CN113607247A - Nonmagnetic metering test device and method - Google Patents

Nonmagnetic metering test device and method Download PDF

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Publication number
CN113607247A
CN113607247A CN202110900242.6A CN202110900242A CN113607247A CN 113607247 A CN113607247 A CN 113607247A CN 202110900242 A CN202110900242 A CN 202110900242A CN 113607247 A CN113607247 A CN 113607247A
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CN
China
Prior art keywords
nonmagnetic
supporting plate
sensor
driver
metering
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Pending
Application number
CN202110900242.6A
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Chinese (zh)
Inventor
李中泽
刘玲
渠峻松
张勋
谢松超
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WUHAN SAN FRAN ELECTRONICS CORP
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WUHAN SAN FRAN ELECTRONICS CORP
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Priority to CN202110900242.6A priority Critical patent/CN113607247A/en
Publication of CN113607247A publication Critical patent/CN113607247A/en
Priority to GB2211280.9A priority patent/GB2610484B/en
Pending legal-status Critical Current

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D18/00Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F25/00Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D18/00Testing or calibrating apparatus or arrangements provided for in groups G01D1/00 - G01D15/00
    • G01D18/001Calibrating encoders
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F25/00Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume
    • G01F25/0092Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume for metering by volume
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F25/00Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume
    • G01F25/10Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume of flowmeters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F25/00Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume
    • G01F25/20Testing or calibration of apparatus for measuring volume, volume flow or liquid level or for metering by volume of apparatus for measuring liquid level
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R3/00Apparatus or processes specially adapted for the manufacture or maintenance of measuring instruments, e.g. of probe tips
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01RMEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
    • G01R35/00Testing or calibrating of apparatus covered by the other groups of this subclass
    • G01R35/04Testing or calibrating of apparatus covered by the other groups of this subclass of instruments for measuring time integral of power or current
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D2218/00Indexing scheme relating to details of testing or calibration
    • G01D2218/10Testing of sensors or measuring arrangements
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D4/00Tariff metering apparatus
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D4/00Tariff metering apparatus
    • G01D4/002Remote reading of utility meters
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D4/00Tariff metering apparatus
    • G01D4/008Modifications to installed utility meters to enable remote reading
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01DMEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
    • G01D4/00Tariff metering apparatus
    • G01D4/02Details
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/06Indicating or recording devices
    • G01F15/061Indicating or recording devices for remote indication
    • G01F15/063Indicating or recording devices for remote indication using electrical means
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01FMEASURING VOLUME, VOLUME FLOW, MASS FLOW OR LIQUID LEVEL; METERING BY VOLUME
    • G01F15/00Details of, or accessories for, apparatus of groups G01F1/00 - G01F13/00 insofar as such details or appliances are not adapted to particular types of such apparatus
    • G01F15/06Indicating or recording devices
    • G01F15/068Indicating or recording devices with electrical means

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Fluid Mechanics (AREA)
  • Measuring Volume Flow (AREA)
  • Arrangements For Transmission Of Measured Signals (AREA)

Abstract

The application provides a nonmagnetic metering test device and a method, wherein the device comprises: a base; the rotating speed mechanism comprises a driver, a switching shaft and an induction wheel, the bottom end of the driver is connected with the base, the driver, the switching shaft and the induction wheel are sequentially connected, the switching shaft is used for matching with the driver to drive the induction wheel to rotate, and the driver is used for simulating the rotating speed of water flow; the nonmagnetic sensor is arranged on the supporting plate of the base and used for sampling nonmagnetic metering data; the glass sheet is arranged between the induction wheel and the non-magnetic sensor. Through install the glass piece additional between inducting wheel and no magnetism sensor, can make no magnetism measurement test environment more be close with no magnetism water gauge in-service use process, can improve and detect the rate of accuracy.

Description

Nonmagnetic metering test device and method
Technical Field
The application relates to the technical field of water meter detection, in particular to a non-magnetic metering testing device and method.
