CN113617874B - Efficient aluminum profile extrusion method - Google Patents
Efficient aluminum profile extrusion method Download PDFInfo
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- CN113617874B CN113617874B CN202110945035.2A CN202110945035A CN113617874B CN 113617874 B CN113617874 B CN 113617874B CN 202110945035 A CN202110945035 A CN 202110945035A CN 113617874 B CN113617874 B CN 113617874B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C29/00—Cooling or heating work or parts of the extrusion press; Gas treatment of work
- B21C29/003—Cooling or heating of work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, bars, tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/21—Presses specially adapted for extruding metal
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C25/00—Profiling tools for metal extruding
- B21C25/02—Dies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C29/00—Cooling or heating work or parts of the extrusion press; Gas treatment of work
- B21C29/02—Cooling or heating of containers for metal to be extruded
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C33/00—Feeding extrusion presses with metal to be extruded ; Loading the dummy block
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C35/00—Removing work or waste from extruding presses; Drawing-off extruded work; Cleaning dies, ducts, containers, or mandrels
- B21C35/04—Cutting-off or removing waste
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
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Abstract
The invention discloses a high-efficiency aluminum profile extrusion method which comprises the following steps of S1, rotating through an adjusting rod, driving a movable block and an installation frame to move on a base so as to facilitate installation of a mold, S2, driving a lead screw to rotate through a driving motor, adjusting a fixed plate and a sleeve to move, further clamping and fixing the installation frame, and simultaneously performing heat preservation on an aluminum bar through matching of a sealing box and a heating pipe.
Description
Technical Field
The invention relates to the technical field of aluminum profile extrusion, in particular to a high-efficiency aluminum profile extrusion method.
Background
The aluminum product is made of aluminum and other alloy elements, and is usually made by processing into casting products, forging products, foils, plates, belts, pipes, bars, sections and the like, and then performing the procedures of cold bending, sawing, drilling, assembling, coloring and the like, wherein the main metal element of the aluminum product is aluminum, and some alloy elements are added to improve the performance of the aluminum product;
however, in the process of extruding the existing aluminum profile, the mold cannot be quickly replaced, which affects the efficiency of the subsequent aluminum profile production and reduces the yield of the product.
Disclosure of Invention
The invention provides an efficient aluminum profile extrusion method, which can effectively solve the problems that the mold cannot be quickly replaced, the subsequent aluminum profile production efficiency is influenced, and the product yield is reduced in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: a high-efficiency aluminum profile extrusion method comprises the following steps:
s1, a movable block and an installation frame are driven to move on a base through rotation of an adjusting rod, and a die is conveniently installed;
s2, driving the screw rod to rotate through the driving motor, adjusting the fixed plate and the sleeve to move, further clamping and fixing the mounting frame, and simultaneously, matching the sealing box with the heating pipe to preserve heat of the aluminum bar;
s3, pushing the aluminum bar into the sleeve through the matching of the air cylinder and the push rod, and processing the aluminum profile through the matching of the die;
s4, conveying the aluminum bar through a feeding frame, and supporting the aluminum bar through a supporting plate in the base, so that the aluminum bar is conveniently extruded;
s5, the waste materials are conveniently shoveled down through the matching of the electric telescopic rod and the shovel plate, and the waste materials are recovered through the matching of a recovery channel and a conveying belt.
Compared with the prior art, the invention has the beneficial effects that: the invention has scientific and reasonable structure and safe and convenient use:
1. the die plate assembling mechanism is arranged, the arc-shaped plate is pushed through the magnetic plate, the die is clamped and fixed in the mounting frame, the stability of the die is guaranteed, the die is prevented from shaking during extrusion, the extrusion quality of an aluminum profile is improved, and then the sliding rod and the limiting plate are driven to move through the characteristic of stretching and retracting of the tension spring, so that the distance between the two limiting plates is reduced, the mounting frame is conveniently fixed on the movable block, the die mounting speed is improved, the turntable drives the adjusting rod to rotate by rotating the turntable, so that the movable block drives one end of the mounting frame, the mounting frame is communicated with the through hole, and the extrusion effect is guaranteed;
in addition, through the reverse rotation carousel, drive the movable block and remove, make installing frame and through-hole stagger, then rethread briquetting promotes the push pedal and removes to through the cooperation of slide bar, drive the limiting plate and remove, thereby relieve the spacing to the installing frame, conveniently change the mould, guaranteed the effect of production.
