heat treatment devices on the market have the advantage of convenient operation, and when the gear is heat treated, a part of impurities are inevitably remained on the gear, so that the gear cannot be heated in all directions, and the gear cannot be heated to achieve the expected effect or damage the workpiece.
Patent application number: CN210886151U discloses a gear heat treatment equipment convenient to operate, including equipment table etc. the top fixed mounting of equipment table has the cooling tank, and the bottom fixedly connected with of cold equipment table is located the motor of cooling tank below, and this gear heat treatment equipment convenient to operate, the coolant liquid in the cooling tank is through the beginning circulation of U type pipe under the effect of water pump, realizes the heat treatment of gear, but this equipment does not have better realization to transport the work of gear.
Therefore, we design a gear heat treatment device for industrial production with automatic heating, automatic conveying and automatic quenching.
Disclosure of Invention
In order to overcome the advantages that the existing heat treatment devices in the market are convenient to operate, when the gear is subjected to heat treatment, a part of impurities are inevitably remained on the gear, so that the gear cannot be heated in an omnibearing manner, and the gear cannot be heated to the expected effect or damage a workpiece, the technical problem to be solved is that: provides a gear heat treatment device for industrial production, which is automatically heated, transported and quenched.
The technical scheme of the application is as follows: a gear heat treatment device for industrial production comprises:
the pushing mechanism is arranged on the supporting block;
the pushing mechanism is provided with a pushing mechanism, and the pushing mechanism is matched with the pushing mechanism;
the middle part of the upper side of the supporting block is provided with a rotating mechanism;
the electromagnetic heating ring is arranged on the rotating mechanism.
Preferably, the pushing mechanism includes:
the upper part of the supporting block is provided with a first supporting frame;
the first support frame is connected with the upper part of the support block through a first fixing rod;
the first sliding block is connected between the two first fixing rods in a sliding manner;
the first spring is wound on the first fixing rod and is connected between the supporting block and the first sliding block;
the cylinder is installed on first support frame upper portion, and the telescopic link and the first slider of cylinder are connected.
Preferably, the pressing mechanism includes:
the sliding bars are symmetrically and slidably arranged on two sides of the first sliding block;
the top parts of the four sliding rods are connected with the first connecting blocks;
the second connecting blocks are connected between the bottoms of the four sliding rods;
the upper side and the lower side of the sliding rod are respectively wound with a second spring, the second spring at the upper side is connected between the first connecting block and the first sliding block, and the second spring at the lower side is connected between the second connecting block and the first sliding block;
the electromagnet is arranged at the bottom of the second connecting block;
the first fixed block, first support frame upper portion both sides all are equipped with first fixed block, and two first fixed blocks all cooperate with first connecting block.
Preferably, the rotation mechanism includes:
the servo motor is arranged on the upper side of the supporting block;
the middle part of the upper side of the supporting block is provided with a second supporting frame, and the electromagnetic heating ring is connected with the second supporting frame;
the rotary table is rotatably arranged on the second support frame;
the buffer block is arranged on the turntable in a sliding manner;
the lower part of the buffer block is wound with four third springs, and the third springs are connected between the turntable and the buffer block;
the middle part of the upper side of the supporting block is rotatably provided with a first rotating shaft;
the bevel gear set is connected between the first rotating shaft and the rotating disc;
the belt pulleys are arranged on the first rotating shaft and the output shaft of the servo motor;
and a flat belt is connected between the two belt pulleys.
Preferably, the device further comprises a conveying mechanism, and the conveying mechanism comprises:
the upper part of the supporting block is provided with a water tank;
the water tank is rotatably provided with 12 conveying rollers;
the synchronous wheels are arranged on the output shafts of the 12 conveying rollers and the servo motor;
and the synchronous belts are connected between the 13 synchronous wheels.
Preferably, still including card material mechanism, card material mechanism is including:
the two sides of the second connecting block are provided with pressure rods;
the second fixing blocks are symmetrically arranged on two sides of the upper part of the supporting block;
the bottom parts of the second fixing blocks on two sides are respectively provided with a second fixing rod, and the two second fixing rods are connected with the supporting blocks;
the second sliding blocks are connected between the second fixed blocks on two sides in a sliding manner;
the second fixing rod is wound with a second spring which is connected between the second sliding block and the second fixing block;
the outer sides of the second fixing blocks at the two sides are respectively provided with a first clamping block in a rotating mode, and the first clamping blocks at the same side are matched with the compression bars at the same side;
the first torsion spring is wound on two sides of the first clamping block, and the first torsion spring is connected between the second fixing block and the first clamping block.