Background
The intelligent water meter has partially replaced the traditional mechanical water meter, and the metering mode of the intelligent water meter is more and more diversified along with the development of electronic technology, such as mechanical meter head detection, ultrasonic detection, magnetic detection and the like. However, these measurement methods have obvious disadvantages, and are easily interfered by external electromagnetic interference, or measurement errors are caused by the accumulated adsorption of the permanent magnet to impurities in water, or the measurement errors are manually utilized, neglected and counted. In order to solve the problems, the nonmagnetic water meter has the advantages of high metering precision, no magnetism, no impurity adsorption, no man-made interference and the like, and the nonmagnetic water meter is formed by adding a lifting semicircular metal pointer on the basis of the traditional mechanical water meter. When the water flow passes through, the semicircular metal pointer is driven to rotate, and the rotation of the metal pointer influences the non-magnetic sensor to form electromotive force, so that non-magnetic metering data acquisition is realized. Therefore, the optimal detection distance between the nonmagnetic sensor and the semicircular metal pointer is a key factor influencing the accuracy of nonmagnetic metering, and detection distance verification and conversion counting comparison are required to verify the accuracy of the magnetic metering in the design and production processes of the nonmagnetic sensor.
When the non-magnetic water meters are produced in batches, whether the products are qualified or not can be tested and identified only after the electronic modules and the mechanical parts of the whole non-magnetic water meters are completely assembled, and once the phenomenon of inaccurate water metering exists, the reason why the mechanical parts or the electronic modules are difficult to determine is often that the whole non-magnetic water meters are unqualified products, so that resource waste is caused. On the other hand, when the non-magnetic water meter in use breaks down to cause inaccurate water metering, maintenance personnel can not find the cause of the problem quickly and accurately. Therefore, the problem that the detection accuracy rate of the non-magnetic water meter is low exists at present.
Disclosure of Invention
An object of the embodiment of the application is to provide a nonmagnetic metering test device and method, so as to solve the problem that the detection accuracy of a nonmagnetic water meter is low at present.
In a first aspect, an embodiment of the present application provides a nonmagnetic metering and testing device, including: a base; the rotating speed mechanism comprises a driver, a switching shaft and an induction wheel, the bottom end of the driver is connected with the base, the driver, the switching shaft and the induction wheel are sequentially connected, the switching shaft is used for matching with the driver to drive the induction wheel to rotate, and the driver is used for simulating the rotating speed of water flow; the nonmagnetic sensor is arranged on the supporting plate of the base and used for sampling nonmagnetic metering data; the glass sheet is arranged between the induction wheel and the non-magnetic sensor.
At above-mentioned realization in-process, through using the non-magnetism measurement testing arrangement that this application disclosed to carry out non-magnetism and detect, install the glass piece additional between inducting wheel and non-magnetism sensor, can make non-magnetism measurement test environment and non-magnetism water gauge in-service use process more be close to and the influence to no magnetism signal when simulation non-magnetism water gauge chooses for use various material glass as the pressure-bearing component in the in-service use process, can improve and detect the rate of accuracy.
Optionally, the device further comprises a distance adjusting mechanism, the distance adjusting mechanism comprises a connecting part, a locking part, a first supporting plate and a second supporting plate, the distance adjusting mechanism is connected with the base through the connecting part, the first supporting plate and the second supporting plate are rotatably arranged on the connecting part through the locking part, the locking part is used for limiting the up-and-down movement and horizontal rotation of the first supporting plate and the second supporting plate, and the first supporting plate is located below the second supporting plate; the first supporting plate is used for containing the glass sheet; the second supporting plate is used for fixing the non-magnetic sensor.
In the above-mentioned realization process, set up roll adjustment mechanism on no magnetism measurement testing arrangement, can adjust the distance between no magnetism sensor, glass piece and the inductive wheel in a flexible way, owing to set up rotatable layer board on connecting portion, conveniently change the test material, improved detection efficiency.
Optionally, an electronic scale and a limiting groove are arranged on the connecting portion, the electronic scale is used for reading the positions of the first supporting plate and the second supporting plate, and the limiting groove is used for limiting the horizontal positions of the first supporting plate and the second supporting plate.
In the implementation process, the electronic scale is arranged on the connecting part, so that the positions of the first supporting plate and the second supporting plate can be read conveniently, the relative distance can be calculated, and the limiting groove is arranged on the connecting part, so that the situation that the non-magnetic sensor and the glass sheet are not in the vertical sensing range due to the fact that the rotating angle of the first supporting plate or the second supporting plate is too large can be prevented.
