CN113619256A - On-line core body compounding device and compounding method thereof and prepared composite material - Google Patents
On-line core body compounding device and compounding method thereof and prepared composite material Download PDFInfo
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- CN113619256A CN113619256A CN202110925964.7A CN202110925964A CN113619256A CN 113619256 A CN113619256 A CN 113619256A CN 202110925964 A CN202110925964 A CN 202110925964A CN 113619256 A CN113619256 A CN 113619256A
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- Prior art keywords
- toilet paper
- conveying air
- hopper
- air hopper
- layer toilet
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- 239000002131 composite material Substances 0.000 title claims abstract description 55
- 238000000034 method Methods 0.000 title claims abstract description 21
- 238000013329 compounding Methods 0.000 title claims abstract description 17
- 229920000642 polymer Polymers 0.000 claims abstract description 64
- 239000004744 fabric Substances 0.000 claims abstract description 50
- 239000010410 layer Substances 0.000 claims abstract description 46
- 230000007704 transition Effects 0.000 claims abstract description 43
- 239000002344 surface layer Substances 0.000 claims abstract description 38
- 238000003860 storage Methods 0.000 claims abstract description 30
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 26
- 238000010521 absorption reaction Methods 0.000 claims abstract description 15
- 239000000463 material Substances 0.000 claims description 22
- 239000011358 absorbing material Substances 0.000 claims description 21
- 229920002521 macromolecule Polymers 0.000 claims description 11
- 230000008961 swelling Effects 0.000 claims description 8
- 230000002745 absorbent Effects 0.000 claims description 4
- 239000002250 absorbent Substances 0.000 claims description 4
- 230000007306 turnover Effects 0.000 claims description 3
- 150000001875 compounds Chemical class 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 230000015572 biosynthetic process Effects 0.000 abstract description 7
- 238000003786 synthesis reaction Methods 0.000 abstract description 7
- 230000007547 defect Effects 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/10—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B29/00—Layered products comprising a layer of paper or cardboard
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/18—Handling of layers or the laminate
- B32B38/1825—Handling of layers or the laminate characterised by the control or constructional features of devices for tensioning, stretching or registration
- B32B38/1833—Positioning, e.g. registration or centering
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B39/00—Layout of apparatus or plants, e.g. modular laminating systems
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2250/00—Layers arrangement
- B32B2250/40—Symmetrical or sandwich layers, e.g. ABA, ABCBA, ABCCBA
Landscapes
- Sanitary Thin Papers (AREA)
Abstract
The invention discloses an on-line core body compounding device, a compounding method thereof and a manufactured composite material, and the on-line core body compounding device comprises a first conveying air hopper, a second conveying air hopper, a third conveying air hopper, a transfer wheel, a first polymer storage barrel, a second polymer storage barrel, a bulking cloth transition wheel set, a surface layer toilet paper transition wheel set and a bottom layer toilet paper transition wheel set, wherein the bulking cloth transition wheel set is used for transferring bulking cloth on a bulking cloth roll to the first conveying air hopper, the surface layer toilet paper transition wheel set is used for transferring surface layer toilet paper on the surface layer toilet paper roll to the first conveying air hopper, and the bottom layer toilet paper transition wheel set is used for transferring bottom layer toilet paper on the bottom layer toilet paper roll to the third conveying air hopper. The invention realizes the on-line manufacture of the composite core body into the composite material and then leads the composite material into the next process, is convenient and cost-saving, and has the advantages of compact structure, stable performance, high automation degree, accurate product transportation, good water absorption of the manufactured product, light weight, softness, reduction of synthesis process and reduction of production cost.
Description
Technical Field
The invention relates to production equipment of paper hygienic products, in particular to an online core body compounding device, a compounding method thereof and a manufactured composite material.
Background
The composite material of the prior paper sanitary article is generally characterized in that a synthesized two-layer polymer water absorbing material and expanded cloth are used as a core body, the core body is guided into a production line, then the core body is compounded with surface layer toilet paper and bottom layer toilet paper to be manufactured into the composite material, and then the composite material is guided into the next procedure, special synthesis equipment and uncoiling equipment are needed, and the synthesis procedure and the production cost are increased.
