CN113609685B - Bearing residual life prediction method based on optimized RVM and mixed degradation model - Google Patents
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Abstract
Description
技术领域Technical Field
本发明属于故障预测与健康管理领域,特别涉及一种基于优化RVM和混合退化模型的轴承剩余寿命预测方法。The present invention belongs to the field of fault prediction and health management, and in particular relates to a bearing remaining life prediction method based on optimized RVM and a hybrid degradation model.
背景技术Background Art
滚动轴承作为装备的关键部件,其安全性自然不言而喻。剩余寿命预测作为保障装备安全运行的重要手段,近年来成为一个重要的研究热点。通常轴承运行将经历正常阶段、退化阶段,直至失效,因此一旦轴承开始退化则需要对其进行剩余寿命预测。As a key component of equipment, the safety of rolling bearings is self-evident. As an important means to ensure the safe operation of equipment, the remaining life prediction has become an important research hotspot in recent years. Usually, the operation of bearings will go through the normal stage, the degradation stage, and finally failure. Therefore, once the bearing begins to degrade, its remaining life prediction needs to be carried out.
通常,基于数据驱动的剩余寿命预测模型通过所构建的健康指标跟踪退化趋势,从设定的检查时刻开始进行单步或多步预测。单步预测依赖历史信息开展预测,预测精度较高,但是实用性不强。在单步的基础上,引入预测值可构造多步迭代预测模型,但预测步长越大,误差累积越大,预测准确性受到限制。Typically, the data-driven remaining life prediction model tracks the degradation trend through the constructed health indicators, and performs single-step or multi-step predictions starting from the set inspection time. Single-step prediction relies on historical information to make predictions, and has high prediction accuracy, but is not very practical. Based on the single step, the introduction of prediction values can construct a multi-step iterative prediction model, but the larger the prediction step, the greater the error accumulation, and the prediction accuracy is limited.
相关向量机(Relevance Vector Machine,RVM)在贝叶斯框架下进行训练学习,在先验参数的结构下基于主动相关决策理论(Automatic Relevance Determination,ARD)来移除不相关的点,从而获得稀疏化的模型。RVM模型在样本数据的迭代学习过程中,大部分参数的后验概率分布将趋于零,而那些非零参数对应的点被称作相关向量(RelevanceVectors,RVs)。已有研究中亦有使用支持向量机、支持向量回归模型等进行多步预测,但RVM的稀疏性和非线性处理能力更适合非线性时间序列预测。The Relevance Vector Machine (RVM) is trained and learned under the Bayesian framework. It removes irrelevant points based on the Automatic Relevance Determination (ARD) theory under the structure of prior parameters to obtain a sparse model. During the iterative learning process of sample data of the RVM model, the posterior probability distribution of most parameters will tend to zero, and the points corresponding to those non-zero parameters are called relevance vectors (RVs). Existing studies have also used support vector machines, support vector regression models, etc. for multi-step prediction, but the sparsity and nonlinear processing capabilities of RVM are more suitable for nonlinear time series prediction.
此外,轴承剩余寿命预测亦受到退化模型的影响。轴承退化过程多采用单指数模型进行描述,已有研究结果表明加权组合的指数函数构建的退化模型,可以通过调节权值和指数函数参数在轴承剩余寿命预测中取得很好的效果。但是,受负载变化以及轴承安装定位不良等的影响,轴承呈现出非线性退化的特点,指数模型不足以描述轴承动态退化过程。因此,为了提高长期剩余寿命预测的准确性,有必要研究如何对基于RVM的轴承剩余寿命预测模型进行改进。In addition, the prediction of the remaining life of bearings is also affected by the degradation model. The bearing degradation process is often described by a single exponential model. Existing research results show that the degradation model constructed by the weighted combination of exponential functions can achieve good results in the prediction of the remaining life of bearings by adjusting the weights and exponential function parameters. However, due to the influence of load changes and poor bearing installation and positioning, the bearings show the characteristics of nonlinear degradation, and the exponential model is not sufficient to describe the dynamic degradation process of the bearings. Therefore, in order to improve the accuracy of long-term remaining life prediction, it is necessary to study how to improve the bearing remaining life prediction model based on RVM.