Preferably, the cleaning device further comprises a cleaning mechanism, and the cleaning mechanism comprises:
the upper part of the water tank is provided with a third fixed block;
the third fixing rods are arranged on two sides of the third fixing block;
the hairbrush is connected between the two third fixing rods in a sliding manner;
the fifth spring is wound on the third fixing rod and is connected between the third fixing block and the hairbrush;
the second clamping blocks are arranged on the two sides of the hairbrush in a sliding mode;
the sixth spring is wound on the second clamping block and is connected between the second clamping block and the hairbrush;
the water tank is provided with a water tank, and a water tank is arranged at the water tank;
the third sliding blocks are arranged on the two fourth fixing rods in a sliding mode, and the two third sliding blocks are connected with the third fixing blocks in a sliding mode;
the seventh spring is wound on the fourth fixed rod and is connected between the fourth fixed rod and the third sliding block;
the two third sliding blocks are respectively provided with a shifting block in a rotating way, and the two shifting blocks are matched with the hairbrush;
the second torsion spring is wound on two sides of the third sliding block, and the second torsion spring is connected between the third sliding block and the shifting block.
Preferably, the first fixing rod is cylindrical in shape.
The application has the beneficial effects that: 1. the pushing mechanism and the pressing mechanism are arranged, so that the gear can be conveyed and pressed down;
2. the rotating mechanism is matched with the conveying mechanism, so that the gear can be heated, and meanwhile, the hardness and toughness of the gear are increased;
3. through rotary mechanism and clearance mechanism cooperation, can clean the gear, also can clean rotary mechanism simultaneously, improve the work that the gear is heated effectively.
Drawings
Fig. 1 is a schematic perspective view of a first part of the present application.
Fig. 2 is a schematic perspective view of a second part of the present application.
Fig. 3 is a schematic perspective view of a pushing mechanism according to the present application.
Fig. 4 is a schematic perspective view of a pressing mechanism according to the present application.
Fig. 5 is a schematic perspective view of a rotary mechanism according to the present application.
Fig. 6 is a schematic perspective view of the conveying mechanism of the present application.
Fig. 7 is a schematic perspective view of a material clamping mechanism according to the present application.
Fig. 8 is a schematic perspective view of a first part of the cleaning mechanism of the present application.
Fig. 9 is a schematic perspective view of a second part of the cleaning mechanism of the present application.
Fig. 10 is a schematic perspective view of a third portion of the cleaning mechanism of the present application.
Marked in the figure as: the brush cleaning device comprises a 1-supporting block, a 2-electromagnetic heating ring, a 3-pushing mechanism, a 31-first supporting frame, a 32-first fixed rod, a 33-first sliding block, a 34-first spring, a 35-cylinder, a 4-pressing mechanism, a 41-sliding rod, a 42-first connecting block, a 43-second spring, a 44-second connecting block, a 45-electromagnet, a 46-first fixed block, a 5-rotating mechanism, a 51-servo motor, a 52-second supporting frame, a 53-turntable, a 54-buffer block, a 55-third spring, a 56-first rotating shaft, a 57-conical gear set, a 58-belt pulley, a 59-flat belt, a 6-conveying mechanism, a 61-water tank, a 62-conveying roller, a 63-synchronous wheel, a 64-synchronous belt, a 7-clamping mechanism, a 71-pressing rod, a 72-second fixed block, a 73-second fixed rod, a 74-fourth spring, a 75-second sliding block, a 76-first torsion spring, a 8-mechanism, a 81-third fixed block, a 82-third fixed rod, a 83-fifth fixed block, a 86-sixth spring, a 86-fourth spring, a 80-second torsion block, a brush cleaning mechanism, a 88-third spring, a 88-fourth sliding block, a brush, a 88-third sliding block, a 88-fourth spring, a brush, a 88-third spring, a brush cleaning mechanism and a 811.
