CN113601680A

CN113601680A - Casting molding equipment and casting molding method

Info

Publication number: CN113601680A
Application number: CN202110902993.1A
Authority: CN
Inventors: 张贤; 杜学文; 尹同飞; 张久亮; 门绍玮; 祝恩鹏; 孙毓涛; 张亮信
Original assignee: Penglai Huaan Basalt Pipeline Co ltd
Current assignee: Penglai Huaan Basalt Pipeline Co ltd
Priority date: 2021-08-06
Filing date: 2021-08-06
Publication date: 2021-11-05
Anticipated expiration: 2041-08-06
Also published as: CN113601680B

Abstract

The invention discloses casting forming equipment which comprises a material receiving area, a demoulding area, a casting turntable and a casting mold, wherein the material receiving area is provided with a rock pulp outlet, the demoulding area is provided with a demoulding device, the casting mold is arranged on the casting turntable, the casting mold comprises a base and a casting frame, the base is divided into a casting forming area and a demoulding area, and the demoulding area is provided with a blank stripping channel; the casting turntable rotates at a preset speed to drive the casting mold to move back and forth between the material receiving area and the demolding area; the demolding device can realize the conversion of the position of the casting frame between the casting forming area and the demolding area, and the invention also discloses a cast stone casting method. The casting equipment can realize automatic control, has higher safety, can cast the casting blanks with various patterns or lines, liberates manpower and greatly improves the production efficiency.

Description

Casting molding equipment and casting molding method

Technical Field

The invention belongs to the technical field of cast stone casting molding, and particularly relates to casting molding equipment and a casting molding method.

Background

Cast stone is a non-metal industrial raw material which is prepared by taking natural rock or industrial waste residue as a main raw material through the procedures of proportioning, melting, pouring, heat treatment and the like, has regular crystal arrangement and hard and fine texture, has good corrosion resistance and wear resistance, and is widely applied to the fields of electric power, coal, mines, metallurgy, chemical industry, buildings and the like.

The existing cast stone casting equipment mainly comprises a casting turntable and a casting mold, wherein the casting mold is arranged on the casting turntable and is used for receiving materials at a rock slurry outlet, after a casting blank in the casting mold is molded, the casting mold needs to enter a crystallization kiln along with the casting blank, and after the casting blank is crystallized, the casting mold is separated from the casting blank, so that the existing cast stone casting equipment has the following defects: 1. the separation of casting die utensil and cast stone off-the-shelf is comparatively difficult, and the casting die utensil gets into the crystallization kiln along with cast stone after, be in under a high temperature environment, take out the back, need cool off to the uniform temperature and just can reuse, so relapse, the life that leads to the casting die utensil is shorter 2, often need set up corresponding line according to the required line of cast stone off-the-shelf or pattern on the casting die utensil, a casting die utensil can only become the cast stone off-the-shelf of a line or pattern promptly, the casting die utensil low-usage, 3, follow-up still need the manual demoulding, low in production efficiency.

Disclosure of Invention

In order to overcome the defects in the prior art, the invention discloses a casting molding device, which adopts the following technical scheme:

a casting molding device comprises a material receiving area, a demolding area, a casting turntable and a casting mold, wherein the material receiving area is provided with a magma outlet, the demolding area is provided with a demolding device, the casting mold is arranged on the casting turntable,

the casting mold comprises a base and a casting frame, the base is divided into a casting forming area and a demolding area, and the demolding area is provided with a knockout channel;

the casting turntable rotates at a preset speed to drive the casting mold to move back and forth between the material receiving area and the demolding area;

the demolding device comprises a first support frame, a second support frame, a shifting part for shifting the casting frame, a third driving device and a fourth driving device, wherein the second support frame is connected with the first support frame, and the third driving device is used for driving the second support frame to move up and down along the first support frame; the toggle part is connected with the second support frame, and the fourth driving device is used for driving the toggle part to move back and forth along the second support frame so as to realize the conversion between the casting molding area and the demolding area of the position of the casting frame.

Further, the demoulding device also comprises an ejection part and a fifth driving device,

the ejection part is connected with the shifting part, and the fifth driving device is used for driving the ejection part to move up and down along the shifting part.

Further, in the above-mentioned case,

the stamping device is arranged in the stamping area; the stamping area is positioned between the material receiving area and the demolding area,

and/or

Still include receiving device, receiving device sets up connect the material district.

Further, the material receiving device comprises a material receiving support, a material receiving rotating shaft and a first driving device,

the material receiving rotating shaft is arranged on the material receiving support, and a material receiving container is fixed on the material receiving rotating shaft;

the first driving device is connected with the material receiving rotating shaft and used for driving the material receiving rotating shaft to rotate so as to drive the material receiving container to overturn.

Further, in the above-mentioned case,

the stamping device comprises a stamping support, a cross beam, a second driving device and a stamping assembly,

the stamping support is positioned in the middle of the cross beam and is rotationally connected with the cross beam;

the beam is connected with the stamping assembly, and a stamping part is arranged at the bottom end of the stamping assembly;

and the second driving device is connected with the beam and used for driving the part of the beam, which is positioned on one side of the stamping support, to move up and down so as to drive the part of the beam, which is positioned on the other side of the stamping support, to move up and down.

Further, in the above-mentioned case,

the casting turntable comprises a turntable base, a transmission part and a supporting part,

the transmission part is arranged on the turntable base and can rotate relative to the turntable base;

the supporting part is fixed on the transmission part, and the casting mold is connected to the supporting part.

Further, in the above-mentioned case,

the casting turntable further comprises a sixth driving device and a first gear, and the sixth driving device is connected with the first gear and used for driving the first gear to rotate;

the outer edge of the transmission part is provided with transmission gear teeth;

the first gear may be engaged with the driving gear teeth so that the casting carousel rotates at a predetermined speed.

