CN113606891B - Drying system is used in capacitor fitting production - Google Patents
Drying system is used in capacitor fitting production Download PDFInfo
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- CN113606891B CN113606891B CN202110956912.6A CN202110956912A CN113606891B CN 113606891 B CN113606891 B CN 113606891B CN 202110956912 A CN202110956912 A CN 202110956912A CN 113606891 B CN113606891 B CN 113606891B
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/06—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in stationary drums or chambers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B23/00—Heating arrangements
- F26B23/04—Heating arrangements using electric heating
- F26B23/06—Heating arrangements using electric heating resistance heating
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
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- General Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Sustainable Development (AREA)
- Drying Of Solid Materials (AREA)
Abstract
The invention discloses a drying system for producing a capacitor accessory, relates to the technical field of capacitor production, and solves the technical problems of poor drying effect and low drying efficiency caused by single consideration factor and incapability of realizing full-automatic control in the existing scheme; comprises a drying device and a control system applied to the drying device; the invention is provided with a processor, and the processor analyzes the monitoring data according to the analysis requirement to obtain an analysis result; the heating wires and the drying time are set according to the analysis result, so that automatic monitoring and automatic control are realized, the drying effect can be ensured, and the drying efficiency can be improved; in the process of acquiring a second analysis result according to the drying effect requirement, two modes are set for acquiring the drying time, one mode is a fitting curve mode, and the other mode is an artificial intelligent model mode; according to the characteristics and the requirements of the monitoring data, the selection is flexible, the precision of the obtained drying time can be ensured, and the monitoring and analyzing efficiency can be improved.
Description
Technical Field
The invention belongs to the technical field of capacitor production, and particularly relates to a drying system for production of capacitor accessories.
Background
The capacitor is a common component in electronic products and electromechanical products, and the capacitor needs to be subjected to steps of dipping, charging, cleaning, drying and the like in the manufacturing process. How to dry a plurality of condensers and capacitor accessories simultaneously, guarantee that good stoving effect is a very important and intractable problem.
The utility model discloses a No. CN 212409251U's utility model discloses an automatic drying device of condenser, including stoving box and stoving chamber door, the stoving chamber door is electronic vertical hinged door, the stoving box leads to two and is connected with the fan, the bottom is spread there are admission line and two air outlets of heater, the air outlet is equipped with dry box, guarantee the environment aridity of whole process, admission line and stoving bench are connected, the last bearing of stoving bench can accomodate the condenser containing box of a plurality of condensers, the louvre quantity of stoving bench equals the condenser and holds quantity, two louvres about every condenser corresponds.
The scheme can improve the heat energy utilization rate and the drying efficiency, and the power is automatically cut off to finish drying and the dried capacitor is moved out of the drying box body after the drying time is up, so that workers are prevented from being scalded by hot air in the drying box body, and the trouble and the labor are saved; however, when the capacitor and the capacitor accessory are dried, the drying time is manually set according to experience, and environmental factors and actual drying effects are not considered; therefore, there is a need for an automatic drying apparatus capable of considering various factors and ensuring a capacitor and a capacitor accessory.
Disclosure of Invention
The invention provides a drying system for producing a capacitor accessory, which is used for solving the technical problems of poor drying effect and low drying efficiency caused by single consideration factor and incapability of realizing full-automatic control in the existing scheme.
The purpose of the invention can be realized by the following technical scheme: the drying system for producing the capacitor accessories comprises a drying device and a control system applied to the drying device; a drying table and an acquisition sensor are arranged in the drying device, and the drying table realizes the drying of the capacitor accessories through a heating wire;
the control system includes:
the data acquisition module acquires monitoring data in real time through the acquisition sensor and transmits the monitoring data to the processor; the monitoring data comprises the temperature and the humidity inside the drying device;
the processor analyzes the monitoring data according to the analysis requirement and acquires an analysis result; the analysis requirements comprise real-time environment requirements, drying effect requirements and fixed-point heating requirements; the real-time environment requirement is to analyze the monitoring data of the drying device and obtain an analysis result by combining a temperature standard curve;
and the execution control module adjusts the heating wire according to the analysis result to realize the drying of the capacitor accessory.
