CN113600788B - Die-casting mechanical demolding and separating equipment for manufacturing precise structural part and implementation method - Google Patents
Die-casting mechanical demolding and separating equipment for manufacturing precise structural part and implementation method Download PDFInfo
- Publication number
- CN113600788B CN113600788B CN202110793287.8A CN202110793287A CN113600788B CN 113600788 B CN113600788 B CN 113600788B CN 202110793287 A CN202110793287 A CN 202110793287A CN 113600788 B CN113600788 B CN 113600788B
- Authority
- CN
- China
- Prior art keywords
- die
- casting
- telescopic column
- hydraulic telescopic
- hydraulic pump
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D18/00—Pressure casting; Vacuum casting
- B22D18/02—Pressure casting making use of mechanical pressure devices, e.g. cast-forging
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/04—Handling or stripping castings or ingots
- B22D29/06—Strippers actuated by fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D31/00—Cutting-off surplus material, e.g. gates; Cleaning and working on castings
- B22D31/002—Cleaning, working on castings
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D35/00—Equipment for conveying molten metal into beds or moulds
- B22D35/04—Equipment for conveying molten metal into beds or moulds into moulds, e.g. base plates, runners
Abstract
The invention discloses a die-casting mechanical demoulding separation device for manufacturing a precise structural member and an implementation method thereof, wherein the die-casting mechanical demoulding separation device comprises a lower component and an upper component, the lower component comprises a die-casting main shell, a touch screen, a die-casting workbench, a pressure chamber, a heating slot, a heating rod, a material receiving hopper, a PLC (programmable logic controller), a supporting vertical plate, a separating plate, a supporting transverse plate, a first hydraulic pump, a first hydraulic telescopic column and a die-casting demoulding top block, the side surface of the second hydraulic pump is connected with one end of the second hydraulic telescopic column, the other end of the second hydraulic telescopic column is provided with a connecting plate, the side edge of a demoulding shovel is provided with a demoulding knife corresponding to the position of the pressure chamber, the inside of the demoulding shovel is provided with a limiting block corresponding to the position of the demoulding knife, and the inside of the heating slot is provided with the heating rod. The die-casting mechanical demoulding and separating equipment for manufacturing the precise structural part and the implementation method thereof have the advantages of automatic demoulding, convenience in demoulding, high product quality, improvement on production efficiency and automatic feeding operation.
Description
Technical Field
The invention relates to the technical field of die casting, in particular to a die-casting mechanical demoulding and separating device for manufacturing a precise structural member and an implementation method.
Background
The die casting machine is a machine for pressure casting, and comprises a hot pressure chamber and a cold pressure chamber, the hot pressure chamber and the cold pressure chamber are divided into a straight type and a horizontal type, the die casting machine injects molten metal into a die to be cooled and formed under the action of pressure, and a solid metal casting can be obtained after the die is opened and is initially used for die casting of type.
In short, the die is a tool for manufacturing a formed article, the tool is composed of various parts, different dies are composed of different parts, and the processing of the appearance of the article is realized mainly through the change of the physical state of a formed material.
The existing die casting machine adopts manual demoulding or hydraulic cylinder demoulding, at present, a plurality of demoulding devices in the prior art generally use ejector rods to eject out a formed workpiece, demoulding is convenient and simple, but a plurality of existing demoulding assemblies cool castings when demoulding, so that the castings are cut and cut after demoulding with great effort, the castings need to be heated again by personnel, time and labor are wasted, production efficiency is greatly reduced, and the castings are cut after cooling to easily cause burrs or cracks, product quality is reduced, and defective products are generated.
Disclosure of Invention
The invention aims to provide die-casting mechanical demoulding separation equipment for manufacturing a precise structural member and an implementation method thereof.