发明内容Summary of the invention
本发明的目的在于克服现有技术的不足,提供一种能够提升轴承剩余寿命长期预测的准确性,避免预测步长增加、参数经验选取等对预测性能的不良影响,为设备的故障预测与健康管理提供保障的基于优化RVM和混合退化模型的轴承剩余寿命预测方法。The purpose of the present invention is to overcome the shortcomings of the prior art and provide a bearing remaining life prediction method based on optimized RVM and hybrid degradation model, which can improve the accuracy of long-term prediction of bearing remaining life, avoid the adverse effects of increased prediction step size and empirical parameter selection on prediction performance, and provide guarantee for equipment fault prediction and health management.
本发明的目的是通过以下技术方案来实现的:基于优化RVM和混合退化模型的轴承剩余寿命预测方法,包括以下步骤:The objective of the present invention is achieved through the following technical solution: A bearing remaining life prediction method based on optimized RVM and hybrid degradation model comprises the following steps:
S1、参数设定与初始化:设定高斯核宽度δi(1≤i≤L)的取值范围设置为[δ1,δL],其变化量设定为Δδ,设定轴承失效阈值γ;令i=1;S1. Parameter setting and initialization: Set the value range of Gaussian kernel width δ i (1≤i≤L) to [δ 1 ,δ L ], set its variation to Δδ, set bearing failure threshold γ; set i=1;
S2、相空间重构:导入初始退化时刻至检查时刻的健康指标数值,构造特征矩阵和目标向量;S2, phase space reconstruction: import the health index values from the initial degradation time to the inspection time, and construct the feature matrix and target vector;
S3、RVM模型训练:根据设定的高斯核宽度值执行RVM回归,确定相关向量;S3, RVM model training: perform RVM regression according to the set Gaussian kernel width value to determine the correlation vector;
S4、基于多退化模型的退化曲线拟合:综合运用单指数模型、双指数模型和多项式模型拟合S3获得的相关向量,采用非线性最小二乘回归方法确定拟合曲线参数,获得退化曲线fi;S4. Degradation curve fitting based on multiple degradation models: The correlation vector obtained in S3 is fitted by using a single exponential model, a double exponential model and a polynomial model, and the fitting curve parameters are determined by a nonlinear least squares regression method to obtain the degradation curve fi ;
S5、相似性度量:采用Fréchet距离计算真实退化曲线S与拟合退化曲线fi之间的相似性;S5, similarity measurement: Fréchet distance is used to calculate the similarity between the true degradation curve S and the fitted degradation curve fi ;
S6、迭代终止判断:δi>δL时,迭代终止,进入下一步;否则i=i+1,δi+1=δi+Δδ,并返回步骤S3;S6, iterative termination judgment: when δ i >δ L , the iteration is terminated and the next step is entered; otherwise, i=i+1, δ i+1 =δ i +Δδ, and the process returns to step S3;
S7、选取最优退化曲线:将真实退化曲线S与拟合退化曲线fi之间的相似性最小的拟合曲线作为最优拟合曲线fo;S7, selecting the optimal degradation curve: taking the fitting curve with the minimum similarity between the real degradation curve S and the fitting degradation curve fi as the optimal fitting curve f o ;
S8、外推拟合曲线:使用最优拟合曲线fo的参数外推至其健康指标数值HI达到失效阈值γ,即首次达到HIt≥γ,标记对应时刻为Nf=t;S8, extrapolating the fitting curve: using the parameters of the optimal fitting curve f o to extrapolate until its health index value HI reaches the failure threshold γ, that is, reaching HI t ≥ γ for the first time, marking the corresponding time as N f = t;
S9、计算剩余使用寿命:轴承的剩余使用寿命为检查时刻至预测失效时刻Nf之间的时间。S9. Calculate the remaining service life: The remaining service life of the bearing is the time from the inspection time to the predicted failure time Nf .
进一步地,所述预测的已知条件为:由监测传感器获得轴承振动数据,通过特征提取、融合和标准化获得轴承健康指标的数值,标记初始退化对应时刻为n=1,设定当前时刻为检查时刻n=N,则轴承健康指标数值为(HI1,HI2,...,HIn,...,HIN),这些健康指标数值连接形成了轴承退化曲线S;预测从检查时刻N开始的轴承剩余使用寿命。Furthermore, the known conditions for the prediction are: bearing vibration data is obtained by a monitoring sensor, the value of the bearing health index is obtained by feature extraction, fusion and standardization, the time corresponding to the initial degradation is marked as n=1, and the current time is set as the inspection time n=N, then the bearing health index value is (HI 1 , HI 2 , ..., HI n , ..., HI N ), and these health index values are connected to form a bearing degradation curve S; the remaining service life of the bearing starting from the inspection time N is predicted.