Detailed Description
The application will be further described with reference to examples of embodiments shown in the drawings.
Example 1
The utility model provides a gear heat treatment device for industrial production, as shown in fig. 1-5, including supporting shoe 1, electromagnetic heating circle 2, pushing mechanism 3, pushing mechanism 4 and rotary mechanism 5, be equipped with pushing mechanism 3 on the supporting shoe 1, be equipped with pushing mechanism 4 on the pushing mechanism 3, pushing mechanism 4 cooperates with pushing mechanism 3, and supporting shoe 1 upside middle part is equipped with rotary mechanism 5, installs electromagnetic heating circle 2 on the rotary mechanism 5.
When the gears need heat treatment, a worker can use the device, firstly, a plurality of gears are placed on the front side of the upper part of the supporting block 1 in a superposition way, the pushing mechanism 3 is started to operate, the pushing mechanism 3 drives the pushing mechanism 4 to operate, when the pushing mechanism 4 is operated above the gears, the pushing mechanism 3 drives the pushing mechanism 4 to operate downwards, the program controls the pushing mechanism 4 to electrify, the pushing mechanism 4 is electrified to suck one gear, the pushing mechanism 3 continues to operate to drive the pushing mechanism 4 to operate, so that the gears are driven to move backwards, when the gears move backwards above the rotating mechanism 5, the program controls the pushing mechanism 4 to cut off the power, the pushing mechanism 4 enables the gears to fall onto the rotating mechanism 5, meanwhile, the rotating mechanism 5 is started to buffer the gears, meanwhile, the gears are also rotated, so that the gears are heated in all directions in the electromagnetic heating ring 2, after the heat treatment of the gears is finished, the pushing mechanism 3 is closed, the gears can be stopped, then the rotating mechanism 5 is closed, the workers can stop heating, and the heat treatment of the gears can be realized by repeating the steps.
The pushing mechanism 3 comprises a first supporting frame 31, first fixing rods 32, first sliding blocks 33, first springs 34 and air cylinders 35, wherein the first supporting frame 31 is arranged on the front side of the upper portion of the supporting block 1, two first fixing rods 32 are connected between the first supporting frame 31 and the rear side of the upper portion of the supporting block 1, the first sliding blocks 33 are connected between the two first fixing rods 32 in a sliding mode, the first springs 34 are wound on the first fixing rods 32, the first springs 34 are connected between the supporting block 1 and the first sliding blocks 33, the air cylinders 35 are arranged on the front side of the upper portion of the first supporting frame 31, and telescopic rods of the air cylinders 35 are connected with the first sliding blocks 33.
When the gear needs to be transported, a worker starts the air cylinder 35, the telescopic rod of the air cylinder 35 contracts to drive the first sliding block 33 to move forwards, the first spring 34 in a compressed state is reset, the first sliding block 33 moves forwards to drive the pressing mechanism 4 to move forwards to a certain position, the pressing mechanism 4 moves downwards along with the first sliding block to suck up one gear, the telescopic rod of the air cylinder 35 stretches to drive the first sliding block 33 to move backwards, the first spring 34 is compressed, the first sliding block 33 moves backwards to drive the pressing mechanism 4 and the gear to move backwards, the pressing mechanism 4 is automatically powered off to the upper side of the rotating mechanism 5, the gear falls onto the rotating mechanism 5, the electromagnetic heating ring 2 heats the gear, and after the gear is heated, the air cylinder 35 is shut down after the air cylinder 35 is reset.
The pushing mechanism 4 comprises a sliding rod 41, a first connecting block 42, a second spring 43, a second connecting block 44, an electromagnet 45 and a first fixing block 46, wherein the sliding rods 41 are symmetrically arranged on the front side and the rear side of the first sliding block 33 in a sliding mode, the first connecting block 42 is connected between the tops of the four sliding rods 41, the second connecting block 44 is connected between the bottoms of the four sliding rods 41, the second spring 43 is wound on the upper side and the lower side of the sliding rod 41, the second spring 43 on the upper side is connected between the first connecting block 42 and the first sliding block 33, the second spring 43 on the lower side is connected between the second connecting block 44 and the first sliding block 33, the electromagnet 45 is arranged at the bottom of the second connecting block 44, the first fixing block 46 is arranged on the left side and the right side of the upper portion of the first supporting frame 31, and the two first fixing blocks 46 are matched with the first connecting block 42.