Preferably, the obtaining of the analysis result through the real-time environment requirement and the monitoring data includes:
extracting the temperature and the humidity in the monitoring data in real time;
acquiring the corresponding temperature of the heating wire according to the temperature and the humidity, and recording the temperature of the heating wire as a first analysis result; the temperature of the electric heating wire is acquired in real time or according to a set period; the set period includes ten seconds and one minute.
Preferably, the obtaining of the temperature of the heating wire includes:
acquiring temperature standard data; the temperature standard data comprises temperature, humidity and corresponding electric heating wire temperature;
establishing a fitting curve by using temperature and humidity in temperature standard data as independent variables and using the temperature of an electric heating wire in the temperature standard data as a dependent variable through a polynomial fitting method, and marking the fitting curve as a temperature standard curve when a decision coefficient of the fitting curve meets requirements;
and substituting the temperature and the humidity in the monitoring data into a temperature standard curve to obtain the temperature of the electric heating wire.
Preferably, the obtaining of the analysis result through the drying effect requirement and the monitoring data includes:
acquiring the temperature of the electric heating wire in real time and extracting the temperature and the humidity in monitoring data;
and acquiring corresponding drying time according to the temperature, the humidity and the temperature of the electric heating wire, and marking the drying time as a second analysis result.
Preferably, the obtaining mode of the drying time period comprises a fitting curve mode and an artificial intelligence model mode.
Preferably, obtaining the drying time period by the fitting curve mode includes:
acquiring time length standard data; the time standard data comprises temperature, humidity, heating wire temperature and corresponding required time for achieving the best drying effect;
establishing a fitting curve among temperature, humidity, heating wire temperature and required time length through a polynomial fitting method and time length standard data, and marking the fitting curve as a time length standard curve when a decision coefficient of the fitting curve meets requirements;
and substituting the temperature and the humidity in the real-time acquired electric heating wire temperature and the monitoring data into the time length standard curve to acquire the drying time length.
Preferably, obtaining the drying time period through the artificial intelligence model mode includes:
acquiring time length standard data;
constructing an artificial intelligence model; the artificial intelligence model comprises one or more of an error back propagation neural network, an RBF neural network and a deep convolution neural network;
training an artificial intelligence model through time length standard data;
and inputting the temperature and the humidity of the heating wire and the monitoring data acquired in real time into the trained artificial intelligence model to acquire the drying time.
Preferably, the collection sensor comprises a temperature sensor and a humidity sensor.
Preferably, the processor is respectively communicated and/or electrically connected with the data acquisition module and the execution control module.
Preferably, the satisfaction of the coefficient of determination of the fitted curve includes a coefficient of determination of 0.97 or more.
Preferably, the regional drying is realized by combining the fixed-point heating requirement and the monitoring data.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention is provided with a processor, and the processor analyzes the monitoring data according to the analysis requirement to obtain an analysis result; acquiring a first analysis result according to a real-time environment requirement, and acquiring a second analysis result according to a drying effect requirement; the execution control module sets the heating wire and the drying time according to the analysis result, realizes automatic monitoring and automatic control, can guarantee the drying effect, and can improve the drying efficiency.
2. In the process of acquiring a second analysis result according to the drying effect requirement, two modes are set to acquire the drying time, wherein one mode is a fitted curve mode, and the other mode is an artificial intelligent model mode; according to the characteristics and the requirements of the monitoring data, the selection is flexible, the precision of the obtained drying time can be ensured, and the monitoring and analyzing efficiency can be improved.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic diagram of the principles of the present invention;
FIG. 2 is a schematic diagram of the steps of the present invention.
Detailed Description
The technical solutions of the present invention will be described below clearly and completely in conjunction with the embodiments, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The terminology used herein is for the purpose of describing embodiments and is not intended to be limiting and/or restrictive of the present disclosure; it should be noted that the singular forms "a," "an," and "the" include plural referents unless the context clearly dictates otherwise; also, although the terms first, second, etc. may be used herein to describe various elements, the elements are not limited by these terms, which are only used to distinguish one element from another.
