CN113619047A - Suspension type side-taking manipulator applied to injection molding process - Google Patents

Suspension type side-taking manipulator applied to injection molding process Download PDF

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Publication number
CN113619047A
CN113619047A CN202110990620.4A CN202110990620A CN113619047A CN 113619047 A CN113619047 A CN 113619047A CN 202110990620 A CN202110990620 A CN 202110990620A CN 113619047 A CN113619047 A CN 113619047A
Authority
CN
China
Prior art keywords
motor
axis driving
output end
driving assembly
injection molding
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202110990620.4A
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Chinese (zh)
Inventor
吴峻睿
白燕涛
蔡金川
李方
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Shini Electrothermal Machinery Co ltd
Original Assignee
Dongguan Shini Electrothermal Machinery Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dongguan Shini Electrothermal Machinery Co ltd filed Critical Dongguan Shini Electrothermal Machinery Co ltd
Priority to CN202110990620.4A priority Critical patent/CN113619047A/en
Publication of CN113619047A publication Critical patent/CN113619047A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/40Removing or ejecting moulded articles
    • B29C45/42Removing or ejecting moulded articles using means movable from outside the mould between mould parts, e.g. robots
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/02Measures preceding sorting, e.g. arranging articles in a stream orientating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/34Sorting according to other particular properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • B29C45/76Measuring, controlling or regulating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C2501/00Sorting according to a characteristic or feature of the articles or material to be sorted
    • B07C2501/0063Using robots

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention provides a suspended type side-taking manipulator applied to an injection molding process, which comprises a first x-axis driving assembly, a y-axis driving assembly, a z-axis driving assembly, a second x-axis driving assembly and a turnover assembly, wherein the output end of the turnover assembly is connected with a support plate, a mounting frame is fixed on the support plate, a first motor is fixed on the mounting frame, the output end of the first motor is connected with a cam plate, four arc-shaped convex blocks are arranged at the edge of the cam plate, four waist holes are formed in the support plate, a slidable vacuum chuck is arranged in each waist hole, a first groove and a second groove are formed in one end of the support plate, a camera detection module is fixed in each first groove, and a distance measurement module is fixed in each second groove. The suspension type side-taking manipulator can automatically detect the quality of injection products and automatically screen finished products and defective products, and has the advantages of simple structure and low equipment cost.

