Bamboo pulp storage cage for papermaking and method for storing bamboo pulp for papermaking
Technical Field
The invention belongs to the technical field of bamboo storage, and particularly relates to a bamboo pulp storage cage for papermaking and a method for storing bamboo for papermaking.
Background
The bamboo chips for pulping as renewable green resources are one of the dominant raw materials for sustainable development in the papermaking field. The stable raw material quality, the orderly supply of the raw material quantity and the green and environment-friendly production process are important problems concerned by the bamboo pulp papermaking industry and key factors for restricting the bottleneck capacity, so that intensive storage, normalized drying and mechanized supply after the bamboo pulp is cut between the materials is an ideal operation mode for going through a modern development road. The existing production technology of bamboo pulp paper mill requires that the size of bamboo chip raw materials is small enough, the bamboo chips for industrial paper making are naturally stacked in the open air in a storage mode, the natural stacking and storage not only causes incomplete abandonment and waste of byproduct resources such as starch, saccharides and the like in bamboo materials, but also has low utilization rate of storage space. The storage cage is used for storing raw materials, the uniformity of the quality of the raw materials is kept to a great extent, so that the turnover rate and the utilization rate of a field are improved, the effect of supplying the raw materials in order in a standardized and stabilized mode can be achieved, and meanwhile, the production capacity is improved, and the quality is stabilized. The storage of the bamboo pulp material is an intermediate link for connecting the bamboo forest and downstream processing, and in terms of cost, when the demand is large, the price of the raw material is difficult to avoid fluctuation, and the bamboo which is not utilized in time plays a positive role in stabilizing the price of the raw material, ensuring the stability of supply and demand and the like. However, the existing storage form is simple and extensive, the resource loss is serious in the natural degradation process, the quality loss is generally 3% -5%, and the raw material uniformity of the bamboo chip storage yard is poor, so how to establish the standardization and intensive stacking of drying collection and raw material storage through a new storage facility becomes a key point and a hot point of research.
During natural storage, the bamboo is likely to be exposed to continuous weather of overcast and rainy, the moisture content of the raw materials is uneven due to poor drying conditions of the bamboo, the temperature of the center of the bamboo chip pile is increased, the humidity of the bamboo chip pile is increased, and mildew, insect pests and other phenomena are easy to occur during storage. At present, equipment for storing bamboo chips for bamboo pulp and a technology for drying materials for the papermaking industry are lacked in the market, and meanwhile, the temperature and the humidity inside a bamboo chip stack cannot be regulated and controlled by means of the circulation of raw materials and external air flow, so that the natural degradation degree difference of the bamboo chips at different positions is large, and further, the energy consumption is difficult to keep uniform in the cooking and delignification process.
In recent years, the bamboo pulp industry is rapidly developed, the demand for bamboo raw materials is rapidly increased, the problems of insufficient raw materials, extensive stacking form, large water consumption, serious environmental pollution and the like still exist in the bamboo pulp papermaking industry, along with the increasing expansion of papermaking scale, the product structure is gradually enriched, and in addition, the wood for papermaking is increasingly tense, the risk of raw material supply interruption possibly exists in the past, so the mechanization of bamboo chip raw material drying, intensive storage and supply standardization are important problems to be solved at present. Meanwhile, the technological investment of the bamboo pulp papermaking enterprise on raw material storage is relatively low, and the future development late strength is influenced due to insufficient technological innovation consciousness of the existing stacking mode.
Disclosure of Invention
The technical problem to be solved by the invention is to provide a bamboo pulp storage cage for papermaking and a bamboo storage method for papermaking, aiming at the defects of the prior art, the bamboo pulp storage cage for papermaking breaks through airflow transmission channels between the interior of a bamboo chip stack and the atmospheric environment, the natural drying rate of bamboo chips is improved, and the space utilization rate is improved.
