Disclosure of Invention
In order to overcome the problems in the prior art, the heat dissipation system is small in power, small in size and suitable for being used by a high-power gap type laser, can utilize intermittent time to carry out cold accumulation, reduces the space occupied by a refrigeration system, and reduces the power of the heat dissipation system, so that the heat dissipation system is small in power, small in size and convenient to move and use.
This application first aspect provides a cooling system of clearance formula laser of high power, is equipped with clearance formula laser, includes: the system comprises a first water tank, a second water tank, a third water tank, a first circulating water pump, a second circulating water pump, a speed-regulating water pump, a heat-dissipating water pump and a refrigerating unit; the bottom of the first water tank is connected with a first electromagnetic valve, the first electromagnetic valve is connected with the speed-regulating water pump, the bottom of the second water tank is connected with a second electromagnetic valve, and the second electromagnetic valve is connected with the speed-regulating water pump;
the bottom of the first water tank is connected with the top of the second water tank through a water pipe, and a first circulating water pump and a refrigerating unit are arranged between the top of the first water tank and the top of the second water tank;
the bottom of the second water tank is connected with the top of the third water tank, the bottom of the first water tank and the bottom of the second water tank are connected with a speed-regulating water pump, and the speed-regulating water pump is connected with the bottom of the third water tank;
the second circulating water pump is arranged between the bottom of the first water tank and the bottom of the third water tank;
the bottom of the third water tank is connected with one end of a heat dissipation water pump, the other end of the heat dissipation water pump is connected with the gap laser, circulating water in the third water tank flows back into the third water tank from the top of the third water tank through a water pipe after passing through the gap laser, and the volume of the third water tank is larger than that of the first water tank and/or the second water tank;
when the cold accumulation and energy storage state is achieved, the refrigerating unit refrigerates the circulating water in the first water tank and then flows into the second water tank, and the circulating water in the second water tank overflows and then flows back into the first water tank through the water pipe;
when the gap laser works in a working state, the heat dissipation water pump pumps circulating water in the third water tank into the gap laser to absorb heat and flow back into the third water tank; when the temperature of the circulating water in the third water tank exceeds the temperature of a constant temperature environment, the second electromagnetic valve of the second water tank is opened, and the speed-regulating water pump pumps the circulating water in the second water tank into the third water tank; when the circulating water in the second water tank is pumped out, closing the second electromagnetic valve of the second water tank, opening the first electromagnetic valve of the first water tank, and enabling the circulating water in the first water tank to flow into the second water tank; after the work is finished, the second circulating water pump pumps the circulating water in the third water tank back into the first water tank, and the water in the first water tank flows into the second water tank.
Preferably, temperature sensors are arranged in the first water tank and the third water tank and used for detecting the temperature of circulating water in the tanks.
Preferably, the speed-regulating water pump is connected with a water pipe, and a flowmeter is arranged on the water pipe and used for detecting the flow speed and the flow in the water pipe.
Preferably, the volume of the first water tank and the volume of the second water tank are respectively a, the volume of the third water tank is B, and a is smaller than B.
The second aspect of the present application provides a method for using a heat dissipation system of a high-power gap laser, which is provided with a gap laser, and includes:
the cold accumulation and energy storage state is realized, the volumes of a first water tank and a second water tank are respectively A, and the first water tank and the second water tank are filled with circulating water; the volume of the third water tank is B, and the volume of circulating water in the third water tank is less than or equal to B-A; the first circulating water pump pumps the circulating water in the first water tank into the refrigeration unit, the refrigeration unit refrigerates the circulating water and then flows into the second water tank, the circulating water in the second water tank overflows, and the overflowing circulating water flows back into the first water tank through a water pipe, so that the circulating water in the first water tank and the circulating water in the second water tank realize circulating refrigeration to reach a set temperature. In the working state, the gap laser works, and the heat dissipation water pump is started to pump the circulating water in the third water tank into the gap laser to absorb heat and flow back to the third water tank; opening a second electromagnetic valve at the bottom of the second water tank, and pumping the circulating water of the second water tank into the third water tank by a speed-regulating water pump to cool the circulating water in the third water tank and maintain the circulating water in a certain temperature range; when the circulating water in the second water tank is pumped out, closing the second electromagnetic valve; and opening a first electromagnetic valve at the bottom of the first water tank, pumping the circulating water in the first water tank into the third water tank by the speed-regulating water pump, and enabling the circulating water overflowing from the third water tank to flow back to the second water tank.