Disclosure of Invention
In order to overcome the defects and shortcomings in the prior art, the invention provides the on-line core body composite device, the composite method and the manufactured composite material, which can realize the manufacturing of the on-line composite core body into the composite material and then lead the composite material into the next process, are convenient and cost-saving, have compact structure, stable performance, high automation degree and accurate product transportation, and the manufactured product has higher water absorption capacity, is light, thin and soft, reduces the synthesis process and reduces the production cost.
The technical scheme of the invention is as follows: an on-line core body compounding device comprises a first conveying air hopper, a second conveying air hopper positioned at the lower side of the first conveying air hopper, a third conveying air hopper positioned at the rear side of the second conveying air hopper, a transfer wheel for connecting the first conveying air hopper and the second conveying air hopper, a first polymer storage barrel positioned above the first conveying air hopper, a second polymer storage barrel positioned above the third conveying air hopper, a bulking cloth transition wheel group matched with the first conveying air hopper, a surface toilet paper transition wheel group and a bottom toilet paper transition wheel group matched with the third conveying air hopper, the bulking cloth transition wheel set is used for transferring the bulking cloth rolled on the bulking cloth roll to the first conveying air hopper, the surface layer toilet paper transition wheel set is used for transiting the surface layer toilet paper on the surface layer toilet paper roll to the first conveying wind scoop, the bottom layer toilet paper transition wheel set is used for transferring the bottom layer toilet paper on the bottom layer toilet paper roll to the third conveying air hopper.
The invention can realize that the on-line composite core body is manufactured into the composite material and then is guided into the next process, is convenient and saves cost, has compact structure, stable performance, high automation degree and accurate product transportation, and the manufactured product has higher water absorption capacity, is light, thin and soft, reduces the synthesis process and reduces the production cost.
Preferably, a fourth conveying air hopper is arranged on the rear side of the third conveying air hopper, and a finished product composite material transition wheel set is arranged between the fourth conveying air hopper and the third conveying air hopper.
Preferably, the bottom of the first polymer storage vat is provided with a first polymer receiving hopper for uniformly scattering the polymer water-absorbing material in the first polymer storage vat onto the bulked cloth passing through the first air conveying hopper, and the bottom of the second polymer storage vat is provided with a second polymer receiving hopper for uniformly scattering the polymer water-absorbing material in the second polymer storage vat onto the semi-finished composite material passing through the third air conveying hopper.
A composite material manufactured by adopting the on-line core body composite device of claim 1 comprises surface layer toilet paper, bottom layer toilet paper and expanded cloth positioned between the surface layer toilet paper and the bottom layer toilet paper, wherein high-molecular water-absorbing material layers are arranged between the surface layer toilet paper and the expanded cloth and between the bottom layer toilet paper and the expanded cloth.
A compounding method of an online core body compounding device comprises the following steps:
1) the expanded cloth enters a first conveying air hopper through an expanded cloth transition wheel set, and the high polymer water absorbing material in the first polymer storage barrel is uniformly scattered on the expanded cloth passing through the first conveying air hopper through a first polymer receiving hopper;
2) the surface layer toilet paper enters the first conveying air hopper through the surface layer toilet paper transition wheel to cover the high polymer water absorbing material, and a semi-finished composite material compounded by the surface layer toilet paper, the high polymer water absorbing material and the bulking cloth is formed from top to bottom;
3) after the semi-finished composite material is clockwise rotated by 180 degrees by the transfer wheel, the turnover is realized, the face toilet paper of the uppermost layer is turned over to the lowest side, and the swelling cloth of the lowest side is turned over to the uppermost side;
4) then the materials are conveyed to a third conveying air hopper through a second conveying air hopper; the macromolecule water-absorbing material in the second macromolecule storage bucket is uniformly scattered on the semi-finished composite material passing through the third conveying air hopper through the second macromolecule receiving hopper;
5) the bottom layer toilet paper enters the third conveying air hopper through the bottom layer toilet paper transition wheel to cover the high polymer water absorption material to form a finished product composite material compounded by five layers of materials, namely the bottom layer toilet paper, the high polymer water absorption material, the swelling cloth, the high polymer water absorption material and the surface layer toilet paper from top to bottom, and then the finished product composite material is transferred to the fourth conveying air hopper through the finished product composite material transition wheel set and then conveyed to the next station.