Optionally, the rotating speed mechanism further comprises a speed regulating switch and a display, the speed regulating switch is used for regulating the rotating speed of the driver, and the display is used for displaying the rotating speed of the driver.
In the implementation process, the rotating speed of the driver can be controlled in real time through the speed regulating switch and the display, and the detection accuracy is improved.
Optionally, the device further comprises a main control board, wherein the main control board is used for metering the non-magnetic sensor pulse and the inductive wheel pulse and sending the test result to the control terminal.
In the implementation process, the test result is sent to the terminal through the main control board and the detection step is carried out according to the terminal instruction, so that the efficiency of the nonmagnetic metering test can be improved.
Optionally, a universal asynchronous receiver/transmitter (UART) interface is arranged on the main control board, the main control board reads nonmagnetic induction intensity through the UART interface, and judges whether the distance between the nonmagnetic sensor and the induction wheel is within an effective interval range or not based on the nonmagnetic induction intensity.
In the implementation process, the UART interface is arranged on the main control board, so that the nonmagnetic induction strength can be directly read, and the nonmagnetic inspection efficiency is improved.
Optionally, the distance adjusting mechanism further includes a stepping motor, and the distance adjusting mechanism adjusts the positions of the first supporting plate and the second supporting plate under the driving of the stepping motor.
In the implementation process, the stepping motor drives the distance adjusting mechanism to adjust the positions of the first supporting plate and the second supporting plate, so that the nonmagnetic metering and testing device can automatically record the distance interval of nonmagnetic induction and the range of the strength interval of nonmagnetic signals, and the requirement of accurate distance adjustment and the reduction of testing time can be realized.
In a second aspect, an embodiment of the present application provides a nonmagnetic metering test method, including:
respectively installing a nonmagnetic sensor to be tested, a glass sheet and an induction wheel on the nonmagnetic metering and testing device; adjusting the distance among the non-magnetic sensor, the glass sheet and the induction wheel; and starting the nonmagnetic metering and testing device to detect whether the nonmagnetic sensor is qualified or not.
At above-mentioned realization in-process, through using the mode that the non-magnetism measurement testing arrangement that this application disclosed carries out non-magnetism and detect, can be fast in the design phase, accurate assess the test to inductive wheel metal material, diameter, height, glass material, thickness.
Optionally, the method may further include:
and replacing at least one of the nonmagnetic sensor, the glass sheet and the induction wheel, and detecting the influence of at least one of the nonmagnetic sensor, the glass sheet and the induction wheel on nonmagnetic metering.
Therefore, by the method, the parts to be tested can be placed in the corresponding positions in the non-magnetic metering testing device, batch non-magnetic induction detection can be performed, testing time can be effectively shortened, and testing efficiency is improved.
In a third aspect, an embodiment of the present application further provides a storage medium, where the readable storage medium stores computer program instructions, and the computer program instructions are read by a processor and executed to perform the steps in any of the foregoing implementation manners.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings that are required to be used in the embodiments of the present application will be briefly described below, it should be understood that the following drawings only illustrate some embodiments of the present application and therefore should not be considered as limiting the scope, and that those skilled in the art can also obtain other related drawings based on the drawings without inventive efforts.
Fig. 1 is a schematic structural diagram of a nonmagnetic metering and testing device according to an embodiment of the present application;
FIG. 2 is a schematic step diagram of a nonmagnetic metrology testing method according to an embodiment of the present application;
fig. 3 is a schematic diagram of a nonmagnetic metrology reliability evaluation step according to an embodiment of the present disclosure.
Icon: 10-a non-magnetic metering test device; 11-a base; 12-a rotational speed mechanism; 121-a driver; 122-a transfer shaft; 123-a sensing wheel; 13-a non-magnetic sensor; 14-a glass sheet; 15-a distance adjusting mechanism; 151-a connecting portion; 152-a locking member; 153-a first pallet; 154-a second pallet; 1541-pressing plate; 16-a speed regulating switch; 17-a display; 18-a power switch; 19-main control board.