Referring to fig. 1-2, the application discloses a drying system for producing capacitor accessories, which comprises a drying device and a control system applied to the drying device, wherein a drying table and a collecting sensor are arranged in the drying device, and the drying table realizes drying of the capacitor accessories through a heating wire. The drying system of this embodiment mainly has drying device and the control system who corresponds to constitute, is provided with the stoving platform among the drying device, and the stoving bench is inside or the surface is provided with the heater strip, realizes the stoving of electric capacity and electric capacity accessory through the heater strip. In the embodiment, the acquisition sensor is arranged in the drying device to acquire monitoring data; in other embodiments, the collecting sensor can be arranged outside the drying device, and the external environment data and the internal monitoring data of the drying device are combined to realize the control of the drying device.
The control system comprises a data acquisition module, a processor and an execution control module.
The data acquisition module acquires monitoring data in real time through the acquisition sensor and transmits the monitoring data to the processor; the processor analyzes the monitoring data according to the analysis requirement and obtains an analysis result; and the execution control module adjusts the heating wire according to the analysis result to realize the drying of the capacitor and the capacitor accessories.
Three analysis requirements are provided in this embodiment, including real-time environment requirements, drying effect requirements, and fixed point heating requirements.
The real-time environment needs are to carry out analysis on the monitoring data of the drying device and obtain an analysis result by combining a temperature standard curve, and specifically the method comprises the following steps:
acquiring temperature standard data; the temperature standard data in the embodiment is historical data, and the temperature, the humidity and the corresponding optimal heating wire temperature are acquired in the past drying process; in other embodiments, the temperature standard time may be obtained in combination with the acquisition sensor and the experience of the worker.
Establishing a fitting curve by using temperature and humidity in temperature standard data as independent variables and using the temperature of an electric heating wire in the temperature standard data as a dependent variable through a polynomial fitting method, and marking the fitting curve as a temperature standard curve when a decision coefficient of the fitting curve meets requirements; the determination coefficient satisfying the requirement in this embodiment means that the determination coefficient of the fitting curve is at least 0.97 or more;
extracting the temperature and the humidity in the monitoring data in real time, substituting the temperature and the humidity into a temperature standard curve to obtain the temperature of the electric heating wire, and marking the temperature of the electric heating wire as a first analysis result;
the execution control module adjusts the temperature of the electric heating wire according to the first analysis result, so that the electric heating wire reaches the optimal temperature value, and the drying effect can be ensured.
The stoving effect demand means calculates the stoving duration that still needs through monitoring data and heating wire temperature, specifically includes:
acquiring the temperature of the electric heating wire in real time and extracting the temperature and the humidity in monitoring data;
acquiring corresponding drying time according to the temperature, the humidity and the temperature of the electric heating wire, and marking the drying time as a second analysis result;
the execution control module sets the drying time according to the second analysis result, so that automatic control can be realized, and the labor cost is reduced.
The embodiment provides two acquisition modes of drying time: the method for obtaining the drying time length in the artificial intelligence model mode comprises the following steps:
acquiring time length standard data; the standard time data in this embodiment includes temperature, humidity, heater strip temperature and corresponding required time to achieve the best drying effect, that is, the required drying time is the time when the temperature, humidity and heater strip temperature are not changed; the time length standard data is historical data and can also be obtained through the experience of workers;
constructing an artificial intelligence model; the artificial intelligence model in the embodiment includes one or more of an error back propagation neural network, an RBF neural network and a deep convolution neural network, and can be a single model or a fusion of two or more models;
training an artificial intelligence model through time length standard data;
and inputting the temperature and the humidity in the heating wire temperature and the monitoring data acquired in real time into the trained artificial intelligence model to acquire the drying time.
The drying time is obtained through the artificial intelligence model, the calculation efficiency and the strong nonlinear fitting capacity of the artificial intelligence model can be fully utilized, and the precision of the drying time is guaranteed.