The telescopic rod of the air cylinder 35 contracts to drive the first sliding block 33 to move forwards, the first spring 34 in a compressed state is reset, the first sliding block 33 moves forwards to drive the sliding rod 41, the first connecting block 42, the second spring 43, the second connecting block 44 and the electromagnet 45 to move forwards to be in contact with the first fixed block 46, the first fixed block 46 can press the first connecting block 42 and the sliding rod 41 to move downwards, the sliding rod 41 drives the second connecting block 44 and the electromagnet 45 to move downwards, the second spring 43 deforms, the electromagnet 45 moves downwards to suck a gear, the telescopic rod of the air cylinder 35 stretches to drive the first sliding block 33 to move backwards, the first spring 34 is compressed, the first sliding block 33 moves backwards to drive the sliding rod 41, the first connecting block 42, the second spring 43, the second connecting block 44, the electromagnet 45 and the gear to move backwards, the first connecting block 42 moves backwards to be not in contact with the first fixed block 46, the second spring 43 resets to drive the sliding rod 41, the first connecting block 42, the second connecting block 44 and the electromagnet 45 to move upwards to reset, the electromagnet 45 can drive the gear to move upwards, when the electromagnet 45 moves backwards to the upper side of the rotating mechanism 5, the automatic power is cut off, the gear falls onto the rotating mechanism 5, the electromagnetic heating ring 2 can heat the gear, and the conveying work of the gear is realized.
The rotating mechanism 5 comprises a servo motor 51, a second supporting frame 52, a rotary disc 53, a buffer block 54, third springs 55, a first rotating shaft 56, a bevel gear set 57, belt pulleys 58 and a flat belt 59, wherein the servo motor 51 is installed at the rear part of the upper side of the supporting block 1, the second supporting frame 52 is arranged in the middle of the upper side of the supporting block 1, an electromagnetic heating ring 2 is connected with the second supporting frame 52, the rotary disc 53 is rotatably arranged on the second supporting frame 52, the buffer block 54 is slidably arranged on the rotary disc 53, the lower part of the buffer block 54 is wound with the four third springs 55, the third springs 55 are connected between the rotary disc 53 and the buffer block 54, the first rotating shaft 56 is rotatably arranged on the left side of the middle of the upper side of the supporting block 1, the bevel gear set 57 is connected between the right side of the first rotating shaft 56 and the rotary disc 53, the belt pulleys 58 are respectively arranged on the left side of the first rotating shaft 56 and an output shaft of the servo motor 51, and the flat belt pulleys 59 are connected between the two belt pulleys 58.
When the rotary mechanism 5 is used, a worker starts the servo motor 51 to rotate, an output shaft of the servo motor 51 rotates to drive a belt pulley 58 on the rear side to rotate, thereby driving a flat belt 59 to rotate, further driving a belt pulley 58 on the front side to rotate, further driving a first rotary shaft 56 to rotate, the first rotary shaft 56 drives a bevel gear set 57 to rotate, thereby driving a turntable 53 to rotate, an electromagnet 45 moves backwards to the position above the turntable 53 and automatically cuts off power, so that a gear falls onto a buffer block 54, the buffer block 54 moves downwards under the gravity of the gear, a third spring 55 is compressed, the buffer block 54 can buffer the gear, the gear is not impacted by the gravity, an electromagnetic heating ring 2 can heat the gear, after the gear is heated, the worker closes the servo motor 51, the output shaft of the servo motor 51 stops rotating, the above actions can stop rotating, then the gear is taken out to quench, and the third spring 55 resets to drive the buffer block 54 to move upwards to reset.
Example 2
On the basis of embodiment 1, as shown in fig. 6-10, the device further comprises a conveying mechanism 6, the conveying mechanism 6 comprises a water tank 61, conveying rollers 62, synchronizing wheels 63 and a synchronizing belt 64, the water tank 61 is arranged on the rear side of the upper portion of the supporting block 1, 12 conveying rollers 62 are rotatably arranged on the water tank 61, synchronizing wheels 63 are respectively arranged on the left sides of the 12 conveying rollers 62 and the output shaft of the servo motor 51, and the synchronizing belt 64 is connected between the 13 synchronizing wheels 63.
