CN113603091B - Resource utilization method of cold hydrogenation slag slurry dry powder - Google Patents

Resource utilization method of cold hydrogenation slag slurry dry powder Download PDF

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CN113603091B
CN113603091B CN202110955884.6A CN202110955884A CN113603091B CN 113603091 B CN113603091 B CN 113603091B CN 202110955884 A CN202110955884 A CN 202110955884A CN 113603091 B CN113603091 B CN 113603091B
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dry powder
slag slurry
cold hydrogenation
chloride
resource utilization
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CN113603091A (en
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沈俊
李纲
赵燕
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Ningxia Shenglan Chemical Environmental Protection Technology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01BNON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B33/00Silicon; Compounds thereof
    • C01B33/02Silicon
    • C01B33/021Preparation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/52Treatment of water, waste water, or sewage by flocculation or precipitation of suspended impurities

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  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Inorganic Chemistry (AREA)
  • Silicon Compounds (AREA)
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Abstract

The invention relates to a resource utilization method of cold hydrogenation slag slurry dry powder, belonging to the technical field of cold hydrogenation treatment of polycrystalline silicon. The invention aims to provide a low-cost resource utilization method of cold hydrogenation slag slurry dry powder, which can realize zero discharge of waste water. Mixing cold hydrogenation slag slurry dry powder with water, and reacting at 40-110 ℃ to obtain a hydrolysate containing hydroxyl; heating the hydrolysate containing hydroxyl to 150-250 ℃ under pressurization, carrying out flash evaporation, and then carrying out solid-liquid separation to obtain solid silicon powder and liquid water purifying agent. The high-efficiency liquid water purifying agent and the silicon powder with the purity of more than 90 percent can be prepared by the method, and the high-efficiency liquid water purifying agent can be widely applied to the fields of power plant wastewater purification, chemical plant wastewater treatment and the like, can effectively remove suspended substances in water, and can reduce COD, BOD and ammonia nitrogen. The silicon powder can be directly sold as a product, so that zero discharge of the polysilicon slag slurry is realized, the dry powder recovery cost of the cold hydrogenation slag slurry is reduced, and the method is simple, low in cost and environment-friendly.

