CN113611983A - Composite diaphragm slurry, preparation method thereof and battery diaphragm - Google Patents
Composite diaphragm slurry, preparation method thereof and battery diaphragm Download PDFInfo
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- CN113611983A CN113611983A CN202110880716.5A CN202110880716A CN113611983A CN 113611983 A CN113611983 A CN 113611983A CN 202110880716 A CN202110880716 A CN 202110880716A CN 113611983 A CN113611983 A CN 113611983A
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- 239000002131 composite material Substances 0.000 title claims abstract description 31
- 239000002002 slurry Substances 0.000 title claims abstract description 31
- 238000002360 preparation method Methods 0.000 title claims abstract description 15
- 229920000642 polymer Polymers 0.000 claims abstract description 64
- 239000000919 ceramic Substances 0.000 claims abstract description 55
- 239000002245 particle Substances 0.000 claims abstract description 47
- 239000002270 dispersing agent Substances 0.000 claims abstract description 27
- 238000000034 method Methods 0.000 claims abstract description 23
- 239000004642 Polyimide Substances 0.000 claims abstract description 14
- 229920001721 polyimide Polymers 0.000 claims abstract description 14
- 238000001694 spray drying Methods 0.000 claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 11
- 239000011230 binding agent Substances 0.000 claims abstract description 10
- -1 polyisophthaloyl Polymers 0.000 claims abstract description 10
- 238000002156 mixing Methods 0.000 claims abstract description 9
- WZCQRUWWHSTZEM-UHFFFAOYSA-N 1,3-phenylenediamine Chemical compound NC1=CC=CC(N)=C1 WZCQRUWWHSTZEM-UHFFFAOYSA-N 0.000 claims abstract description 8
- 239000008367 deionised water Substances 0.000 claims abstract description 7
- 229910021641 deionized water Inorganic materials 0.000 claims abstract description 7
- 239000012752 auxiliary agent Substances 0.000 claims abstract description 5
- 239000002994 raw material Substances 0.000 claims abstract description 4
- 239000012298 atmosphere Substances 0.000 claims abstract description 3
- 238000000576 coating method Methods 0.000 claims description 31
- 239000011248 coating agent Substances 0.000 claims description 29
- PNEYBMLMFCGWSK-UHFFFAOYSA-N aluminium oxide Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 11
- 229910052593 corundum Inorganic materials 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 10
- 239000000203 mixture Substances 0.000 claims description 10
- 238000003756 stirring Methods 0.000 claims description 10
- 229910001845 yogo sapphire Inorganic materials 0.000 claims description 10
- 239000001768 carboxy methyl cellulose Substances 0.000 claims description 9
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 8
- 239000004698 Polyethylene Substances 0.000 claims description 8
- 229920000573 polyethylene Polymers 0.000 claims description 8
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 7
- FXHOOIRPVKKKFG-UHFFFAOYSA-N N,N-Dimethylacetamide Chemical compound CN(C)C(C)=O FXHOOIRPVKKKFG-UHFFFAOYSA-N 0.000 claims description 6
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 claims description 6
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 claims description 6
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 claims description 6
- 229940113088 dimethylacetamide Drugs 0.000 claims description 6
- 239000003960 organic solvent Substances 0.000 claims description 6
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 claims description 6
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 claims description 6
- 239000007787 solid Substances 0.000 claims description 5
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 claims description 4
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 claims description 4
- 229920003171 Poly (ethylene oxide) Polymers 0.000 claims description 4
- 239000004372 Polyvinyl alcohol Substances 0.000 claims description 4
- 229910001593 boehmite Inorganic materials 0.000 claims description 4
- 229910052681 coesite Inorganic materials 0.000 claims description 4
- 229910052906 cristobalite Inorganic materials 0.000 claims description 4
- 229910052757 nitrogen Inorganic materials 0.000 claims description 4
- 229920002451 polyvinyl alcohol Polymers 0.000 claims description 4
- 239000000377 silicon dioxide Substances 0.000 claims description 4
- 229910052682 stishovite Inorganic materials 0.000 claims description 4
- 229910052905 tridymite Inorganic materials 0.000 claims description 4
- 229920002134 Carboxymethyl cellulose Polymers 0.000 claims description 3
- 235000010948 carboxy methyl cellulose Nutrition 0.000 claims description 3
- 239000008112 carboxymethyl-cellulose Substances 0.000 claims description 3
- 239000005038 ethylene vinyl acetate Substances 0.000 claims description 3