进一步地,所述步骤S2的实现过程为:Furthermore, the implementation process of step S2 is as follows:
在已获得的健康数值(HI1,HI2,...,HIn,...,HIN)基础上进行相空间重构,获得RVM模型训练所需的特征矩阵和目标向量,表示如下:Based on the obtained health values (HI 1 ,HI 2 ,...,HI n ,...,HI N ), the phase space is reconstructed to obtain the feature matrix and target vector required for RVM model training, which are expressed as follows:
式(1)中,为特征矩阵,为目标向量,将目标向量记为z=[z1,...,zN-m]T,HIn表示n时刻的健康指标数值,m为嵌入维度。In formula (1), is the feature matrix, is the target vector, and the target vector is recorded as z = [z 1 , ..., z Nm ] T , HI n represents the health index value at time n, and m is the embedding dimension.
进一步地,所述步骤S3的实现过程为:给定特征和目标组成的集合,RVM模型旨在刻画输入特征集和目标对之间的非线性关系,即:Furthermore, the implementation process of step S3 is as follows: given the features and the target The RVM model is designed to characterize the nonlinear relationship between the input feature set and the target pair, namely:
其中,j=1,…,N-m;snoise(0,σ2)是均值为0、方差为的高斯噪声;w=(w1,w2,...,wN)T是权值向量;K选取高斯核函数,设定高斯核宽度δi,其表达式如下:Where, j = 1,…,Nm; s noise (0,σ 2 ) is a noise with a mean of 0 and a variance of Gaussian noise; w = (w 1 ,w 2 ,...,w N ) T is the weight vector; K selects the Gaussian kernel function and sets the Gaussian kernel width δ i , which is expressed as follows:
其中,|| ||2表示向量模的平方;Among them, || || 2 represents the square of the vector norm;
目标变量zj服从高斯分布,其均值为y(xj),方差为σ2,即The target variable z j follows a Gaussian distribution with a mean of y(x j ) and a variance of σ 2 , that is
设zj独立同分布,则整个训练样本的似然函数表示如下:Assuming that zj is independent and identically distributed, the likelihood function of the entire training sample is expressed as follows:
其中,Φ是核函数矩阵,即Φ=[K(x,x1),K(x,x2),·,K(x,xN)]T。Wherein, Φ is the kernel function matrix, that is, Φ = [K(x,x 1 ), K(x,x 2 ),·, K(x,x N )] T .
用w的高斯先验避免上式参数优化中的过拟合问题:Use the Gaussian prior of w to avoid the overfitting problem in the above parameter optimization:
其中,表示高斯分布;a=(a1,...,aj,...,aN)T为超参数向量,aj表示相对应权重wj的精度;超参数向量a主导着模型的泛化性能;利用贝叶斯原则得到权值的后验分布:in, represents Gaussian distribution; a=(a 1 ,...,a j ,...,a N ) T is the hyperparameter vector, a j represents the accuracy of the corresponding weight w j ; the hyperparameter vector a dominates the generalization performance of the model; the posterior distribution of the weight is obtained using the Bayesian principle:
p(z|a,σ2)表示边际似然估计;使用续贯稀疏贝叶斯学习算法优化超参数a和σ2;RVM模型训练结束后,超参数{aj}中对应非零权值的输入xj为相关向量。p(z|a,σ 2 ) represents the marginal likelihood estimate; the continuous sparse Bayesian learning algorithm is used to optimize the hyperparameters a and σ 2 ; after the RVM model training is completed, the input x j corresponding to the non-zero weight in the hyperparameter {a j } is the correlation vector.
进一步地,所述步骤S4具体实现过程为:通过RVM模型得到相关向量后,采用曲线拟合的方式拟合所得相关向量;由单指数模型、加权双指数模型和多项式模型构成混合退化模型,描述如下:Furthermore, the specific implementation process of step S4 is as follows: after obtaining the correlation vector through the RVM model, the obtained correlation vector is fitted by curve fitting; a hybrid degradation model is formed by a single exponential model, a weighted double exponential model and a polynomial model, which is described as follows:
其中,HIRV表示RVM模型训练所得的相关向量,t表示相关向量对应的时刻;a、b、c和d为退化模型的未知参数,采用非线性最小二乘回归方法确定未知参数,并将退化模型拟合成一条退化曲线,记为退化曲线fi。Wherein, HI RV represents the correlation vector obtained by RVM model training, t represents the time corresponding to the correlation vector; a, b, c and d are unknown parameters of the degradation model, and the nonlinear least squares regression method is used to determine the unknown parameters, and the degradation model is fitted into a degradation curve, which is recorded as the degradation curve fi .