Description

Resource utilization method of cold hydrogenation slag slurry dry powder
Technical Field
The invention relates to a resource utilization method of cold hydrogenation slag slurry dry powder, belonging to the technical field of cold hydrogenation treatment of polycrystalline silicon.
Background
In the production of polycrystalline silicon, 1.05-1.07 tons of industrial silicon are generally consumed per ton of polycrystalline silicon. According to the principle of mass conservation, metal elements (mainly iron, aluminum and calcium) in the silicon powder are finally enriched in the cold hydrogenation slurry, and more than 4000 tons of metal chloride are generated per 10 ten thousand tons of polysilicon.
The cold hydrogenation slag slurry comprises the following main components: si, siCl 4 、SiHCl 3 、SiH 2 Cl 2 Polychlorosilanes, alCl 3 And other chlorides, of which silicon and chlorosilanes account for the most part. The cold hydrogenation slurry is used as an inevitable material flow in the production of the polycrystalline silicon, and because the cold hydrogenation slurry is harmful to the environment and the chlorosilane has a certain recovery value, the recycling of the cold hydrogenation slurry has important significance for the whole polycrystalline silicon production process.
The cold hydrogenation slag slurry treatment process completes the separation of chlorosilane and silicon powder to obtain dry silicon powder, namely the cold hydrogenation slag slurry dry powder has the total content of residual chlorosilane in the silicon powder not higher than 2.5 percent, the main component of the silicon powder is silicon, and simultaneously contains a large amount of acid metal chlorides, and the existence of the metal chlorides ensures that the dry powder cannot be directly utilized and needs further treatment.
The prior art generally uses lye to neutralize the part of the metal chloride-containing dry powder. For example, chinese patent application No. CN 201410199410.3 discloses a method and an apparatus for treating slurry in a cold hydrogenation process, in which solid and liquid in the slurry generated in the cold hydrogenation process are separated by preliminary evaporation, chlorosilane gas is separated, and the chlorosilane gas is condensed and recovered; and (3) performing hydrolysis neutralization reaction on the residual slurry after chlorosilane gas is separated by evaporation through alkali liquor, and discharging a solid-liquid mixture after the neutralization reaction. The treatment cost is high due to the adoption of alkali liquor neutralization, for example, according to the measurement of 10 ten thousand tons of capacity, 30 percent of alkali liquor is consumed for neutralizing the dry powder, more than 8000 tons of the dry powder are consumed, about 50000 tons of salt-containing wastewater is generated, about 5000 tons of waste residue is generated, and the treatment cost is more than 1000 ten thousand yuan.
Disclosure of Invention
Aiming at the defects, the invention provides a low-cost recycling method for cold hydrogenation slag slurry dry powder, which can realize recycling.
The resource utilization method of the cold hydrogenation slag slurry dry powder comprises the following steps:
a. and (3) hydrolytic polymerization: mixing the cold hydrogenation slag slurry dry powder with water, and reacting at 40-110 ℃ to obtain a hydrolysate containing hydroxyl;
b. flash polymerization: heating the hydrolysate containing hydroxyl to 150-250 ℃ under pressurization, and then carrying out flash evaporation to obtain a flash-evaporated substance;
c. solid-liquid separation: and (3) performing solid-liquid separation on the flash-evaporated substance to obtain solid silicon powder and liquid water purifying agent.
In one embodiment of the present invention, the composition of the cold hydrogenation slag slurry dry powder is: 1-94 wt% of silicon, and the balance of chloride, wherein the chloride comprises metal chloride and non-metal chloride.
In one embodiment of the present invention, the metal chloride includes at least one of aluminum chloride, ferrous chloride, ferric chloride, calcium chloride, and magnesium chloride.
In one embodiment of the invention, the non-metallic chloride comprises a polychlorosilane.
In one embodiment of the invention, the metal chloride comprises aluminum chloride and ferric chloride, and the total weight of the aluminum chloride and the ferric chloride is more than 80% of the total weight of the metal chloride.
In one embodiment of the invention, the content of the polychlorosilane is less than 2.5% of the dry powder weight of the cold hydrogenation slag slurry.
In one embodiment of the invention, in the step a, the mass volume ratio of the dry powder of the cold hydrogenation slag slurry to the water is 0.1-0.5 g/mL.
In one embodiment of the present invention, in step a, the reaction is carried out at 80 to 110 ℃.
In one embodiment of the invention, in the step b, the pressure after pressurization before flash evaporation is 0.1-5.0 MPa.
In one embodiment of the invention, in the step b, the pressure after pressurization before flash evaporation is 0.5 to 4.0MPa.
Compared with the prior art, the invention has the following beneficial effects:
the method of the invention utilizes the dry powder of the cold hydrogenation slag pulp to prepare the high-efficiency liquid water purifying agent and the silicon powder with the purity of more than 90 percent, and the high-efficiency liquid water purifying agent can be widely applied to the fields of power plant wastewater purification, chemical plant wastewater treatment and the like, can effectively remove suspended substances in water, and can reduce COD, BOD and ammonia nitrogen. The silicon powder can be directly sold as a product, so that zero discharge of the polysilicon slag slurry is realized, the dry powder recovery cost of the cold hydrogenation slag slurry is reduced, and the method is simple, low in cost and environment-friendly.
Detailed Description
The invention relates to a resource utilization method of cold hydrogenation slag slurry dry powder, which comprises the following steps:
a. and (3) hydrolytic polymerization: mixing the cold hydrogenation slag slurry dry powder with water, and reacting at 40-110 ℃ to obtain a hydrolysate containing hydroxyl;
b. flash polymerization: heating the hydrolysate containing hydroxyl to 150-250 ℃ under pressurization, and then carrying out flash evaporation to remove part of hydrogen chloride to obtain a flash-evaporated substance;
c. solid-liquid separation: and (3) performing solid-liquid separation on the flash-evaporated substance to obtain solid silicon powder and liquid water purifying agent.
The resource utilization method of the cold hydrogenation slag slurry dry powder does not need to add a large amount of medicament, and has lower cost. The dry powder obtained by dry recovery is utilized to prepare the high-efficiency liquid water purifying agent, and the agent can be widely applied to the fields of power plant wastewater purification, chemical plant wastewater treatment and the like, can effectively remove suspended substances in water, and can reduce COD, BOD and ammonia nitrogen. The product quality reaches or even exceeds the national standard. In addition, the purity of the silicon powder recovered by the method reaches over 90 percent, and the silicon powder can be directly sold as a product, so that the green environmental protection and the best use of the materials are realized in the true sense, and the global zero discharge process of the polycrystalline silicon slag slurry is initiated.
The dry powder of the cold hydrogenation slag slurry is obtained by recovering chlorosilane from the cold hydrogenation slag slurry. Recovery methods commonly used in the art are suitable for use in the present invention. In one embodiment of the present invention, the composition of the cold hydrogenation slag slurry dry powder is: 1-94 wt% of silicon, and the balance of chloride, wherein the chloride comprises metal chloride and non-metal chloride.
In one embodiment of the present invention, the metal chloride includes at least one of aluminum chloride, ferrous chloride, ferric chloride, calcium chloride, and magnesium chloride.
In one embodiment of the invention, the non-metallic chloride comprises a polychlorosilane.
In one embodiment of the invention, the metal chloride comprises aluminum chloride and ferric chloride, and the total weight of the aluminum chloride and the ferric chloride is greater than 80% of the total weight of the metal chloride.
In one embodiment of the invention, the content of the polychlorosilane accounts for less than 2.5 percent of the weight of the cold hydrogenation slag slurry dry powder.
In the method, the step a is mainly hydrolytic polymerization, and the step a is mainly hydrolysis reaction of aluminum chloride, ferric chloride and polychlorosilane to obtain hydrolysate containing hydroxyl.
The amount of water added may be any amount conventionally used in the art. In one embodiment of the invention, in the step a, the mass volume ratio of the dry powder of the cold hydrogenation slag slurry to the water is 0.1-0.5 g/mL.
In one embodiment of the present invention, in step a, the reaction is carried out at 80 to 110 ℃.
And b, performing flash polymerization, namely performing flash evaporation after pressurizing and heating the hydrolysate, and removing part of hydrogen chloride, wherein the hydrolysate is further polymerized, and the polymerization reaction mainly occurs among ferric hydroxide, aluminum hydroxide and orthosilicic acid to form a multi-element polymer containing iron, aluminum and silicon.
After the saturated liquid that has flashed to high pressure enters the relatively low pressure vessel, the saturated liquid becomes a part of the saturated vapor and saturated liquid at the vessel pressure due to the sudden drop in pressure. The flash evaporation aims at removing hydrogen chloride, and a flash evaporator can be adopted, and the hydrolysate can be directly pressurized and heated and then added into the flash evaporator for flash evaporation. The flash evaporator may employ a flash evaporation apparatus commonly used in the art.
In one embodiment of the invention, in step b, the pressure after pressurization before flash evaporation is 0.1-5.0 MPa. Namely, the hydrolysate containing hydroxyl is heated to 150 to 250 ℃ under the pressure of 0.1 to 5.0MPa.
In one embodiment of the invention, in the step b, the pressure after pressurization before flash evaporation is 0.5 to 4.0MPa.
And c, performing solid-liquid separation, wherein the obtained solid is silicon powder, and the obtained liquid is a liquid water purifying agent. The solid-liquid separation method commonly used in the invention is applicable to the invention, such as filtration, centrifugation and the like.
The purity of the obtained silicon powder is higher than 90%, and the silicon powder can be directly sold as a product. The liquid water purifying agent can be used for purifying power plant wastewater, treating chemical plant wastewater and the like, removing suspended substances in water, and reducing COD, BOD and ammonia nitrogen.