- FAHBNUUHRFUEAI-UHFFFAOYSA-M hydroxidooxidoaluminium Chemical compound O[Al]=O FAHBNUUHRFUEAI-UHFFFAOYSA-M 0.000 claims description 3
- 239000003495 polar organic solvent Substances 0.000 claims description 3
- 239000007921 spray Substances 0.000 claims description 3
- OTYYBJNSLLBAGE-UHFFFAOYSA-N CN1C(CCC1)=O.[N] Chemical compound CN1C(CCC1)=O.[N] OTYYBJNSLLBAGE-UHFFFAOYSA-N 0.000 claims description 2
- FDPIMTJIUBPUKL-UHFFFAOYSA-N dimethylacetone Natural products CCC(=O)CC FDPIMTJIUBPUKL-UHFFFAOYSA-N 0.000 claims description 2
- 239000007789 gas Substances 0.000 claims description 2
- 239000004814 polyurethane Substances 0.000 claims description 2
- 230000001681 protective effect Effects 0.000 claims description 2
- 235000012239 silicon dioxide Nutrition 0.000 claims description 2
- 229920003048 styrene butadiene rubber Polymers 0.000 claims description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 claims 1
- HBBGRARXTFLTSG-UHFFFAOYSA-N Lithium ion Chemical compound [Li+] HBBGRARXTFLTSG-UHFFFAOYSA-N 0.000 abstract description 26
- 229910001416 lithium ion Inorganic materials 0.000 abstract description 26
- 239000003792 electrolyte Substances 0.000 abstract description 16
- 239000007788 liquid Substances 0.000 abstract description 8
- 230000014759 maintenance of location Effects 0.000 abstract description 8
- 239000012528 membrane Substances 0.000 abstract description 8
- 239000011247 coating layer Substances 0.000 abstract description 6
- 230000009286 beneficial effect Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000843 powder Substances 0.000 description 13
- 238000005524 ceramic coating Methods 0.000 description 10
- 239000010410 layer Substances 0.000 description 10
- 239000000463 material Substances 0.000 description 10
- 239000006255 coating slurry Substances 0.000 description 9
- 229920000889 poly(m-phenylene isophthalamide) Polymers 0.000 description 8
- 230000008569 process Effects 0.000 description 8
- 239000011148 porous material Substances 0.000 description 7
- 238000010521 absorption reaction Methods 0.000 description 6
- 229910010293 ceramic material Inorganic materials 0.000 description 6
- 230000000052 comparative effect Effects 0.000 description 6
- 238000012360 testing method Methods 0.000 description 6
- 229920000098 polyolefin Polymers 0.000 description 5
- 239000002243 precursor Substances 0.000 description 5
- 238000012986 modification Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 3
- 229920001002 functional polymer Polymers 0.000 description 3
- 238000011065 in-situ storage Methods 0.000 description 3
- 238000011056 performance test Methods 0.000 description 3
- 230000002829 reductive effect Effects 0.000 description 3
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- 239000002033 PVDF binder Substances 0.000 description 2
- KAESVJOAVNADME-UHFFFAOYSA-N Pyrrole Chemical compound C=1C=CNC=1 KAESVJOAVNADME-UHFFFAOYSA-N 0.000 description 2
- YTPLMLYBLZKORZ-UHFFFAOYSA-N Thiophene Chemical compound C=1C=CSC=1 YTPLMLYBLZKORZ-UHFFFAOYSA-N 0.000 description 2
- 230000009471 action Effects 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 238000000889 atomisation Methods 0.000 description 2
- 229920003086 cellulose ether Polymers 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 238000004146 energy storage Methods 0.000 description 2
- 238000007756 gravure coating Methods 0.000 description 2
- 239000011147 inorganic material Substances 0.000 description 2
- 230000003647 oxidation Effects 0.000 description 2
- 238000007254 oxidation reaction Methods 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920001200 poly(ethylene-vinyl acetate) Polymers 0.000 description 2
- 229920006260 polyaryletherketone Polymers 0.000 description 2
- 229920002981 polyvinylidene fluoride Polymers 0.000 description 2
- 239000002562 thickening agent Substances 0.000 description 2
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 239000002671 adjuvant Substances 0.000 description 1
- 238000005054 agglomeration Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 239000004760 aramid Substances 0.000 description 1
- 229920003235 aromatic polyamide Polymers 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000001723 curing Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001704 evaporation Methods 0.000 description 1
- 230000008020 evaporation Effects 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 238000005189 flocculation Methods 0.000 description 1
- 230000016615 flocculation Effects 0.000 description 1
- 230000006870 function Effects 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 230000008595 infiltration Effects 0.000 description 1
- 238000001764 infiltration Methods 0.000 description 1
- 230000002401 inhibitory effect Effects 0.000 description 1
- 229910010272 inorganic material Inorganic materials 0.000 description 1