The invention also discloses a casting molding method, which comprises the following steps:

the casting mould receives materials at a rock slurry outlet of the material receiving area, and at the moment, the casting frame is positioned in the casting forming area;

controlling the casting turntable to rotate at a preset speed to drive the casting mold to move back and forth between the material receiving area and the demolding area;

when the casting mold rotates to a demolding area, the shifting part of the demolding device moves to a preset position, the casting frame is shifted to the demolding area from the casting molding area, and a blank body in the casting frame enters a blank demolding channel;

the stirring part stirs the casting frame from the demoulding area to the casting forming area.

Further, the method also comprises the following steps:

when the casting frame is shifted to the demoulding area by the shifting part, the ejection part of the demoulding device ejects the casting green body into the knockout channel from the casting frame.

Further, the method also comprises the following steps:

when the rock pulp outlet is positioned in a gap between two casting molds, a material receiving container in a material receiving device is arranged below the rock pulp outlet to receive materials, and the received slurry is poured into a casting frame to be cast;

and/or

When the casting mold rotates to the stamping area, the stamping device stamps the casting blank.

By adopting the technical scheme, the invention has the beneficial effects that:

according to the invention, the casting mold is arranged into the base and the casting frame capable of moving on the base, when the casting frame moves to the casting forming area on the base, the forming of the casting slurry can be realized, and when the casting frame moves to the demoulding area on the base, the casting blank body in the casting frame can be separated from the casting mold from the blank stripping channel, so that the separation of the casting blank body and the casting mold is simpler, and the service life of the casting mold is prolonged.

According to the invention, the arrangement of the casting stone grains or patterns is transferred from the casting mould to the independent stamping device by arranging the stamping device, so that the application range of the casting mould is expanded to a certain extent.

The invention can be matched with the casting mould by arranging the demoulding device, thereby facilitating the casting and molding of the cast stone rock slurry and the separation of the casting blank body and the casting frame, and freeing the manpower.

The casting molding equipment can realize the material receiving of the casting molds in the material receiving area, and when the material receiving opening is positioned at the gap between two casting molds, the material receiving device can receive the material and pour the material into the next mold to be cast; when the casting mold is transferred to a stamping area, the stamping device stamps; when the casting mold is rotated to the demolding area, the demolding device realizes the separation of the casting blank body and the casting mold, the whole process can be automatically controlled, the safety is higher, the casting blank body with various patterns or lines can be cast, the manpower is liberated, and the production efficiency is greatly improved.

Drawings

FIG. 1 is a schematic diagram of partitioning according to an embodiment of the present invention

FIG. 2 is a schematic diagram of the overall structure of an embodiment of the present invention

FIG. 3 is a schematic view of a casting mold according to an embodiment of the present invention

FIG. 4 is a schematic diagram of a first base structure according to an embodiment of the invention

FIG. 5 is a schematic view of a receiving device according to an embodiment of the invention

FIG. 6 is an enlarged view of portion A of FIG. 5

FIG. 7 is a schematic view of a stamping apparatus according to an embodiment of the present invention

FIG. 8 is an enlarged view of portion B of FIG. 7

FIG. 9 is a schematic view of a demolding device according to an embodiment of the present invention

FIG. 10 is an enlarged view of portion C of FIG. 9

FIG. 11 is an enlarged view of portion D of FIG. 9

Wherein, 1-casting mould, 1-11-casting forming area, 1-12-demoulding area, 1-2-casting frame, 1-21-forming area, 1-3-stripping channel, 1-6 auxiliary mounting hole, 2-receiving device, 2-1-receiving support, 2-2-receiving rotating shaft, 2-3-first driving device, 2-4-receiving container, 2-5-rocking handle, 2-61-second base, 2-62-swinging channel, 2-63-first connecting plate, 2-64-second connecting plate, 2-65-third connecting plate, 2-66-third base, 2-7-third driving device support, 2-8-supporting arm, 2-9-supporting part of material-receiving rotating shaft, 3-stamping device, 3-1-stamping support, 3-11-beam through channel, 3-12-first bolt, 3-2-beam, 3-21-first beam, 3-22-second beam, 3-3-second driving device, 3-41-stamping part, 3-42-cooling water tank, 3-43-liquid inlet, 3-44-liquid outlet, 3-45-first flange, 3-51-first connecting piece, 3-52-second connecting piece, 3-53-first connecting fork, 3-54-screw rod, 3-55-nut, 3-56-pin shaft, 3-57-second flange plate, 3-61-connecting piece channel, 3-62-U-shaped seat, 3-8-second driving device bracket, 4-demoulding device, 4-1-fourth base, 4-2-first support frame, 4-21-first screw rod, 4-22-third driving device bracket, 4-23-first guide rail, 4-3-second support frame, 4-31-second screw rod, 4-32-fourth driving device bracket, 4-33-first slide block, 4-34-second guide rail, 4-4 toggle part, 4-41-second slide block, 4-42-toggle arm, 4-43-toggle part, 4-44-first shifting plate, 4-45-second shifting plate, 4-46-ejection channel, 4-47-rotating shaft, 4-48-shifting arm connecting piece, 4-5 ejection part, 4-51-ejection arm, 4-52-ejection piece, 4-53-top disc, 4-6-third driving device, 4-61-first coupling, 4-7-fourth driving device, 4-71-second coupling, 4-8-fifth driving device, 4-87-connecting fork, 5-casting turntable, 5-1-turntable base, 5-2-transmission part, 5-3-supporting part, 5-4-sixth driving device, 5-5-first gear, 5-6-transmission gear teeth, 6-material receiving area, 7-demoulding area, 8-stamping area and 9-conveying device.