2. Be provided with the section bar and level the mechanism, through the flexible characteristic of supporting spring, drive movable rod and clamp splice and remove, with extrusion's aluminium alloy spacing inside the through-hole, simultaneously through rotating the screw rod, make the screw rod promote the baffle, make baffle and cylinder cooperation, extrude the aluminium alloy to at the in-process that the aluminium alloy extrusion was carried, avoid the aluminium alloy skew, guaranteed the planarization of aluminium alloy.
3. Be provided with extrusion and heat preservation mechanism, it is rotatory to drive the lead screw through driving motor, simultaneously, the cooperation through drive wheel and drive belt, the convenience is transmitted power, promote fly leaf and fixed plate and together remove, thereby it carries out the centre gripping to the installing frame to take the sleeve to remove, the stability of installing frame has further been guaranteed, rocking of mould and installing frame is avoided to the at utmost, in addition, through the cooperation of seal box and heating pipe, improve the inside stability of seal box, and then keep warm to the inside aluminium bar of sleeve, avoid the cooling of aluminium bar to influence extruded effect, the quality of product has been guaranteed.
4. Be provided with the pay-off and retrieve the mechanism, it removes to drive the shovel board through electric telescopic handle, fall into on the mould remaining aluminium alloy shovel and retrieve inside the passageway, and it is rotatory to drive the conveyer belt through the rotating electrical machines, carry out the waste material from the device bottom, thereby conveniently retrieve the waste material, reduce the waste of resource, in addition, the cooperation through guide pulley and belt transmits power, it is rotatory to drive the horizontal pole, and through drive gear's cooperation, carry out the secondary transmission to power, thereby it rotates to drive the pay-off area, be convenient for carry the aluminium bar, the convenience of feeding has been improved.
5. Be provided with and support adjustment mechanism, support the aluminium bar through the layer board, the convenience of device pay-off has been improved, in addition through the cooperation of electro-magnet and magnetic ring, promote montant and layer board and remove, the position of aluminium bar has been adjusted, the adaptability of device has been improved, and then make not unidimensional aluminium bar keep parallel with the push rod, rethread cylinder promotes the push rod, be convenient for push the sleeve with the aluminium bar inside, carry out the extrusion of aluminium alloy, the convenience of device has been improved, the efficiency of production has been guaranteed.
In addition, the speed of die replacement is improved through the template assembling mechanism, so that the die can be conveniently replaced, and the effect of subsequent production is ensured;
avoid the aluminium bar cooling sclerosis to the extruded in-process of aluminium bar through extrusion and heat preservation mechanism, guarantee to the extruded effect of aluminium bar, level and smooth to the aluminium alloy is extruded through section bar leveling mechanism in addition, and then has guaranteed the quality of product production.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention.
In the drawings:
FIG. 1 is a flow chart of the extrusion process of the present invention;
FIG. 2 is a schematic view of the mounting structure of the lead screw of the present invention;
FIG. 3 is a schematic view of the mounting structure of the connecting socket of the present invention;
FIG. 4 is a schematic view of the mounting structure of the adjustment lever of the present invention;
FIG. 5 is a schematic structural view of the template assembly mechanism of the present invention;
FIG. 6 is a schematic structural view of the profile leveling mechanism of the present invention;
FIG. 7 is a schematic view of the pressing and heat-insulating mechanism of the present invention;
FIG. 8 is a schematic view of the feed and recovery mechanism of the present invention;
fig. 9 is a schematic structural view of the support adjustment mechanism of the present invention.