- 230000000670 limiting effect Effects 0.000 description 1
- 229910052744 lithium Inorganic materials 0.000 description 1
- 229920002521 macromolecule Polymers 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000003446 memory effect Effects 0.000 description 1
- 239000012982 microporous membrane Substances 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 239000002105 nanoparticle Substances 0.000 description 1
- 239000007773 negative electrode material Substances 0.000 description 1
- 229910000510 noble metal Inorganic materials 0.000 description 1
- 239000011368 organic material Substances 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 230000010287 polarization Effects 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 239000007774 positive electrode material Substances 0.000 description 1
- 239000011241 protective layer Substances 0.000 description 1
- 229920006395 saturated elastomer Polymers 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 229930192474 thiophene Natural products 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/446—Composite material consisting of a mixture of organic and inorganic materials
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/05—Accumulators with non-aqueous electrolyte
- H01M10/052—Li-accumulators
- H01M10/0525—Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/403—Manufacturing processes of separators, membranes or diaphragms
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/409—Separators, membranes or diaphragms characterised by the material
- H01M50/449—Separators, membranes or diaphragms characterised by the material having a layered structure
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M50/00—Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
- H01M50/40—Separators; Membranes; Diaphragms; Spacing elements inside cells
- H01M50/489—Separators, membranes, diaphragms or spacing elements inside the cells, characterised by their physical properties, e.g. swelling degree, hydrophilicity or shut down properties
- H01M50/491—Porosity
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
Abstract
The invention discloses composite diaphragm slurry and a composite diaphragm, and belongs to the technical field of lithium ion battery diaphragm production. A composite membrane comprises the following raw materials: 10-20 parts of polymer-coated ceramic particles, 10-25 parts of deionized water, 0.01-0.1 part of dispersant, 1-3 parts of binder and 0.01-1 part of auxiliary agent; the preparation method of the polymer-coated ceramic particles comprises the following steps: uniformly mixing a polymer, ceramic particles and a dispersing agent, and then preparing the polymer-coated ceramic particles by a spray drying method in an inert atmosphere; the polymer is one or 2 of polyisophthaloyl metaphenylene diamine and polyimide. The lithium ion battery prepared by the composite diaphragm has better rate and safety performance. The coating layer adopted by the invention has good wettability and liquid retention to the electrolyte, and is beneficial to improving the multiplying power and long cycle performance of the battery.
Description
Technical Field
The invention relates to the technical field of preparation of lithium ion battery materials, in particular to composite diaphragm slurry and a lithium ion battery diaphragm.
Background
The lithium ion battery has the advantages of high working voltage, high specific energy and specific power, small self-discharge, no memory effect, good cycle stability, environmental protection and the like, and thus the lithium ion battery rapidly occupies the energy storage market in various fields. With the thinning of 3C digital products and the application of lithium ion batteries in the fields of electric vehicles, energy storage power stations, and the like, people have made higher requirements on electrochemical performance, especially safety performance. The diaphragm is used as one of four key materials of the lithium ion battery, plays a role in preventing the direct contact of the positive electrode and the negative electrode in the lithium ion battery and allowing lithium ions to freely pass through, and plays a vital role in the electrochemical performance, particularly the safety performance of the lithium ion battery. The ideal diaphragm material needs to have the characteristics of high porosity, high heat resistance, high melting point, high strength and good wettability to electrolyte, and in the actual use process, the diaphragm material with a single component cannot simultaneously meet the requirements. The commercial microporous polyolefin diaphragm has the defects of poor thermal stability and poor wettability to electrolyte, and is improved by preparing a composite diaphragm through surface modification or coating at present.