Detailed Description
The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application. Referring to fig. 1, fig. 1 is a schematic structural diagram of a nonmagnetic metrology testing device according to an embodiment of the present application, where the nonmagnetic metrology testing device 10 may include:
a base 11; the rotating speed mechanism 12 comprises a driver 121, a transfer shaft 122 and an induction wheel 123, the bottom end of the driver 121 is connected with the base 11, the driver 121, the transfer shaft 122 and the induction wheel 123 are sequentially connected, the transfer shaft 122 is used for matching the driver 121 to drive the induction wheel 123 to rotate, and the induction wheel 123 is used for rotating under the action of the driver 121 to simulate the rotating speed of water flow; the non-magnetic sensor 13 is arranged on the supporting plate of the base 11 and used for sampling non-magnetic metering data; a glass sheet 14, wherein the glass sheet 14 is arranged between the induction wheel 123 and the non-magnetic sensor 13.
For example, the driver 121, the adapting shaft 122 and the sensor wheel 123 may be sequentially connected vertically upward, the adapting shaft 122 serves as a fixing element to fix the sensor wheel 123 on the driver 121 so as to simulate the actual use process of the nonmagnetic water meter, a preset distance is provided between the nonmagnetic sensor 13, the glass sheet 14 and the sensor wheel 123, and the nonmagnetic sensor detects whether the nonmagnetic water meter is qualified by sampling nonmagnetic metering data and recording a distance interval of nonmagnetic induction and a range of nonmagnetic signal intensity interval.
The driver 121 can be an electronic device such as a direct current motor which generates driving torque, the glass sheet 14 can be tempered glass or organic glass, and because glass made of various materials is used as a pressure-bearing element of the non-magnetic water meter on the market at present, and the requirement of the non-magnetic water meter on the detection distance is strict, the organic glass is applied to the water meter accordingly. The organic glass has the advantages of high strength and small volume, and the thickness of the organic glass can be lower than that of toughened glass under the same static pressure condition, so that the distance between the metal pointer and the nonmagnetic module can be shortened; however, organic glass is expensive, the time for applying the organic glass to a water meter is short, and in addition, the organic glass on the market is made of various materials, even if the organic glass is made of one material, the adopted types are different, the dielectric coefficients of various kinds of glass are also different, and certain influence can be generated on non-magnetic signals.
The non-magnetic metering and testing device 10 provided in the application is additionally provided with the glass sheet 14 between the induction wheel 123 and the non-magnetic sensor 13, so that the non-magnetic metering and testing environment is closer to the practical use process of the non-magnetic water meter, and the influence on non-magnetic signals when various materials of glass are selected as pressure-bearing elements in the practical use process of the non-magnetic water meter is simulated. It can be seen that the detection accuracy can be improved by using the non-magnetic metering and testing device 10 disclosed by the application to perform non-magnetic detection.
Optionally, the nonmagnetic metering and testing device 10 of the present application further includes a distance adjusting mechanism 15, the distance adjusting mechanism 15 includes a connecting portion 151, a locking member 152, a first supporting plate 153 and a second supporting plate 154, the distance adjusting mechanism 15 is connected to the base 11 through the connecting portion 151, the first supporting plate 153 and the second supporting plate 154 are rotatably disposed on the connecting portion 151 through the locking member 152, the locking member 152 is configured to limit up-and-down movement and horizontal rotation of the first supporting plate 153 and the second supporting plate 154, and the first supporting plate 153 is located below the second supporting plate 154; the first support plate 153 is used for holding the glass sheet 14; the second supporting plate 154 is used for fixing the non-magnetic sensor 13.
For example, the connection portion 151 may have a cylindrical structure, so that the first supporting plate 153 and the second supporting plate 154 can rotate on the connection portion 151, the locking member 152 may be a snap surrounding the connection portion 151, the locking member 152 may be fixed on the connection portion 151 by closing the snap, a pressing plate 1541 may be disposed on the second supporting plate 154, and the second supporting plate 154 cooperates with the pressing plate 1541 to stabilize the nonmagnetic sensor 13.
Illustratively, after the non-magnetic sensor 13, the glass sheet 14 and the sensor wheel 123 are placed at the planning position, the position is adjusted by the distance adjusting mechanism to find the optimal distance. The effect of these elements on the sensing ability can be tested by replacing the different sensed wheels 123, glass sheets 14 and non-magnetic sensors.