The invention can realize that the on-line composite core body is manufactured into the composite material and then is guided into the next process, is convenient and saves cost, has compact structure, stable performance, high automation degree and accurate product transportation, and the manufactured product has higher water absorption capacity, is light, thin and soft, reduces the synthesis process and reduces the production cost.
Drawings
FIG. 1 is a schematic view of the apparatus of the present invention;
FIG. 2 is a schematic structural view of the composite material of the present invention;
in the figure, 1, surface toilet paper, 2, bulking cloth, 3, bottom toilet paper, 4, a first polymer storage barrel, 5, a second polymer storage barrel, 6, a first polymer receiving hopper, 7, a transfer wheel, 8, a second polymer receiving hopper, 9, a first conveying air hopper, 10, a second conveying air hopper, 11 and a third conveying air hopper are arranged; 12. a fourth conveying air hopper, 13, a swelling cloth transition wheel set, 14, a high polymer water-absorbing material layer, 15, a surface layer toilet paper transition wheel set, 16, a bottom layer toilet paper transition wheel set, 17, a finished product composite material transition wheel set.
Detailed Description
The present invention will be described in further detail with reference to the attached drawings, but the present invention is not limited thereto.
As shown in fig. 1, an on-line core body compound device comprises a first conveying air hopper 9, a second conveying air hopper 10 positioned at the lower side of the first conveying air hopper 9, a third conveying air hopper 11 positioned at the rear side of the second conveying air hopper 10, a transfer wheel 7 connected with the first conveying air hopper 9 and the second conveying air hopper 10, a first polymer storage barrel 4 positioned above the first conveying air hopper 9, a second polymer storage barrel 5 positioned above the third conveying air hopper 11, a bulking cloth transition wheel group 13 and a surface layer toilet paper transition wheel group 15 matched with the first conveying air hopper 9, and a bottom layer toilet paper transition wheel group 16 matched with the third conveying air hopper 11, wherein the bulking cloth transition wheel group 13 is used for transitioning a bulking cloth 2 rolled on a bulking cloth roll to the first conveying air hopper 9, the surface layer toilet paper transition wheel group 15 is used for transitioning a surface layer toilet paper 1 rolled on the surface layer toilet paper roll to the first conveying air hopper 9, the bottom toilet paper transition wheel set 16 is used for passing the bottom toilet paper 3 on the bottom toilet paper roll to the third conveying wind scoop 11. A fourth conveying air hopper 12 is arranged at the rear side of the third conveying air hopper 11, and a finished product composite material transition wheel set 17 is arranged between the fourth conveying air hopper 12 and the third conveying air hopper 11. The bottom of first polymer storage vat 4 is equipped with and is used for evenly spilling the first polymer that the polymer absorbent material in first polymer storage vat 4 fell on the popped cloth 2 through first delivery wind fill 9 and connects hopper 6, and the bottom of second polymer storage vat 5 is equipped with and is used for evenly spilling the second polymer that the polymer absorbent material in the second polymer storage vat 5 fell on the semi-manufactured goods combined material through third delivery wind fill 11 and connects hopper 8.
As shown in figure 2, the composite material manufactured by the on-line core body composite device comprises surface layer toilet paper 1, bottom layer toilet paper 3 and bulking cloth 2 positioned between the surface layer toilet paper 1 and the bottom layer toilet paper 3, wherein high-molecular water-absorbing material layers 14 are respectively arranged between the surface layer toilet paper 1 and the bulking cloth 2 and between the bottom layer toilet paper 3 and the bulking cloth 2.