The polyolefin diaphragm coating modification process is relatively simple, inorganic or organic materials are compounded with the base film through the simple coating process, the complementation between the material properties is realized, and the performance is greatly improved compared with the traditional polyolefin diaphragm. The inorganic ceramic coating diaphragm has small shrinkage at high temperature, can improve the wettability of the diaphragm to electrolyte, reduce the oxidation of the diaphragm and is beneficial to improving the comprehensive performance of the lithium ion battery. However, the interface bonding problem between the ceramic phase and the base membrane causes ceramic powder to fall off and block the pore canal of the diaphragm due to weak interface bonding force between the two phases in the using process. The affinity of the polymer PVDF coating with the pole piece and the diaphragm is better than that of the inorganic material coating, the flexibility is good, but the thermal stability is poor. The mixed coating process combines the advantages of ceramic coating and polymer coating, and can obviously improve the comprehensive performance of the diaphragm, however, the mixed coating slurry of PVDF and ceramic is difficult to be uniformly dispersed in the same system, so that the coating particles of the diaphragm are not uniformly dispersed, the current density of the battery is not uniform in the charging and discharging process, and the electrochemical performance and the safety performance of the battery are influenced.
The prior art CN 108666511 a discloses a high temperature resistant polymer modified ceramic diaphragm and application thereof, which comprises a porous base membrane, at least one side of the porous base membrane is coated with a ceramic layer, and the surface and the inside of pores of the ceramic layer and the inside of pores of the porous base membrane and the side which is not coated with the ceramic layer are polymerized with a high temperature resistant polymer layer in situ. The method is characterized in that a high-temperature-resistant polymer protective layer is coated on the surface and the pores of a ceramic layer, the surface and the inside of the pores of a porous base film in situ by a pyrrole, thiophene and aniline monomer through an in-situ polymerization method, so that the ceramic layer, the polymer layer and the base film form an organic whole. Thereby improving the thermal dimensional stability of the modified ceramic diaphragm and ensuring that the modified ceramic diaphragm does not shrink at the high temperature of 200 ℃. And still keep stronger mechanical properties, can effectively obstruct positive negative pole contact, ensure the security performance of battery. However, the polymer of the separator is conductive, which leads to an increased probability of internal short circuits and cell self-discharge.
The prior art CN 108023050A discloses a poly (m-phenylene isophthalamide) coated lithium ion battery diaphragm, which comprises a base film and slurry adhered to the film surface of one side or two sides of the base film, wherein the slurry is coating slurry containing the poly (m-phenylene isophthalamide), the problem that the high temperature resistance, the heat shrinkage resistance and the strength of the coated diaphragm cannot meet the requirements under a certain temperature condition in the prior art is solved, the poly (m-phenylene isophthalamide) coated lithium ion battery diaphragm is provided, the high temperature resistance and the high temperature shrinkage resistance of the poly (m-phenylene isophthalamide) coated lithium ion battery diaphragm are good, the safety is greatly improved, the poly (m-phenylene isophthalamide) coated diaphragm is suitable for an electric automobile lithium battery, but the poly (m-phenylene isophthalamide) coated diaphragm is prepared by a low-temperature solution method, and the preparation cost is overhigh.
The prior art CN 107134556B discloses a lithium ion battery separator, which is formed by coating a functional polymer layer on one or both surfaces of a polyolefin microporous membrane, wherein the functional polymer layer is an insoluble microporous functional polymer layer formed by coating, pore-forming, ultraviolet curing, washing, drying and other processes of polyaryletherketone coating liquid. The prepared lithium ion battery diaphragm has the advantages of low water absorption, low energy consumption for subsequent use, excellent high temperature resistance, good heat-resistant dimensional stability, excellent electrolyte resistance and high safety, and also has the advantages of high puncture strength and flame retardance. However, the surface of the polyaryletherketone diaphragm is hydrophobic, so that the infiltration and absorption of electrolyte are not facilitated, and the liquid absorption rate and the liquid retention rate of the diaphragm are influenced.
Spray drying is a process in which the material to be dried is dispersed into fine, fog-like particles by mechanical action, and the particles (increasing the area of water evaporation and accelerating the drying process) are contacted with hot air to instantaneously remove most of the water and dry the solid matter in the material into powder. The spray drying method has the characteristics of rapid reaction, strong continuous production capacity, easy change of drying conditions to adjust the product quality standard, high product purity and uniform particle size.
The spray drying method is applied to surface coating of positive and negative electrode materials in material preparation in the field of batteries, and the coating application of ceramic materials is less.
Disclosure of Invention
The invention aims to provide composite diaphragm slurry, and the prepared ceramic coating diaphragm keeps low closed pore temperature, and simultaneously improves the thermal stability, the electrolyte wettability, the affinity with a pole piece and the adhesion of a coating layer of the diaphragm.