The reference numbers in the figures: 1. a base; 2. a connecting seat; 3. a connecting rod; 4. a transverse plate; 5. a fixed seat;
6. a template assembling mechanism; 601. a groove; 602. adjusting a rod; 603. a turntable; 604. a movable block; 605. a vertical plate; 606. a slide bar; 607. pushing a plate; 608. pressing into blocks; 609. a limiting plate; 610. a tension spring; 611. installing a frame; 612. an arc-shaped plate; 613. a magnetic plate; 614. a mold;
7. a section leveling mechanism; 701. a through hole; 702. a movable rod; 703. a clamping block; 704. a support spring; 705. a carriage; 706. a screw; 707. a baffle plate; 708. a drum;
8. an extrusion and heat preservation mechanism; 801. a screw rod; 802. a driving wheel; 803. a transmission belt; 804. a drive motor; 805. a movable plate; 806. a fixing plate; 807. a sealing box; 808. a sleeve; 809. heating a tube;
9. a feeding and recovery mechanism; 901. a top plate; 902. an electric telescopic rod; 903. a shovel plate; 904. a recovery channel; 905. a conveyor belt; 906. a feeding frame; 907. a feed belt; 908. a cross bar; 909. a guide wheel; 910. a belt; 911. a transmission gear; 912. a rotating electric machine;
10. a support adjustment mechanism; 1001. a cylinder; 1002. a push rod; 1003. a connecting plate; 1004. a support plate; 1005. a vertical rod; 1006. a support plate; 1007. an electromagnet; 1008. a magnetic ring.
Detailed Description
The preferred embodiments of the present invention will be described in conjunction with the accompanying drawings, and it should be understood that they are presented herein only to illustrate and explain the present invention and not to limit the present invention.
The embodiment is as follows: as shown in fig. 1, the invention provides a technical scheme, and an efficient aluminum profile extrusion method comprises the following steps:
s1, the adjusting rod 602 rotates to drive the movable block 604 and the mounting frame 611 to move on the base 1, so that the die 614 is conveniently mounted;
s2, the screw rod 801 is driven to rotate by the driving motor 804, the fixing plate 806 and the sleeve 808 are adjusted to move, the mounting frame 611 is further clamped and fixed, and meanwhile, the aluminum bar is insulated through the matching of the sealing box 807 and the heating pipe 809;
s3, pushing the aluminum bar into the sleeve 808 through the matching of the cylinder 1001 and the push rod 1002, and processing the aluminum profile through the matching of the die 614;
s4, conveying the aluminum bar through the feeding frame 906, and supporting the aluminum bar through a supporting plate 1006 in the base 1 to conveniently extrude the aluminum bar;
s5, the electric telescopic rod 902 is matched with the shovel plate 903, so that the waste materials are conveniently shoveled down, and the recovery channel 904 is matched with the conveying belt 905 to recover the waste materials;
as shown in fig. 2-9, a connecting seat 2 is fixedly connected at a position of one side of the top end of a base 1, one end of the base 1 is symmetrically and fixedly connected with a connecting rod 3, the other end of the connecting rod 3 is fixedly connected with a transverse plate 4, the other end of the transverse plate 4 is fixedly connected with a fixed seat 5, the top end of the base 1 is provided with a template assembling mechanism 6, and the template assembling mechanism 6 comprises a groove 601, an adjusting rod 602, a rotary table 603, a movable block 604, a vertical plate 605, a sliding rod 606, a push plate 607, a pressing block 608, a limiting plate 609, a tensioning spring 610, an installation frame 611, an arc plate 612, a magnetic plate 613 and a mold 614;
a groove 601 is arranged at the position of the top end of the base 1 corresponding to one side of the connecting seat 2, an adjusting rod 602 is rotatably connected in the groove 601, a rotating disc 603 is cast at the position of one end of the adjusting rod 602 corresponding to the outer side of the base 1, a movable block 604 is connected at the position of the outer side of the adjusting rod 602 corresponding to the inner side of the groove 601 through threads, vertical plates 605 are symmetrically and fixedly connected at the top ends of the movable blocks 604, sliding rods 606 are movably connected at opposite ends of the two vertical plates 605 in equal intervals, a push plate 607 is fixedly connected at the position of one end of each sliding rod 606 corresponding to one side of the corresponding vertical plate 605, a press block 608 is slidably connected at the position of the two ends of each vertical plate 605 corresponding to the inner side of the push plate 607, a limiting plate 609 is fixedly connected at the other end of each sliding rod 606, and a tensioning spring 610 is sleeved at the position of the outer side of each sliding rod 606 corresponding to the position between the limiting plate 609 and the corresponding vertical