Preferably, after the work is finished, the cold accumulation state is entered again by utilizing the clearance time; the second circulating water pump is arranged at the bottom of the third water tank and used for pumping the circulating water in the third water tank back to the first water tank; the first water tank and the second water tank are filled with circulating water again, and a small amount of circulating water remains in the third water tank; and the refrigerating unit is started again, and the circulating water in the first water tank and the circulating water in the second water tank are refrigerated to reach the set temperature for standby application to prepare for the next working cycle.
Preferably, a temperature sensor is arranged in the third water tank, the temperature sensor monitors the temperature of the circulating water in the third water tank, and the flow rate of the speed-regulating water pump is adjusted according to the temperature monitored by the temperature sensor, so that the temperature of the circulating water in the third water tank is ensured to be within a set temperature range.
Preferably, the speed-regulating water pump is connected with a water pipe, and a flowmeter is arranged on the water pipe and used for detecting the flow and the flow speed of the water pipe.
The technical scheme provided by the application can comprise the following beneficial effects: two water tanks of this scheme utilization cold-storage earlier, another water tank work of reuse, wherein the water storage tank of centre is the second water tank after using, can drop into operation once more at once again, carries out the storage of high-temperature water. The whole water tank has reduced volume in the aspect of water tank volume design. Utilize intermittent type time to carry out the cold-storage simultaneously, the time of giving is long, and the power of refrigeration unit can reduce to the volume reduces, makes whole cooling system miniaturization, lightweight, is convenient for remove the use.
It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the application.
Detailed Description
Preferred embodiments of the present application will be described in more detail below with reference to the accompanying drawings. While the preferred embodiments of the present application are shown in the drawings, it should be understood that the present application may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the application. As used in this application and the appended claims, the singular forms "a", "an", and "the" are intended to include the plural forms as well, unless the context clearly indicates otherwise. It should also be understood that the term "and/or" as used herein refers to and encompasses any and all possible combinations of one or more of the associated listed items.
It should be understood that although the terms "first," "second," "third," etc. may be used herein to describe various information, these information should not be limited to these terms. These terms are only used to distinguish one type of information from another. For example, first information may also be referred to as second information, and similarly, second information may also be referred to as first information, without departing from the scope of the present application. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
The embodiment of the application provides a cooling system that interstitial laser that power is little, small, is applicable to the high power uses, and this cooling system can utilize intermittent type's time to carry out the cold-storage, reduces the space that refrigerating system took, reduces cooling system's power simultaneously for this cooling system is small when power is little, is convenient for remove the use.
The technical solutions of the embodiments of the present application are described in detail below with reference to the accompanying drawings.
Fig. 1 is a schematic structural diagram of a heat dissipation system of a high-power gap laser according to an embodiment of the present disclosure.
Referring to fig. 1, the heat dissipation system of the high-power gap laser is provided with a first circulating water pump 1, a speed-regulating water pump 2, a second circulating water pump 3 and a heat dissipation water pump 4. The heat-radiating water pump 4 is a large water pump that works in match with a high-power gap laser. The first circulating water pump 1, the speed-regulating water pump 2 and the second circulating water pump 3 are all matched working circulating water pumps, wherein the speed-regulating water pump 2 is a water pump with controllable flow.
Referring to fig. 1, the heat dissipation system of the high-power gap laser is provided with a first water tank 5, a second water tank 6 and a third water tank 7, wherein the volume of the third water tank 7 is larger than the volume of the first water tank 5 and/or the second water tank 6. In some embodiments, the first tank 5 has a volume a, the second tank 6 has a volume a, and the third tank 7 has a volume B. The bottom of the first water tank 5 is connected with one end of a water pipe, and the other end of the water pipe is connected with the top of the second water tank 6. The bottom of the second water tank 6 is connected with one end of a water pipe, and the other end of the water pipe is connected with the top of the third water tank 7. The bottoms of the first water tank 5 and the second water tank 6 are respectively connected with a first electromagnetic valve 8 and a second electromagnetic valve 9 for controlling the on-off of the water path. The first electromagnetic valve 8 and the second electromagnetic valve 9 are respectively connected with the speed-regulating water pump 2 and then connected with the third water tank 7. When the first electromagnetic valve 8 or the second electromagnetic valve 9 is opened, circulating water can be pumped into the third water tank 7 through the speed-regulating water pump 2. The circulating water in the third water tank 7 can be pumped back into the first water tank 5 by the second circulating water pump 3 connected with the bottom of the third water tank 7.