In order to achieve the purpose, the invention provides the following technical scheme: a die-casting mechanical demoulding separation device for manufacturing a precise structural part comprises a lower component, wherein the lower component consists of a die-casting main shell, a touch screen, a die-casting workbench, a pressure chamber, a heating slot hole, a heating rod, a receiving hopper, a PLC (programmable logic controller), a supporting vertical plate, a partition plate, a supporting transverse plate, a first hydraulic pump, a first hydraulic telescopic column and a die-casting demoulding top block;
the upper component consists of a storage box, a separation cover, a feeding opening, a limiting groove, a first rotating shaft, a rolling plate, a first driving motor, a second hydraulic pump, a second hydraulic telescopic column, a connecting plate, a demoulding shovel, a demoulding knife, a limiting block, a second rotating shaft, a fixing block, a third hydraulic pump, a third hydraulic telescopic column, a first fixing plate, a fourth hydraulic pump, a fourth hydraulic telescopic column, a second fixing plate, a connecting column, a third driving motor, a material containing box and a third fixing plate;
the side of the die-casting main shell body is provided with a touch screen, the top of the die-casting main shell body is provided with a die-casting workbench, the inside symmetry of the die-casting workbench is provided with a pressure chamber, the top end inside the pressure chamber is provided with a heating slot hole, the inside of the heating slot hole is provided with a heating rod, the bottom two side edges of the die-casting workbench are symmetrically provided with supporting vertical plates, a separation plate is arranged in the middle of the bottom of the die-casting workbench, the right side of the separation plate is provided with a supporting transverse plate, the top of the supporting transverse plate corresponds to the position of the pressure chamber and is symmetrically provided with a first hydraulic pump, the left side of the supporting transverse plate corresponds to the position of the touch screen and is provided with a PLC (programmable logic controller), the top of the die-casting workbench is provided with a storage box, a separation cover is arranged beside the side of the storage box, the inside of the separation cover corresponds to the position of the pressure chamber and is provided with a second hydraulic pump, the side of the second hydraulic pump is connected with one end of a second hydraulic telescopic column, the connecting plate, the side of the connecting plate is connected with a demolding shovel, the position corresponding to the demolding knife, the position of the second separation cover, and the top of the second motor is provided with a second driving motor.
Preferably, the top of second pivot is provided with the fixed block, the side of fixed block is provided with the third hydraulic pump, the another side of fixed block is provided with the flexible post of third hydraulic pump corresponding to the position of third hydraulic pump, the one end of the flexible post of third hydraulic pressure is provided with first fixed plate, the top of first fixed plate is provided with the fourth hydraulic pump, the position that the bottom of first fixed plate corresponds the fourth hydraulic pump is provided with the flexible post of fourth hydraulic pressure, the bottom of the flexible post of fourth hydraulic pressure is provided with the second fixed plate, the bottom of second fixed plate is provided with the spliced pole, the side of spliced pole is provided with third driving motor.
Preferably, the PLC controller is electrically connected with the touch screen, the heating rod, the first hydraulic pump, the first driving motor, the second hydraulic pump, the third hydraulic pump, the fourth hydraulic pump and the third driving motor.
Preferably, the top of first hydraulic pump is provided with first hydraulic stretching post, and the inside in the room that presses is gone into to the top card of first hydraulic stretching post, and the top of first hydraulic stretching post is provided with die-casting drawing of patterns kicking block, and the external diameter size of die-casting drawing of patterns kicking block is less than the internal diameter size in room that presses, and the inside in the room is arranged in to die-casting drawing of patterns kicking block.
Preferably, the side surface of the die-casting workbench is provided with a material receiving hopper corresponding to the positions of the pressure chamber and the demolding shovel, and the material receiving hopper is welded on the side surface of the die-casting workbench.
Preferably, a feeding opening is formed in the top of the separation cover corresponding to the pressure chamber, limiting grooves are symmetrically formed in two sides of the feeding opening, and a first rotating shaft is arranged in the separation cover corresponding to the first driving motor.
Preferably, a rolling plate is sleeved on the first rotating shaft, one end of the first rotating shaft penetrates through the separation cover to be connected with the first driving motor, and one end of the rolling plate is clamped into the limiting groove.