Detailed Description

The technical solutions in the embodiments of the present invention will be described clearly and completely below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention discloses a casting forming device, which comprises a material receiving area 6, a demoulding area 7, a casting turntable 5 and a casting mould 1, wherein the material receiving area 6 is provided with a rock pulp outlet, the demoulding area 7 is provided with a demoulding device 4, the casting mould 1 is arranged on the casting turntable 5,

as shown in fig. 3 and 4, the casting mold 1 comprises a first base 1-1 and a casting frame 1-2, the base is divided into a casting forming area 1-11 and a demoulding area 1-12, and the demoulding area 1-12 is provided with a stripping channel 1-3;

the casting turntable 5 rotates at a preset speed to drive the casting mold 1 to move back and forth between the material receiving area 6 and the demolding area 7;

as shown in fig. 9, the demolding device 4 comprises a first support frame 4-2, a second support frame 4-3, a toggle part 4-4 for toggling the casting frame 1-2, a third driving device 4-6 and a fourth driving device 4-7, wherein the second support frame 4-3 is connected with the first support frame 4-2, and the third driving device 4-6 is used for driving the second support frame 4-3 to move up and down along the first support frame 4-2; the toggle part 4-4 is connected with the second support frame 4-3, and the fourth driving device 4-7 is used for driving the toggle part 4-4 to reciprocate along the second support frame 4-3 so as to realize the conversion of the position of the casting frame 1-2 between the casting molding area 1-11 and the demolding area 1-12.

According to the casting mold 1, the first base 1-1 and the casting frame 1-2 capable of moving on the first base 1-1 are arranged, so that molding of casting slurry and demolding of a casting blank can be achieved, when the casting frame moves to the casting molding area 1-11, molding of the casting slurry can be achieved, when the casting frame moves to the demolding area 1-12, the casting blank in the casting frame 1-2 can be separated from the casting mold 1 from the blank-removing channel 1-3, the casting mold 1 is prevented from entering a crystallization kiln along with the casting blank, the casting blank and the casting mold 1 are separated simply, meanwhile, the separated mold 1 does not need to be cooled during casting, casting molding can be continued, the use efficiency is improved, and the service life of the casting mold 1 is prolonged.

The toggle part 4-4 of the demoulding device 4 is used for moving the casting frame 1-2 on the casting mould 1 to enable the casting frame to move from the casting forming area 1-11 to the demoulding area 1-12 or from the demoulding area 1-12 to the casting forming area 1-11, the up-and-down movement of the second support frame 4-3 can be realized through the arrangement of the third driving device 4-6, the toggle part 4-4 is further driven to move up and down, the left-and-right movement of the toggle part 4-4 can be realized through the arrangement of the fourth driving device 4-7, and the toggle part 4-4 can realize the approaching to the casting frame 1-2, the moving of the casting frame 1-2 and the far away from the casting frame 1-2 through the up-and-down left-and-right movement.

According to the invention, the casting equipment is divided into the material receiving area 6 and the demolding area 7, the casting turntable 5 can drive the casting mold 1 to reciprocate between the material receiving area 6 and the demolding area 7, so that the casting mold 1 can receive material at the rock slurry outflow port of the material receiving area 6, casting slurry is molded to form a casting blank along with the casting mold 1 from the material receiving area 6 to the demolding area 7, the casting blank is demolded in the demolding area 7, manpower is released, meanwhile, the casting mold 1 separated from the casting blank can return to the material receiving area 6 from the demolding area 7 along with the casting turntable 5, material receiving is continued, the casting mold 1 does not need to be moved to a crystallization kiln, the utilization rate of casting of the mold 1 is improved, and the efficiency of cast stone production is improved.

In a preferred embodiment of the present invention, as shown in fig. 11, the demolding device 4 further includes an ejection portion 4-5 and a fifth driving device 4-8, the ejection portion 4-5 is connected to the toggle portion 4-4, and the fifth driving device 4-8 is configured to drive the ejection portion 4-5 to move up and down along the toggle portion 4-4.

The fifth driving device 4-8 is arranged to realize the up-and-down movement of the ejection part 4-5, so that the casting blank in the casting frame 1-2 can be ejected out of the casting channel 1-3.

The demoulding device 4 can be matched with the casting mould 1, so that the casting of the cast stone rock slurry and the separation of the casting blank body from the casting frame 1-2 are facilitated, the manpower is liberated, the production efficiency of the cast stone is improved, and meanwhile, the demoulding can be realized before crystallization by matching with the casting mould 1, so that the service life of the casting mould 1 is prolonged.

In a preferred embodiment of the present invention, as shown in fig. 7 and 8, the cast molding apparatus further includes a stamping device 3, the stamping device 3 being disposed in the stamping region 8; the stamping area 8 is positioned between the material receiving area 6 and the demolding area 7.

Further, the casting molding equipment further comprises a material receiving device 2, and the material receiving device 2 is arranged in the material receiving area 6.

As shown in fig. 5 and 6, the receiving device 2 of the present invention may include a receiving support 2-1, a receiving rotation shaft 2-2 and a first driving device 2-3, wherein the receiving rotation shaft 2-2 is disposed on the receiving support 2-1, and a receiving container 2-4 is further fixed on the receiving rotation shaft 2-2; the first driving device 2-3 is connected with the material receiving rotating shaft 2-2 and used for driving the material receiving rotating shaft 2-2 to rotate so as to drive the material receiving container 2-4 to turn over.

When the first driving device 2-3 drives the material receiving rotating shaft 2-2 to rotate, the rotating shaft can be the central axis of the material receiving rotating shaft 2-2, when the material receiving rotating shaft 2-2 rotates, the material receiving container 2-4 fixed on the material receiving rotating shaft 2-2 can rotate along with the rotating shaft, so that overturning is realized, material pouring after material receiving is realized, and material receiving is realized after material pouring.

The material receiving container 2-4 can receive and pour materials when the rock pulp outflow port is positioned in a gap between casting molds under the driving of the first driving device 3 and the material receiving rotating shaft 2, so that the manpower is released, the rock pulp waste and safety problems caused by the fact that cast rock pulp is scattered outside the molds are avoided, and the rock pulp production efficiency is improved.