Referring to fig. 1, in some embodiments, a first circulating water pump 1 and a refrigeration unit 10 are disposed between the top of the first water tank 5 and the top of the second water tank 6, the first circulating water pump 1 pumps circulating water in the first water tank 5 into the refrigeration unit 10 for refrigeration, and the refrigerated circulating water enters the second water tank 6. The refrigeration unit 10 is realized by a micro direct current compressor, so that the purpose of miniaturization of the refrigeration system is achieved. The refrigeration unit 10 mainly cools the circulating water in the first water tank 5 and the second water tank 6, and stores the cold quantity in advance.
Referring to fig. 1, in some embodiments, a temperature sensor is disposed in each of the first water tank 5 and the third water tank 7 for detecting the temperature of the circulating water in the first water tank 5 and the third water tank 7. The speed regulation water pump 2 is connected with the flowmeter arranged on the water pipe of the third water tank 7, and is used for detecting the flow and the flow speed in the water pipe, controlling the on-off of the first electromagnetic valve 8 and the second electromagnetic valve 9 in time, ensuring that the circulating water in the third water tank 7 is controlled in a constant temperature range, and enabling the high-power gap laser to work normally.
Referring to fig. 1, in some embodiments, during use, the first water tank 5 and the second water tank 6 have a volume a, and are filled with circulating water, the third water tank 7 has a volume B, and the volume of the circulating water in the third water tank 7 is B-a.
Referring to fig. 1, in the cold storage and energy storage process, the first water tank 5 and the second water tank 6 are respectively filled with circulating water, and the volume of the circulating water of the third water tank 7 is B-a. The first circulating water pump 1 pumps circulating water from the first water tank 5 to enter the refrigerating unit 10, and the refrigerated circulating water enters the second water tank 6. Since the circulating water in the second water tank 6 is full, the circulating water in the second water tank 6 circulates the circulating water into the first water tank 5 through a water pipe whose top is communicated with the first water tank 5. Therefore, the circulating water in the first water tank 5 and the circulating water in the second water tank 6 are circulated through the refrigeration unit 10, and the temperatures of the circulating water in the first water tank 5 and the circulating water in the second water tank 6 are reduced. In some embodiments, the circulating water of the first water tank 5 and the circulating water of the second water tank 6 are controlled at 5-10 degrees celsius. In the process of cold storage and energy storage, the speed regulation water pump 2, the second circulating water pump 3 and the heat dissipation water pump 4 do not work, and the first electromagnetic valve 8 and the second electromagnetic valve 9 are closed.
Referring to fig. 1, when the high-power gap laser is in a working state, the heat dissipation water pump 4 is started, the water stored in the third water tank 7 can form a circulation to take away heat generated during the operation of the laser, and at this time, the circulation water in the third water tank 7 can rapidly raise the temperature because the circulation water absorbs the heat of the laser. Since laser operation needs to be performed in a constant temperature environment. The temperature sensor detects the temperature of the circulating water in the third water tank 7, when the temperature of the circulating water exceeds the temperature of a constant temperature environment, the second electromagnetic valve 9 is opened, the circulating water in the second water tank 6 is pumped into the third water tank 7 through the speed regulation work of the speed regulation water pump 2, and the water temperature of the third water tank 7 is reduced to the constant temperature environment for the laser to be used when being cooled. The first stage draws water from the second tank 6 and the first solenoid valve 8 is closed. In addition, the bottom of the first water tank 5 is connected with the top of the second water tank 6 through a water pipe, circulating water in the second water tank 6 is pumped out, and the circulating water in the first water tank 5 cannot automatically flow back to the second water tank 6.