In order to solve the technical problems, the invention adopts the technical scheme that: a bamboo pulp storage cage for papermaking comprises a hollow base, wherein an axial flow fan is fixedly arranged at the central position of the lower bottom surface inside the hollow base, a cylindrical bin body is arranged on the upper surface of the hollow base, a material inlet and a material outlet are formed in the side wall of the cylindrical bin body, an arc-shaped sliding door is arranged at the material inlet and the material outlet, the bottom of the arc-shaped sliding door is in sliding fit with a lower rail formed on the upper surface of the hollow base, the top of the arc-shaped sliding door is in sliding fit with an upper rail formed on the top wall of the cylindrical bin body, the upper rail and the lower rail are correspondingly matched in the upper and lower positions, limit magnets used for fixing the arc-shaped sliding door are arranged at the tail ends of the upper rail and the lower rail along the direction of the inner wall, iron blocks are arranged at the upper end and the lower end of one side of the arc-shaped sliding door and are matched with the corresponding limit magnets, the other side of the arc-shaped sliding door is matched with the side wall of the material inlet and outlet through a buckle, a ventilation pipe is arranged at the central position of the upper surface of the hollow base, one end of the ventilation pipe is communicated with the cavity of the hollow base, the air outlet of the axial flow fan is right opposite to the ventilation pipe, the other end of the ventilation pipe is fixedly connected with the top wall of the cylindrical bin body, the cylindrical bin body and the ventilation pipe are uniformly provided with ventilation holes, four corners of the upper surface of the hollow base are fixedly provided with base hooks, and the side wall of the cylindrical bin body, far away from the material inlet and outlet, is provided with a side wall hook.
Preferably, the diameter of the cylindrical cartridge body is 2m and the height of the cylindrical cartridge body is 2.325 m; the inside diameter of the vent pipe is 0.2 m.
Preferably, the aperture of the vent hole is < 8 mm.
The invention also provides a method for warehousing bamboo wood for papermaking by using the bamboo pulp warehousing cage, which comprises the following steps:
s1, preparing materials: cutting bamboo wood, namely opening bamboo joints from the interior of the bamboo wood, scraping cyan cuticle on the surface of the bamboo wood, cutting the bamboo wood into bamboo strips with the width of 10-25 mm by adopting an artificial bamboo breaking or mechanical bamboo breaking mode, and then cutting the bamboo strips into bamboo chips along the width direction;
s2, resource integration: stacking the bamboo chips obtained in the step S1 into a plurality of bamboo pulp paper-making storage cages, arranging the bamboo pulp paper-making storage cages filled with the bamboo chips in a stock preparation area according to a rectangular array shape, and placing a plurality of layers to obtain a storage cage array loaded with the bamboo chips;
s3, warehousing: opening an axial flow fan of each storage cage for bamboo pulp papermaking, and carrying out air blast drying on the storage cage array loaded with the bamboo chips obtained in S3 for storage;
s4, feeding treatment: and (4) moving the bamboo pulp papermaking storage cage filled with bamboo chips stored in the S3 to a cooking feed port of a delignification process, pouring the bamboo chips into the cooking feed port, and finishing the feeding treatment before cooking.
Preferably, the length of the bamboo chips in S1 is 2.5cm to 3.0 cm.
Preferably, the mechanical bamboo breaking method in S1 is: the bamboo is longitudinally cut into bamboo strips at a cutter falling speed of 1.5 s/time and a bamboo transmission speed of 1 m/min.
Preferably, in S2, four base hooks of the storage cage for bamboo pulp papermaking are respectively connected with a rope, the four ropes are converged upwards to form nodes, and the nodes are lifted by the base hooks of the crane and then moved to the material preparation area to be arranged in a rectangular array.
Preferably, the blowing drying air quantity in S3 is 307100m3/h。
Preferably, the method for moving the storage cage filled with bamboo chips for bamboo pulp papermaking in the storage in the S3 to the cooking feed port of the delignification process in the S4 comprises the following steps: four base hooks of the bamboo pulp paper-making storage cage are respectively connected with a hanging rope, the four hanging ropes are upwards converged into a node, and a first hook of a crane lifts the node and then moves the node to a cooking feed port;
the method for pouring the bamboo chips into the cooking feed port comprises the following steps: and opening the arc-shaped sliding door, hooking the side wall hook by using a second hook of the crane, inclining the bamboo pulp paper-making storage cage to one side of the material inlet and outlet, and discharging bamboo chips to the cooking material inlet.
Compared with the prior art, the invention has the following advantages:
1. the bamboo storage cage for bamboo pulp papermaking is characterized in that bamboo can be stored for papermaking, the bamboo for papermaking is placed in the bamboo storage cage in an array form after being placed, multiple layers can be placed, the occupied space is saved, an axial flow fan at the bottom transmits air upwards through a ventilation pipe, the ventilation pipe is used for drying in a blowing mode, the ventilation pipe vertically extends into a bamboo chip stack in the bamboo pulp papermaking storage cage, the air is transmitted to bamboo chips stacked in the storage cage through ventilation holes formed in the ventilation pipe, the air quantity and the air temperature of the ventilation drying are controllable, the uniformity of the water content of raw materials during storage is improved as much as possible, air flow transmission channels between the interior of the bamboo chip stack and the atmospheric environment are opened, the natural cylindrical drying speed of the bamboo chips is improved, the bin body is also provided with ventilation holes, and the air transmission flow between the bin body and the surrounding bamboo pulp papermaking storage cage and the outside can be realized, the storage cage for the bamboo pulp papermaking is rectangular in array and arranged in layers, so that the space is saved, the air circulation rate is increased, the degradation degree of bamboo sheet cellulose for papermaking is reduced, and the raw material mildew rate is reduced or the time for the raw material mildew decay is delayed.