进一步地,所述步骤S5的实现过程为:对给定原始退化轨迹S,计算与拟合退化曲线fi之间的相似性,采用Fréchet距离进行度量,其定义如下:Furthermore, the implementation process of step S5 is: for a given original degradation trajectory S, the similarity between the original degradation trajectory S and the fitted degradation curve fi is calculated and measured by using the Fréchet distance, which is defined as follows:
其中,ξ(x)和表示两个任意非减连续函数,满足 表示两条曲线之间的欧式距离。Among them, ξ(x) and represents two arbitrary non-decreasing continuous functions that satisfy Represents the Euclidean distance between two curves.
进一步地,所述步骤S7的实现过程为:根据高斯核宽度的设定范围得到L条拟合退化曲线,对比所有拟合曲线与原始退化轨迹之间的Fréchet距离,将Fréchet距离取值最小的拟合曲线作为最优拟合曲线,即最优拟合曲线为:fo={fi|min(Ω(S,fi))}。Furthermore, the implementation process of step S7 is: obtaining L fitting degradation curves according to the setting range of Gaussian kernel width, comparing the Fréchet distances between all fitting curves and the original degradation trajectory, and taking the fitting curve with the smallest Fréchet distance value as the optimal fitting curve, that is, the optimal fitting curve is: f o ={f i |min(Ω(S,f i ))}.
进一步地,所述步骤S9的实现过程为:当最优退化轨迹首次超过失效阈值γ时,轴承即被认为失效;将最优轨迹首次穿过失效阈值γ所对应的时刻记为Nf,则预测的轴承剩余寿命定义如下:Furthermore, the implementation process of step S9 is as follows: when the optimal degradation trajectory exceeds the failure threshold γ for the first time, the bearing is considered to be failed; the time corresponding to the optimal trajectory crossing the failure threshold γ for the first time is recorded as N f , and the predicted remaining life of the bearing is defined as follows:
RUL(N)=Nf-N (9)RUL(N)= Nf -N (9)
其中,RUL(N)表示在检查时刻N所预测的轴承剩余使用寿命。Wherein, RUL(N) represents the remaining service life of the bearing predicted at the inspection time N.
本发明的有益效果是:本发明提出的基于优化RVM和混合退化模型的轴承剩余寿命预测方法。轴承健康指标的一维时间序列经过相空间重构可以反映原系统的动力学特征,重构获得的特征矩阵可以更好地反映特征向量与目标之间的关联,将相空间重构与RVM回归模型相结合,从特征空间的角度延长寿命预测的范围,提高长期预测的准确性。根据RVM模型稀疏性分析可知,高斯核函数的核宽度可以影响相关向量的选取,乃至RVM模型的泛化性能。同时,加权指数模型能够根据历史数据变化趋势反映轴承整体退化过程,结合多项式退化模型可以更好地反映轴承的非线性退化特点。因此通过调节高斯核宽度和混合退化模型可以提供多个退化曲线,结合Fréchet距离选取与已知轴承退化样本最为接近的作为最优预测曲线,沿此曲线外推至轴承失效阈值,可获得剩余寿命的评估结果。该方法不仅提升了轴承剩余寿命长期预测的准确性,避免预测步长增加、参数经验选取等对预测性能的不良影响,亦可应用于旋转机械的其他部件,或相似机理的设备剩余寿命预测研究,为设备的故障预测与健康管理提供保障。The beneficial effects of the present invention are as follows: the present invention proposes a method for predicting the remaining life of a bearing based on an optimized RVM and a hybrid degradation model. The one-dimensional time series of the bearing health index can reflect the dynamic characteristics of the original system after phase space reconstruction, and the reconstructed characteristic matrix can better reflect the relationship between the characteristic vector and the target. The phase space reconstruction is combined with the RVM regression model to extend the range of life prediction from the perspective of the characteristic space and improve the accuracy of long-term prediction. According to the sparsity analysis of the RVM model, the kernel width of the Gaussian kernel function can affect the selection of related vectors and even the generalization performance of the RVM model. At the same time, the weighted exponential model can reflect the overall degradation process of the bearing according to the trend of historical data changes, and can better reflect the nonlinear degradation characteristics of the bearing in combination with the polynomial degradation model. Therefore, multiple degradation curves can be provided by adjusting the Gaussian kernel width and the hybrid degradation model. The one closest to the known bearing degradation sample is selected as the optimal prediction curve in combination with the Fréchet distance. The remaining life evaluation result can be obtained by extrapolating this curve to the bearing failure threshold. This method not only improves the accuracy of long-term prediction of remaining life of bearings, avoids the adverse effects of increasing prediction step size and empirical parameter selection on prediction performance, but can also be applied to other components of rotating machinery or remaining life prediction research of equipment with similar mechanisms, providing guarantee for equipment fault prediction and health management.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
图1为本发明的基于优化RVM和混合退化模型的轴承剩余寿命预测方法流程图;FIG1 is a flow chart of a method for predicting the remaining life of a bearing based on an optimized RVM and a hybrid degradation model according to the present invention;
图2为本实施例中测试集2轴承1的预测曲线选择示意图;FIG2 is a schematic diagram of prediction curve selection for bearing 1 of test set 2 in this embodiment;
图3为本实施例中测试集2轴承1的两种预测模型的长期预测结果图。FIG. 3 is a diagram showing the long-term prediction results of two prediction models for bearing 1 of test set 2 in this embodiment.
