CN113617740A

CN113617740A - Automatic steel ball cleaning machine

Info

Publication number: CN113617740A
Application number: CN202111036538.4A
Authority: CN
Inventors: 胡金根; 宋厚山; 宋波
Original assignee: Wuhu Yuheng Special Steel Ball Co ltd
Current assignee: Wuhu Yuheng Special Steel Ball Co ltd
Priority date: 2021-09-06
Filing date: 2021-09-06
Publication date: 2021-11-09

Abstract

The invention discloses an automatic steel ball cleaning machine which comprises a cleaning bin, wherein rectangular empty grooves are formed in two sides of the cleaning bin, ultrasonic vibrators are uniformly arranged in the rectangular empty grooves, a soaking bin suitable for the cleaning bin is arranged in the cleaning bin, an embedded electric heating plate is fixedly arranged at the bottom of the soaking bin, a liquid inlet pipe is communicated with the top of one end of the soaking bin, a liquid outlet pipe is communicated with the bottom of the other end of the soaking bin, and an electromagnetic valve is arranged on the liquid outlet pipe. The ultrasonic cleaning device is provided with the rectangular empty groove and the ultrasonic vibrators, steel balls soaked in cleaning liquid are efficiently cleaned through the ultrasonic vibrators on the two sides, the cleaning liquid is continuously heated at constant temperature by combining the electric heating plate, the efficiency and the effect of ultrasonic cleaning are further improved, stubborn stains are prevented from being attached and difficult to clean, and compared with a traditional cleaning mode, the ultrasonic cleaning device utilizes the direct and indirect effects of the cavitation, the acceleration and the direct current of ultrasonic waves in liquid on the liquid and the dirt.

Description

Automatic steel ball cleaning machine

Technical Field

The invention relates to the technical field of steel ball cleaning, in particular to an automatic steel ball cleaning machine.

Background

The ball is divided into a grinding steel ball, a forging steel ball and a casting steel ball according to the production and processing technology, and is divided into a bearing steel ball, a stainless steel ball, a carbon steel ball and the like according to the processing material, wherein the bearing steel ball is an important industrial basic part, the alloy steel ball is a spherical ferroalloy wear-resistant body which is generated by taking carbon, chromium, manganese, molybdenum and the like as main added metal elements and adopting the modes of forging, spinning, rolling, casting and the like, and the steel ball needs to be cleaned for many times in the production process.

The traditional cleaning mode is generally to immerse the steel ball into cleaning water, the driving motor brushes the steel ball through the soft brush, the cleaning mode is poor in cleaning effect, stubborn stains cannot be taken out, cleaning efficiency is low, a large amount of time needs to be delayed, water consumption is large, and water resource consumption is increased.

Disclosure of Invention

The invention aims to provide an automatic steel ball cleaning machine to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: an automatic steel ball cleaning machine comprises a cleaning bin, wherein rectangular empty slots are formed in two sides of the cleaning bin, ultrasonic vibrators are uniformly arranged in the rectangular empty slots, a soaking bin suitable for the cleaning bin is arranged in the cleaning bin, an embedded electric heating plate is fixedly arranged at the bottom of the soaking bin, a liquid inlet pipe is communicated with the top of one end of the soaking bin, a liquid outlet pipe is communicated with the bottom of the other end of the soaking bin, an electromagnetic valve is arranged on the liquid outlet pipe, a filtering assembly is connected to the other end of the liquid outlet pipe, a liquid guide pipe is communicated with the bottom end of the filtering assembly, a storage bin suitable for the soaking bin is arranged in the soaking bin, water seepage nets are symmetrically arranged on two sides of the storage bin, a hinged bin door is hinged to one end of the storage bin, mounting supports are symmetrically mounted at two ends of the top of the storage bin, and fans are arranged on the mounting supports, control panel is installed to the one end in washing storehouse, and control panel passes through the wire and is connected with ultrasonic vibrator, electric heating board, solenoid valve, fan electricity.

Preferably, both sides of the cleaning bin are provided with baffle plates through fixing screws.

Preferably, the both ends in storehouse are all fixed with the locator card strip symmetrically to soak, the spacing draw-in groove of bar has all been seted up at the both ends at top in the washing storehouse, and the spacing draw-in groove of bar is fit for with the locator card strip that corresponds.

Preferably, the filtering component comprises a filtering bin body, an externally-detachable rectangular frame, a metal mesh filtering layer, an activated carbon filtering layer and a sponge body filtering layer, the externally-detachable rectangular frame is arranged in the filtering bin body, one side of the externally-detachable rectangular frame extends to the outer side of the filtering bin body, and the metal mesh filtering layer, the activated carbon filtering layer and the sponge body filtering layer are sequentially arranged on the inner side of the externally-detachable rectangular frame from top to bottom.

Preferably, one side of the filtering cabin body is hinged with a hinged cabin door, and the position of the cross cabin door is matched with that of the externally-detached rectangular frame.

Preferably, the inside washing liquid that is provided with of storehouse, and soak fixed mounting on the lateral wall of the inside one end in storehouse and have level sensor, and level sensor passes through the wire and is connected with control panel electricity.