Preferably, the other end of the third hydraulic telescopic column penetrates through the fixing block and is connected with a third hydraulic pump, and the top end of the fourth hydraulic telescopic column penetrates through the first fixing plate and is connected with a fourth hydraulic pump.
Preferably, the bottom end of the connecting column is provided with a material containing box corresponding to the pressure chamber and the material storage box, the side surface of the material containing box is provided with a third fixing plate corresponding to the connecting column, and the bottom end of the connecting column is welded to the top of the third fixing plate.
The invention provides an implementation method of a die-casting mechanical demoulding separation device for manufacturing a precise structural part, which comprises the following steps:
s1: before the device is used, firstly, a person needs to pour materials into the storage box for placement, then, the device is operated on a touch screen, a PLC controller is programmed through the touch screen, after the programming is completed, the PLC controller controls a second driving motor to start, the second driving motor drives a second rotating shaft to rotate, the second rotating shaft drives a fixed block to rotate, the fixed block drives a third hydraulic telescopic column to move towards the storage box, the third hydraulic telescopic column drives a first fixed plate to move towards the storage box, the first fixed plate drives a fourth hydraulic telescopic column, a second fixed plate, a connecting column, a third driving motor and a material containing box to move towards the storage box until the material containing box is placed above the storage box, then, the PLC controller controls a fourth hydraulic pump to start, the fourth hydraulic pump drives the fourth hydraulic telescopic column to stretch downwards, the fourth hydraulic telescopic column drives the second fixed plate to move downwards, the second fixed plate drives the connecting column to move downwards, the connecting column drives the material containing box to enter the interior of the storage box, and accordingly, the materials flow into the interior of the material containing box, and after the loading is completed, the PLC controller controls the fourth hydraulic pump to drive the fourth hydraulic telescopic column to retract upwards until the initial position of the material containing box returns to the initial position;
s2: the PLC controls the second driving motor to start, the second driving motor drives the second rotating shaft to rotate, the second rotating shaft drives the fixing block to rotate, the fixing block drives the third hydraulic telescopic column to move towards a direction far away from the material storage box until the material containing box is located above the pressure chamber, the PLC controls the first driving motor to start at the moment, the first driving motor drives the first rotating shaft to rotate, the first rotating shaft drives the rolling plate to rotate, the rolling plate is wound until the rolling plate clamped in the limiting groove is wound on the first rotating shaft, then the PLC controls the fourth hydraulic pump to drive the fourth hydraulic telescopic column to stretch downwards, the fourth hydraulic telescopic column drives the second fixing plate to move downwards, the second fixing plate drives the connecting column to move downwards, the connecting column drives the material containing box to be arranged at the top of the pressure chamber, the PLC controls the third driving motor to start at the moment, the third driving connecting column drives the transverse moving connecting column to drive the material containing box to incline, so that materials in the material containing box flow into the pressure chamber, the PLC controls the fourth hydraulic pump to contract upwards until the fourth hydraulic telescopic column covers the initial position of the material containing box, and the first rotating shaft to control the first rotating shaft to rotate, and then the first rotating shaft drives the first rotating shaft to rotate;
s3: the inside of pressing from both sides the room through external die-casting movable mould card is gone on the operation of die-casting to the material, the first hydraulic pump of PLC controller control starts after the die-casting is accomplished, the flexible post of the first hydraulic pressure of first hydraulic pump drive upwards stretches out and draws back, the flexible post of first hydraulic pressure drives die-casting drawing kicking block rebound, die-casting drawing kicking block then drives the inside drawing of patterns of the material follow pressing from both sides the room that the die-casting was accomplished, meanwhile PLC controller control heating rod starts, material after accomplishing through the heating rod heats the die-casting, PLC controller control second hydraulic pressure starts the hydraulic pump when the material after the die-casting was accomplished is pushed up to the top of die-casting workstation by the drawing of patterns kicking block, second hydraulic pressure pump hydraulic pressure drive second hydraulic pressure flexible post is flexible to the side left side, the flexible post of second hydraulic pressure drives drawing of patterns shovel and moves left, the material after the die-casting is accomplished through the stripping knife, the back drawing of accomplishing after the cutting shovel promotes it and takes to connect hopper department, make the material after the die-casting accomplish roll down to the inside of connecing the hopper place through the stopper.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention provides a die-casting mechanical demoulding separation device for manufacturing a precise structural member and an implementation method thereof.