具体实施方式DETAILED DESCRIPTION
下面结合附图进一步说明本发明的技术方案。The technical solution of the present invention is further described below in conjunction with the accompanying drawings.
本发明所述预测的已知条件为:由监测传感器获得轴承振动数据,通过特征提取、融合和标准化获得轴承健康指标(Health Indicator,简称HI)的数值,标记初始退化对应时刻为n=1,设定当前时刻为检查时刻n=N,则轴承健康指标数值为(HI1,HI2,...,HIn,...,HIN),这些健康指标数值连接形成了轴承退化曲线S;预测从检查时刻N开始的轴承剩余使用寿命。The known conditions for prediction described in the present invention are: bearing vibration data is obtained by a monitoring sensor, and the value of the bearing health indicator (HI) is obtained by feature extraction, fusion and standardization, the time corresponding to the initial degradation is marked as n=1, and the current time is set as the inspection time n=N, then the bearing health indicator value is (HI 1 , HI 2 , ..., HI n , ..., HI N ), and these health indicator values are connected to form a bearing degradation curve S; the remaining service life of the bearing starting from the inspection time N is predicted.
如图1所示,本发明的一种基于优化RVM和混合退化模型的轴承剩余寿命预测方法,包括以下步骤:As shown in FIG1 , a bearing remaining life prediction method based on optimized RVM and hybrid degradation model of the present invention comprises the following steps:
S1、参数设定与初始化:设定高斯核宽度δi(1≤i≤L)的取值范围设置为[δ1,δL],其变化量设定为Δδ,设定轴承失效阈值γ;令i=1;S1. Parameter setting and initialization: Set the value range of Gaussian kernel width δ i (1≤i≤L) to [δ 1 ,δ L ], set its variation to Δδ, set bearing failure threshold γ; set i=1;
S2、相空间重构:导入初始退化时刻至检查时刻的健康指标数值,构造特征矩阵和目标向量;具体实现过程为:在已获得的健康数值(HI1,HI2,...,HIn,...,HIN)基础上进行相空间重构,获得RVM模型训练所需的特征矩阵和目标向量,表示如下:S2, phase space reconstruction: import the health index values from the initial degradation time to the inspection time, construct the feature matrix and target vector; the specific implementation process is: based on the obtained health values (HI 1 ,HI 2 ,...,HI n ,...,HI N ), perform phase space reconstruction to obtain the feature matrix and target vector required for RVM model training, which is expressed as follows:
式(1)中,为特征矩阵,为目标向量,将目标向量记为z=[z1,...,zN-m]T,HIn表示n时刻的健康指标数值,m为嵌入维度。In formula (1), is the feature matrix, is the target vector, and the target vector is recorded as z = [z 1 , ..., z Nm ] T , HI n represents the health index value at time n, and m is the embedding dimension.