As shown in fig. 7 and 8, the stamping device 3 comprises a stamping support 3-1, a cross beam 3-2, a second driving device 3-3 and a stamping assembly, wherein the stamping support 3-1 is positioned in the middle of the cross beam 3-2 and is rotatably connected with the cross beam 3-2; the beam 3-2 is connected with the stamping assembly, and the bottom end of the stamping assembly is provided with a stamping part 3-41; the second driving device 3-3 is connected with the beam 3-2 and used for driving the part, located on one side of the stamping support 3-1, of the beam 3-2 to move up and down, and further driving the part, located on the other side of the stamping support 3-1, of the beam 3-2 to move up and down.

Further, a first connecting part is arranged on the cross beam 3-2 and is connected with the imprinting support 3-1, and the cross beam 3-2 is divided into a first beam body 3-21 and a second beam body 3-22 by the first connecting part; the second driving device 3-3 is connected with the first beam body 3-21 and used for driving the first beam body 3-21 to move upwards or downwards so as to drive the second beam body 3-22 to move downwards or upwards; the second beam 3-22 is connected to the stamp assembly.

The bottom end of the stamping part 3-41 is provided with patterns or grains according to actual production requirements, when the second driving device 3-3 drives the first beam body 3-21 to move upwards, the second beam body 3-22 drives the stamping part 3-41 to move downwards, when the stamping part 3-41 is contacted with a casting blank body which is higher than the forming temperature and lower in fluidity in the casting die 1, the patterns or grains on the stamping part 3-41 can be stamped on the casting blank body, so that the grains or patterns are stamped on the casting blank body, and after stamping is finished, the second driving device 3-3 drives the first beam body 3-21 to move downwards, so that the stamping part 3-41 is separated from the stamped cast stone product.

The stamping device 3 can stamp the grains or patterns of the cast stone, so that the grains or patterns of the cast stone are arranged and transferred to an independent stamping tool from a mould, and the application range of the mould is expanded to a certain extent.

In a preferred embodiment of the present invention, as shown in fig. 2, the casting turntable 5 comprises a turntable base 5-1, a transmission part 5-2 and a support part 5-3, wherein the transmission part 5-2 is disposed on the turntable base 5-1 and can rotate relative to the turntable base 5-1; the supporting part 5-3 is fixed on the transmission part 5-2, and the casting mold 1 is connected on the supporting part 5-3.

Further, the casting turntable 5 further comprises a sixth driving device 5-4 and a first gear 5-5, and the sixth driving device 5-4 is connected with the first gear 5-5 and is used for driving the first gear 5-5 to rotate; the outer edge of the transmission part 5-2 is provided with transmission gear teeth 5-6;

said first gear 5-5 can be engaged with the transmission gear teeth 5-6, so that the casting carousel 5 rotates at a preset speed.

The sixth driving device 5-4 can transmit power from the first gear 5-5 to the transmission gear teeth 5-6 to further drive the transmission part 5-2 to rotate, and further drive the casting mold 1 connected to the transmission part 5-2 through the supporting part 5-3 to rotate at a preset speed, so that the casting mold 1 can move back and forth between the material receiving area 6 and the demolding area 7 of the casting equipment, material receiving and demolding are carried out, and molding and demolding of the cast blank are completed.

Furthermore, a conveying device 9 can be arranged in the demoulding area 7, and the conveying device 9 is used for receiving the casting blank body separated from the stripping channel 1-3 and conveying the casting blank body into the crystallization kiln for the crystallization process. The conveyor 9 may be a conveyor belt.

The casting molding equipment can realize the material receiving of the casting molds in the material receiving area, and when the material receiving opening is positioned at the gap between two casting molds, the material receiving device can receive the material and pour the material into the next mold to be cast; when the casting mold is transferred to a stamping area, the stamping device stamps; when the casting mold rotates to the demolding area, the demolding device realizes the separation of the casting blank body and the casting mold, the casting equipment can realize automatic control, has higher safety, can cast the casting blank bodies with various patterns or lines, liberates manpower and greatly improves the production efficiency.

In order to make the technical solution of the present invention more clear and complete, the casting mold 1, the receiving device 2, the stamping device 3, and the demolding device 4 will be further described in the following order of receiving, stamping, and demolding.

In one embodiment of the present invention, the casting mold 1 may further include a structure,

a first guide part is arranged on a first base 1-1 of the casting mold 1, a second guide part is arranged on the casting frame 1-2, and the first guide part is matched with the second guide part to realize that the casting frame 1-2 moves between the casting forming area 1-11 and the demolding area 1-12 in a reciprocating mode. The first guide part can be a groove and/or a protrusion, the second guide part can be a protrusion and/or a groove, or the first guide part and the second guide part are stepped grooves.

By adopting the way that the stepped grooves are matched with each other or the grooves and the bulges are matched with each other, the casting frame 1-2 can be moved on the first base 1-1, the separation of the casting frame 1-2 and the first base 1-1 is facilitated, the replacement of parts, the cleaning of casting slag and the like are facilitated.

Furthermore, a forming area 1-21 with a preset shape is arranged in the casting frame 1-2, and the cross sectional area of the knockout channel 1-3 is not less than that of the forming area 1-21, so that the casting blank body can smoothly fall off from the knockout channel 1-3.

In this application, the shapes of the molding zone 1-21 and the casting frame 1-2 are not limited, the molding zone 1-21 can be set according to the shape requirement of the casting blank, and the outer edge of the casting frame 1-2 can be rectangular, circular or oval, etc.