Compared with the prior art, the invention has the following beneficial effects:

1. according to the invention, through the arrangement of the rectangular empty groove and the ultrasonic vibrators, the steel balls soaked in the cleaning liquid are efficiently cleaned through the ultrasonic vibrators on the two sides, and the cleaning liquid is continuously heated at constant temperature by combining the electric heating plate, so that the efficiency and effect of ultrasonic decontamination are further improved, the problem that stubborn stains are adhered and difficult to clean is avoided, and compared with a traditional cleaning mode, the cleaning method utilizes the direct and indirect effects of cavitation, acceleration and direct current effects of ultrasonic waves in the liquid on the liquid and the dirt, so that the dirt layer is dispersed, emulsified and stripped to achieve the cleaning purpose;

2. according to the automatic liquid adding device, through the arrangement of the liquid outlet pipe, the electromagnetic valve and the filtering assembly, the cleaning liquid is periodically filtered by the filtering assembly to reach the standard of reuse, so that the cleaning liquid can be reused for many times, the utilization rate is improved, the production cost is reduced, the whole process is carried out automatically, manual operation is not needed, the workload of operators is reduced, the automatic degree of the device is further improved by combining the liquid inlet pipe and the water level sensor, and automatic liquid adding is realized;

3. according to the invention, through the arrangement of the storage bin, the water seepage net, the hinged bin door, the mounting bracket and the fan, after cleaning is completed, the steel ball can be lifted for draining, and the fan is used for blowing to remove water, so that the efficiency and effect of removing water stains are improved, the water stains are prevented from being adhered, the steel ball is prevented from being adhered with stains again, and the time required by draining is shortened.

Drawings

FIG. 1 is an exploded perspective view of the present invention;

fig. 2 is a schematic view of the internal structure of the filter bin of the present invention.

In the figure: 1. cleaning the bin; 2. a rectangular empty slot; 3. an ultrasonic vibrator; 4. a baffle plate; 5. a soaking bin; 6. an electrical heating plate; 7. a liquid inlet pipe; 8. a liquid outlet pipe; 9. an electromagnetic valve; 10. a filter assembly; 10-1, a filtering bin body; 10-2, an externally-detached rectangular frame; 10-3, a metal mesh filter layer; 10-4, an active carbon filter layer; 10-5, a sponge body filter layer; 11. a catheter; 12. a storage bin; 13. a water seepage net; 14. a hinged bin door; 15. mounting a bracket; 16. a fan; 17. a control panel.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-2, an embodiment of the present invention is shown: an automatic steel ball cleaning machine comprises a cleaning bin 1, wherein rectangular empty slots 2 are formed in two sides of the cleaning bin 1, ultrasonic vibrators 3 are uniformly arranged in the rectangular empty slots 2, an installation mode of embedding the two sides improves the ultrasonic cleaning effect, a soaking bin 5 matched with the cleaning bin 1 is arranged in the cleaning bin 1, an embedded electric heating plate 6 is fixedly arranged at the bottom of the soaking bin 5, a heating mode improves the efficiency of ultrasonic stain decomposition, embedded heating improves the heating efficiency and reduces the waste of heat, a liquid inlet pipe 7 is communicated with the top of one end of the soaking bin 5, a liquid outlet pipe 8 is communicated with the bottom of the other end of the soaking bin 5, an electromagnetic valve 9 is arranged on the liquid outlet pipe 8, a filter assembly 10 is connected to the other end of the liquid outlet pipe 8, a liquid guide pipe 11 is communicated with the bottom of the filter assembly 10, a storage bin 12 matched with the soaking bin 5 is arranged in the soaking bin, and the bilateral symmetry of collecting chamber 12 is provided with infiltration net 13, and the one end of collecting chamber 12 is articulated to be provided with articulated door 14, and installing support 15 is installed to the both ends symmetry at collecting chamber 12 top, and all is provided with fan 16 on the installing support 15, and control panel 17 is installed to the one end of cleaning chamber 1, and control panel 17 passes through the wire and ultrasonic vibrator 3, electric heating board 6, solenoid valve 9, fan 16 electricity are connected, and the long-range regulation and control of being convenient for has improved the device's convenience.