Referring to fig. 1, the third tank 7 is increasingly circulating water, and as the second tank 6 approaches being evacuated, the third tank 7 is now near full, but not full, due to the design of the tanks, the capacity B > a, and the initial volume of the third tank 7 is less than B-a. After the circulating water in the second water tank 6 is pumped out, the flow meter detects that no water flows through the water pipe, the second electromagnetic valve 9 is closed, meanwhile, the first electromagnetic valve 8 is opened, and the circulating water in the first water tank 5 is continuously pumped into the third water tank 7 to enter the second stage of work. At this time, the circulating water is continuously pumped from the first water tank 5 to the third water tank 7, and the speed-regulating water pump 2 performs speed-variable regulation to constantly control the temperature of the third water tank 7. As the amount of water in the third water tank 7 increases, the water in the third water tank 7 overflows from the top, and the top of the third water tank 7 is connected to the bottom of the second water tank 6 through a water pipe, and the circulating water in the third water tank 7 overflows to flow into the second water tank 6, and the second water tank 6 is used to store the overflowing high-temperature water. Because the volumes of the first water tank 5 and the second water tank 6 are the same, the low-temperature water in the first water tank 5 continuously transmits cold energy to the third water tank 7, and the used high-temperature water flows back to the second water tank 6. Although the first water tank 5 is communicated with the second water tank 6, the circulating water does not flow into the first water tank 5 until the second water tank 6 is not full, so that the circulating water with cold stored in the first water tank 5 is not influenced by the high-temperature circulating water flowing back into the second water tank 6. This process may continue until the circulating water in the first water tank 5 is completely used up. At this point, the cold stored in the low-temperature circulating water in the first water tank 5 and the second water tank 6 is completely used up.
Referring to fig. 1, after the work is completed, the cold accumulation state is entered again by using the gap time. The second circulating water pump 3 operates to pump the high-temperature circulating water in the third water tank 7 back into the first water tank 5 until the first water tank 5 is completely filled with the circulating water. At this time, the initial state is basically returned, the first water tank 5 and the second water tank 6 are full of water, and a small amount of circulating water (slightly smaller than B-a) is left in the third water tank 7. And starting the first circulating water pump 1 and the refrigeration unit 10 to cool the circulating water in the first water tank 5 and the second water tank 6, in some embodiments, cooling the circulating water in the first water tank 5 and the second water tank 6 to 5-10 ℃, and then starting a new cycle.
Referring to fig. 1, the maximum continuous use time of the heat dissipation system of the high-power gap laser is determined by the stored cold capacity of the circulating water with the cold capacity stored in the first water tank 5 and the second water tank 6, but it is not required that all the energy in the first water tank 5 and the second water tank 6 is used up. If the high-power gap laser is operated when the cold storage capacity of the first and second water tanks 5 and 6 is only partially used, the water in the third water tank 7 is only required to be pumped back to the first water tank 5. Then the first circulating water pump 1 and the refrigeration unit 10 start to work, and the next circulation can be entered. The energy of the circulating water which is not used up in the first water tank 5 and the second water tank 6 and stores the cold energy still exists, and can still be used in the next cycle.
Referring to fig. 1, most of the existing high-power lasers are cooled in real time by a refrigeration unit 10, and the high-power gap laser of the scheme generates circulating water with cold energy in advance, and then provides constant-temperature water (25 ℃) for cooling the laser in a mode of neutralizing the circulating water (10 ℃) with the cold energy, so that the problem that a water cooler of the high-power laser is too large is solved, and a space is replaced by the time of gap type operation. Because the temperature is not reduced in real time, the refrigeration unit 10 can be designed to be very small and exquisite, for example, 10KW generates heat and works for 10 seconds, the refrigeration system which can become 1KW works for 100 seconds to replace the heat, and the cold is stored in the circulating water which stores the cold. The overall volumetric size and weight can be much smaller than conventional machines, while the power required to power the heat dissipation system is reduced and the overall size of the refrigeration unit 10 is reduced.
Referring to fig. 1, in the conventional cooling method for low-temperature water neutralization, a general design is that 2 water tanks, for example, 10L of water in each of a first water tank 5 and a second water tank 6 are used, 10L of water in the first water tank 5 of a water storage tank is completely cooled by 10 ℃ in an energy storage state, and when the cooling device is used, the first water tank 5 is gradually pumped into the second water tank 6 until the use is completed, and the volume of the water tank of the whole machine is 20L. This scheme design is through distinctive design, changes into 3 water tanks, is first water tank 5, second water tank 6, third water tank 7 respectively, corresponds above-mentioned case, and 10L's water storage tank decomposes into two 5L's first water tank 5, second water tank 6, and the water tank third water tank 7 of water can design into 5.5L, because the storage of middle water storage tank can come into use high-temperature water at once after using again. The whole machine is in the water tank volume design, and the whole water tank volume has reduced about 1/4 to make whole cooling system's volume reduce.