S3、RVM模型训练:根据设定的高斯核宽度值执行RVM回归,确定相关向量;S3, RVM model training: perform RVM regression according to the set Gaussian kernel width value to determine the correlation vector;
具体实现过程为:给定特征和目标组成的集合,RVM模型旨在刻画输入特征集和目标对之间的非线性关系,即:The specific implementation process is: given features and goals The RVM model is designed to characterize the nonlinear relationship between the input feature set and the target pair, namely:
其中,j=1,…,N-m;snoise(0,σ2)是均值为0、方差为的高斯噪声;w=(w1,w2,...,wN)T是权值向量;K选取高斯核函数,设定高斯核宽度δi,其表达式如下:Where, j = 1,…,Nm; s noise (0,σ 2 ) is a noise with a mean of 0 and a variance of Gaussian noise; w = (w 1 ,w 2 ,...,w N ) T is the weight vector; K selects the Gaussian kernel function and sets the Gaussian kernel width δ i , which is expressed as follows:
其中,|| ||2表示向量模的平方;Among them, || || 2 represents the square of the vector norm;
目标变量zj服从高斯分布,其均值为y(xj),方差为σ2,即The target variable z j follows a Gaussian distribution with a mean of y(x j ) and a variance of σ 2 , that is
设zj独立同分布,则整个训练样本的似然函数表示如下:Assuming that zj is independent and identically distributed, the likelihood function of the entire training sample is expressed as follows:
其中,Φ是核函数矩阵,即Φ=[K(x,x1),K(x,x2),·,K(x,xN)]T。Wherein, Φ is the kernel function matrix, that is, Φ = [K(x,x 1 ), K(x,x 2 ),·, K(x,x N )] T .
用w的高斯先验避免上式参数优化中的过拟合问题:Use the Gaussian prior of w to avoid the overfitting problem in the above parameter optimization:
其中,表示高斯分布;a=(a1,...,aj,...,aN)T为超参数向量,aj表示相对应权重wj的精度;超参数向量a主导着模型的泛化性能;利用贝叶斯原则得到权值的后验分布:in, represents Gaussian distribution; a=(a 1 ,...,a j ,...,a N ) T is the hyperparameter vector, a j represents the accuracy of the corresponding weight w j ; the hyperparameter vector a dominates the generalization performance of the model; the posterior distribution of the weight is obtained using the Bayesian principle:
p(z|a,σ2)表示边际似然估计;使用续贯稀疏贝叶斯学习算法(Sequentialsparse Bayesian learning algorithm)优化超参数a和σ2;RVM模型训练结束后,超参数{aj}中对应非零权值的输入xj为相关向量。p(z|a,σ 2 ) represents the marginal likelihood estimate; the sequential sparse Bayesian learning algorithm is used to optimize the hyperparameters a and σ 2 ; after the RVM model training is completed, the input x j corresponding to the non-zero weight in the hyperparameter {a j } is the correlation vector.
S4、基于多退化模型的退化曲线拟合:综合运用单指数模型、双指数模型和多项式模型拟合S3获得的相关向量,采用非线性最小二乘回归方法确定拟合曲线参数,获得退化曲线fi;S4. Degradation curve fitting based on multiple degradation models: The correlation vector obtained in S3 is fitted by using a single exponential model, a double exponential model and a polynomial model, and the fitting curve parameters are determined by a nonlinear least squares regression method to obtain the degradation curve fi ;
具体实现过程为:通过RVM模型得到相关向量后,采用曲线拟合的方式拟合所得相关向量;由单指数模型、加权双指数模型和多项式模型构成混合退化模型,描述如下:The specific implementation process is: after obtaining the correlation vector through the RVM model, the obtained correlation vector is fitted by curve fitting; the hybrid degradation model is composed of a single exponential model, a weighted double exponential model and a polynomial model, which is described as follows:
其中,HIRV表示RVM模型训练所得的相关向量,t表示相关向量对应的时刻;a、b、c和d为退化模型的未知参数,采用非线性最小二乘回归方法确定未知参数,并将退化模型拟合成一条退化曲线,记为退化曲线fi。Wherein, HI RV represents the correlation vector obtained by RVM model training, t represents the time corresponding to the correlation vector; a, b, c and d are unknown parameters of the degradation model, and the nonlinear least squares regression method is used to determine the unknown parameters, and the degradation model is fitted into a degradation curve, which is recorded as the degradation curve fi .
S5、相似性度量:采用Fréchet距离计算真实退化曲线S与拟合退化曲线fi之间的相似性;实现过程为:对给定原始退化轨迹S,计算与拟合退化曲线fi之间的相似性,采用Fréchet距离进行度量,其定义如下:S5. Similarity measurement: The Fréchet distance is used to calculate the similarity between the true degradation curve S and the fitted degradation curve fi . The implementation process is: for a given original degradation trajectory S, the similarity between the original degradation curve S and the fitted degradation curve fi is calculated and measured using the Fréchet distance, which is defined as follows:
其中,ξ(x)和表示两个任意非减连续函数,满足 表示两条曲线之间的欧式距离。Among them, ξ(x) and represents two arbitrary non-decreasing continuous functions that satisfy Represents the Euclidean distance between two curves.