Obtaining the drying time through fitting a curve specifically includes:
acquiring time length standard data;
establishing a fitting curve among temperature, humidity, heating wire temperature and required time length through a polynomial fitting method and time length standard data, and marking the fitting curve as a time length standard curve when a decision coefficient of the fitting curve meets requirements;
and substituting the temperature and the humidity in the real-time acquired electric heating wire temperature and the monitoring data into the time length standard curve to acquire the drying time length.
The drying time is obtained by fitting a curve, the required standard time and length data are less, and the time is shorter; under the condition that standard time and long data are insufficient and timely control is required, the curve fitting mode is more suitable.
It is worth noting that this application still provides fixed point heating demand, adjusts the heater strip through fixed point heating demand and monitoring data and guarantees that electric capacity and capacitor accessory can evenly dry, avoids partly capacitor accessory to accomplish the stoving, and partly capacitor accessory has not accomplished the stoving yet in addition, specifically includes:
associating the drying table with the internal space of the drying table; the inner space of the drying table in the embodiment refers to the space above the drying table; in other preferred embodiments, the inner space of the drying table can also be a space below the drying table; or both the space above the drying table and the space below the drying table.
In this embodiment, the association method provided is as follows:
uniformly dividing a drying table into N parts, and marking the N parts as i; n is an integer greater than 2; 1, 2, …, N;
marking the space of the projection of the space above or below the drying table in the area i as a space Ki, and associating the area i with the space Ki; the projection mode comprises a forward projection method and an oblique projection method;
acquiring a temperature mean value and a humidity mean value in the space Ki;
substituting the temperature mean value and the humidity mean value into a temperature standard curve to obtain the temperature of the heating wire, and marking the temperature of the heating wire as a third analysis result;
and the execution control module controls the heating wires corresponding to the area i according to the third analysis result to realize area drying control.
The working principle of the invention is as follows:
monitoring data are collected in real time through a collecting sensor, and the monitoring data are sent to a processor; the processor acquires an analysis requirement.
Combining real-time environmental requirements with monitoring data to obtain a first analysis result; combining the drying effect requirement with the monitoring data to obtain a second analysis result; and combining the vertex heating requirement with the monitoring data to obtain a third analysis result.
And the execution control module performs differential adjustment on the heating wires according to the analysis result.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing is merely exemplary and illustrative of the present invention and various modifications, additions and substitutions may be made by those skilled in the art to the specific embodiments described without departing from the scope of the invention as defined in the following claims.
Claims (6)
1. The drying system for producing the capacitor accessories comprises a drying device and a control system applied to the drying device, and is characterized in that a drying table and an acquisition sensor are arranged in the drying device, and the drying table realizes drying of the capacitor accessories through a heating wire;
the control system includes:
the data acquisition module acquires monitoring data in real time through the acquisition sensor and transmits the monitoring data to the processor; the monitoring data comprises the temperature and the humidity inside the drying device;
the processor analyzes the monitoring data according to the analysis requirement and acquires an analysis result; the analysis requirements comprise real-time environment requirements, drying effect requirements and fixed-point heating requirements; the real-time environment requirement is to analyze the monitoring data of the drying device and obtain an analysis result by combining a temperature standard curve;
the execution control module adjusts the heating wire according to the analysis result to realize the drying of the capacitor accessory;
obtaining an analysis result through the real-time environment requirement and the monitoring data, comprising:
extracting the temperature and the humidity in the monitoring data in real time;
acquiring the corresponding temperature of the heating wire according to the temperature and the humidity, and recording the temperature of the heating wire as a first analysis result; the temperature of the electric heating wire is acquired in real time or according to a set period; the set period comprises ten seconds and one minute;
through stoving effect demand and monitoring data obtain analysis result, include:
acquiring the temperature of the electric heating wire in real time and extracting the temperature and the humidity in monitoring data;
acquiring corresponding drying time according to the temperature, the humidity and the temperature of the electric heating wire, and marking the drying time as a second analysis result;
obtaining an analysis result through the fixed point heating demand and the monitoring data, comprising:
associating the drying table with the internal space of the drying table; the inner space of the drying table comprises a space above the drying table or a space below the drying table;
uniformly dividing a drying table into N parts, and marking the N parts as i; n is an integer greater than 2; i =1, 2, …, N;
marking the space of which the projection of the space above or below the drying table falls on the area i as a space Ki, and associating the area i with the space Ki; the projection mode comprises a forward projection method and an oblique projection method;
acquiring a temperature mean value and a humidity mean value in the space Ki;
and substituting the temperature mean value and the humidity mean value into a temperature standard curve to obtain the temperature of the heating wire, and marking the temperature of the heating wire as a third analysis result.