In this implementation: the two sides of the cleaning bin 1 are respectively provided with a baffle 4 through fixing screws to shield and protect the body of the ultrasonic vibrator 3 and avoid collision, the two ends of the soaking bin 5 are symmetrically fixed with positioning clamping strips, the two ends of the top in the cleaning bin 1 are respectively provided with a strip-shaped limiting clamping groove, the strip-shaped limiting clamping grooves are matched with the corresponding positioning clamping strips and are convenient to position and install, and the stability in installation and use is improved, the filtering component 10 comprises a filtering bin body 10-1, an externally-detached rectangular frame 10-2, a metal mesh filtering layer 10-3, an active carbon filtering layer 10-4 and a sponge filtering layer 10-5, the internally of the filtering bin body 10-1 is provided with the externally-detached rectangular frame 10-2, one side of the externally-detached rectangular frame 10-2 extends to the outer side of the filtering bin body 10-1, and the inner side of the externally-detached rectangular frame 10-2 is sequentially provided with the metal mesh filtering layer 10-3, the metal mesh filtering layer 10-2 and the sponge filtering layer from top to bottom, The activated carbon filter layer 10-4 and the sponge filter layer 10-5 are convenient for filtering stains in cleaning liquid to achieve the purpose of repeated use of the cleaning liquid, the processing cost is reduced, one side of the filter bin body 10-1 is hinged with a hinged bin door, the hinged bin door is matched with the position of the externally-detached rectangular frame 10-2, disassembly, assembly and cleaning are convenient to perform, the cleaning liquid is arranged inside the soaking bin 5, a water level sensor is fixedly mounted on the side wall of one end inside the soaking bin 5 and is electrically connected with the control panel 17 through a wire, automatic addition of the cleaning liquid is achieved, and the intelligent degree of the cleaning liquid is improved.

The working principle is as follows: the cleaning solution is injected into the soaking bin 5 through the liquid inlet pipe 7 by the liquid feeding pump when the power supply is switched on (the device uses electric parts which are all powered by an external power supply), when the water level sensor detects that the water level height reaches a specified height, the liquid feeding pump stops working, the storage bin 12 is lifted by the lifting crane and is soaked in the soaking bin 5, the ultrasonic vibrators 3 simultaneously operate and are cleaned by ultrasonic waves, the cleaning solution in the soaking bin 5 is continuously heated at a constant temperature by the electric heating plate 6, after the cleaning at a specified time is finished, the crane is lifted, the fan 16 operates to remove water by blowing at the moment, the cleaning solution seeps out through the water seepage net 13 and falls into the soaking bin 5, the cleaning solution is periodically discharged through the electromagnetic valve 9 and the liquid outlet pipe 8, the filtering treatment is carried out by the filtering component 10, and the externally-detachable rectangular frame 10-2 is periodically dismounted, cleaned or replaced, those not described in detail in this specification are within the skill of the art.

Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.

Claims

1. Automatic change steel ball cleaning machine, including washing storehouse (1), its characterized in that: rectangular empty grooves (2) are formed in two sides of the cleaning bin (1), ultrasonic vibrators (3) are uniformly mounted in the rectangular empty grooves (2), a soaking bin (5) suitable for the cleaning bin is arranged in the cleaning bin (1), an embedded electric heating plate (6) is fixedly mounted at the bottom of the soaking bin (5), a liquid inlet pipe (7) is communicated with the top of one end of the soaking bin (5), a liquid outlet pipe (8) is communicated with the bottom of the other end of the soaking bin (5), an electromagnetic valve (9) is arranged on the liquid outlet pipe (8), a filtering component (10) is connected and arranged at the other end of the liquid outlet pipe (8), a liquid guide pipe (11) is communicated with the bottom of the filtering component (10), a containing bin (12) suitable for the soaking bin (5) is arranged in the soaking bin (5), and water seepage nets (13) are symmetrically arranged on two sides of the containing bin (12), articulated bin gate (14) that is provided with of one end of collecting storage (12), installing support (15) are installed to the both ends symmetry at collecting storage (12) top, and all are provided with fan (16) on installing support (15), control panel (17) are installed to the one end of cleaning bin (1), and control panel (17) are connected through wire and ultrasonic vibrator (3), electric heating board (6), solenoid valve (9), fan (16) electricity.

2. The automated steel ball cleaning machine of claim 1, wherein: both sides of the cleaning bin (1) are provided with baffle plates (4) through fixing screws.

3. The automated steel ball cleaning machine of claim 1, wherein: both ends of the soaking bin (5) are symmetrically fixed with positioning clamping strips, the two ends of the top in the cleaning bin (1) are provided with bar-shaped limiting clamping grooves, and the bar-shaped limiting clamping grooves are suitable for the corresponding positioning clamping strips.

4. The automated steel ball cleaning machine of claim 1, wherein: the filter component (10) comprises a filter cabin body (10-1), an externally-detached rectangular frame (10-2), a metal mesh filter layer (10-3), an activated carbon filter layer (10-4) and a sponge filter layer (10-5), wherein the externally-detached rectangular frame (10-2) is arranged inside the filter cabin body (10-1), one side of the externally-detached rectangular frame (10-2) extends to the outer side of the filter cabin body (10-1), and the metal mesh filter layer (10-3), the activated carbon filter layer (10-4) and the sponge filter layer (10-5) are sequentially arranged on the inner side of the externally-detached rectangular frame (10-2) from top to bottom.

5. The automated steel ball cleaning machine of claim 4, wherein: one side of the filtering bin body (10-1) is hinged with a hinged bin door, and the position of the cross-over bin door is matched with that of the externally-detached rectangular frame (10-2).

6. The automated steel ball cleaning machine of claim 1, wherein: soak storehouse (5) inside and be provided with the washing liquid, and soak on the lateral wall of the inside one end of storehouse (5) fixed mounting have a level sensor, and level sensor passes through the wire and is connected with control panel (17) electricity.