In order to achieve the purpose, the invention adopts the technical scheme that:
a composite separator slurry comprises the following raw materials: 10-20 parts of polymer-coated ceramic particles, 10-25 parts of deionized water, 0.01-0.1 part of dispersant I, 1-3 parts of binder and 0.01-1 part of auxiliary agent;
the polymer-coated ceramic particles comprise a polymer, ceramic particles and a No. two dispersing agent; the mass ratio of the polymer to the ceramic particles to the second dispersant is 0.01-0.5: 1: 0.005-0.02;
the polymer is one or 2 of polyisophthaloyl metaphenylene diamine and polyimide.
Preferably, the preparation method of the polymer-coated ceramic particles comprises the following steps: uniformly mixing a polymer, ceramic particles and a second dispersing agent, and preparing the polymer-coated ceramic particles by a spray drying method in an inert atmosphere;
preferably, the preparation method of the polymer-coated ceramic particles further comprises dissolving the polymer in an organic solvent to form a polymer solution in advance, adding the ceramic particles and the dispersing agent, and uniformly mixing.
According to the technological requirements of a spray drying method, a polymer is dissolved into a solution in advance, and the solution is sprayed on the outer surface of the ceramic more uniformly than the solution is sprayed directly.
The two polymers of polyisophthaloyl metaphenylene diamine and polyimide are selected, and the fundamental reason is that: the polymer has high temperature resistance and good wettability to electrolyte, and needs to be suitable for a lithium ion battery system.
The polyisophthaloyl metaphenylene diamine and the polyimide are high temperature resistant, the polyisophthaloyl metaphenylene diamine is aromatic polyamide, the skeleton of the polyisophthaloyl metaphenylene diamine is provided with a metabenzamide branch chain, the metaphenylene diamine has thermal resistance of up to 400 ℃, and a diaphragm using the material can improve the safety performance of a battery due to high flame retardant property. In addition, the polarity of the carbonyl group is relatively high, so that the separator has high wettability in the electrolyte. The polyimide has good high temperature resistance, strong polarity, good wettability to electrolyte and good liquid absorption rate of the manufactured diaphragm.
Preferably, the organic solvent is a polar organic solvent.
Polar organic solvents have better solubility for polymers.
Preferably, the organic solvent is one or more of nitrogen methyl pyrrolidone, dimethyl acetamide, dimethyl formamide, acetone and dimethyl sulfoxide.
Preferably, the mass concentration of the polymer in the polymer solution is 0.5-10%.
Preferably, the mass ratio of the polymer to the ceramic particles to the second dispersant is 0.01-0.3: 1: 0.005-0.02.
Too high a ratio of polymer to ceramic can result in too thick a coating, which can affect the passage of lithium ions, and if the ratio is too low, incomplete or insignificant coating can occur. The amount of dispersant is determined by the quality of the ceramic. The surface of the ceramic nano-particle has a limited area for the dispersant to adsorb, and after the dispersant is saturated and adsorbed on the surface of the particle, redundant unadsorbed dispersant chains are changed back to pass through the action of a bridge, so that the originally dispersed particles are agglomerated again, the flocculation phenomenon is produced, the stability is poor, the nano-slurry is increased in viscosity and thickened, and the performances of the original nano-slurry are reduced.
Preferably, the solid content of the polymer solution (mass ratio of the polymer, the ceramic particles and the dispersant to the polymer solution) is 8% to 15%.
If the solid content is too high, the viscosity of the solution system is high, and the dispersibility is poor. If the solids content is too low, the spray drying process takes a long time.
Preferably, the dispersant is BYK-LPN 25432.
Preferably, the mixing is uniform stirring, the stirring speed is 100-500 rpm/min, and the stirring time is 1-5 hours.
Preferably, the spray drying adopts a closed circulation system, nitrogen is used as inert protective gas, the spray drying temperature is 80-300 ℃, and the spray pressure is 0.05-5 MPa. The feed rate is precisely controlled by the feed system, preferably at a rate of 50-1000 ml/h.
Preferably, the ceramic particles are one or a mixture of Al2O3, SiO2, TiO2 and boehmite;
Al2O3、SiO2、TiO2boehmite is a ceramic material which is actually applied to the production of coating membranes at present, has the function of improving the heat shrinkage of polyolefin membranes, and SiO2Readily water-absorbent, TiO2As the noble metal, alumina and boehmite can be preferably used.