plate 605, a mounting frame 611 is clamped between the top end of the movable block 604 and the two limiting plates 609, an arc plate 612 is symmetrically and movably connected to the inner wall of the mounting frame 611, magnetic plates 613 are fixedly connected to one end of the arc plate 612 and the inner wall of the mounting frame 611, a mold 614 is embedded in the mounting frame 611 and corresponds to the inner positions of the two arc plates 612, in order to replace the mold 614, one end of the adjusting rod 602 penetrates through one end of the base 1, anti-slip patterns are uniformly formed on the outer side of the turntable 603, inclined surfaces are formed at one end of the push plate 607 and one end of the pressing block 608, the inclined surface at one end of the push plate 607 is attached to the inclined surface at one end of the pressing block 608, clamping grooves are symmetrically formed at two ends of the mounting frame 611, the inclined surface is formed at one end of the limiting plate 609, one end of the limiting plate 609 is embedded in the clamping groove, and the two magnetic plates 613 positioned on the same side of the arc plate 612 repel each other;
one end of the connecting seat 2 is provided with a section leveling mechanism 7, and the section leveling mechanism 7 comprises a through hole 701, a movable rod 702, a clamping block 703, a supporting spring 704, a conveying frame 705, a screw 706, a baffle 707 and a roller 708;
a through hole 701 is formed in one end of the connecting seat 2 corresponding to one side of the die 614, movable rods 702 are movably connected to the top and bottom of the inner wall of the through hole 701, clamping blocks 703 are fixedly connected to the adjacent other ends of the two movable rods 702, supporting springs 704 are sleeved at positions, corresponding to the tops of the clamping blocks 703, on the outer sides of the movable rods 702, a conveying frame 705 is fixedly connected to one end of the connecting seat 2 corresponding to one side of the through hole 701, screw rods 706 are symmetrically connected to two ends of the conveying frame 705 through threads, a baffle 707 is rotatably connected to the other end of the screw rods 706 corresponding to the inner position of the conveying frame 705 in a rotating mode, rollers 708 are rotatably connected to the adjacent ends of the two baffle 707 at equal intervals, in order to guarantee flatness of an aluminum profile, one end of the through hole 701 penetrates through one end of the connecting seat 2, the two clamping blocks 703 are concave plates, and the bottom end of the baffle 707 is attached to the bottom end of the inner wall of the conveying frame 705;
the other end of the connecting seat 2 is provided with a squeezing and heat-preserving mechanism 8, and the squeezing and heat-preserving mechanism 8 comprises a screw rod 801, a driving wheel 802, a driving belt 803, a driving motor 804, a movable plate 805, a fixed plate 806, a sealing box 807, a sleeve 808 and a heating pipe 809;
screw rods 801 are symmetrically and rotatably connected to the top of the other end of the connecting base 2, driving wheels 802 are cast at positions, corresponding to one side of the connecting base 2, of one ends of the two screw rods 801, transmission belts 803 are sleeved on the outer sides of the two driving wheels 802, driving motors 804 are fixedly connected to positions, corresponding to one side of the screw rods 801, of one ends of the connecting base 2 through bolts, movable plates 805 are symmetrically connected to the outer sides of the screw rods 801 through threads, fixed plates 806 are fixedly connected to the other ends of the movable plates 805, sealing boxes 807 are fixedly connected to positions, corresponding to the inner portions of the sealing boxes 807, of the two fixed plates 806 through bolts, heating pipes 809 are fixedly connected to positions, corresponding to one sides of the sleeves 808, of the sealing boxes 807, in order to guarantee stability of an aluminum rod, one ends of the two screw rods 801 penetrate through one end of the connecting base 2, the other ends of the two screw rods 801 are rotatably connected to one end of the transverse plate 4, the movable plates 805 are sleeved on the outer sides of the connecting rod 3, heat insulation cotton is filled on the inner walls of the sealing boxes 807, power supplies power to the driving motors 804 and the heating pipes 809, and the output shafts of the driving motors 804 are fixedly connected to one ends of the screw rods 801 through external power supplies;
a feeding and recovering mechanism 9 is arranged at a position, corresponding to the bottom of the fixing plate 806, of one end of the base 1, and the feeding and recovering mechanism 9 comprises a top plate 901, an electric telescopic rod 902, a shovel plate 903, a recovering channel 904, a conveying belt 905, a feeding rack 906, a feeding belt 907, a cross bar 908, a guide wheel 909, a belt 910, a transmission gear 911 and a rotating motor 912;