The following examples are provided to further illustrate the embodiments of the present invention and are not intended to limit the scope of the present invention. The cold hydrogenation slag slurry dry powder in the embodiment is prepared by the following method: and (3) primarily separating the slurry from the cold hydrogenation section by using a stirring kettle to obtain concentrated silicon slurry, drying the silicon slurry in a dryer, recovering chlorosilane in the silicon powder in the drying process, and finally controlling the chlorosilane in the silicon powder to be below 2.5%.
The dry powder components are detected, wherein the silicon content is 70%, the polychlorosilane is 0.5%, and the rest is metal chlorides such as aluminum chloride, ferrous chloride, calcium chloride, magnesium chloride and the like, wherein the aluminum chloride and the ferric chloride account for 80% of the total content of the metal chlorides.
Example 1
The resource utilization method of the cold hydrogenation slag slurry dry powder comprises the following steps:
a. and (3) hydrolytic polymerization: mixing 500g of cold hydrogenation slag slurry dry powder with 1000mL of water, reacting at 100 ℃, and carrying out hydrolysis reaction on aluminum chloride, ferric chloride and polychlorosilane to obtain a hydrolysate containing hydroxyl;
b. flash polymerization: heating the hydrolysate containing hydroxyl to 150 ℃ under pressurization (pressure of 0.5 MPa), then entering a flash evaporator, removing part of hydrogen chloride in the flash evaporator, and further polymerizing the hydrolysate to obtain a flash evaporated substance; the polymerization occurs among ferric hydroxide, aluminum hydroxide and orthosilicic acid to form a multi-polymer containing iron, aluminum and silicon;
c. and (3) filtering and separating: and (4) carrying out solid-liquid separation on the flash-evaporated substance to obtain 400g of solid silicon powder and 750mL of liquid water purifying agent.
The purity of the silicon powder was measured and found to be 92.5%.
Example 2
The resource utilization method of the cold hydrogenation slurry dry powder comprises the following steps:
a. hydrolytic polymerization: mixing 500g of cold hydrogenation slag slurry dry powder with 1500mL of water, reacting at 80 ℃, and carrying out hydrolysis reaction on aluminum chloride, ferric chloride and polychlorosilane to obtain a hydrolysate containing hydroxyl;
b. flash polymerization: heating the hydrolysate containing hydroxyl to 200 ℃ under pressurization (pressure of 1.5 MPa), then entering a flash evaporator, removing part of hydrogen chloride in the flash evaporator, and further polymerizing the hydrolysate to obtain a flash evaporated substance; the polymerization occurs among ferric hydroxide, aluminum hydroxide and orthosilicic acid to form a multi-polymer containing iron, aluminum and silicon;
c. and (3) filtering and separating: and performing solid-liquid separation on the substance after flash evaporation to obtain 395g of solid silicon powder and 850mL of liquid water purifying agent.
The purity of the silicon powder was measured and found to be 93.6%.
Example 3
The resource utilization method of the cold hydrogenation slurry dry powder comprises the following steps:
a. hydrolytic polymerization: mixing 500g of cold hydrogenation slag slurry dry powder with 2000mL of water, reacting at 110 ℃, and carrying out hydrolysis reaction on aluminum chloride, ferric chloride and polychlorosilane to obtain a hydrolysate containing hydroxyl;
b. flash polymerization: heating the hydrolysate containing hydroxyl to 250 ℃ under pressurization (pressure of 4 MPa), then entering a flash evaporator, removing part of hydrogen chloride in the flash evaporator, and further polymerizing the hydrolysate to obtain a flash evaporated substance; the polymerization is carried out among ferric hydroxide, aluminum hydroxide and orthosilicic acid to form a multi-component polymer containing iron, aluminum and silicon;
c. filtering and separating: and (4) carrying out solid-liquid separation on the flash-evaporated substance to obtain 405g of solid silicon powder and 900mL of liquid water purifying agent.
The purity of the silicon powder was measured and found to be 92.3%.
The liquid water purifying agents of the embodiments 1 to 3 are adopted to treat the wastewater of the power plant, the water quality before treatment is 10000mg/L of COD, 9500mg/L of BOD, 2000mg/L of ammonia nitrogen and 30000mg/L of suspended matters, and the details are shown in the table 1.
The treatment method comprises the following steps: taking 1500mL of wastewater, adding liquid water purifying agent with the addition of 6.5 ten-thousandth of the volume of the wastewater, namely 0.975mL, stirring for 10 minutes, and standing.
The water quality after the purification treatment is shown in Table 1.
TABLE 1
Numbering COD(mg/L) Ammonia nitrogen (mg/L) Suspended substance (mg/L)
Quality of wastewater before treatment 10000 2000 30000
Example 1 Water quality after treatment with liquid Water purifying agent 500 50 2
Example 2 Water quality after treatment with liquid Water purifying agent 650 55 3.1
Example 3 Water quality after treatment with liquid Water purifying agent 350 45 2.9
Therefore, the method can successfully obtain the silicon powder with higher purity and the liquid product which can be used as the purifying agent, and the liquid purifying agent can greatly reduce the content of COD, ammonia nitrogen and suspended matters in the wastewater.