Preferably, the D50 of the ceramic particles is 0.6 to 1.2 μm.
In the case of the spray drying method, the influence of the particle size of the ceramic particles is large. Through a plurality of tests, the film formed by the particle size within the range is uniform, and the performance of the obtained battery diaphragm is optimal.
Preferably, the binder is an aqueous binder, and comprises one or more of Styrene Butadiene Rubber (SBR), polyvinyl alcohol (PVA), polyethylene oxide (PEO), sodium carboxymethyl cellulose (CMC), ethylene-vinyl acetate copolymer (EVA), Polyurethane (PU), and acrylate.
The aqueous binder can be used for preparing slurry by using water as a solvent, and is environment-friendly.
Preferably, the adjuvant further comprises a thickener.
Preferably, the thickener is sodium carboxymethyl cellulose.
The preparation method of the composite diaphragm slurry comprises the following steps: and mixing the ceramic particles coated by the polymer, deionized water, a dispersing agent, a binder and an auxiliary agent at a stirring speed of 300-700 rpm for 90-180 min to obtain the composite diaphragm slurry.
The invention also claims a battery diaphragm, which is prepared by coating the composite diaphragm slurry on a base film and drying, wherein the base film is a wet Polyethylene (PE) diaphragm, the thickness of the base film is 5-14 mu m, the coating thickness is 2-5 mu m, and the drying temperature is 40-80 ℃.
The invention has the following advantages:
1. the invention adopts a nitrogen protection spray drying method to coat polymer macromolecules on the surface of an inorganic ceramic material, and forms a thin soft polymer coating layer on the surface of the inorganic ceramic material, wherein the polymer coating layer is beneficial to improving the interface bonding force between the inorganic ceramic material and a base film, inhibiting ceramic powder from falling off, and avoiding the ceramic powder from blocking a diaphragm pore channel. Meanwhile, the affinity of the diaphragm coating and the lithium ion battery pole piece is improved through the ceramic particles coated by the polymer. The lithium ion battery prepared by the composite diaphragm has better rate and safety performance.
2. The coating layer has good heat resistance and high heat stability compared with the traditional polymer coating film. The conventional coating diaphragm and the base film have poor wettability to the electrolyte, and the coating layer adopted by the invention has good wettability and liquid retention to the electrolyte, thereby being beneficial to improving the multiplying power and long cycle performance of the battery.
3. The agglomeration of the ceramic material is reduced after the surface is coated and modified. Compared with the conventional mixed coating ceramic, the modified ceramic coating slurry has good uniformity, the coated composite diaphragm coating particles are uniformly dispersed, the current density of the battery is uniformly distributed in the charging and discharging processes, the polarization of the battery is reduced, and the safety performance is improved.
4. The preparation method is simple, has good matching degree with the prior art, has high equipment automation degree, and is suitable for industrial production.
Detailed Description
The invention is further described below with reference to specific preferred embodiments. It is to be understood that the described embodiments are merely exemplary of the invention, and not restrictive of the full scope of the invention. All other embodiments that can be derived by one of ordinary skill in the art from the embodiments given herein are intended to be within the scope of the present invention. All the raw materials of the invention are commercial products.
Example 1:
0.5g of Polyimide (PI) powder (molecular weight is 60000-85000) is dissolved in 77g of dimethylacetamide, and the mixture is heated and stirred uniformly at 60 ℃ to prepare a polymer solution. To the polymer solution were added 0.1g of a dispersant (BYK-LPN 25432) and 10g of Al2O3And (3) uniformly stirring the powder (D50 is 0.6-1.2 mu m) to prepare precursor slurry. The rotation speed of stirring and mixing is 400rpm/min, and the stirring time is 2 h.
And (2) passing the precursor slurry through a fully-closed spray dryer, adopting nitrogen as inert gas, drying and conveying the slurry in an oxidation-resistant environment of a closed circulation system, wherein the atomization drying temperature is 90 ℃, the atomization pressure is 0.2MPa, and the feeding speed is 100ml/h, so that the polymer-coated ceramic particles with the particle size of 0.7-1.6 mu m are prepared.
Coating the polymer on the ceramic particles according to the mass ratio: deionized water: cellulose ether dispersants: sodium carboxymethylcellulose: acrylate adhesive 38%: 45%: 0.1%: 8.4%: 7.5 percent of modified ceramic coating slurry is prepared, and the mixture is stirred for 3 hours at the stirring speed of 390rpm/min to prepare the uniform modified ceramic coating slurry.