one end of the connecting seat 2 is fixedly connected with a top plate 901 corresponding to the top end of the mounting frame 611, the top plate 901 is fixedly connected with an electric telescopic rod 902, the top end of the electric telescopic rod 902 is fixedly connected with a shovel plate 903, the position of one end of the base 1 corresponding to the bottom of the connecting rod 3 is fixedly connected with a recovery channel 904, the inner wall of the recovery channel 904 is rotatably connected with a conveying belt 905, one end of the transverse plate 4 is fixedly connected with a feeding frame 906, the inner wall of the feeding frame 906 is rotatably connected with a conveying belt 907, one end of the transverse plate 908 and one end of the recovery channel 904 are rotatably connected with guide wheels 909, the outer sides of the two guide wheels 909 are respectively sleeved with a belt 910, the outer side of the transverse plate 908 and one end of the feeding frame 906 are rotatably connected with a transmission gear 911, the position of the other end of the recovery channel 904 is fixedly connected with a rotating motor 912, in order to collect waste materials, one end of the shovel plate 903 is attached to one end of the mounting frame 611, one end of the transverse plate 908 is fixedly connected with one end of the rotating shaft of the conveying belt 907, one end of the rotating shaft of the conveying belt 905 is fixedly connected with one end of the transmission gear 909, the two transmission gear 911 are mutually engaged with each other, the rotating shaft of the rotating motor 912, and the electric telescopic rod 902 are supplied with power by an external power supply;
the top ends of the two transverse plates 4 are provided with a supporting and adjusting mechanism 10 at a position corresponding to one side of the push rod 1002, and the supporting and adjusting mechanism 10 comprises an air cylinder 1001, the push rod 1002, a connecting plate 1003, a supporting plate 1004, a vertical rod 1005, a supporting plate 1006, an electromagnet 1007 and a magnetic ring 1008;
fixing base 5 one end fixedly connected with cylinder 1001, the inside swing joint of cylinder 1001 has push rod 1002, two horizontal board 4 tops correspond push rod 1002 one side position department symmetry fixedly connected with connecting plate 1003, connecting plate 1003 one end fixedly connected with backup pad 1004, the symmetrical swing joint in backup pad 1004 top has montant 1005, montant 1005 top fixedly connected with layer board 1006, the backup pad 1004 ejector pin corresponds montant 1005 outside position department fixedly connected with electro-magnet 1007, and the montant 1005 outside corresponds electro-magnet 1007 outside position department fixedly connected with magnetic ring 1008.
The working principle and the using process of the invention are as follows: firstly, the arc plate 612 is pushed through the cooperation of the magnetic plate 613, so that the arc plate 612 clamps and fixes the die 614 inside the mounting frame 611, the stability of the die 614 is ensured, the die 614 is prevented from shaking during extrusion, the extrusion quality of an aluminum profile is improved, and then the sliding rod 606 and the limiting plate 609 are driven to move through the telescopic characteristic of the tension spring 610, so that the distance between the two limiting plates 609 is reduced, the mounting frame 611 is conveniently fixed on the movable block 604, the mounting speed of the die 614 is improved, and then the turntable 603 is driven to rotate by driving the adjusting rod 602 through rotating the turntable 603, so that the movable block 604 is pushed to drive one end of the mounting frame 611, the mounting frame 611 is communicated with the through hole 701, and the extrusion effect is ensured;
then, the rotating disc 603 is rotated reversely to drive the movable block 604 to move, so that the mounting frame 611 and the through hole 701 are staggered, the pressing block 608 pushes the push plate 607 to move, and the limiting plate 609 is driven to move through the matching of the sliding rod 606, so that the limitation on the mounting frame 611 is removed, the die 614 is convenient to replace, and the production effect is guaranteed;
then, the screw rod 801 is driven to rotate by the driving motor 804, power is conveniently transmitted by the aid of matching of the driving wheel 802 and the driving belt 803, the movable plate 805 and the fixed plate 806 are pushed to move together, so that the sleeve 808 is driven to move to clamp and fix the mounting frame 611, stability of the mounting frame 611 is further guaranteed, shaking of the die 614 and the mounting frame 611 is avoided to the maximum extent, stability inside the sealing box 807 is improved by means of matching of the sealing box 807 and the heating pipe 809, heat insulation is further performed on an aluminum rod inside the sleeve 808, the phenomenon that the aluminum rod cools to affect extrusion is avoided, and quality of products is guaranteed;