Claims (9)

1. The resource utilization method of the cold hydrogenation slag slurry dry powder is characterized by comprising the following steps:
a. and (3) hydrolytic polymerization: mixing the cold hydrogenation slag slurry dry powder with water, and reacting at 40-110 ℃ to obtain a hydrolysate containing hydroxyl;
b. flash polymerization: heating the hydrolysate containing hydroxyl to 150-250 ℃ under pressurization, and then carrying out flash evaporation to obtain a flash-evaporated substance;
c. solid-liquid separation: and (3) performing solid-liquid separation on the flash-evaporated substance, wherein the obtained solid is silicon powder, and the obtained liquid is a liquid water purifying agent.
2. The resource utilization method of the cold hydrogenation slag slurry dry powder according to claim 1, characterized in that: the cold hydrogenation slag slurry dry powder comprises the following components: 1-94 wt% of silicon and the balance of chloride, wherein the chloride comprises metal chloride and non-metal chloride.
3. The resource utilization method of the cold hydrogenation slag slurry dry powder according to claim 2, characterized in that: the metal chloride comprises at least one of aluminum chloride, ferrous chloride, ferric chloride, calcium chloride and magnesium chloride; the non-metal chloride comprises a polychlorosilane.
4. The resource utilization method of the cold hydrogenation slag slurry dry powder according to claim 3, characterized in that: the metal chloride comprises aluminum chloride and ferric chloride, and the total weight of the aluminum chloride and the ferric chloride accounts for more than 80% of the total weight of the metal chloride.
5. The resource utilization method of the cold hydrogenation slag slurry dry powder according to claim 3, characterized in that: the content of the polychlorosilane accounts for less than 2.5 percent of the weight of the dry powder of the cold hydrogenation slag slurry.
6. The resource utilization method of the cold hydrogenation slag slurry dry powder according to claim 1, characterized in that: in the step a, the mass volume ratio of the dry powder of the cold hydrogenation slag slurry to the water is 0.1-0.5 g/mL.
7. The resource utilization method of the cold hydrogenation slag slurry dry powder according to claim 1, characterized in that: in the step a, the reaction is carried out at the temperature of 80-110 ℃.
8. The resource utilization method of the cold hydrogenation slag slurry dry powder according to claim 1, characterized in that: in the step b, the pressure intensity after pressurization before flash evaporation is 0.1-5.0 MPa.
9. The resource utilization method of the cold hydrogenation slag slurry dry powder according to claim 8, characterized in that: in the step b, the pressure intensity after pressurization before flash evaporation is 0.5-4.0 MPa.
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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103408023A (en) * 2013-07-19 2013-11-27 中国恩菲工程技术有限公司 Method and equipment for treatment of chlorosilane-containing waste liquid
CN106623370A (en) * 2017-01-18 2017-05-10 山东省环境保护科学研究设计院 Treatment process and system for organic silica mud
CN107628623A (en) * 2017-09-29 2018-01-26 四川绿源聚能环保科技有限责任公司 A kind of method for handling chlorosilane slurry raffinate
CN110950342A (en) * 2019-11-29 2020-04-03 天华化工机械及自动化研究设计院有限公司 Polysilicon slag slurry non-hydration treatment process

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6916943B2 (en) * 2002-12-16 2005-07-12 Corning Incorporated Supported metal catalysts

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103408023A (en) * 2013-07-19 2013-11-27 中国恩菲工程技术有限公司 Method and equipment for treatment of chlorosilane-containing waste liquid
CN106623370A (en) * 2017-01-18 2017-05-10 山东省环境保护科学研究设计院 Treatment process and system for organic silica mud
CN107628623A (en) * 2017-09-29 2018-01-26 四川绿源聚能环保科技有限责任公司 A kind of method for handling chlorosilane slurry raffinate
CN110950342A (en) * 2019-11-29 2020-04-03 天华化工机械及自动化研究设计院有限公司 Polysilicon slag slurry non-hydration treatment process

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