Description

Suspension type side-taking manipulator applied to injection molding process
Technical Field
The invention relates to the technical field of manipulators, in particular to a suspended side-taking manipulator applied to an injection molding process.
Background
After injection molding of an injection product in a mold is completed and the mold is opened, the injection product in a mold cavity is generally taken out by using a side-taking manipulator, the conventional side-taking manipulator can only mechanically perform suction and transfer actions, and the quality of the injection product cannot be judged to reach the standard or not and subsequent manual screening is needed for the injection product under the conditions of incomplete molding, flow marks, scratches and the like in appearance and after injection molding.
Disclosure of Invention
Aiming at the problems, the invention provides the suspension type side-taking manipulator applied to the injection molding process, which can automatically detect the quality of injection molding products, automatically screen finished products and defective products, and has the advantages of simple structure and low equipment cost.
In order to achieve the purpose, the invention is solved by the following technical scheme:
the utility model provides a be applied to manipulator is got to suspension type side of injection molding process, includes the support, be equipped with on the support along x axle direction driven first x axle drive assembly, first x axle drive assembly's output is connected with along y axle direction driven y axle drive assembly, y axle drive assembly's output is connected with first mounting panel, be equipped with along z axle direction driven z axle drive assembly on the first mounting panel, z axle drive assembly's output is connected with first branch, first branch lower extreme is fixed with the second mounting panel, second mounting panel lower extreme is equipped with along x axle direction driven second x axle drive assembly, second x axle drive assembly's output is connected with the second branch, second branch lower extreme is equipped with the upset subassembly, the output of upset subassembly is connected with the support plate, be fixed with the mounting bracket on the support plate, be fixed with first motor on the mounting bracket, the output of first motor is connected with the cam plate, the cam plate edge is equipped with four arc lugs, be equipped with four waist holes on the support plate, the waist downthehole slidable vacuum chuck that is equipped with, vacuum chuck one end is connected with the guide bar, still be equipped with the baffle on the support plate, guide bar one end is passed the baffle, the guide bar outside still overlaps and is equipped with the spring, support plate one end is equipped with first recess, second recess, first recess internal fixation has camera to detect the module, second recess internal fixation has the range finding module.
Specifically, the first arc-shaped projection, the second arc-shaped projection and the included angle formed between the centers of the circles of the cam plates are 72 degrees, the second arc-shaped projection, the third arc-shaped projection and the included angle formed between the centers of the circles of the cam plates are 72 degrees, the third arc-shaped projection, the fourth arc-shaped projection and the included angle formed between the centers of the circles of the cam plates are 72 degrees, and the fourth arc-shaped projection, the first arc-shaped projection and the included angle formed between the centers of the circles of the cam plates are 144 degrees.
Specifically, the upper side of the carrier plate is also provided with an LED light source and a brightness sensor.
Specifically, the first x-axis driving assembly comprises a second motor, a first lead screw connected to the output end of the second motor, and a first threaded shaft sleeve matched with the first lead screw, and the first threaded shaft sleeve is the output end of the first x-axis driving assembly.
Specifically, the y-axis driving assembly comprises a third motor, a second lead screw connected to the output end of the third motor, and a second threaded shaft sleeve matched with the second lead screw, and the second threaded shaft sleeve is the output end of the y-axis driving assembly.
Specifically, the z-axis driving assembly comprises a fourth motor, a third screw rod connected to the output end of the fourth motor, and a third threaded shaft sleeve matched with the third screw rod, wherein the third threaded shaft sleeve is the output end of the z-axis driving assembly.
Specifically, the second x-axis driving assembly comprises a fifth motor, a fourth screw rod connected to the output end of the fifth motor, and a fourth threaded shaft sleeve matched with the fourth screw rod, wherein the fourth threaded shaft sleeve is the output end of the second x-axis driving assembly.