When the gear is heated, the program controls the electromagnet 45 to electrify and move backwards, when the gear moves backwards to the upper part of the water tank 61, the program controls the electromagnet 45 to cut off the power, the electromagnet 45 will not attract the gear, the gear falls into the water tank 61 to quench, the hardness and toughness of the gear are increased, so that the gear can not break teeth in the operation process, when the output shaft of the servo motor 51 rotates, the output shaft of the servo motor 51 rotates to drive the forefront synchronous wheel 63 to rotate, thereby driving the synchronous belt 64 to rotate, driving the rear synchronous wheel 63 to rotate synchronously, driving the transmission roller 62 to rotate synchronously, and when the gear is transported to the final transmission roller 62, the worker catches the gear.
Still including card material mechanism 7, card material mechanism 7 is including depression bar 71, second fixed block 72, second dead lever 73, fourth spring 74, second slider 75, first fixture block 76 and first torsion spring 77, the second connecting block 44 left and right sides all is equipped with depression bar 71, the bilateral symmetry is equipped with second fixed block 72 around the front and back two portions of supporting shoe 1 upper portion, the second dead lever 72 bottom of both sides all is equipped with second dead lever 73 around, two second dead levers 73 all are connected with supporting shoe 1, sliding connection has second slider 75 between the second fixed block 72 of both sides around having fourth spring 74 on the second dead lever 73, fourth spring 74 connects between second slider 75 and second fixed block 72, the second fixed block 72 outside of both sides all rotates and is equipped with first fixture block 76, the first fixture block 76 of homonymy cooperates with the depression bar 71 of homonymy, the first torsion spring 77 of both sides around first fixture block 76, first torsion spring 77 connects between second fixed block 72 and first fixture block 76.
The second connecting block 44 drives the electromagnet 45 and the pressing rod 71 to move downwards, the pressing rod 71 pushes the first clamping block 76 to swing, the first torsion spring 77 deforms, the fourth spring 74 in the pull rope state resets to drive the second sliding block 75 to move upwards, the electromagnet 45 moves downwards while the second sliding block 75 moves upwards, the electromagnet 45 is attracted by the program power on to suck a gear, the second connecting block 44 moves upwards to drive the electromagnet 45 and the pressing rod 71 to move upwards, the pressing rod 71 moves upwards to be out of contact with the first clamping block 76, the first torsion spring 77 resets to drive the first clamping block 76 to reversely swing to quickly clamp the gear below the first clamping block, the second sliding block 75 moves downwards, and the fourth spring 74 is compressed to realize feeding of a gear.
The cleaning mechanism 8 comprises a third fixing block 81, a third fixing rod 82, a fifth spring 83, a hairbrush 84, a second clamping block 85, a sixth spring 86, a fourth fixing rod 87, a seventh spring 88, a third sliding block 89, a shifting block 810 and a second torsion spring 811, wherein the third fixing block 81 is arranged on the upper portion of the front side of the water tank 61, the third fixing rod 82 is arranged on the left and right portions of the front side of the third fixing block 81, the hairbrush 84 is connected between the two third fixing rods 82 in a sliding mode, the fifth spring 83 is wound on the third fixing rod 82, the fifth spring 83 is connected between the third fixing block 81 and the hairbrush 84, the second clamping block 85 is provided with the sixth spring 86 in a sliding mode on the left and right sides of the front portion of the hairbrush 84, the sixth spring 86 is connected between the second clamping block 85 and the hairbrush 84, the fourth fixing rod 87 is arranged on the left and right sides of the front portion of the water tank 61, the third sliding blocks 89 are respectively arranged on the two fourth fixing rods 87, the third sliding blocks 89 and the third sliding blocks 89 are respectively connected with the third fixing blocks 89 and the third sliding blocks 88, the fourth sliding blocks are connected between the fourth sliding blocks 89 and the seventh sliding blocks 88 are respectively arranged on the left and right sides of the fourth fixing blocks 87, the fourth sliding blocks are connected between the fourth sliding blocks 89 and the fourth sliding blocks 87 are respectively connected between the fourth sliding blocks 87, the fourth sliding blocks and the fourth sliding blocks are respectively arranged between the fourth sliding blocks 87.