The sodium carboxymethylcellulose used was CMC 2200.
The modified ceramic coating slurry is uniformly coated on a PE base film by adopting a gravure coating mode, the coating thickness is 2 mu m, and the coating film is dried at 60 ℃ to prepare the composite diaphragm with good safety. The composite diaphragm has good thermal stability, 1.9 percent of thermal shrinkage at 150 ℃ for 1 hour in the MD direction, 1.8 percent of thermal shrinkage in the TD direction, 158N/m of peel strength, 155s/100cc of air permeability and 215 percent of electrolyte liquid absorption rate.
Manufacturing a battery: and (2) adopting a soft package lithium ion battery, and packaging the prepared composite diaphragm, a ternary positive pole piece (a conventional NMC111 material), a graphite negative pole piece and an electrolyte group (in the electrolyte, 1mol/L LiPF6EC/EMC/DEC is 1:1:1+ 1% VC) into the lithium ion battery. And (3) testing electrical properties: and (3) normal-temperature circulation: at 25 ℃, constant current charge-discharge circulation of 1C/1C, 3.0 to 4.2V; high-temperature circulation: and (3) performing constant current charge and discharge cycles at 55 ℃ and 3.0-4.2V at 1C/1C. The capacity retention rate of the battery prepared by the composite diaphragm after 500 times of normal temperature circulation is 93.2%, and the capacity retention rate of the battery prepared by the composite diaphragm after 500 times of 55 ℃ circulation is 86.7%.
Example 2:
0.1g of Polyimide (PI) powder (molecular weight is 60000-85000) is dissolved in 74.07g of dimethylacetamide, and the mixture is heated and stirred uniformly at 60 ℃ to prepare a polymer solution. 0.1g of a dispersant (BYK-LPN 25432) and 10g of Al2O3 powder (D50 is 0.6-1.2 μm) were added to the polymer solution, and the mixture was stirred uniformly to prepare a precursor slurry, and the other preparation was the same as in example 1.
Example 3:
1g of Polyimide (PI) powder (molecular weight is 60000-85000) is dissolved in 80.67g of dimethylacetamide, and the mixture is heated and stirred uniformly at 60 ℃ to prepare a polymer solution. 0.1g of a dispersant (BYK-LPN 25432) and 10g of Al2O3 powder (D50 is 0.6-1.2 μm) were added to the polymer solution, and the mixture was stirred uniformly to prepare a precursor slurry, and the other preparation was the same as in example 1.
Example 4:
0.5g of PMIA powder (molecular weight of 80000-100000) is dissolved in 77g of dimethylacetamide, and the mixture is heated and stirred uniformly at 60 ℃ to prepare a polymer solution. 0.1g of dispersant (BYK-LPN 25432) and 10g of Al2O3 powder (D50 is 0.6-1.2 mu m) are added into the polymer solution and stirred uniformly to prepare precursor slurry. The other preparation was the same as in example 1.
Comparative example 1
Mixing Al according to mass ratio2O3Powder lot: deionized water: cellulose ether dispersants: sodium carboxymethylcellulose: acrylate adhesive 38%: 45%: 0.1%: 8.4%: 7.5 percent of ceramic coating slurry is prepared, and the mixture is stirred for 3 hours at the stirring speed of 390rpm/min to prepare uniform ceramic coating slurry.
Uniformly coating the ceramic coating slurry on a PE (polyethylene) base film by adopting a gravure coating mode, coating the PE base film to a thickness of 2 mu m, and drying the coating film at 60 ℃ to obtain the conventional Al2O3The separator is coated.
Comparative example 2:
modifying polymers with Al2O3(Polymer-modified ceramic particles) by Al2O3(ceramic particles) were simply mixed with the same amount of PI (or PMIA) as in example 1, and the other preparation was the same as in example 1.
However, as a result of the test, it was found that Al is not modified2O3(ceramic particles) and the same amount of PI as in example 1 were not uniformly mixed.
Experimental testing
The performance test of the diaphragm adopts the GB/T36363-2018 standard, wherein the thermal shrinkage temperature test temperature is set to be 150 ℃, and the rest operations are carried out according to the standard.
The cells prepared in examples 1-4 and comparative example 1 were subjected to cycle performance testing using a charge and discharge NEWARE3000 cell tester:
and (3) normal-temperature circulation: and (3) performing constant current charge and discharge cycles at 25 ℃ and 1C/1C and 3.0-4.2V.