Further, the first base 1-1 is divided into a first base body and a second base body, the casting forming area 1-11 is located on the first base body, the demolding area 1-12 is located on the second base body, the first base body is provided with an auxiliary mounting component, the auxiliary mounting component is used for being connected with the casting turntable 5, the auxiliary mounting component can be an auxiliary mounting hole 1-6, a thread is arranged in the auxiliary mounting hole 1-6, the auxiliary mounting hole 1-6 can be arranged at the edge of the first base body, a hole angle iron can be fixed on the casting turntable, the hole angle iron and the auxiliary mounting hole 1-6 can be fixed together through a bolt, so that the detachable connection of the casting mold 1 and the casting turntable 5 is realized, the stability of the casting mold 1 after being connected with the casting turntable 5 can be ensured, and simultaneously, different casting blanks can be used for casting, to replace a different casting mould 1.

Further, the first base 1-1 and the casting frame 1-2 may be made of metal, such as iron.

In an embodiment of the present invention, as shown in fig. 5 and 6, the receiving device 2 may further include a structure,

a rocking handle 2-5 is fixed on the material receiving rotating shaft 2-2, one end of the first driving device 2-3 is connected with the rocking handle 2-5, the other end of the first driving device 2-3 is also provided with a first swing support, and the first driving device 2-3 is movably connected with the rocking handle 2-5.

The rocking handle 2-5 is fixed on the material receiving rotating shaft 2-2, the rocking handle 2-5 rotates around the central axis of the material receiving rotating shaft 2-2 to drive the material receiving rotating shaft 2-2 to rotate, the first driving device 2-3 is connected with the rocking handle 2-5 through one end, the other end is connected with the first swinging support, the rocking handle 2-5 can be driven to rotate around the central axis of the material receiving rotating shaft 2-2 to further drive the material receiving rotating shaft 2-2 to rotate, and the first swinging support is used for changing the driving direction of the first driving device 2-3.

Further, the first swing support comprises a fixed part and a swing part, the fixed part comprises a second base 2-61, the second base 2-61 is provided with a swing channel 2-62, and two sides of the swing channel 2-62 are provided with a first connecting plate 2-63 and a second connecting plate 2-64; the swinging part comprises third connecting plates 2-65 movably connected between a first connecting plate 2-63 and a second connecting plate 2-64, one end of each third connecting plate 2-65 can swing in the swinging channel 2-62, the other end of each third connecting plate 2-65 is connected with a third base 2-66, and the top end of each third base 2-66 is connected with the bottom end of the first driving device 2-3.

The first connecting plate 2-63, the second connecting plate 2-64 and the third connecting plate 2-65 can be movably connected through bolts, when the first driving device 2-3 drives the rocking handle 2-5 to rotate around the central axis of the material receiving rotating shaft 2-2, the rocking handle is inclined towards the left side or the right side, namely the rocking handle needs to be swung leftwards or rightwards, the third base 2-66 is connected to the bottom end of the first driving device 2-3, and the third connecting plate 2-65 can swing in the swing channel 2-62, so that the third base 2-66 can swing along with the swing of the first driving device 2-3, and the first driving device 2-3 can swing.

Furthermore, the material receiving rotating shaft 2-2 and the container wall of the material receiving container 2-4 are of hollow structures which are communicated with each other, the material receiving rotating shaft 2-2 is provided with a cooling liquid inlet 2-21 and a cooling liquid outlet 2-22, cooling liquid can continuously flow into the container wall of the material receiving rotating shaft 2-2 and the material receiving container 2-4 from the cooling liquid inlet 2-21 and flow out from the cooling liquid outlet 2-22 to form circulation, the material receiving container 2-4 is cooled, the material receiving container 2-4 is prevented from being in a high-temperature state for a long time and being easily damaged, cooling water or other solutions can be selected for the cooling liquid, and the method is not limited here.

Further, a third driving device support 2-7 is further arranged on the material receiving support 2-1, and the second base 2-61 is connected to the third driving device support 2-7.

Furthermore, the material receiving support 2-1 extends to one end of the material receiving container 2-4 along the material receiving rotating shaft 2-2 to form a supporting arm 2-8, a material receiving rotating shaft supporting part 2-9 is arranged on the supporting arm 2-8, and the material receiving rotating shaft 2-2 penetrates through the material receiving rotating shaft supporting part 2-9, so that the supporting effect of the material receiving rotating shaft supporting part 2-9 and the supporting arm 2-8 on the material receiving rotating shaft 2-2 is realized, and the integral stability of the material receiving device is ensured.

Furthermore, the inner sides of the material receiving rotating shaft supporting parts 2-9 can be provided with bearings for supporting the material receiving rotating shafts 2-2, so that the friction coefficient is reduced, and the rotation precision is ensured.

Furthermore, the joint of the bottom end of the inner side of the material receiving container 2-4 and the side wall is a smooth surface without dead angles, so that the adhesion and accumulation of the cast rock pulp at the bottom end of the inner side of the material receiving container 2-4 can be prevented.

Furthermore, the edge of the material receiving container 2-4 can be provided with a diversion trench for guiding the slurry during pouring, so that the slurry is prevented from splashing everywhere during pouring, and raw material waste and safety accidents caused by splashing can be prevented.

In the working process of casting equipment, when a rock pulp outflow port is positioned above a gap between casting molds 1, a first driving device 2-3 drives a material receiving rotating shaft 2-2 to rotate, so that a material receiving container 2-4 is driven to be arranged below the rock pulp outflow port for receiving materials, and when the rock pulp outflow port is positioned above the next casting mold, the first driving device 2-3 drives the material receiving rotating shaft 2-2 to rotate, so that the material receiving container 2-4 is driven to pour slurry into the next mold.

In an embodiment of the present invention, as shown in fig. 7 and 8, the printing apparatus 3 may further include a structure,

the stamping assembly comprises a first structure body and a second structure body, the stamping parts 3-41 are arranged on the first structure body, the first structure body is provided with cooling water tanks 3-42, the cooling water tanks 3-42 are connected with the stamping parts 3-41, and the cooling water tanks 3-42 are used for cooling the stamping parts 3-41, so that the phenomenon that the stamping parts 3-41 are deformed or damaged due to contact with cast stone products with high temperature for a long time is prevented.