Therefore, the distance adjusting mechanism 15 is arranged on the nonmagnetic metering and testing device 10, the distance between the nonmagnetic sensor 13, the glass sheet 14 and the induction wheel 123 can be flexibly adjusted, the rotatable supporting plate is arranged on the connecting part 151, the phenomenon that the induction wheel, the glass or the nonmagnetic sensor cannot be taken out due to space limitation is avoided, the test materials are conveniently replaced, and the detection efficiency is improved.
Optionally, an electronic scale and a limit groove are disposed on the connection portion 151, the electronic scale is used for reading positions of the first supporting plate 153 and the second supporting plate 154, and the limit groove is used for limiting horizontal positions of the first supporting plate 153 and the second supporting plate 154.
It can be seen that the electronic scale is disposed on the connecting portion 151 to facilitate reading the positions of the first supporting plate 153 and the second supporting plate 154 and calculating the relative distance, and the limiting groove disposed on the connecting portion 151 can prevent the magnetic sensor 13 and the glass sheet 14 from being out of the vertical sensing range due to the excessive rotation angle of the first supporting plate 153 or the second supporting plate 154.
Optionally, the rotating speed mechanism further includes a speed regulating switch 16 and a display 17, the speed regulating switch 16 is used for regulating the rotating speed of the driver 121, and the display 17 is used for displaying the rotating speed of the driver 121. When the rotating speed of the driver is detected to be abnormal, the abnormal rotating speed can be observed in time through the display and controlled through the rotating speed switch.
Therefore, the speed regulating switch 16 and the display 17 are arranged on the nonmagnetic metering and testing device 10, so that the rotating speed of the driver 121 can be controlled in real time, and the detection accuracy is improved.
In addition, a power switch 18 can be further arranged on the nonmagnetic metering and testing device 10, and the power switch 18 is used for controlling the starting of the driving motor, so that the detection progress can be conveniently controlled.
Optionally, the nonmagnetic metering and testing device 10 further comprises a main control board 19, and the main control board 19 is used for metering nonmagnetic sensor pulses and inductive wheel pulses and sending a test result to the control terminal.
Further, the main control board 19 can also control the rotation speed of the driving mechanism and adjust the distance between the distance adjusting mechanisms 15 according to the instructions of the server. And the result is transmitted to the server through the communication port. The main control board 19 can also read the instruction of the terminal, and realize nonmagnetic measurement reliability evaluation, nonmagnetic measurement unit device evaluation and batch nonmagnetic sensor qualification evaluation according to the preset detection flow.
In addition, the existing mechanism is single testing equipment, and only a single machine can simulate and test the proper distance range of the non-magnetic sensor and the semimetal induction wheel. The application can also increase a communication interface for connecting the non-magnetic metering test device with the server, can upload a test conclusion to a production wireless MESH (MESH) system, is convenient for follow-up tracking of production process detection data, and assists in solving the production problem. When the device is used for incoming material inspection, incoming material inspection records can be conveniently recorded, and the problem of manual data recording is reduced.
Therefore, the efficiency of the nonmagnetic metering test can be improved by arranging the main control board 19 on the nonmagnetic metering test device 10, sending the test result to the terminal and carrying out the detection step according to the terminal instruction.
Further, the nonmagnetic metering and testing device 10 provided by the application can also be used for detecting whether nonmagnetic sensors are qualified or not during batch production, and reducing the risk of bad rework after the online.
Optionally, be provided with Universal Asynchronous Receiver Transmitter (Universal Asynchronous Receiver Transmitter, UART) interface (not shown in the figure) on the main control board 19, the main control board passes through no magnetism induction intensity is read to the UART interface, based on no magnetism induction intensity judges no magnetism sensor with the interval of inducted wheel is in the effective interval scope.
The existing device can only compare the rotating speed value sensed by the non-magnetic sensor and the rotating speed reading of the metering mechanism at different intervals. The UART interface which is used for reading the induction intensity value of the non-magnetic sensor is not provided with a serial port, so that only a mechanical comparison rotating speed value can obtain a proper design interval value of the distance between the non-magnetic sensor and the semi-metal pointer, and the interval value is difficult to actually measure in the actual production process after the whole meter is assembled.