2. The bamboo storage method for papermaking integrates stacking storage, mechanical drying and standard feeding processes of bamboo chips, can reduce the degradation degree of cellulose, prolongs the storage period of raw materials and protects the environment. Because the bamboo chips are easy to go moldy and decay during the stacking period in the material preparation area and the space utilization rate is insufficient, the raw material mildew rate needs to be reduced or the time for the occurrence of the moldy and decay needs to be delayed by virtue of the storage cage, so that the space utilization rate is improved. The bamboo chips for storing the bamboo pulp in the storage cage are communicated with an airflow transfer channel between the interior of the bamboo chip stack and the atmospheric environment, and the natural drying rate of the bamboo chips is improved.
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Drawings
FIG. 1 is a schematic structural diagram of the front side of the material inlet and outlet of the storage cage for bamboo pulp papermaking.
Fig. 2 is a schematic view of a closed arc-shaped sliding door of the bamboo pulp paper-making storage cage.
Fig. 3 is a schematic view of the arc-shaped sliding door of the bamboo pulp paper-making storage cage of the invention.
Fig. 4 is a schematic diagram of the back structure of the bamboo pulp storage cage for papermaking.
Description of reference numerals:
1-a hollow base; 2-axial flow fan; 3-cylindrical bin body;
4, feeding and discharging; 5-arc sliding door; 6, hanging hooks on the base;
7-lower rail; 8-upper rail; 9-a limiting magnet;
10-a vent pipe; 11-vent hole; 12-iron block;
13-side wall hook.
Detailed Description
Example 1
The bamboo pulp storage cage for papermaking of the embodiment, as shown in fig. 1-4, comprises a hollow base 1, an axial flow fan 2 is fixedly arranged at the center position of the inner lower bottom surface of the hollow base 1, a cylindrical bin body 3 is arranged on the upper surface of the hollow base 1, a material inlet and outlet 4 is arranged on the side wall of the cylindrical bin body 3, an arc-shaped sliding door 5 is arranged at the material inlet and outlet 4, the bottom of the arc-shaped sliding door 5 is in sliding fit with a lower rail 7 arranged on the upper surface of the hollow base 1, the top of the arc-shaped sliding door 5 is in sliding fit with an upper rail 8 arranged on the top wall of the cylindrical bin body 3, the upper rail 8 and the lower rail 7 are correspondingly matched at the upper and lower positions to seal and open the material inlet and outlet 4 by the arc-shaped sliding door 5, and the ends of the upper rail 8 and the lower rail 7 in the inner wall direction are both provided with a limiting magnet 9 for fixing the arc-shaped sliding door 5, the upper end and the lower end of one side of the arc-shaped sliding door 5 are respectively provided with an iron block 12 which is matched with the corresponding limiting magnet 9, when the arc-shaped sliding door 5 is moved to open the material inlet and outlet 4, the iron blocks 12 at the upper end and the lower end of the arc-shaped sliding door 5 are fixed with the upper track 8 and the limiting magnets 9 at the upper end and the lower end of the lower track 7 through magnetic force, the material inlet and outlet 4 is exposed, and the arc-shaped sliding door 5 can be fixed during later bamboo dumping, so that the bamboo can be smoothly poured out;
the other side of the arc-shaped sliding door 5 is matched with the side wall of the material inlet and outlet 4 through a buckle, and after the arc-shaped sliding door 5 seals the material inlet and outlet 4, the arc-shaped sliding door 5 is locked through the buckle matching with the side wall of the material inlet and outlet 4, so that the arc-shaped sliding door 5 is prevented from being opened; a ventilation pipe 10 is arranged at the center of the upper surface of the hollow base 1, one end of the ventilation pipe 10 is communicated with the cavity of the hollow base 1, the air outlet of the axial flow fan 2 is opposite to the ventilation pipe 10, the other end of the ventilation pipe 10 is fixedly connected with the top wall of the cylindrical bin body 3, the cylindrical bin body 3 and the ventilation pipe 10 are uniformly provided with ventilation holes 11, when the axial flow fan 2 performs blast drying, the air quantity is upwards transmitted along the ventilation pipe 10 and is simultaneously transmitted to the surrounding bamboo wood from the ventilation holes 11 on the pipe wall of the ventilation pipe 10, the air simultaneously passes through the ventilation holes 11 on the cylindrical bin body 3 and the ventilation pipe 10, the ventilation pipe 10 vertically extends into the bamboo chip stack in the bamboo pulp paper-making storage cage, the air is upwards blown along the ventilation pipe 10 from the bottom of the storage cage, and