2. The invention provides a die-casting mechanical demoulding separation device for manufacturing a precise structural member and an implementation method thereof.
3. The invention provides a die-casting mechanical demoulding separation device for manufacturing a precise structural part and an implementation method thereof.
Drawings
FIG. 1 is a perspective view of the overall structure of the present invention;
FIG. 2 is a schematic perspective view of the internal structure of the die-cast main housing of the present invention;
FIG. 3 is a perspective cross-sectional view of the internal structure of a plenum of the present invention;
FIG. 4 is a perspective view of a portion of the present invention;
FIG. 5 is a perspective view of the structure of the stripper shovel of the present invention;
FIG. 6 is a perspective view of the internal structure of the stripper shovel of the present invention;
FIG. 7 is a perspective view of the loading structure of the present invention;
FIG. 8 is a perspective view of the structure of the separating cover of the present invention;
fig. 9 is a perspective sectional view of the internal structure of the separation cover of the present invention.
In the figure: 1. a lower assembly; 11. die-casting the main shell; 111. a touch screen; 12. a die casting workbench; 121. a pressure chamber; 122. heating the slot hole; 123. a heating rod; 124. a receiving hopper; 125. a PLC controller; 13. a support vertical plate; 131. a partition plate; 132. supporting the transverse plate; 14. a first hydraulic pump; 141. a first hydraulic telescopic column; 142. die-casting and demolding the ejector block; 2. an upper assembly; 21. a material storage box; 22. a separation cover; 221. a feeding opening; 222. a limiting groove; 223. a first rotating shaft; 224. rolling; 225. a first drive motor; 226. a second drive motor; 23. a second hydraulic pump; 231. a second hydraulic telescopic column; 232. a connecting plate; 233. demolding and shoveling; 234. a demoulding knife; 235. a limiting block; 24. a second rotating shaft; 241. a fixed block; 242. a third hydraulic pump; 243. a third hydraulic telescopic column; 244. a first fixing plate; 245. a fourth hydraulic pump; 246. a fourth hydraulic telescopic column; 247. a second fixing plate; 248. connecting columns; 249. a third drive motor; 25. a material containing box; 251. and a third fixing plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without making any creative effort based on the embodiments in the present invention, belong to the protection scope of the present invention.
Referring to fig. 1-9, a die-casting mechanical demoulding separation apparatus for manufacturing a precision structural component comprises a lower component 1 and an upper component 2, the lower component 1 is composed of a die-casting main shell 11, a touch screen 111, a die-casting worktable 12, a pressure chamber 121, a heating slot 122, a heating rod 123, a receiving hopper 124, a PLC controller 125, a supporting vertical plate 13, a partition plate 131, a supporting horizontal plate 132, a first hydraulic pump 14, a first hydraulic telescopic column 141 and a die-casting demoulding top block 142, the upper component 2 is composed of a storage tank 21, a partition cover 22, a feeding opening 221, a limiting groove 222, a first rotating shaft 223, a rolling plate 224, a first driving motor 225, a second driving motor 226, a second hydraulic pump 23, a second hydraulic telescopic column 231, a connecting plate 232, a demoulding shovel 233, a demoulding knife 234, a limiting block 235, a second rotating shaft 24, a fixing block 241, a third hydraulic pump 242, a third hydraulic telescopic column 243, a first fixing plate 244, a fourth hydraulic pump 245, a fourth hydraulic telescopic column 246, a second fixing plate 248, a third driving motor 25 and a third connecting column 249, the side of the die-casting main shell body 11 is provided with a touch screen 111, the top of the die-casting main shell body 11 is provided with a die-casting workbench 12, the interior of the die-casting workbench 12 is symmetrically provided with a pressure chamber 121, the top end of the interior of the pressure chamber 121 is provided with a heating slot hole 122, the interior of the heating slot hole 122 is provided with a heating rod 123, the two sides of the bottom of the die-casting workbench 12 are symmetrically provided with supporting vertical plates 13, the middle of the bottom of the die-casting workbench 12 is provided with a separating plate 131, the right side of the separating plate 131 is provided with a supporting