A compounding method of an online core body compounding device comprises the following steps:
1) the expanded cloth enters a first conveying air hopper through an expanded cloth transition wheel set, and the high polymer water absorbing material in the first polymer storage barrel is uniformly scattered on the expanded cloth passing through the first conveying air hopper through a first polymer receiving hopper;
2) the surface layer toilet paper enters the first conveying air hopper through the surface layer toilet paper transition wheel to cover the high polymer water absorbing material, and a semi-finished composite material compounded by the surface layer toilet paper, the high polymer water absorbing material and the bulking cloth is formed from top to bottom;
3) after the semi-finished composite material is clockwise rotated by 180 degrees by the transfer wheel, the turnover is realized, the face toilet paper of the uppermost layer is turned over to the lowest side, and the swelling cloth of the lowest side is turned over to the uppermost side;
4) then the materials are conveyed to a third conveying air hopper through a second conveying air hopper; the macromolecule water-absorbing material in the second macromolecule storage bucket is uniformly scattered on the semi-finished composite material passing through the third conveying air hopper through the second macromolecule receiving hopper;
5) the bottom layer toilet paper enters the third conveying air hopper through the bottom layer toilet paper transition wheel to cover the high polymer water absorption material to form a finished product composite material compounded by five layers of materials, namely the bottom layer toilet paper, the high polymer water absorption material, the swelling cloth, the high polymer water absorption material and the surface layer toilet paper from top to bottom, and then the finished product composite material is transferred to the fourth conveying air hopper through the finished product composite material transition wheel set and then conveyed to the next station.
The online core body compounding device realizes the superposition of 5 layers of materials and online compounding into the composite material, and the structure of the composite material is as follows: the bottom layer toilet paper, the high-molecular water-absorbing material layer, the swelling cloth, the high-molecular water-absorbing material layer and the surface layer toilet paper. The composite material has stronger water absorption performance, and the product is lighter, thinner and softer.
The first polymer storage barrel, the first polymer receiving hopper, the second polymer storage barrel, the second polymer receiving hopper, the first conveying air hopper, the second conveying air hopper, the third conveying air hopper and the fourth conveying air hopper are conventional components purchased from the market, so detailed description is omitted.
The invention can realize that the on-line composite core body is manufactured into the composite material and then is guided into the next process, is convenient and saves cost, has compact structure, stable performance, high automation degree and accurate product transportation, and the manufactured product has higher water absorption capacity, is light, thin and soft, reduces the synthesis process and reduces the production cost.
Claims (5)
1. The utility model provides a online core set composite which characterized in that: which comprises a first conveying air hopper, a second conveying air hopper positioned at the lower side of the first conveying air hopper, a third conveying air hopper positioned at the rear side of the second conveying air hopper, a transfer wheel connected with the first conveying air hopper and the second conveying air hopper, a first macromolecule storage bucket positioned above the first conveying air hopper, a second macromolecule storage bucket positioned above the third conveying air hopper, a bulking cloth transition wheel group matched with the first conveying air hopper, a surface toilet paper transition wheel group and a bottom toilet paper transition wheel group matched with the third conveying air hopper, the bulking cloth transition wheel set is used for transferring the bulking cloth rolled on the bulking cloth roll to the first conveying air hopper, the surface layer toilet paper transition wheel set is used for transiting the surface layer toilet paper on the surface layer toilet paper roll to the first conveying wind scoop, the bottom layer toilet paper transition wheel set is used for transferring the bottom layer toilet paper on the bottom layer toilet paper roll to the third conveying air hopper.
2. A wire core compositing device as defined in claim 1 wherein: and a fourth conveying air hopper is arranged on the rear side of the third conveying air hopper, and a finished product composite material transition wheel set is arranged between the fourth conveying air hopper and the third conveying air hopper.