The second structural body is connected with the second beam bodies 3-22, and the first structural body is connected with the second structural body through a flange.

The top end of the first structural body is provided with a first flange plate 3-45, the bottom end of the second structural body is provided with a second flange plate 3-57, and the first flange plate 3-45 and the second flange plate 3-57 can be detachably connected together through a second bolt.

Preferably, the first flange 3-45 is provided with a first bolt adjusting passage and/or the second flange 3-57 is provided with a second bolt adjusting passage for adjusting the relative position of the first structural body and the second structural body in the horizontal direction, so as to realize the angle transformation of the stamping part 3-41 in the horizontal direction, for example, after the second bolt is loosened, the first structural body is rotated, due to the arrangement of the first bolt adjusting passage or the second bolt adjusting passage, the first flange 3-45 can be rotated relative to the second flange 3-57, so as to drive the stamping part 3-41 at the bottom end of the first structural body to rotate at a certain angle in the horizontal direction, so as to realize the rotation of the stamping pattern or pattern at a certain angle, further, when the first bolt adjusting passage and the second bolt adjusting passage are simultaneously arranged, a larger rotation angle can be achieved.

Due to the detachable arrangement of the stamping assembly of the stamping device, different lines or patterns can be stamped by replacing the first structural body in the stamping assembly; meanwhile, through the arrangement of the first bolt adjusting channel 58 and the second bolt adjusting channel, the stamping part 41 can rotate in the horizontal direction, and the application range of the stamping device is further enlarged.

Further, a second structural body can be connected with the second beam body 3-22 in the following mode, the second structural body comprises a first connecting piece 3-51 and a second connecting piece 3-52, one end of the second connecting piece 3-52 is provided with a first connecting fork 3-53, and the other end of the second connecting piece 3-52 is provided with a screw rod 3-54; the second beam body 3-22 is provided with a connecting piece channel 3-61, the first connecting piece 3-51 can move in the connecting piece channel 3-61, the width of the first connecting piece 3-51 can be gradually narrowed from bottom to top (the upper end is narrower so as to be convenient to move forwards or backwards, when the first connecting piece 3-51 is moved to one side and is abutted against the edge of the channel, the wider lower end can be driven to incline), and the upper part of the first connecting piece 3-51 is hinged with the first connecting fork 3-53 after passing through the connecting piece channel 3-61; u-shaped seats 3-62 are further fixed on the second beam bodies 3-22, the screws 3-54 are fixed on the U-shaped seats 3-62 through nuts 3-55, the number of the nuts 3-55 is 2, the screws 3-54 are fixed on the U-shaped seats 3-62 at two sides of the U-shaped seats 3-62 respectively, and finally, the second connecting pieces 3-52 and the second beam bodies 3-22 are fixed, and the second connecting pieces 3-52 and the first connecting pieces 3-51 are fixed.

The screw rods 3-54 can be moved forwards or backwards within the range allowed by the connector channels 3-61 by loosening the nuts 3-55, and the nuts 3-55 are tightened after the positions of the screw rods 3-54 are fixed. When the screw 3-54 is moved forward or backward, the stamp portion 3-41 is slightly inclined backward or forward with respect to the beam 3-2.

In actual production, when the thickness of a cast stone blank changes, when the stamping part 3-41 falls, the stamping part 3-41 is not vertically stamped on the surface of the cast blank due to the change of the thickness of the cast blank, but one edge of the stamping part 3-41 contacts the cast blank first, at this time, the position of the screw 3-54 can be adjusted according to the change of the thickness of the cast blank, so that the stamping part 3-41 is inclined relative to the cross beam 3-2, and finally the stamping part 3-41 is ensured to be vertically stamped on the cast blank.

Namely, the invention can realize the stamping of the casting blanks with different thicknesses by the matching of the screw rods 3-54, the nuts 3-55, the first connecting pieces 3-51 and the connecting piece channels 3-61.

Furthermore, a first through hole and a second through hole are further formed in two sides of the connecting piece channel 3-61, a third through hole is formed in the first connecting piece 3-51, and the first through hole, the third through hole and the second through hole are connected together through a pin shaft 3-56, so that the first connecting piece 3-51 and the second beam body 3-22 are fixed.

The double fixation is realized through the first connecting pieces 3-51 and the second connecting pieces 3-52, and the stability of the connection between the second structural body of the stamping assembly and the second beam bodies 3-22 is ensured.

In an embodiment of the present invention, one end of the second driving device 3-3 is movably connected to the first beam 3-21, and the other end is further provided with a second swing bracket.

The second driving device 3-3 is movably connected with the first beam body 3-21 through one end, for example, a second connection fork can be arranged on the first beam body 3-21 to realize the movable connection with the second driving device 3-3, the other end of the second driving device 3-3 is connected with a second swing bracket to realize the up-and-down movement of the first beam body 3-21 and further realize the movement of the driving stamping part 3-41, and the second swing bracket is used for realizing the change of the driving direction of the second driving device 3-3 (in an arc driving mode, so that the first beam body 3-21 moves upwards or downwards). The structure of the second swing bracket may be the same as that of the first swing bracket, and will not be described herein.

Further, a second driving device support 3-8 is arranged on the stamping support 3-1, and a second swing support is connected to the second driving device support 3-8.

Furthermore, a cross beam through channel 3-11 is arranged on the stamping support 3-1, the first connecting portion is a through hole and is arranged in the cross beam through channel 3-11, a first threaded hole and a second threaded hole are arranged on two sides of the cross beam moving channel 3-11, the first threaded hole, the first connecting portion and the second threaded hole are connected together through a first bolt 3-12, the first connecting portion can freely rotate around the first bolt 3-12 within a range allowed by the cross beam through channel 3-11, and then the up-and-down movement of the first beam body 3-21 and the second beam body 3-22 within a certain range is achieved.