Specifically, the upset subassembly includes the roof, fixes the sixth motor of roof one end, the roof does the output of upset subassembly, the output of sixth motor with second branch one end fixed connection.
Specifically, the camera detection module is a CCD camera, and the camera detection module is located in the middle of the support plate.
Specifically, the distance measuring module is a distance measuring sensor, and the distance measuring sensor is located at the edge of the support plate.
The invention has the beneficial effects that:
the suspended side-taking manipulator is suitable for an injection molding process, is used for taking out an injection molded product after mold opening, is provided with the camera detection module, automatically detects the quality of the injection molded product by shooting an appearance image of the injection molded product in a mold cavity and judging whether the appearance of the injection molded product has defects or not through comparison of a control system, is provided with the unique cam plate structure, automatically puts a finished product into a finished product groove by controlling the rotation angle of the cam plate and matching with the action of a vacuum chuck, puts a defective product into a defective product groove, achieves the effect of automatically screening the finished product and the defective product, does not need to increase the stroke of transferring the defective product by the manipulator, and is simple in structure, low in equipment cost and high in screening efficiency.
Drawings
Fig. 1 is a first perspective view of a suspension type side-fetching manipulator applied to an injection molding process.
Fig. 2 is a second perspective view of the suspension type side-fetching manipulator applied to the injection molding process of the present invention.
Fig. 3 is a rear view of a suspended side-pick robot of the present invention as applied to an injection molding process.
Fig. 4 is a cross-sectional view taken along the plane a-a in fig. 3.
Fig. 5 is a schematic structural diagram of the carrier plate, the mounting frame, the first motor, the cam plate, and the vacuum chuck.
Fig. 6 is a schematic view of the structure of the cam plate.
Fig. 7 is a schematic structural diagram of the carrier board with the LED light source and the brightness sensor mounted thereon.
Fig. 8 is a schematic structural diagram of a finished product tank and a defective product tank in the collecting box.
The reference signs are: the device comprises a support 1, a first mounting plate 11, a first support rod 12, a second mounting plate 13, a second support rod 14, a carrier plate 15, a waist hole 151, a mounting frame 16, a first motor 17, a cam plate 18, an arc-shaped bump 181, a vacuum chuck 19, a guide rod 110, a baffle 111, a spring 112, a first x-axis driving assembly 2, a second motor 21, a first screw rod 22, a first threaded shaft sleeve 23, a y-axis driving assembly 3, a third motor 31, a second screw rod 32, a second threaded shaft sleeve 33, a z-axis driving assembly 4, a fourth motor 41, a third screw rod 42, a third threaded shaft sleeve 43, a second x-axis driving assembly 5, a fifth motor 51, a fourth screw rod 52, a fourth threaded shaft sleeve 53, a turnover assembly 6, a top plate 61, a sixth motor 62, a camera detection module 7 and a ranging module 8.
Detailed Description
The present invention will be described in further detail with reference to examples and drawings, but the embodiments of the present invention are not limited thereto.
As shown in fig. 1-8:
the utility model provides a be applied to manipulator is got to suspension type side of moulding plastics technology, which comprises a bracket 1, be equipped with on the support 1 along the first x axle drive assembly 2 of x axle direction drive, the output of first x axle drive assembly 2 is connected with along y axle drive assembly 3 of y axle direction drive, the output of y axle drive assembly 3 is connected with first mounting panel 11, be equipped with along z axle direction drive assembly 4 of z axle direction drive on the first mounting panel 11, the output of z axle drive assembly 4 is connected with first branch 12, first branch 12 lower extreme is fixed with second mounting panel 13, second mounting panel 13 lower extreme is equipped with along the second x axle drive assembly 5 of x axle direction drive, the output of second x axle drive assembly 5 is connected with second support plate 14, second branch 14 lower extreme is equipped with upset subassembly 6, the output of upset subassembly 6 is connected with 15, upset subassembly 6 can overturn 15 for 90 degrees, a mounting frame 16 is fixed on the carrier plate 15, a first motor 17 is fixed on the mounting frame 16, the output end of the first motor 17 is connected with a cam plate 18, the edge of the cam plate 18 is provided with four arc-shaped convex blocks 181, the included angle