Considering that impurities remain on the turntable 53 and the buffer block 54, the rotating gear is blocked to a certain extent, the compression bar 71 moves backwards to drive the second clamping block 85 to move backwards, so as to drive the sixth spring 86 and the brush 84 to move backwards, the fifth spring 83 is compressed, the electromagnet 45 moves backwards, the brush 84 moves backwards to clean the impurities remaining on the turntable 53 and the buffer block 54 last time, the brush 84 continues to move backwards to enable the shifting block 810 to rotate, the second torsion spring 811 deforms, when the shifting block 810 rotates to be out of contact with the brush 84, the second torsion spring 811 returns to drive the shifting block 810 to rotate reversely, the shifting block 810 can clamp the brush 84, at the moment, the electromagnet 45 is powered off to enable the gear to fall onto the buffer block 54, the electromagnetic heating ring 2 heats the gear, after the gear is heated, the electromagnet 45 is electrified to suck the gear to continue to move backwards, the pressing rod 71 continues to move backwards to press the second clamping block 85 to move inwards, the sixth spring 86 is stretched, the gear moves backwards to be in contact with the third sliding block 89, so that the third sliding block 89 is pushed to move downwards, the seventh spring 88 is compressed, the third sliding block 89 drives the shifting block 810 and the second torsion spring 811 to move downwards, the shifting block 810 moves downwards to be not in contact with the hairbrush 84, the fifth spring 83 is reset to drive the hairbrush 84, the second clamping block 85 and the sixth spring 86 to move forwards to be reset, meanwhile, the seventh spring 88 is reset to drive the third sliding block 89, the shifting block 810 and the second torsion spring 811 to move upwards, the hairbrush 84 moves forwards to clean the gear which moves backwards, meanwhile, impurities remained on the turntable 53 and the buffer block 54 last time are cleaned, when the gear moves backwards to be above the water tank 61, the program controls the electromagnet 45 to be powered off, the electromagnet 45 cannot suck the gear, the gear can fall into the water tank 61 to quench, the hardness and toughness of the gear are increased due to quenching, when the compression bar 71 moves forwards, the second clamping block 85 is extruded to move inwards, the sixth spring 86 is compressed, the compression bar 71 continues to move forwards until the compression bar 71 does not contact with the second clamping block 85, and the sixth spring 86 resets to drive the second clamping block 85 to move outwards to reset.
It should be understood that this example is only illustrative of the application and is not intended to limit the scope of the application. Furthermore, it should be understood that various changes and modifications can be made by one skilled in the art after reading the teachings of the present application, and such equivalents are intended to fall within the scope of the application as defined in the appended claims.
Claims (2)
1. The utility model provides a gear heat treatment device for industrial production which characterized in that includes:
the device comprises a supporting block (1) and a pushing mechanism (3), wherein the pushing mechanism (3) is arranged on the supporting block (1);
the pushing mechanism (3) is provided with a pushing mechanism (4), and the pushing mechanism (4) is matched with the pushing mechanism (3);
the middle part of the upper side of the supporting block (1) is provided with the rotating mechanism (5);
an electromagnetic heating ring (2), and an electromagnetic heating ring (2) is arranged on the rotating mechanism (5);
the pushing mechanism (3) comprises:
the front side of the upper part of the supporting block (1) is provided with a first supporting frame (31);
the first fixing rods (32) are connected between the first supporting frame (31) and the rear side of the upper part of the supporting block (1), and two first fixing rods (32) are connected between the first supporting frame and the rear side of the upper part of the supporting block;
the first sliding blocks (33) are connected between the two first fixing rods (32) in a sliding mode, and the first sliding blocks (33) are connected between the two first fixing rods;
the first spring (34) is wound on the first fixing rod (32), and the first spring (34) is connected between the supporting block (1) and the first sliding block (33);
the air cylinder (35) is arranged at the upper part of the first supporting frame (31), and a telescopic rod of the air cylinder (35) is connected with the first sliding block (33);
the pressing mechanism (4) comprises:
the sliding rod (41) is symmetrically and slidingly arranged on two sides of the first sliding block (33);
the first connecting blocks (42) are connected between the tops of the four sliding rods (41);
the second connecting blocks (44) are connected between the bottoms of the four sliding rods (41);
the second springs (43), the second springs (43) are wound on the upper side and the lower side of the sliding rod (41), the second springs (43) on the upper side are connected between the first connecting block (42) and the first sliding block (33), and the second springs (43) on the lower side are connected between the second connecting block (44) and the first sliding block (33);