Furthermore, a liquid inlet 3-43 and a liquid outlet 3-44 are arranged on the cooling water tank 3-42, so that the circulating flow of the cooling liquid in the cooling water tank 3-42 is realized.

In an embodiment of the present invention, as shown in fig. 9, 10 and 11, the ejector 4 may further include a structure,

the demoulding device 4 can also be provided with a fourth base 4-1 which is used for fixing the first support frame 4-2 and supporting the whole demoulding device 4;

further, a first screw rod 4-21 is longitudinally arranged on the first support frame 4-2, a first nut (not shown in the figure) matched with the first screw rod 4-21 is arranged on the second support frame 4-3, the first nut is sleeved on the first screw rod 4-21, a plurality of first ball bearings (not shown in the figure) are further arranged between the first nut and the first screw rod 4-21, the third driving device 4-6 is connected with the first screw rod 4-21, the third driving device 4-6 can drive the first screw rod 4-21 to rotate so as to drive the first nut to move up and down on the first screw rod 4-21, and finally drive the second support frame 4-3 to move up and down on the first screw rod 4-21, namely, the second supporting frame 4-3 moves up and down along the first supporting frame 4-2.

Furthermore, a second screw rod 4-31 is transversely arranged on the second support frame 4-3, the toggle part 4-4 is provided with a second nut (the rear part of the toggle part, not shown in the figure) matched with the second screw rod 4-31, the second nut is sleeved on the second screw rod 4-31, and a plurality of second balls (not shown in the figure) are arranged between the second screw nut and the second screw rods 4-31, the fourth driving device 4-7 is connected with the second screw rod 4-31 and can drive the second screw rod 4-31 to rotate, and further drives the second screw to move left and right on the second screw rod 4-31, and finally drives the shifting part 4-4 to move left and right on the second screw rod 4-31, namely the shifting part 4-4 moves left and right along the second support frame 4-3.

The first screw rod 4-21 and the third driving device 4-6 can be connected through a first coupler 4-61, meanwhile, a third driving device bracket 4-22 can be arranged on the first supporting frame 4-2, and the third driving device bracket 4-22 is used for fixing the third driving device 4-6, so that the stability of the third driving device 4-6 is ensured.

The second screw rod 4-31 and the fourth driving device 4-7 can be connected through a second coupling 4-71, and meanwhile, a fourth driving device bracket 4-32 can be arranged on the second support frame 4-3, and the fourth driving device bracket 4-32 is used for fixing the fourth driving device 4-7, so that the stability of the fourth driving device 4-7 is ensured.

Further, a first guide rail 4-23 is arranged on the first support frame 4-2, a first sliding block 4-33 matched with the first guide rail 4-23 is arranged on the second support frame 4-3, and the first guide rail 4-23 and the first sliding block 4-33 are 2 groups and are respectively arranged at the left end and the right end of the first support frame 4-2 and the second support frame 4-3; the second support frame 4-3 is provided with a second guide rail 4-34, the toggle part 4-4 is provided with a second sliding block 4-41 matched with the second guide rail 4-34, and the second guide rail 4-34 and the second sliding block 4-41 are 2 groups and are respectively arranged at the upper end and the lower end of the second support frame 4-3 and the toggle part 4-4.

The first guide rail 4-23 and the first sliding block 4-33 are matched, so that the connection between the first support frame 4-2 and the second support frame 4-3 can be strengthened, and the up-and-down movement of the second support frame 4-3 can be guided and limited to a certain degree.

Through the arrangement of the second guide rail 4-34 and the second sliding block 4-41 in a matched mode, the connection between the second support frame 4-3 and the shifting part 4-4 can be strengthened, and the left and right movement of the shifting part 4-4 can be guided and limited to a certain degree.

Further, the toggle part 4-4 comprises a toggle arm 4-42 and a toggle element 4-43 arranged on the toggle arm 4-42, and two ends of the toggle element 4-43 are respectively provided with a toggle claw, which may be plate-shaped, column-shaped or block-shaped, and this is not limited here, and may be, for example, a first toggle plate 4-44 and a second toggle plate 4-45.

The toggle part 4-43 can be close to the casting frame 1-2 by controlling the toggle part 4-4 to move up and down and left and right, and the first toggle plate 4-44 or the second toggle plate 4-45 can toggle the casting frame 1-2 to move between the casting forming area 1-11 and the demoulding area 1-12.

Further, the ejection part 4-5 comprises an ejection arm 4-51 and an ejection piece 4-52 arranged at the bottom of the ejection arm 4-51; the toggle part 4-4 is provided with an ejection channel 4-46; the ejector 4-52 penetrates through the ejection channel 4-46 and can move in the ejection channel 4-46, namely the ejector 4-52 can move up and down or left and right in the ejection channel 4-46.

When the casting frame 1-2 is shifted to the demolding area 1-12 by the shifting part 4-4, the ejection part 4-5 can be controlled to move downwards through the fifth driving device 4-8, at the moment, the ejection part 4-52 moves downwards under the driving of the ejection arm 4-51, pressure is applied to a casting blank body in the casting frame 1-2, and the casting blank body is separated from the casting mold from the demolding channel 14.

Furthermore, one end of the ejection part 4-52, which is far away from the ejection arm 4-51, can be provided with an ejection disc 53, so that the pressure can be applied to the casting blank more conveniently.