transverse plate 132, the top of the supporting transverse plate 132 is symmetrically provided with a first hydraulic pump 14 corresponding to the position of the pressure chamber 121, the left side of the supporting transverse plate 132 is provided with a PLC controller 125 corresponding to the position of the touch screen 111, the top of the die-casting workbench 12 is provided with a storage box 21, a separation cover 22 is arranged beside the storage box 21, a second hydraulic pump 23 is symmetrically arranged in the separation cover 22 corresponding to the position of the pressure chamber 121, the side surface of the second hydraulic pump 23 is connected with one end of a second hydraulic telescopic column 231, a connecting plate 232 is arranged at the other end of the second hydraulic telescopic column 231, the side surface of the connecting plate 232 is connected with a demoulding shovel 233, a demoulding knife 234 is arranged at the side edge of the demoulding shovel 233 corresponding to the position of the pressure chamber 121, a limiting block 235 is arranged in the demoulding shovel 233 corresponding to the position of the demoulding knife 234, a first driving motor 225 is arranged at the side surface of the separation cover 22, a second driving motor 226 is arranged at the top end of the separation cover 22, a second rotating shaft 24 is arranged at the top of the separation cover 22 corresponding to the position of the second driving motor 226, a fixing block 241 is arranged at the top of the second rotating shaft 24, and a third hydraulic pump 242 is arranged at the side surface of the fixing block 241, the other side surface of the fixed block 241 is provided with a third hydraulic telescopic column 243 corresponding to the position of the third hydraulic pump 242, one end of the third hydraulic telescopic column 243 is provided with a first fixed plate 244, the top of the first fixed plate 244 is provided with a fourth hydraulic pump 245, the bottom of the first fixed plate 244 is provided with a fourth hydraulic telescopic column 246 corresponding to the position of the fourth hydraulic pump 245, the bottom end of the fourth hydraulic telescopic column 246 is provided with a second fixed plate 247, the bottom of the second fixed plate 247 is provided with a connecting column 248, the side surface of the connecting column 248 is provided with a third driving motor 249, the PLC 125 is electrically connected with the touch screen 111, the heating rod 123, the first hydraulic pump 14, the first driving motor 225, the second driving motor 226, the second hydraulic pump 23, the third hydraulic pump 242, the fourth hydraulic pump 245 and the third driving motor 249, the top of the first hydraulic pump 14 is provided with a first hydraulic telescopic column 141, the top of the first hydraulic telescopic column 141 is clamped into the pressure chamber 121, the top of the first hydraulic telescopic column 141 is provided with a die-casting demoulding top block 142, the outer diameter of the die-casting demoulding top block 142 is smaller than the inner diameter of the pressure chamber 121, the die-casting demoulding top block 142 is arranged in the pressure chamber 121, the side of the die-casting workbench 12 is provided with a material receiving hopper 124 corresponding to the positions of the pressure chamber 121 and the demoulding shovel 233, the material receiving hopper 124 is welded on the side of the die-casting workbench 12, the top of the separation cover 22 is provided with a feeding opening 221 corresponding to the position of the pressure chamber 121, two sides of the feeding opening 221 are symmetrically provided with limiting grooves 222, the inside of the separation cover 22 is provided with a first rotating shaft 223 corresponding to the position of the first driving motor 225, the first rotating shaft 223 is sleeved with a rolling plate 224, one end of the first rotating shaft 223 penetrates through the separation cover 22 and is connected with the first driving motor 225, one end of the rolling plate 224 is clamped in the limiting grooves 222, the other end of the third hydraulic telescopic column 243 penetrates through the fixing block 241 and is connected with the third hydraulic pump 242, the top end of the fourth hydraulic telescopic column 246 penetrates through the first fixing plate 244 and is connected with a fourth hydraulic pump 245, the bottom end of the hydraulic pump 248 is arranged corresponding to the positions of the material receiving box 121 and the bottom end of the fixing plate 251 is welded on the connecting column 248.