the electromagnet (45) is arranged at the bottom of the second connecting block (44);
the first fixing blocks (46) are arranged on two sides of the upper part of the first supporting frame (31), the first fixing blocks (46) are arranged on two sides of the upper part of the first supporting frame, and the two first fixing blocks (46) are matched with the first connecting blocks (42);
the first sliding block moves forwards to drive the sliding rod, the first connecting block, the second spring, the second connecting block and the electromagnet to move forwards until the first connecting block contacts with the first fixed block, and the first fixed block can press the first connecting block and the sliding rod to move downwards; the first sliding block moves backwards to drive the sliding rod, the first connecting block, the second spring, the second connecting block, the electromagnet and the gear to move backwards, the first connecting block moves backwards until the first connecting block is not contacted with the first fixed block, and the second spring resets to drive the sliding rod, the first connecting block, the second connecting block and the electromagnet to move upwards to reset;
the rotating mechanism (5) comprises:
a servo motor (51), wherein the servo motor (51) is arranged on the upper side of the supporting block (1);
the middle part of the upper side of the supporting block (1) is provided with a second supporting frame (52), and the electromagnetic heating ring (2) is connected with the second supporting frame (52);
a turntable (53), wherein the turntable (53) is rotatably arranged on the second support frame (52);
the buffer block (54), the rotary table (53) is provided with the buffer block (54) in a sliding manner;
the lower part of the buffer block (54) is wound with four third springs (55), and the third springs (55) are connected between the turntable (53) and the buffer block (54);
the middle part of the upper side of the supporting block (1) is rotatably provided with a first rotating shaft (56);
the bevel gear set (57) is connected between the first rotating shaft (56) and the turntable (53), and the bevel gear set (57) is connected between the first rotating shaft and the turntable;
the belt pulley (58) is arranged on the output shafts of the first rotating shaft (56) and the servo motor (51);
a flat belt (59), wherein the flat belt (59) is connected between the two belt pulleys (58);
the device also comprises a conveying mechanism (6), wherein the conveying mechanism (6) comprises:
a water tank (61), wherein the upper part of the supporting block (1) is provided with the water tank (61);
the conveying roller (62) is rotatably arranged on the water tank (61), and 12 conveying rollers (62) are rotatably arranged on the water tank (61);
the synchronizing wheels (63) are arranged on the output shafts of the 12 conveying rollers (62) and the servo motor (51);
synchronous belts (64), and synchronous belts (64) are connected between the 13 synchronous wheels (63);
still including card material mechanism (7), card material mechanism (7) are including:
the compression bar (71) is arranged on both sides of the second connecting block (44);
the second fixing blocks (72) are symmetrically arranged on two sides of the upper part of the supporting block (1);
the bottoms of the second fixing blocks (72) on two sides are respectively provided with a second fixing rod (73), and the two second fixing rods (73) are connected with the supporting block (1);
the second sliding blocks (75) are connected between the second fixed blocks (72) on two sides in a sliding manner;
a fourth spring (74), the second fixed rod (73) is wound with the fourth spring (74), and the fourth spring (74) is connected between the second sliding block (75) and the second fixed block (72);
the outer sides of the second fixing blocks (72) at the two sides are respectively provided with a first clamping block (76) in a rotating mode, and the first clamping blocks (76) at the same side are matched with the compression bars (71) at the same side;
the first torsion springs (77) are wound on two sides of the first clamping blocks (76), and the first torsion springs (77) are connected between the second fixing blocks (72) and the first clamping blocks (76);
the first fixing rod (32) is cylindrical in shape;
the second connecting block drives the electro-magnet and the depression bar to move downwards, the depression bar can promote first fixture block swing, first torsion spring takes place the deformation, fourth spring reset that is in tensile state drives second slider upward movement, the electro-magnet is also in the downward movement when second slider upward movement, the procedure circular telegram makes the electro-magnet draw up a gear, second connecting block upward movement drives electro-magnet and depression bar upward movement, the depression bar upward movement is to not contacting with first fixture block, first torsion spring reset drives first fixture block reverse swing and blocks its gear down fast, make second slider downward movement, fourth spring is compressed.