Furthermore, the ejection arms 4-51 are connected to the toggle arms 4-42 through a rotating shaft 47, the ejection arms 4-51 are connected to the toggle arms 4-42 through the rotating shaft 47, thereby ensuring the stability of the ejection arms 4-51 when moving along with the shifting arms 4-42, realizing the movable connection of the ejection arms 4-51 and the shifting arms 4-42, namely, when the fifth driving device 4-8 drives the ejection arm 4-51 to move up and down, the ejection arm 4-51 can still move up and down relative to the ejection arm 42 when the toggle arm 4-42 is not moved, so that the casting blank is ejected from the casting mold, meanwhile, the ejection arms 4-51 are connected to the toggle arms 4-42 through the rotating shaft 47, so that the force arm of the ejection arms 4-51 can be reduced, and the occurrence of faults is reduced.

Further, the toggle parts 4-43 are located at one side of the toggle arms 4-42 and connected with the toggle arms 4-42 through toggle arm connectors 48, and preferably, the toggle arms 4-42 and the toggle arm connectors 48 are L-shaped.

The toggle arms 4-42 are connected with the toggle pieces 4-43 through the toggle arm connecting pieces 48, so that the toggle pieces 4-43 can extend outwards relative to the toggle arms 4-42, the sight can not be blocked, and workers can observe the demolding condition conveniently; meanwhile, when the ejection arms 4-51 are connected to the toggle arms 4-42, the ejection channels 4-46 can be conveniently arranged, that is, the ejection channels 4-46 can be arranged on the toggle arm connecting piece 48 of the toggle part 4-4 to realize the ejection of the ejection pieces 4-52 from the toggle part 4-4, correspondingly, the ejection pieces 4-52 and the ejection arms 4-51 can also be connected through the ejection piece connecting piece, and the preferable ejection arms 4-51 and the ejection piece connecting piece are also L-shaped.

Further, a first accommodating space 47 is provided on the toggle arm 4-42 for accommodating the fifth driving device 4-8, and the fifth driving device 4-8 is connected with the ejection arm 4-51.

Further, one end of the fifth driving device 4-8 may be movably connected to the ejection arm 4-51, for example, the fifth driving device 4-8 may be movably connected to the ejection arm through a connection fork 87 and a bolt, and the other end of the fifth driving device is provided with a third swing bracket, where the fifth driving device 4-8 may swing in the first accommodation space 47, that is, the third swing bracket may swing the fifth driving device 4-8 at a certain angle, the first accommodation space 47 leaves a sufficient swing space for the fifth driving device 4-8, and the structure of the third swing bracket may be the same as that of the first swing bracket, and details are not repeated here.

In the present application, the vertical and horizontal directions are both referred to as the directions shown in the drawings.

The first driving device, the second driving device, the third driving device, the fourth driving device and the fifth driving device can be air cylinders or motors, and the motors are preferably servo motors.

placing the casting mould 1 at a rock slurry outlet of the material receiving area 6 for receiving materials, wherein the casting frame 1-2 is positioned in the casting forming area 1-11, and the cast stone slurry flows into the casting frame 1-2 of the casting mould 1;

controlling the casting turntable 5 to rotate at a preset speed to drive the casting mold 1 to move back and forth between the material receiving area 6 and the demolding area 7;

when the casting mold 1 rotates to the demolding area 7, the casting slurry in the casting frame 1-2 is molded to form a cast stone blank, the shifting part 4-4 of the demolding device 4 moves to a preset position, namely moves to the position near the casting mold 1 needing demolding, the casting frame 1-2 is shifted to the demolding area 1-12 from the casting molding area 1-11, the blank in the casting frame 1-2 enters the demolding channel 1-3, and finally falls onto the conveying device 9 from the demolding channel 1-3;

the pouring part 4-4 stirs the casting frame 1-2 from the demoulding area 1-12 to the casting forming area 1-11, and the casting mould 1 is transferred to the material receiving area 6 along with the casting turntable 5 to prepare for receiving material.

Further, after the pouring frame 1-2 is shifted to the demolding area 1-12 by the shifting part 4-4, the method also comprises the following steps:

the ejection part 4-5 of the demoulding device 4 ejects the casting billet from the casting frame 1-2 into the stripping channel 1-3.

Further, the method also comprises the following steps:

when the rock slurry outlet is positioned in a gap between two casting molds 1, a material receiving container 2-4 in a material receiving device 2 is arranged below the rock slurry outlet to receive materials, and the received slurry is poured into a casting frame 1-2 to be cast, so that the slurry is prevented from splashing outside the casting frame 1-2, and the waste of raw materials and the occurrence of safety accidents are prevented;

when the casting mold 1 is transferred to the stamping zone 8, the stamping device 3 stamps the cast blank.

The above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art may still modify the technical solutions described in the foregoing embodiments, or may equally substitute some or all of the technical features; such modifications and substitutions do not depart from the spirit and scope of the present invention, and they should be construed as being included in the following claims and description.

Claims

1. A cast molding device is characterized in that: comprises a material receiving area, a demoulding area, a casting turntable and a casting mould, wherein the material receiving area is provided with a rock pulp outlet, the demoulding area is provided with a demoulding device, the casting mould is arranged on the casting turntable,

2. The cast molding apparatus as claimed in claim 1, wherein: the demolding device also comprises an ejection part and a fifth driving device,

3. The cast molding apparatus as claimed in claim 1 or 2, wherein:

and/or

4. The cast molding apparatus as claimed in claim 3, wherein: the material receiving device comprises a material receiving support, a material receiving rotating shaft and a first driving device,

5. The cast molding apparatus as claimed in claim 3, wherein:

and the second driving device is connected with the beam and used for driving the part of the beam, which is positioned on one side of the stamping support, to move up and down, and further driving the other end of the part of the beam, which is positioned on the other side of the stamping support, to move up and down.

6. The cast molding apparatus as claimed in claim 1, wherein:

7. The cast molding apparatus as claimed in claim 6, wherein:

8. A casting molding method is characterized in that: the method comprises the following steps:

9. The cast molding method according to claim 8, wherein: also comprises the following steps:

10. The cast molding method according to claim 8 or 9, characterized in that: also comprises the following steps:

and/or