3. A wire core compound device as defined in claim 2, wherein: the bottom of first polymer storage vat is equipped with and is used for evenly spilling the first polymer that falls on the popped cloth through first air supply hopper with the polymer absorbent material in the first polymer storage vat and connects the hopper, the bottom of second polymer storage vat is equipped with and is used for evenly spilling the second polymer that falls on the semi-manufactured goods combined material through third air supply hopper with the polymer absorbent material in the second polymer storage vat and connects the hopper.
4. A composite material made using the in-line core compounding device of claim 1, wherein: the sanitary towel comprises surface layer toilet paper, bottom layer toilet paper and expanded cloth positioned between the surface layer toilet paper and the bottom layer toilet paper, wherein a high-molecular water absorbing material layer is arranged between the surface layer toilet paper and the expanded cloth and between the bottom layer toilet paper and the expanded cloth.
5. A method of assembling a wire core assembly as defined in claim 3, wherein: the method comprises the following steps:
1) the expanded cloth enters a first conveying air hopper through an expanded cloth transition wheel set, and the high polymer water absorbing material in the first polymer storage barrel is uniformly scattered on the expanded cloth passing through the first conveying air hopper through a first polymer receiving hopper;
2) the surface layer toilet paper enters the first conveying air hopper through the surface layer toilet paper transition wheel to cover the high polymer water absorbing material, and a semi-finished composite material compounded by the surface layer toilet paper, the high polymer water absorbing material and the bulking cloth is formed from top to bottom;
3) after the semi-finished composite material is clockwise rotated by 180 degrees by the transfer wheel, the turnover is realized, the face toilet paper of the uppermost layer is turned over to the lowest side, and the swelling cloth of the lowest side is turned over to the uppermost side;
4) then the materials are conveyed to a third conveying air hopper through a second conveying air hopper; the macromolecule water-absorbing material in the second macromolecule storage bucket is uniformly scattered on the semi-finished composite material passing through the third conveying air hopper through the second macromolecule receiving hopper;
5) the bottom layer toilet paper enters the third conveying air hopper through the bottom layer toilet paper transition wheel to cover the high polymer water absorption material to form a finished product composite material compounded by five layers of materials, namely the bottom layer toilet paper, the high polymer water absorption material, the swelling cloth, the high polymer water absorption material and the surface layer toilet paper from top to bottom, and then the finished product composite material is transferred to the fourth conveying air hopper through the finished product composite material transition wheel set and then conveyed to the next station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110925964.7A CN113619256A (en) | 2021-08-12 | 2021-08-12 | On-line core body compounding device and compounding method thereof and prepared composite material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110925964.7A CN113619256A (en) | 2021-08-12 | 2021-08-12 | On-line core body compounding device and compounding method thereof and prepared composite material |
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| Publication Number | Publication Date |
|---|---|
| CN113619256A true CN113619256A (en) | 2021-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110925964.7A Pending CN113619256A (en) | 2021-08-12 | 2021-08-12 | On-line core body compounding device and compounding method thereof and prepared composite material |
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| Country | Link |
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| CN (1) | CN113619256A (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190029892A1 (en) * | 2017-07-28 | 2019-01-31 | Jianhui Chen | Water-Absorbent Core Production System |
| CN208573894U (en) * | 2017-10-27 | 2019-03-05 | 无锡优佳无纺科技有限公司 | A kind of wet absorbent automatic production line |
| CN110711079A (en) * | 2019-11-27 | 2020-01-21 | 李进生 | Online production line for water absorption core body of hygienic product |
-
2021
- 2021-08-12 CN CN202110925964.7A patent/CN113619256A/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190029892A1 (en) * | 2017-07-28 | 2019-01-31 | Jianhui Chen | Water-Absorbent Core Production System |
| CN208573894U (en) * | 2017-10-27 | 2019-03-05 | 无锡优佳无纺科技有限公司 | A kind of wet absorbent automatic production line |
| CN110711079A (en) * | 2019-11-27 | 2020-01-21 | 李进生 | Online production line for water absorption core body of hygienic product |
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Application publication date: 20211109 |
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