formed between the first arc-shaped convex block 181 and the circle center of the cam plate 18 is 72 degrees, the included angle formed between the second arc-shaped convex block 181 and the circle center of the cam plate 18 is 72 degrees, the included angle formed between the third arc-shaped convex block 181 and the circle center of the cam plate 18 is 72 degrees, the included angle formed between the fourth arc-shaped convex block 181 and the circle center of the cam plate 18 is 144 degrees, the carrier plate 15 is provided with four waist holes 151, and the four waist holes 151 are arranged in a cross structure, a slidable vacuum chuck 19 is arranged in the waist hole 151, one end of the vacuum chuck 19 is connected with a guide rod 110, a baffle plate 111 is further arranged on the carrier plate 15, one end of the guide rod 110 penetrates through the baffle plate 111, a spring 112 is further sleeved outside the guide rod 110, a first groove and a second groove are arranged at one end of the carrier plate 15, a camera detection module 7 is fixed in the first groove, when the cam plate 18 rotates by 0 degree, the first arc-shaped bump 181 ejects the vacuum chuck 19 right above, when the cam plate 18 rotates by 18 degrees, the second arc-shaped bump 181 ejects the vacuum chuck 19 right above, when the cam plate 18 rotates by 36 degrees, the third arc-shaped bump 181 ejects the vacuum chuck 19 right below, when the cam plate 18 rotates by 54 degrees, the fourth arc-shaped bump 181 ejects the vacuum chuck 19 on the left side, and matches with the appearance condition of an injection molding product detected by the camera detection module 7, a finished product and a defective product are selectively screened into a finished product groove and a defective product groove respectively, in order to judge the distance between the injection molding product and the vacuum chuck 19 more accurately and ensure that the vacuum chuck 19 can suck the injection molding product, the distance measuring module 8 is fixed in the second groove, and the position of the vacuum chuck 19 along the x-axis direction is finely adjusted by the second x-axis driving assembly 5.
Preferably, part injection mold is because the temperature is higher, in order to protect operating personnel, generally with injection mold and manipulator setting in a thermal-insulated protective housing, realize automatic moulding plastics by injection mold cooperation manipulator, and the light in the thermal-insulated protective housing is darker when night, conventional way is that use normally open light night, increase the light luminance in the thermal-insulated protective housing, and this application is through still being equipped with LED light source 9 at support plate 15 upside, luminance inductor 10 can the auto-induction ambient brightness, then rethread control system automatic control LED light source 9 switch, when making the manipulator use the camera to detect the function, guarantee that camera detection module 7 can shoot abluent picture.
Preferably, the first x-axis driving assembly 2 includes a second motor 21, a first lead screw 22 connected to an output end of the second motor 21, and a first threaded bushing 23 engaged with the first lead screw 22, where the first threaded bushing 23 is an output end of the first x-axis driving assembly 2.
Preferably, the y-axis driving assembly 3 includes a third motor 31, a second lead screw 32 connected to an output end of the third motor 31, and a second threaded bushing 33 engaged with the second lead screw 32, where the second threaded bushing 33 is an output end of the y-axis driving assembly 3.
Preferably, the z-axis driving assembly 4 includes a fourth motor 41, a third lead screw 42 connected to an output end of the fourth motor 41, and a third threaded bushing 43 engaged with the third lead screw 42, wherein the third threaded bushing 43 is an output end of the z-axis driving assembly 4.
Preferably, the second x-axis driving assembly 5 includes a fifth motor 51, a fourth lead screw 52 connected to an output end of the fifth motor 51, and a fourth threaded bushing 53 engaged with the fourth lead screw 52, wherein the fourth threaded bushing 53 is an output end of the second x-axis driving assembly 5.
Preferably, the turning assembly 6 comprises a top plate 61 and a sixth motor 62 fixed at one end of the top plate 61, the top plate 61 is an output end of the turning assembly 6, and an output end of the sixth motor 62 is fixedly connected with one end of the second supporting rod 14.
Preferably, the camera detection module 7 is a CCD camera, and the camera detection module 7 is located in the middle of the carrier plate 15.
Preferably, the distance measuring module 8 is a distance measuring sensor, and the distance measuring sensor is located at the edge of the carrier plate 15.
The above examples only show 1 embodiment of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.