S6、迭代终止判断:δi>δL时,迭代终止,进入下一步;否则i=i+1,δi+1=δi+Δδ,并返回步骤S3;S6, iterative termination judgment: when δ i >δ L , the iteration is terminated and the next step is entered; otherwise, i=i+1, δ i+1 =δ i +Δδ, and the process returns to step S3;
S7、选取最优退化曲线:将真实退化曲线S与拟合退化曲线fi之间的相似性最小的拟合曲线作为最优拟合曲线fo;实现过程为:根据高斯核宽度的设定范围得到L条拟合退化曲线,对比所有拟合曲线与原始退化轨迹之间的Fréchet距离,将Fréchet距离取值最小的拟合曲线作为最优拟合曲线,即最优拟合曲线为:fo={fi|min(Ω(S,fi))}。S7. Select the optimal degradation curve: take the fitting curve with the minimum similarity between the real degradation curve S and the fitting degradation curve fi as the optimal fitting curve f o ; the implementation process is: obtain L fitting degradation curves according to the setting range of the Gaussian kernel width, compare the Fréchet distances between all the fitting curves and the original degradation trajectory, and take the fitting curve with the minimum Fréchet distance value as the optimal fitting curve, that is, the optimal fitting curve is: f o ={ fi |min(Ω(S, fi ))}.
S8、外推拟合曲线:使用最优拟合曲线fo的参数外推至其健康指标数值HI达到失效阈值γ,即首次达到HIt≥γ,标记对应时刻为Nf=t;S8, extrapolating the fitting curve: using the parameters of the optimal fitting curve f o to extrapolate until its health index value HI reaches the failure threshold γ, that is, reaching HI t ≥ γ for the first time, marking the corresponding time as N f = t;
S9、计算剩余使用寿命:轴承的剩余使用寿命为检查时刻至预测失效时刻Nf之间的时间;实现过程为:当最优退化轨迹首次超过失效阈值γ时,轴承即被认为失效;将最优轨迹首次穿过失效阈值γ所对应的时刻记为Nf,则预测的轴承剩余寿命定义如下:S9. Calculate the remaining service life: The remaining service life of the bearing is the time between the inspection time and the predicted failure time Nf . The implementation process is: when the optimal degradation trajectory exceeds the failure threshold γ for the first time, the bearing is considered to have failed. The time corresponding to the first crossing of the optimal trajectory through the failure threshold γ is recorded as Nf , and the predicted remaining service life of the bearing is defined as follows:
RUL(N)=Nf-N (9)RUL(N)= Nf -N (9)
其中,RUL(N)表示在检查时刻N所预测的轴承剩余使用寿命。Wherein, RUL(N) represents the remaining service life of the bearing predicted at the inspection time N.
本实施例中采用了辛辛那提测试集2轴承1为例阐明实施结果。该组实验数据集从轴承开始运行到退化实验结束,共计采集了984组振动信号。实验中数据采样频率为20kHz,每次采集20480个数据点,采集时间间隔为10分钟;在实验结束后检查测试轴承发现了外圈故障。采用多域统计特征提取轴承振动信号特征,并以此为基础构建轴承健康指标,构建内容不属于本专利描述内容故未做详细说明。对应本例中轴承数据,健康指标显示在533时刻(即第533组采集数据,对应时间为533×10分=5330分,图2中左侧垂直点线标记的时刻)出现了初始故障,轴承失效阈值γ=0.66(图2中横向虚线表示的位置),对应的时刻为867(时间为8670分)。设定高斯核宽度取值范围为[δ1,δL]=[0.005,0.05],变化量为Δδ=0.005。式(1)中嵌入维度m=3。需要指出的是通过空间重构健康指标的主要目的是获取相关向量,而影响相关向量数量的主要因素是核宽度,嵌入维度m对相关向量的影响较小。使用MATLAB中“lsqcurvefit()”函数求解式(7)中的参数。In this embodiment, Cincinnati test set 2
设定检查时刻为N=632(图2中间垂直的长点划线标记的时刻)。图2中,轴承健康指标描述的退化曲线用黑色曲线表示;初始故障533时刻与检查时刻N=632之间的健康指标数值(图2中①下方双箭头标识的范围)作为训练样本输入改进的RVM模型中,对每一个核宽度取值可以获得相应的相关向量和拟合出的退化曲线fi,如图2中若干条灰色曲线,其中①范围内的真实退化曲线S与图2中相应的曲线fo(灰色曲线中的一条深色双点划线)的Fréchet距离最小,该曲线对应的相关向量如图3中圆圈所示;将其作为最优退化曲线,外推至失效阈值γ=0.66处,对应的时刻为Nf=817,则预测的剩余寿命为RUL(632)=(817–632)×10分=1850分(对应图2中③下方双箭头标识的范围),而实际剩余寿命ActRUL(632)=(867–632)×10分=2350分(对应图2中②下方双箭头标识的范围)。The inspection time is set to N = 632 (the time marked by the vertical long dot-dash line in the middle of Figure 2). In Figure 2, the degradation curve described by the bearing health index is represented by a black curve; the health index values between the initial fault time 533 and the inspection time N = 632 (the range marked by the double arrows below ① in Figure 2) are used as training samples to input into the improved RVM model. For each kernel width value, the corresponding correlation vector and the fitted degradation curve fi can be obtained, as shown in several gray curves in Figure 2. Among them, the Fréchet distance between the real degradation curve S in the