In order to better show the implementation process of the die-casting mechanical demolding and separating device for manufacturing the precise structural member, the embodiment now provides an implementation method of the die-casting mechanical demolding and separating device for manufacturing the precise structural member, which includes the following steps:
the method comprises the following steps: before the device is used, firstly, a person needs to pour materials into the storage box 21 for placement, then the device is operated on the touch screen 111, the PLC 125 is programmed through the touch screen 111, after the programming is completed, the PLC 125 controls the second driving motor 226 to start, the second driving motor 226 drives the second rotating shaft 24 to rotate, the second rotating shaft 24 drives the fixed block 241 to rotate, the fixed block 241 drives the third hydraulic telescopic column 243 to move towards the storage box 21, the third hydraulic telescopic column 243 drives the first fixed plate 244 to move towards the storage box 21, the first fixed plate 244 drives the fourth hydraulic telescopic column 246, the second fixed plate 247, the connecting column 248, the third driving motor 249 and the material containing box 25 to move towards the storage box 21 until the material containing box 25 is placed above the storage box 21, then the PLC 125 controls the fourth hydraulic pump 245 to start, the fourth hydraulic telescopic column 246 drives the fourth hydraulic telescopic column 246 to stretch downwards, the fourth hydraulic telescopic column 246 drives the second fixed plate 247 to move downwards, the second fixed plate moves downwards, the PLC 248 controls the material containing box 248 to flow into the connecting column 245 until the material containing box 25, and the material containing box 246 flows back into the initial telescopic column 248, so that the material containing box 246 is controlled by the PLC 246;
step two: the PLC 125 controls the second driving motor 226 to start, the second driving motor 226 drives the second rotating shaft 24 to rotate, the second rotating shaft 24 drives the fixing block 241 to rotate, the fixing block 241 drives the third hydraulic telescopic column 243 to move in a direction away from the storage box 21 until the material containing box 25 is positioned above the pressure chamber 121, at the moment, the PLC 125 controls the first driving motor 225 to start, the first driving motor 225 drives the first rotating shaft 223 to rotate, the first rotating shaft 223 drives the rolling plate 224 to rotate, so that the rolling plate 224 is wound until the rolling plate 224 clamped in the limiting groove 222 is wound onto the first rotating shaft 223, then the PLC 125 controls the fourth hydraulic pump 245 to drive the fourth hydraulic telescopic column 246 to stretch downwards, the fourth hydraulic telescopic column 246 drives the second fixing plate 246 to move downwards, the second fixing plate 247 drives the connecting column 248 to move downwards, the connecting column drives the material containing box 248 to be placed at the top of the pressure chamber 121, at the moment, the PLC 125 controls the third driving motor 249 to drive the rolling plate to move transversely, the connecting column 249 drives the connecting column 248 to cover the connecting column 248, so that the material containing box 248 is driven by the connecting column 248 to move downwards, and the connecting column 248, so that the connecting column 248 covers the material containing box 125 and the material containing box 125, the connecting column is controlled by the PLC 125, and the PLC 125, so that the feeding of the connecting column 223 controls the feeding of the material containing box 223 to flow into the first rotating shaft 223, and the feeding control the feeding box 223, so that the feeding box 225, the feeding mechanism 223 controls the feeding mechanism 223 rotates, and the feeding mechanism 225 controls the feeding mechanism 225, and the feeding mechanism 225, so that the feeding mechanism 225 controls the feeding mechanism 223 controls the feeding mechanism to control the feeding mechanism 223 to control the feeding mechanism 225 to rotate;