In the scheme provided by the application, a pulse metering method is adopted for metering data. The comparison of the number of rotation turns of the induction wheel 123 and the non-magnetic induction metering pulse value can reduce the verification error to +/-1 pulse interval, and better meets the requirement of electromechanical conversion error +/-1 pulse required by water gauge evaluation and detection.
Therefore, the UART interface is arranged on the main control board 19, so that the nonmagnetic induction strength can be directly read, and the nonmagnetic inspection efficiency is improved.
Optionally, the distance adjustment mechanism 15 may further include a stepping motor, and the distance adjustment mechanism 15 adjusts the positions of the first supporting plate 153 and the second supporting plate 154 under the driving of the stepping motor.
The stepping motor is an actuating mechanism which converts electric pulses into angular displacement. When the stepping motor receives a pulse signal, it drives the stepping motor to rotate by a fixed angle (called "step angle") in a set direction, and the rotation of the stepping motor is performed step by the fixed angle. The angular displacement can be controlled by controlling the number of pulses; the speed and the acceleration of the rotation of the motor can be controlled by controlling the pulse frequency, so that the speed regulation and the positioning are carried out.
Therefore, the positions of the first supporting plate 153 and the second supporting plate 154 are adjusted by driving the distance adjusting mechanism 15 through the stepping motor, so that the distance interval without magnetic induction and the range of the magnetic signal intensity interval can be automatically recorded, and in addition, the stepping motor can meet the requirement of accurately adjusting the distance. The test time can be reduced, and the test precision can be improved.
In a second aspect, an embodiment of the present application further provides a nonmagnetic metering test method, please refer to fig. 2, where fig. 2 is a schematic diagram of steps of the nonmagnetic metering test method provided in the embodiment of the present application, and the method may include:
in step S21, the nonmagnetic sensor, the glass sheet, and the sensed wheel to be tested are respectively mounted on the nonmagnetic metering and testing apparatus of the first aspect.
In step S22, the spacing between the nonmagnetic sensor, the glass sheet, and the sensed wheel is adjusted.
In step S23, the nonmagnetic metering and testing device is started to detect whether the nonmagnetic sensor is qualified.
The distance adjustment of the existing non-magnetic sensor and the semi-metal pointer is manually realized, the sensing distance range under the non-magnetic sensing wheels made of materials with different sizes needs to be manually adjusted repeatedly, a proper interval value is obtained, and the automation degree is low. And through using the mode that the non-magnetism measurement testing arrangement 10 that this application disclosed carries out non-magnetism and detect, can be fast at the design stage, accurate carry out the aassessment test to inductive wheel metal material, diameter, height, glass material, thickness.
Optionally, the method may further include:
and replacing at least one of the nonmagnetic sensor, the glass sheet and the induction wheel, and detecting the influence of at least one of the nonmagnetic sensor, the glass sheet and the induction wheel on nonmagnetic metering.
Therefore, by the method, the parts to be tested can be placed in the corresponding positions in the non-magnetic metering testing device 10, batch non-magnetic induction detection can be performed, testing time can be effectively shortened, and testing efficiency is improved.
In addition, the present application also provides a method for evaluating reliability of nonmagnetic metrology, please refer to fig. 3, and fig. 3 is a schematic diagram of a step of evaluating reliability of nonmagnetic metrology according to an embodiment of the present application.
After the nonmagnetic sensor 13, the induction wheel 123 and the glass sheet 14 to be tested are placed in the nonmagnetic metering and testing device 10, the server controls the rotating speed mechanism 12 to rotate within a preset flow speed range, the difference between nonmagnetic metering and synchronous wheel metering is compared, if the deviation is smaller than +/-1, the distance between the first supporting plate 153 and the second supporting plate 154 is increased, the test is continued until the two metering differences are larger than +/-1, which indicates that nonmagnetic metering is inaccurate, and at this time, the distance between the induction wheel 123 and the nonmagnetic sensor and the signal intensity value of the nonmagnetic module are automatically recorded.