the air quantity and the air flow temperature of the blast drying are controllable, the uniformity of the water content of the raw materials in the storage period is improved as much as possible, an airflow transmission channel between the interior of the bamboo chip stack and the atmosphere environment is opened, the natural drying rate of the bamboo chips is improved, the cylindrical bin body 3 is also provided with the ventilation holes 11, the air transmission and flow between the bin stack and the storage cages for making the bamboo pulp paper around and between the bin stack and the outside can be realized, the intercommunication mode between the bamboo chip stack in the bin and the outside atmosphere is realized to the maximum extent, the degradation degree of the bamboo cellulose is reduced, the storage period of the raw materials is prolonged, the environment is protected, the raw material mildew rate is reduced or the time for generating the mildew decay is delayed, the air circulation rate is increased while the bamboo chip cellulose in a rectangular array and arranged in multiple layers is saved, the space is saved, the degradation degree of the bamboo chip cellulose for making the paper is reduced, and the raw material mildew rate is reduced or the time for generating the mildew decay is delayed.
Four edges of the upper surface of the hollow base 1 are fixedly provided with base hooks 6, and the side wall of the cylindrical bin body 3 far away from the feed and discharge port 4 is provided with a side wall hook 13.
In the present embodiment, the diameter of the cylindrical silo body 3 is 2m, and the height of the cylindrical silo body 3 is 2.325 m; the inner diameter of the vent tube 10 is 0.2 m.
In this embodiment, the aperture of the vent hole 11 is less than 8 mm.
The embodiment also provides a method for warehousing bamboo wood for papermaking by using the bamboo pulp warehousing cage, which comprises the following steps:
s1, preparing materials: cutting bamboo wood, namely opening bamboo joints from the interior of the bamboo wood, scraping cyan cuticle on the surface of the bamboo wood, cutting the bamboo wood into bamboo strips with the width of 8-10 mm in an artificial bamboo breaking or mechanical bamboo breaking mode, and then cutting the bamboo strips into bamboo chips with the length of 2.5-3.5 cm along the width direction; the mechanical bamboo breaking method comprises the following steps: longitudinally cutting the bamboo into bamboo strips at a cutting knife falling speed of 1.5 s/time and a bamboo transmission speed of 1 m/min;
s2, resource integration: stacking the bamboo chips obtained in the step S1 into a plurality of bamboo pulp paper-making storage cages, arranging the bamboo pulp paper-making storage cages filled with the bamboo chips in a stock preparation area according to a rectangular array shape, and placing a plurality of layers to obtain a storage cage array loaded with the bamboo chips;
four base hooks 6 of the storage cage for bamboo pulp papermaking are respectively connected with a rope, the four ropes are upwards converged into nodes, and the nodes are lifted by the base hooks of the crane and then moved to a material preparation area to be arranged in a rectangular array;
s3, warehousing: the axial flow fan 2 of each storage cage for bamboo pulp paper making is started, and the air volume of the storage cage array loaded with bamboo chips obtained in S3 is 307100m3Drying by blast air for storage;
s4, feeding treatment: moving the bamboo pulp papermaking storage cage filled with bamboo chips stored in S3 to a cooking feed port of a delignification process, pouring the bamboo chips into the cooking feed port, and finishing the feeding treatment before cooking;
the method for moving the storage cage filled with bamboo chips for making the bamboo pulp paper stored in the S3 to the cooking feed port of the delignification process comprises the following steps: four base hooks 6 of the storage cage for bamboo pulp papermaking are respectively connected with a hanging rope, the four hanging ropes are upwards converged into a node, and a first hook of a crane lifts the node and then moves to a cooking feed port;
the method for pouring the bamboo chips into the cooking feed port comprises the following steps: and opening the arc-shaped sliding door 5, hooking the side wall hook 13 by using a second hook of the crane, so that the bamboo pulp storage cage for papermaking inclines towards one side of the feed and discharge port 4, and discharging bamboo chips to the cooking feed port.
The above description is only for the preferred embodiment of the present invention, and is not intended to limit the present invention in any way. Any simple modification, change and equivalent changes of the above embodiments according to the technical essence of the invention are still within the protection scope of the technical solution of the invention.