Claims (10)

1. The utility model provides a be applied to manipulator is got to suspension type side of moulding plastics technology, its characterized in that includes support (1), be equipped with on support (1) along x axle direction driven first x axle drive assembly (2), the output of first x axle drive assembly (2) is connected with along y axle direction driven y axle drive assembly (3), the output of y axle drive assembly (3) is connected with first mounting panel (11), be equipped with on first mounting panel (11) along z axle direction driven z axle drive assembly (4), the output of z axle drive assembly (4) is connected with first branch (12), first branch (12) lower extreme is fixed with second mounting panel (13), second mounting panel (13) lower extreme is equipped with along x axle direction driven second x axle drive assembly (5), the output of second x axle drive assembly (5) is connected with second branch (14), second branch (14) lower extreme is equipped with upset subassembly (6), the output of upset subassembly (6) is connected with support plate (15), be fixed with mounting bracket (16) on support plate (15), be fixed with first motor (17) on mounting bracket (16), the output of first motor (17) is connected with cam plate (18), cam plate (18) edge is equipped with four arc lug (181), be equipped with four waist hole (151) on support plate (15), be equipped with slidable vacuum chuck (19) in waist hole (151), vacuum chuck (19) one end is connected with guide bar (110), still be equipped with baffle (111) on support plate (15), guide bar (110) one end is passed baffle (111), guide bar (110) outside still overlaps and is equipped with spring (112), support plate (15) one end is equipped with first recess, The camera detection module (7) is fixed in the first groove, and the distance measurement module (8) is fixed in the second groove.
2. The suspension type side-fetching manipulator applied to the injection molding process according to claim 1, the cam plate is characterized in that the included angle formed between the circle centers of the first arc-shaped lug (181), the second arc-shaped lug (181), the third arc-shaped lug (181), the cam plate (18) is 72 degrees, the included angle formed between the circle centers of the third arc-shaped lug (181), the fourth arc-shaped lug (181), the cam plate (18) is 72 degrees, and the included angle formed between the circle centers of the fourth arc-shaped lug (181), the first arc-shaped lug (181), the cam plate (18) is 144 degrees.
3. The suspended type side-fetching manipulator applied to the injection molding process of claim 1, wherein the carrier plate (15) is further provided with an LED light source (9) and a brightness sensor (10) at the upper side.
4. The suspension type side-fetching manipulator applied to the injection molding process of claim 1, wherein the first x-axis driving assembly (2) comprises a second motor (21), a first lead screw (22) connected to an output end of the second motor (21), and a first threaded bushing (23) matched with the first lead screw (22), and the first threaded bushing (23) is an output end of the first x-axis driving assembly (2).
5. The suspension type side-fetching manipulator applied to the injection molding process of claim 1, wherein the y-axis driving assembly (3) comprises a third motor (31), a second lead screw (32) connected to an output end of the third motor (31), and a second threaded bushing (33) matched with the second lead screw (32), and the second threaded bushing (33) is an output end of the y-axis driving assembly (3).
6. The manipulator as claimed in claim 1, wherein the z-axis driving assembly (4) comprises a fourth motor (41), a third lead screw (42) connected to an output end of the fourth motor (41), and a third threaded sleeve (43) engaged with the third lead screw (42), wherein the third threaded sleeve (43) is an output end of the z-axis driving assembly (4).
7. The suspension type side-fetching manipulator applied to the injection molding process of claim 1, wherein the second x-axis driving assembly (5) comprises a fifth motor (51), a fourth lead screw (52) connected to an output end of the fifth motor (51), and a fourth threaded bushing (53) matched with the fourth lead screw (52), wherein the fourth threaded bushing (53) is an output end of the second x-axis driving assembly (5).
8. The suspension type side-fetching manipulator applied to the injection molding process is characterized in that the overturning component (6) comprises a top plate (61) and a sixth motor (62) fixed at one end of the top plate (61), wherein the top plate (61) is an output end of the overturning component (6), and an output end of the sixth motor (62) is fixedly connected with one end of the second supporting rod (14).
9. The suspended type side-fetching manipulator applied to the injection molding process of claim 1, wherein the camera detection module (7) is a CCD camera, and the camera detection module (7) is located in the middle of the carrier plate (15).
10. The suspended type side-fetching manipulator applied to the injection molding process of claim 1, wherein the distance measuring module (8) is a distance measuring sensor, and the distance measuring sensor is located at the edge of the carrier plate (15).
CN202110990620.4A 2021-08-26 2021-08-26 Suspension type side-taking manipulator applied to injection molding process Pending CN113619047A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202110990620.4A CN113619047A (en) 2021-08-26 2021-08-26 Suspension type side-taking manipulator applied to injection molding process

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202110990620.4A CN113619047A (en) 2021-08-26 2021-08-26 Suspension type side-taking manipulator applied to injection molding process

Publications (1)

Publication Number Publication Date
CN113619047A true CN113619047A (en) 2021-11-09

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Application Number Title Priority Date Filing Date
CN202110990620.4A Pending CN113619047A (en) 2021-08-26 2021-08-26 Suspension type side-taking manipulator applied to injection molding process

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CN (1) CN113619047A (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202293263U (en) * 2011-10-20 2012-07-04 厦门新鸿洲精密科技有限公司 Synchronous detection device of plastic products
CN209937589U (en) * 2019-04-22 2020-01-14 浙江安吉荣艺家具有限公司 High-precision high-efficiency manipulator for injection molding machine
CN213919307U (en) * 2020-10-30 2021-08-10 东莞烨嘉电子科技有限公司 Die equipment for producing rocker ball

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202293263U (en) * 2011-10-20 2012-07-04 厦门新鸿洲精密科技有限公司 Synchronous detection device of plastic products
CN209937589U (en) * 2019-04-22 2020-01-14 浙江安吉荣艺家具有限公司 High-precision high-efficiency manipulator for injection molding machine
CN213919307U (en) * 2020-10-30 2021-08-10 东莞烨嘉电子科技有限公司 Die equipment for producing rocker ball

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Application publication date: 20211109

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