then, the heated aluminum bar is conveniently conveyed through the matching of the feeding frame 906 and the feeding belt 907, and then the aluminum bar is supported through the supporting plate 1006, so that the feeding convenience of the device is improved, in addition, through the matching of the electromagnet 1007 and the magnetic ring 1008, the vertical rod 1005 and the supporting plate 1006 are pushed to move, the position of the aluminum bar is adjusted, the adaptability of the device is improved, so that the aluminum bars with different sizes are kept parallel to the push rod 1002, and then the push rod 1002 is pushed through the air cylinder 1001, so that the aluminum bar is conveniently pushed into the sleeve 808 to extrude the aluminum profile, the convenience of the device is improved, and the production efficiency is ensured;
then, the movable rod 702 and the clamping block 703 are driven to move by the telescopic characteristic of the supporting spring 704, the extruded aluminum profile is limited in the through hole 701, and meanwhile, the screw rod 706 is rotated to push the baffle 707 by the screw rod 706, so that the baffle 707 is matched with the roller 708 to extrude the aluminum profile, thereby avoiding the aluminum profile from deviating and ensuring the smoothness of the aluminum profile in the process of extruding and conveying the aluminum profile;
finally, after extrusion is completed, push rod 1002 and sleeve 808 reset, then electric telescopic rod 902 drives shovel plate 903 to move, aluminum profile shovel remained on die 614 falls into the interior of recycling channel 904, and drive conveying belt 905 to rotate through rotating motor 912, and convey waste material from the bottom of the device, thereby conveniently recycling waste material, and reducing resource waste.
Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that changes may be made in the embodiments and/or equivalents thereof without departing from the spirit and scope of the invention. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (6)
1. A high-efficiency aluminum profile extrusion method is characterized in that: the method comprises the following steps:
s1, a movable block (604) and an installation frame (611) are driven to move on a base (1) through rotation of an adjusting rod (602), and a die (614) is conveniently installed;
s2, the screw rod (801) is driven to rotate by the driving motor (804), the fixing plate (806) and the sleeve (808) are adjusted to move, the mounting frame (611) is further clamped and fixed, and meanwhile, the aluminum bar is subjected to heat preservation through the matching of the sealing box (807) and the heating pipe (809);
s3, conveying the aluminum bar through a feeding frame (906), and supporting the aluminum bar through a supporting plate (1006) in the base (1) to conveniently extrude the aluminum bar;
s4, pushing the aluminum bar into the sleeve (808) through the matching of the air cylinder (1001) and the push rod (1002), and processing the aluminum profile through the matching of the die (614);
s5, the electric telescopic rod (902) is matched with the shovel plate (903) to conveniently shovel down the waste materials, and the recovery channel (904) is matched with the conveying belt (905) to recover the waste materials;
the die assembling mechanism comprises a base (1), a connecting seat (2) and a connecting rod (3), wherein the connecting seat is fixedly connected to one side of the top end of the base (1), one end of the base (1) is symmetrically and fixedly connected with the connecting rod (3), the transverse plate (4) is fixedly connected to the other end of the connecting rod (3), a fixing seat (5) is fixedly connected to the other end of the transverse plate (4), a die assembling mechanism (6) is arranged at the top end of the base (1), and the die assembling mechanism (6) comprises a groove (601), an adjusting rod (602), a rotary table (603), a movable block (604), a vertical plate (605), a sliding rod (606), a push plate (607), a press block (608), a limiting plate (609), a tensioning spring (610), a mounting frame (611), an arc plate (612), a magnetic plate (613) and a die (614);