Referring to fig. 1, the heat dissipation system can be conveniently moved and used after being miniaturized and lightened, and the storage battery can be powered by the miniature direct current compressor, so that the heat dissipation system has obvious advantages for the moving requirement of special functions. For example, when the high-power gap laser attacks the unmanned aerial vehicle, the heat dissipation system is convenient to move and carry after being miniaturized, the whole system is convenient to move to a height control point and the like, and the high-power gap laser plays a role. Meanwhile, the small-sized helicopter or other onboard or vehicle-mounted helicopter is also facilitated.
Fig. 2 is a schematic flow chart of a cold storage and energy storage state in a method for using a heat dissipation system of a high-power gap laser according to an embodiment of the present application.
Referring to fig. 2, the method for using the heat dissipation system of the high-power gap laser includes:
firstly, cold accumulation and energy storage are carried out, and in a cold accumulation and energy storage state:
step 1, the volume of the first water tank 5 and the volume of the second water tank 6 are A, the first water tank and the second water tank are both filled with circulating water, the volume of the third water tank 7 is B, and the volume of the circulating water in the third water tank 7 is B-A.
And 2, pumping the circulating water from the first water tank 5 by the first circulating water pump 1, allowing the circulating water to enter a refrigerating unit 10, and allowing the refrigerated circulating water to enter a second water tank 6.
And 3, overflowing the circulating water of the second water tank 6 and returning the overflowing circulating water to the first water tank 5, so that the circulating water in the first water tank 5 and the circulating water in the second water tank 6 are circularly refrigerated through the refrigerating unit 10 to store cold and energy.
And 4, a temperature sensor is arranged in the first water tank 5 to detect the water temperature of the circulating water, and when the water temperature of the circulating water reaches the set temperature, the circulating refrigeration is stopped.
Fig. 3 is a schematic flow chart of an operating state in a method for using a heat dissipation system of a high-power gap laser according to an embodiment of the present application.
Referring to fig. 3, then when needed to operate:
step 1, the high-power gap laser starts to work, the heat dissipation water pump 4 is started, the heat dissipation water pump 4 pumps circulating water in the third water tank 7 into the high-power gap laser to absorb heat and then flows back to the third water tank 7, and a temperature sensor is arranged in the third water tank 7 to detect the temperature of the circulating water in the third water tank 7.
And 2, when the temperature of the circulating water in the third water tank 7 is higher than the set temperature of the working environment, opening the second electromagnetic valve 9 at the bottom of the second water tank 6, and simultaneously opening the speed-regulating water pump 2, wherein the circulating water with cold energy in the second water tank 6 is added into the third water tank 7 by the speed-regulating water pump 2.
And 3, detecting the temperature of circulating water in the third water tank 7 by a temperature sensor in the third water tank 7, and adjusting the flow of the speed-adjusting water pump 2 at a variable speed to enable the temperature in the third water tank 7 to be at a constant working environment temperature.
And 4, a flowmeter is arranged on a water pipe of the speed-regulating water pump 2, and the flow speed on the water pipe are monitored. When there is no flow on the water pipe, the second electromagnetic valve 9 is closed, the first electromagnetic valve 8 is opened, and the circulating water in the first water tank 5 is pumped into the third water tank 7.
And 5, overflowing the circulating water of the third water tank 7, and flowing back to the second water tank 6 through a water pipe at the top of the third water tank 7.
And 6, when the first water tank 5 is evacuated or the high-power gap laser stops working, closing the first electromagnetic valve 8, closing the speed-regulating water pump 2 and the heat-radiating water pump 4, starting the second circulating water pump 3 and pumping the circulating water in the third water tank 7 back into the first water tank 5 by using the intermittent time for stopping working until the first water tank 5 and the second water tank 6 are filled with the circulating water.
And 7, entering the cold accumulation and energy storage state again to prepare for the next cycle of work.
The foregoing description of the embodiments of the present application has been presented for purposes of illustration and description and is not intended to be exhaustive or limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments. The terminology used herein was chosen in order to best explain the principles of the embodiments, the practical application, or improvements to the technology in the marketplace, or to enable others of ordinary skill in the art to understand the embodiments disclosed herein.