step three: the external die-casting die is clamped into the interior of the pressure chamber 121 to perform die-casting operation on the material, after die-casting is completed, the PLC 125 controls the first hydraulic pump 14 to start, the first hydraulic pump 14 drives the first hydraulic telescopic column 141 to extend upwards, the first hydraulic telescopic column 141 drives the die-casting demolding ejecting block 142 to move upwards, the die-casting demolding ejecting block 142 drives the die-casting completed material to be demolded from the interior of the pressure chamber 121, meanwhile, the PLC 125 controls the heating rod 123 to start, the die-casting completed material is heated through the heating rod 123, when the die-casting completed material is ejected to the top of the die-casting workbench 12 by the die-casting demolding ejecting block 142, the PLC 125 controls the second hydraulic pump 23 to start, the second hydraulic telescopic column 23 drives the second hydraulic telescopic column 231 to extend and retract towards the left side, the second hydraulic telescopic column 231 drives the demolding shovel 233 to move towards the left, the demolding shovel 233 cuts the die-casting completed material through the demolding knife 234, after cutting is pushed by the demolding shovel 233 and is carried to the receiving hopper 124, and the die-cast material falls into the receiving hopper 124 through the limiting block 235 to be placed.
In summary, the following steps: this die-casting machinery drawing of patterns splitter and implementation method of preparation precision structure spare, the device passes through PLC controller 125 control first hydraulic pump 14 and starts, first hydraulic pump 14 drives first hydraulic stretching post 141 upwards to stretch out and draw back, first hydraulic stretching post 141 then drives die-casting drawing of patterns kicking block 142 and upwards moves, thereby release the material after the die-casting is accomplished from the inside of pressure chamber 121, accomplish the operation of drawing of patterns, automatic drawing of patterns, it is very convenient, the device corresponds the material that the die-casting is good through heating rod 123 and heats, make drawing of patterns sword 234 can not produce deckle edge when cutting the material, thereby make the material can not warp, the quality of product has been improved, reduce the wastrel, stopper 235 among drawing of patterns shovel 233 makes the material can directly get into the inside of receiving hopper 124 and place according to the direction of stopper 235 when the drawing of patterns, can not drop everywhere, thereby accomplish the operation of separation, production efficiency is greatly improved, the device makes flourishing magazine 25 can accomplish the operation of flourishing material and reinforced through each flexible post of PLC controller 125 control start-up, thereby accomplish the operation of automatic feeding.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered as the technical solutions and the inventive concepts of the present invention within the technical scope of the present invention.
Claims (9)
1. A die-casting machine drawing of patterns splitter of preparation precision structure spare, includes lower part subassembly (1) and upper portion subassembly (2), its characterized in that: the lower component (1) consists of a die-casting main shell (11), a touch screen (111), a die-casting workbench (12), a pressure chamber (121), a heating groove hole (122), a heating rod (123), a receiving hopper (124), a PLC (programmable logic controller) (125), a supporting vertical plate (13), a partition plate (131), a supporting transverse plate (132), a first hydraulic pump (14), a first hydraulic telescopic column (141) and a die-casting demolding top block (142), wherein the die-casting main shell (11) comprises the supporting vertical plate (13), the partition plate (131) and the supporting transverse plate (132);
the upper component (2) consists of a storage box (21), a separation cover (22), a feeding opening (221), a limiting groove (222), a first rotating shaft (223), a rolling plate (224), a first driving motor (225), a second driving motor (226), a second hydraulic pump (23), a second hydraulic telescopic column (231), a connecting plate (232), a demoulding shovel (233), a demoulding cutter (234), a limiting block (235), a second rotating shaft (24), a fixing block (241), a third hydraulic pump (242), a third hydraulic telescopic column (243), a first fixing plate (244), a fourth hydraulic pump (245), a fourth hydraulic telescopic column (246), a second fixing plate (247), a connecting column (248), a third driving motor (249), a material containing box (25) and a third fixing plate (251);