a groove (601) is formed in a position, corresponding to one side of the connecting seat (2), of the top end of the base (1), an adjusting rod (602) is rotatably connected inside the groove (601), a rotating disc (603) is cast at a position, corresponding to the outer side of the base (1), of one end of the adjusting rod (602), a moving block (604) is fixedly connected to a position, corresponding to the inside of the groove (601), of the outer side of the adjusting rod (602) through threads, vertical plates (605) are symmetrically and fixedly connected to the top end of the moving block (604), a sliding rod (606) is movably connected to opposite ends of the two vertical plates (605) at equal intervals, one end of the sliding rod (606) is fixedly connected to a push plate (607) at a position, corresponding to one side of the vertical plate (605), pressing blocks (608) are slidably connected to positions, corresponding to the inner sides of the push plates (607), the other ends of the sliding rod (606) are fixedly connected to a limiting plate (609), a tensioning spring (610) is sleeved at a position, corresponding to the outer side of the sliding rod (609), a mounting frame (611) is connected to a position, a mounting frame (611) is connected to the top end of the moving block (604) corresponding to a mounting frame (611), an arc-shaped plate (611), an inner wall of the arc-shaped frame (613) is connected to an arc-shaped mounting frame (612), and an arc-shaped mounting plate (612) is connected to the arc-shaped frame (612), the die (614) is embedded and installed in the positions, corresponding to the inner parts of the two arc-shaped plates (612), in the installation frame (611);
the other end of the connecting seat (2) is provided with an extrusion and heat insulation mechanism (8), and the extrusion and heat insulation mechanism (8) comprises a screw rod (801), a transmission wheel (802), a transmission belt (803), a driving motor (804), a movable plate (805), a fixed plate (806), a sealing box (807), a sleeve (808) and a heating pipe (809);
the connecting device is characterized in that screw rods (801) are symmetrically and rotatably connected to the top of the other end of the connecting base (2), transmission wheels (802) are cast at positions, corresponding to one side of the connecting base (2), of one ends of the two screw rods (801), transmission belts (803) are sleeved on the outer sides of the two transmission wheels (802), a driving motor (804) is fixedly connected to a position, corresponding to one side of the screw rod (801), of one end of the connecting base (2), a movable plate (805) is symmetrically connected to the outer side of the screw rod (801) through threads, a fixed plate (806) is fixedly connected to the other end of the movable plate (805), a sealing box (807) is fixedly connected between the two fixed plates (806), a sleeve (808) is fixedly connected to a position, corresponding to the inner part of the sealing box (807), and a heating pipe (809) is fixedly connected to a position, corresponding to one side of the sleeve (808), inside the sealing box (807);
a feeding and recovering mechanism (9) is arranged at a position, corresponding to the bottom of the fixing plate (806), of one end of the base (1), and the feeding and recovering mechanism (9) comprises a top plate (901), an electric telescopic rod (902), a shovel plate (903), a recovering channel (904), a conveying belt (905), a feeding rack (906), a feeding belt (907), a cross bar (908), a guide wheel (909), a belt (910), a transmission gear (911) and a rotating motor (912);
one end of the connecting seat (2) corresponds to the top end of the mounting frame (611) and is fixedly connected with a top plate (901), the top plate (901) is fixedly connected with an electric telescopic rod (902), the top end of the electric telescopic rod (902) is fixedly connected with a shovel plate (903), one end of the base (1) corresponds to the bottom of the connecting rod (3) and is fixedly connected with a recovery channel (904), the inner wall of the recovery channel (904) is rotatably connected with a conveying belt (905), one end of the transverse plate (4) is fixedly connected with a feeding frame (906), the inner wall of the feeding frame (906) is rotatably connected with a feeding belt (907), one end of the feeding frame (906) is rotatably connected with a transverse rod (908), one end of the transverse rod (908) and one end of the recovery channel (904) are both rotatably connected with guide wheels (909), belts (910) are sleeved on the outer sides of the two guide wheels (909), the outer sides of the transverse rod (908) and one end of the feeding frame (906) are both rotatably connected with a transmission gear (911), and a rotary motor (912) is fixedly connected to the other side of one end of the recovery channel (904);
one end of the shovel plate (903) is attached to one end of the mounting frame (611), one end of the cross rod (908) is fixedly connected with one end of a rotating shaft of the feeding belt (907), one end of the rotating shaft of the conveying belt (905) is fixedly connected with one end of a guide wheel (909), the two transmission gears (911) are meshed with each other and connected with each other, a conveying shaft of the rotating motor (912) is fixedly connected with one end of the rotating shaft of the conveying belt (905), and the rotating motor (912) and the electric telescopic rod (902) are powered by an external power source.