According to the recorded data, the effective metering distance and the signal intensity range of the nonmagnetic metering under the condition of the combination of the nonmagnetic sensor 13, the inductive wheel 123 and the glass sheet 14 can be effectively evaluated. According to the range and the tolerance of the system structure design, whether the combination without the magnetic measurement has enough design allowance under the current combination can be effectively evaluated, and whether the requirement of mass production is met.
In a third aspect, an embodiment of the present application further provides a storage medium, where the readable storage medium stores computer program instructions, and the computer program instructions are read by a processor and executed to perform the steps in any of the foregoing implementation manners.
In the embodiments provided in the present application, it should be understood that the disclosed apparatus and method may be implemented in other ways. The above-described embodiments of the apparatus are merely illustrative, and for example, the division of the units is only one logical division, and there may be other divisions when actually implemented, and for example, a plurality of units or components may be combined or integrated into another system, or some features may be omitted, or not executed. In addition, the shown or discussed mutual coupling or direct coupling or communication connection may be an indirect coupling or communication connection of devices or units through some communication interfaces, and may be in an electrical, mechanical or other form.
Alternatively, all or part of the implementation may be in software, hardware, firmware, or any combination thereof. When implemented in software, may be implemented in whole or in part in the form of a computer program product. The computer program product includes one or more computer instructions. When loaded and executed on a computer, cause the processes or functions described in accordance with the embodiments of the invention to occur, in whole or in part.
For example, the flowchart and block diagrams in the figures illustrate the architecture, functionality, and operation of possible implementations of systems, methods and computer program products according to various embodiments of the present invention. In this regard, each block in the flowchart or block diagrams may represent a module, segment, or portion of code, which comprises one or more executable instructions for implementing the specified logical function(s). It should also be noted that, in some alternative implementations, the functions noted in the block may occur out of the order noted in the figures. For example, two blocks shown in succession may, in fact, be executed substantially concurrently, or the blocks may sometimes be executed in the reverse order, depending upon the functionality involved. It will also be noted that each block of the block diagrams and/or flowchart illustration, and combinations of blocks in the block diagrams and/or flowchart illustration, can be implemented by special purpose hardware-based systems which perform the specified functions or acts, or combinations of special purpose hardware and computer instructions. In addition, the functional modules in the embodiments of the present invention may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
The storage medium may be a Random Access Memory (RAM), a Read Only Memory (ROM), a Programmable Read Only Memory (PROM), an Erasable Read Only Memory (EPROM), an electrically Erasable Read Only Memory (EEPROM), or other media capable of storing program codes. The storage medium is used for storing a program, and the processor executes the program after receiving an execution instruction.
In addition, units described as separate parts may or may not be physically separate, and parts displayed as units may or may not be physical units, may be located in one place, or may be distributed on a plurality of network units. Some or all of the units can be selected according to actual needs to achieve the purpose of the solution of the embodiment.
Furthermore, the functional modules in the embodiments of the present application may be integrated together to form an independent part, or each module may exist separately, or two or more modules may be integrated to form an independent part.
It should be noted that the functions, if implemented in the form of software functional modules and sold or used as independent products, may be stored in a computer readable storage medium. Based on such understanding, the technical solution of the present application or portions thereof that substantially contribute to the prior art may be embodied in the form of a software product stored in a storage medium and including instructions for causing a computer device (which may be a personal computer, a server, or a network device) to execute all or part of the steps of the method according to the embodiments of the present application.
In this document, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
The above description is only an example of the present application and is not intended to limit the scope of the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims (9)

1. A nonmagnetic metering and testing device, comprising:
a base;
the rotating speed mechanism comprises a driver, a switching shaft and an induction wheel, the bottom end of the driver is connected with the base, the driver, the switching shaft and the induction wheel are sequentially connected, the switching shaft is used for matching with the driver to drive the induction wheel to rotate, and the driver is used for simulating the rotating speed of water flow;
the nonmagnetic sensor is arranged on the supporting plate of the base and used for sampling nonmagnetic metering data;
the glass sheet is arranged between the induction wheel and the non-magnetic sensor.