为了评估所提方法的性能,引入相对预测精度指标:In order to evaluate the performance of the proposed method, the relative prediction accuracy index is introduced:
其中,ActRUL(N)表示在检查时刻N轴承的实际剩余使用寿命,RUL(N)表示在检查时刻N预测的轴承剩余使用寿命。检测时刻设定为N=632时,相对预测精度为21.3%。若采用双指数退化模型,其他设置均一致,所得预测退化曲线如图3所示,其中,(a)为混合退化模型(本发明的方法),(b)为双指数模型;其预测剩余寿命为(743-632)×10分=1110分,早于本发明所得的剩余寿命预测值,相对预测精度为52.8%,预测性能明显较低。Wherein, ActRUL(N) represents the actual remaining service life of bearing N at the time of inspection, and RUL(N) represents the predicted remaining service life of bearing N at the time of inspection. When the inspection time is set to N=632, the relative prediction accuracy is 21.3%. If a double exponential degradation model is used, other settings are consistent, and the resulting predicted degradation curve is shown in FIG3 , where (a) is a mixed degradation model (the method of the present invention), and (b) is a double exponential model; its predicted remaining life is (743-632)×10 minutes=1110 minutes, which is earlier than the remaining life prediction value obtained by the present invention, and the relative prediction accuracy is 52.8%, and the prediction performance is significantly lower.
另取一个检查时刻,如N=733,实际剩余寿命为ActRUL(N)=1340分,本发明描述方法所得的RUL(N)=104×10分=1040分,双指数模型所得的剩余寿命预测值为660分;若设定检查时刻N=833(接近失效),实际剩余寿命为ActRUL(N)=340分,本发明描述方法所得的RUL(N)=270分,双指数模型所得的剩余寿命预测值为0分。上述对比表明,越接近失效,所得训练数据越多,预测更为准确,但是相比已有方法,本发明所提的预测方法在长期预测方面有显著提高。Take another inspection time, such as N = 733, the actual remaining life is ActRUL (N) = 1340 minutes, the RUL (N) obtained by the method described in the present invention is 104 × 10 minutes = 1040 minutes, and the remaining life prediction value obtained by the double exponential model is 660 minutes; if the inspection time is set to N = 833 (close to failure), the actual remaining life is ActRUL (N) = 340 minutes, the RUL (N) obtained by the method described in the present invention is 270 minutes, and the remaining life prediction value obtained by the double exponential model is 0 points. The above comparison shows that the closer to failure, the more training data is obtained, and the more accurate the prediction is. However, compared with the existing methods, the prediction method proposed by the present invention has significant improvements in long-term prediction.
本领域的普通技术人员将会意识到,这里所述的实施例是为了帮助读者理解本发明的原理,应被理解为本发明的保护范围并不局限于这样的特别陈述和实施例。本领域的普通技术人员可以根据本发明公开的这些技术启示做出各种不脱离本发明实质的其它各种具体变形和组合,这些变形和组合仍然在本发明的保护范围内。Those skilled in the art will appreciate that the embodiments described herein are intended to help readers understand the principles of the present invention, and should be understood that the protection scope of the present invention is not limited to such specific statements and embodiments. Those skilled in the art can make various other specific variations and combinations that do not deviate from the essence of the present invention based on the technical revelations disclosed by the present invention, and these variations and combinations are still within the protection scope of the present invention.
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