2. A high-efficiency aluminum profile extrusion method as claimed in claim 1, characterized in that: adjust pole (602) one end and run through base (1) one end, anti-skidding line has evenly been seted up in the carousel (603) outside, push pedal (607) one end all is seted up inclined plane with briquetting (608) one end, and the inclined plane of push pedal (607) one end is laminated mutually with the inclined plane of briquetting (608) one end, the draw-in groove has been seted up to installing frame (611) both ends symmetry, the inclined plane has been seted up to limiting plate (609) one end, and inside limiting plate (609) one end embedding draw-in groove, lie in arc (612) are mutually exclusive with two magnetic sheets (613) of one side.
3. A high-efficiency aluminum profile extrusion method as claimed in claim 2, characterized in that: a section leveling mechanism (7) is arranged at one end of the connecting seat (2), and the section leveling mechanism (7) comprises a through hole (701), a movable rod (702), a clamping block (703), a supporting spring (704), a conveying frame (705), a screw (706), a baffle (707) and a roller (708);
connecting seat (2) one end corresponds mould (614) one side position department and has seted up through-hole (701), through-hole (701) inner wall top and the equal swing joint in bottom position department have movable rod (702), two the equal fixedly connected with clamp splice (703) of the adjacent other end of movable rod (702), and movable rod (702) outside corresponds clamp splice (703) top position department and has cup jointed supporting spring (704), connecting seat (2) one end corresponds through-hole (701) one side position department fixedly connected with carriage (705), there are screw rod (706) at carriage (705) both ends through screw thread symmetric connection, screw rod (706) other end corresponds carriage (705) inside position department and rotates and is connected with baffle (707), and two baffle (707) adjacent one end equal equidistance rotation are connected with cylinder (708).
4. A high-efficiency aluminum profile extrusion method as claimed in claim 3, characterized in that: one end of the through hole (701) penetrates through one end of the connecting seat (2), the two clamping blocks (703) are concave plates, and the bottom end of the baffle (707) is attached to the bottom end of the inner wall of the conveying frame (705).
5. The efficient aluminum profile extrusion method as recited in claim 1, characterized in that: two lead screw (801) one end all runs through connecting seat (2) one end, two lead screw (801) other end rotates with diaphragm (4) one end to be connected, fly leaf (805) have been cup jointed in connecting rod (3) outside, seal box (807) inner wall packing has the heat preservation cotton, driving motor (804) and heating pipe (809) all supply power through external power source, the output shaft and lead screw (801) one end fixed connection of driving motor (804).
6. The efficient aluminum profile extrusion method as recited in claim 1, characterized in that: the top ends of the two transverse plates (4) are provided with supporting and adjusting mechanisms (10), and each supporting and adjusting mechanism (10) comprises an air cylinder (1001), a push rod (1002), a connecting plate (1003), a supporting plate (1004), a vertical rod (1005), a supporting plate (1006), an electromagnet (1007) and a magnetic ring (1008);
fixing base (5) one end fixedly connected with cylinder (1001), cylinder (1001) inside swing joint has push rod (1002), two diaphragm (4) top corresponds push rod (1002) one side position department symmetry fixedly connected with connecting plate (1003), connecting plate (1003) one end fixedly connected with backup pad (1004), backup pad (1004) top symmetry swing joint has montant (1005), montant (1005) top fixedly connected with layer board (1006), backup pad (1004) correspond montant (1005) outside position department fixedly connected with electro-magnet (1007), and montant (1005) outside corresponds electro-magnet (1007) outside position department fixedly connected with magnetic ring (1008).
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