2. The apparatus according to claim 1, further comprising a distance adjustment mechanism, wherein the distance adjustment mechanism comprises a connecting portion, a locking member, a first supporting plate and a second supporting plate, the distance adjustment mechanism is connected with the base through the connecting portion, the first supporting plate and the second supporting plate are rotatably disposed on the connecting portion through the locking member, the locking member is used for limiting up and down movement and horizontal rotation of the first supporting plate and the second supporting plate, and the first supporting plate is located below the second supporting plate;
the first supporting plate is used for containing the glass sheet;
the second supporting plate is used for fixing the non-magnetic sensor.
3. The device according to claim 2, wherein an electronic scale and a limiting groove are arranged on the connecting portion, the electronic scale is used for reading the positions of the first supporting plate and the second supporting plate, and the limiting groove is used for limiting the horizontal positions of the first supporting plate and the second supporting plate.
4. The device of claim 1, wherein the speed mechanism further comprises a speed switch for adjusting the speed of the driver and a display for displaying the speed of the driver.
5. The device of claim 1, further comprising a master control board for metering the nonmagnetic sensor pulses and the sensed wheel pulses and sending the test results to a control terminal.
6. The device of claim 5, wherein a universal asynchronous receiver/transmitter (UART) interface is arranged on the main control board, the main control board reads nonmagnetic induction intensity through the UART interface, and judges whether the distance between the nonmagnetic sensor and the inductive wheel is within an effective interval range based on the nonmagnetic induction intensity.
7. The apparatus of claim 2, wherein the pitch mechanism further comprises a stepper motor, and the pitch mechanism adjusts the position of the first and second pallets under the driving of the stepper motor.
8. A nonmagnetic metering test method is characterized by comprising the following steps:
mounting a non-magnetic sensor to be tested, a glass sheet and a sensor wheel on the non-magnetic metering and testing device of any one of claims 1 to 7 respectively;
adjusting the distance among the non-magnetic sensor, the glass sheet and the induction wheel;
and starting the nonmagnetic metering and testing device to detect whether the nonmagnetic sensor is qualified or not.
9. The method of claim 8, further comprising:
and replacing at least one of the nonmagnetic sensor, the glass sheet and the induction wheel, and detecting the influence of at least one of the nonmagnetic sensor, the glass sheet and the induction wheel on nonmagnetic metering.
CN202110900242.6A 2021-08-06 2021-08-06 Nonmagnetic metering test device and method Pending CN113607247A (en)

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GB2211280.9A GB2610484B (en) 2021-08-06 2022-08-03 Non-magnetic metering testing device and method

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RU2251666C2 (en) * 2003-04-23 2005-05-10 Общество с ограниченной ответственностью фирма "Ценнер-Водоприбор Лтд" Device for testing rotating units of water meters
CN108180957A (en) * 2018-02-08 2018-06-19 江苏远传智能科技有限公司 Without magnetic remote transmitting water meter
CN209820547U (en) * 2019-05-31 2019-12-20 江苏华尔瑞仪表有限公司 Electromagnetic flowmeter with fault self-diagnosis function
CN211553013U (en) * 2020-03-11 2020-09-22 杭州水表有限公司 Non-magnetic base meter for internet of things remote water meter
CN112325995A (en) * 2020-11-10 2021-02-05 湖南威铭能源科技有限公司 Non-magnetic water meter calibration device

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CN109506726A (en) * 2018-12-20 2019-03-22 江苏远传智能科技有限公司 Induction type is without magnetic remote transmitting water meter

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Publication number Priority date Publication date Assignee Title
RU2251666C2 (en) * 2003-04-23 2005-05-10 Общество с ограниченной ответственностью фирма "Ценнер-Водоприбор Лтд" Device for testing rotating units of water meters
CN108180957A (en) * 2018-02-08 2018-06-19 江苏远传智能科技有限公司 Without magnetic remote transmitting water meter
CN209820547U (en) * 2019-05-31 2019-12-20 江苏华尔瑞仪表有限公司 Electromagnetic flowmeter with fault self-diagnosis function
CN211553013U (en) * 2020-03-11 2020-09-22 杭州水表有限公司 Non-magnetic base meter for internet of things remote water meter
CN112325995A (en) * 2020-11-10 2021-02-05 湖南威铭能源科技有限公司 Non-magnetic water meter calibration device

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Application publication date: 20211105