2. The drying system for manufacturing capacitive accessories according to claim 1, wherein the obtaining of the temperature of the heating wire comprises:
acquiring temperature standard data; the temperature standard data comprises temperature, humidity and corresponding electric heating wire temperature;
establishing a fitting curve by using temperature and humidity in temperature standard data as independent variables and using the temperature of an electric heating wire in the temperature standard data as a dependent variable through a polynomial fitting method, and marking the fitting curve as a temperature standard curve when a decision coefficient of the fitting curve meets requirements;
and substituting the temperature and the humidity in the monitoring data into a temperature standard curve to obtain the temperature of the electric heating wire.
3. The drying system for producing capacitive accessories according to claim 1, wherein the drying duration is obtained in a manner including a fitting curve manner and an artificial intelligence model manner.
4. The drying system for producing capacitive accessories according to claim 3, wherein the obtaining of the drying time period by the artificial intelligence model comprises:
acquiring time length standard data; the time standard data comprises temperature, humidity, heating wire temperature and corresponding required time for achieving the best drying effect;
constructing an artificial intelligence model; the artificial intelligence model comprises one or more of an error back propagation neural network, an RBF neural network and a deep convolution neural network;
training an artificial intelligence model through time length standard data;
and inputting the temperature and the humidity in the heating wire temperature and the monitoring data acquired in real time into the trained artificial intelligence model to acquire the drying time.
5. The drying system for producing capacitive accessories according to claim 2, wherein the fitting curve having a coefficient of determination satisfying a requirement comprises a coefficient of determination of 0.97 or more.
6. The drying system for capacitor accessory production as claimed in claim 1, wherein the area drying of the capacitor and the capacitor accessory is realized by the fixed-point heating requirement and the monitoring data.
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| DE4139860A1 (en) * | 1990-12-04 | 1992-06-11 | Murata Manufacturing Co | Drying device for electronic components e.g. multilayer capacitors - uses container with mesh base lying in hot air circulation path |
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| CN111121392A (en) * | 2019-12-31 | 2020-05-08 | 湖南明康中锦医疗科技发展有限公司 | Automatic air drying system and method for respiratory support equipment and respiratory support equipment |
| CN212409251U (en) * | 2020-05-19 | 2021-01-26 | 南通日精电子有限公司 | Automatic drying device of condenser |
| CN112442875A (en) * | 2019-08-30 | 2021-03-05 | 无锡小天鹅电器有限公司 | Drying control method, operation control device, clothes processing equipment and storage medium |
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2021
- 2021-08-19 CN CN202110956912.6A patent/CN113606891B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE4139860A1 (en) * | 1990-12-04 | 1992-06-11 | Murata Manufacturing Co | Drying device for electronic components e.g. multilayer capacitors - uses container with mesh base lying in hot air circulation path |
| CN109579451A (en) * | 2018-11-27 | 2019-04-05 | 宁夏百乐杞智汇科技有限公司 | A kind of alkali-free fructus lycii drying machine remote monitoring system and its control method |
| CN109708459A (en) * | 2019-01-30 | 2019-05-03 | 深圳市森控科技有限公司 | A kind of intelligence drying control method, system and device |
| CN112442875A (en) * | 2019-08-30 | 2021-03-05 | 无锡小天鹅电器有限公司 | Drying control method, operation control device, clothes processing equipment and storage medium |
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| CN212409251U (en) * | 2020-05-19 | 2021-01-26 | 南通日精电子有限公司 | Automatic drying device of condenser |
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