2. A gear heat treatment device for industrial production according to claim 1, further comprising a cleaning mechanism (8), wherein the cleaning mechanism (8) comprises:
a third fixed block (81), wherein the upper part of the water tank (61) is provided with the third fixed block (81);
the third fixing rod (82) is arranged on both sides of the third fixing block (81);
the hairbrush (84) is connected between the two third fixing rods (82) in a sliding manner, and the hairbrush (84) is connected between the two third fixing rods;
a fifth spring (83), the third fixing rod (82) is wound with the fifth spring (83), and the fifth spring (83) is connected between the third fixing block (81) and the brush (84);
the second clamping blocks (85) are arranged on two sides of the hairbrush (84) in a sliding mode;
a sixth spring (86), the second clamping block (85) is wound with the sixth spring (86), and the sixth spring (86) is connected between the second clamping block (85) and the brush (84);
a fourth fixed rod (87), wherein both sides of the water tank (61) are provided with the fourth fixed rod (87);
the third sliding blocks (89) are arranged on the two fourth fixing rods (87) in a sliding mode, and the two third sliding blocks (89) are connected with the third fixing blocks (81) in a sliding mode;
a seventh spring (88), the seventh spring (88) is wound on the fourth fixed rod (87), and the seventh spring (88) is connected between the fourth fixed rod (87) and the third sliding block (89);
the poking blocks (810) are rotatably arranged on the two third sliding blocks (89), and the two poking blocks (810) are matched with the hairbrush (84);
the second torsion spring (811) is wound on two sides of the third slider (89), and the second torsion spring (811) is connected between the third slider (89) and the shifting block (810);
the second torsion spring is reset to drive the poking block to reversely rotate when the poking block rotates to be out of contact with the hairbrush, the poking block can clamp the hairbrush, at the moment, the electromagnet is powered off to enable the gear to fall onto the buffering block, the electromagnetic heating ring can heat the gear, after the gear is heated, the electromagnet is powered on to continuously move backwards, the pressing rod continuously moves backwards to squeeze the second clamping block to move inwards, the sixth spring is stretched, the gear moves backwards to be in contact with the third sliding block, and the third sliding block is pushed to move downwards, the seventh spring is compressed, the third slider drives the shifting block and the second torsion spring to move downwards, the shifting block moves downwards until the shifting block is not contacted with the hairbrush, the fifth spring returns to drive the hairbrush, the second clamping block and the sixth spring to move forwards for returning, meanwhile, the seventh spring returns to drive the third slider, the shifting block and the second torsion spring to move upwards for returning, the hairbrush moves forwards to clean a gear which moves backwards, meanwhile, impurities remained on the turntable and the buffer block last time can be cleaned, when the gear moves backwards to the upper part of the water tank, the program controls the electromagnet to be powered off, the electromagnet can not suck the gear, the gear can fall into the water tank for quenching, the hardness and toughness of the gear are increased due to quenching, when the pressing rod moves forwards, the second clamping block is extruded to move inwards, the sixth spring is compressed, and the pressing rod continues to move forwards until the gear is not contacted with the second clamping block, and the sixth spring resets and drives the second clamping block to move outwards for resetting.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110942500.7A CN113621782B (en) | 2021-08-17 | 2021-08-17 | Gear heat treatment device for industrial production |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110942500.7A CN113621782B (en) | 2021-08-17 | 2021-08-17 | Gear heat treatment device for industrial production |
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| Publication Number | Publication Date |
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| CN113621782A CN113621782A (en) | 2021-11-09 |
| CN113621782B true CN113621782B (en) | 2023-08-18 |
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|---|---|
| CN113621782A (en) | 2021-11-09 |
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Effective date of registration: 20230720 Address after: 273200 Quanlin Village, Quanlin Town, Sishui County, Jining, Shandong Province Applicant after: Jining Jinzhonghui Machinery Co.,Ltd. Address before: 510450 room 210, 2 / F, building 11, No. 224, Jinsha North Road, Baiyun District, Guangzhou, Guangdong Applicant before: Liu Rong |
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