High-temperature circulation: and (3) performing constant current charge and discharge cycles at 55 ℃ and 3.0-4.2V at 1C/1C.
The cycle performance of the battery is evaluated by a capacity retention rate (500-cycle discharge capacity/initial capacity), and the higher the capacity retention rate under the same condition, the better the cycle stability.
Results of the experiment
The performance test results of the separators prepared by the methods of examples 1 to 4 and comparative examples 1 to 2 and the lithium ion batteries assembled by the separators are shown in table 1.
Table 1 results of performance tests of separators prepared by the methods described in examples 1 to 4 and comparative example and lithium ion batteries assembled with the separators
As shown in Table 1, compared with comparative example 1, the four patterns of membranes prepared in examples 1-4 have less than 5% thermal shrinkage performance at 150 ℃ for 1h in the transverse direction and the longitudinal direction, high peel strength and good air permeability. Compared with the conventional diaphragm, the thermal shrinkage performance and the electrolyte liquid absorption rate are obviously improved, and the cycle capacity retention rate of the assembled lithium ion battery is improved.
The above description is only for the preferred embodiment of the present application and should not be taken as limiting the present application in any way, and although the present application has been disclosed in the preferred embodiment, it is not intended to limit the present application, and those skilled in the art should understand that they can make various changes and modifications within the technical scope of the present application without departing from the scope of the present application, and therefore all the changes and modifications can be made within the technical scope of the present application.
Claims (10)
1. The composite diaphragm slurry is characterized by comprising the following raw materials: 10-20 parts of polymer-coated ceramic particles, 10-25 parts of deionized water, 0.01-0.1 part of dispersant I, 1-3 parts of binder and 0.01-1 part of auxiliary agent;
the polymer-coated ceramic particles comprise a polymer, ceramic particles and a No. two dispersing agent; the mass ratio of the polymer to the ceramic particles to the second dispersant is 0.01-0.5: 1: 0.005-0.02;
the polymer is one or 2 of polyisophthaloyl metaphenylene diamine and polyimide.
2. The composite separator slurry according to claim 1, wherein the polymer-coated ceramic particles are prepared by a method comprising: the polymer, the ceramic particles and the second dispersant are uniformly mixed, and then the polymer-coated ceramic particles are prepared by a spray drying method in an inert atmosphere.
3. The composite separator slurry according to claim 2, wherein the preparation method of the polymer-coated ceramic particles further comprises dissolving the polymer in an organic solvent in advance to form a polymer solution, adding the ceramic particles and a dispersing agent, and uniformly mixing.
4. The composite separator slurry according to claim 2, wherein the solid content of the polymer solution is 8% to 15%.
5. The composite separator slurry according to claim 2, wherein said organic solvent is a polar organic solvent; preferably, the organic solvent is one or more of nitrogen methyl pyrrolidone, dimethyl acetamide, dimethyl formamide, acetone and dimethyl sulfoxide.
6. The composite diaphragm slurry of claim 1, wherein the spray drying adopts a closed circulation system, nitrogen is used as inert protective gas, the spray drying temperature is 80-300 ℃, and the spray pressure is 0.05-5 MPa. The feed rate is precisely controlled by the feed system, preferably at a rate of 50-1000 ml/h.
7. The composite separator slurry according to claim 1, wherein said ceramic particles are one or a mixture of Al2O3, SiO2, TiO2, boehmite; preferably, the D50 of the ceramic particles is 0.6 to 1.2 μm.
8. The composite separator slurry according to claim 1, wherein said binder is an aqueous binder comprising one or more of Styrene Butadiene Rubber (SBR), polyvinyl alcohol (PVA), polyethylene oxide (PEO), sodium carboxymethylcellulose (CMC), Ethylene Vinyl Acetate (EVA), Polyurethane (PU), acrylates.
9. The method of preparing a composite separator slurry according to any one of claims 1 to 8, comprising: and mixing the ceramic particles coated by the polymer, deionized water, a dispersing agent, a binder and an auxiliary agent at a stirring speed of 300-700 rpm for 90-180 min to obtain the composite diaphragm slurry.
10. The battery diaphragm is characterized in that the battery diaphragm is prepared by coating composite diaphragm slurry on a base film and drying, wherein the base film is a wet Polyethylene (PE) diaphragm, the thickness of the base film is 5-14 mu m, the coating thickness is 2-5 mu m, and the drying temperature is 40-80 ℃.
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