the side surface of the die-casting main shell (11) is provided with a touch screen (111), the top of the die-casting main shell (11) is provided with a die-casting workbench (12), the interior of the die-casting workbench (12) is symmetrically provided with a pressure chamber (121), the top end of the interior of the pressure chamber (121) is provided with a heating slot hole (122), the interior of the heating slot hole (122) is provided with a heating rod (123), the two sides of the bottom of the die-casting workbench (12) are symmetrically provided with supporting vertical plates (13), the middle of the bottom of the die-casting workbench (12) is provided with a separating plate (131), the right side of the separating plate (131) is provided with a supporting transverse plate (132), the top of the supporting transverse plate (132) is symmetrically provided with a first hydraulic pump (14) corresponding to the position of the pressure chamber (121), the left side of the supporting transverse plate (132) is provided with a PLC controller (125), the top of the die-casting workbench (12) is provided with a separating box (21), the separating cover (22) is arranged beside the side of the separating box (21), the interior of the separating cover (22) is symmetrically provided with a second hydraulic pump (23) corresponding to the position of the pressure chamber (121), the side surface of the second hydraulic pump is connected with a connecting plate (232), and the other side surface of the extension column (231) is connected with a connecting plate (232) connected with a material storage tank (231) connected with the other side of the other material storage tank (231), a demoulding knife (234) is arranged at the position, corresponding to the pressure chamber (121), of the side edge of the demoulding shovel (233), a limiting block (235) is arranged at the position, corresponding to the demoulding knife (234), inside the demoulding shovel (233), a first driving motor (225) is arranged on the side surface of the separation cover (22), a second driving motor (226) is arranged at the top end inside the separation cover (22), and a second rotating shaft (24) is arranged at the position, corresponding to the second driving motor (226), of the top of the separation cover (22);
the top of the first hydraulic pump (14) is provided with a first hydraulic telescopic column (141), the top of the first hydraulic telescopic column (141) is clamped into the interior of the pressure chamber (121), the top of the first hydraulic telescopic column (141) is provided with a die-casting demolding ejecting block (142), the outer diameter of the die-casting demolding ejecting block (142) is smaller than the inner diameter of the pressure chamber (121), and the die-casting demolding ejecting block (142) is arranged in the interior of the pressure chamber (121).
2. The die-casting mechanical demoulding separation device for manufacturing the precision structural part as claimed in claim 1, wherein: the hydraulic telescopic mechanism is characterized in that a fixing block (241) is arranged at the top of the second rotating shaft (24), a third hydraulic pump (242) is arranged on the side face of the fixing block (241), a third hydraulic telescopic column (243) is arranged at the position, corresponding to the third hydraulic pump (242), of the other side face of the fixing block (241), a first fixing plate (244) is arranged at one end of the third hydraulic telescopic column (243), a fourth hydraulic pump (245) is arranged at the top of the first fixing plate (244), a fourth hydraulic telescopic column (246) is arranged at the position, corresponding to the fourth hydraulic pump (245), of the bottom of the first fixing plate (244), a second fixing plate (247) is arranged at the bottom of the fourth hydraulic telescopic column (246), a connecting column (248) is arranged at the bottom of the second fixing plate (247), and a third driving motor (249) is arranged on the side face of the connecting column (248).
3. The die-casting mechanical demolding separation device for manufacturing precise structural parts, according to claim 1, wherein: the PLC controller (125) is electrically connected with the touch screen (111), the heating rod (123), the first hydraulic pump (14), the first driving motor (225), the second driving motor (226), the second hydraulic pump (23), the third hydraulic pump (242), the fourth hydraulic pump (245) and the third driving motor (249).
4. A die-casting mechanical stripping and separating apparatus for making precision structural parts as claimed in claim 3, wherein: and a receiving hopper (124) is arranged at the side surface of the die-casting workbench (12) corresponding to the positions of the pressure chamber (121) and the demolding shovel (233), and the receiving hopper (124) is welded at the side surface of the die-casting workbench (12).
5. The die-casting mechanical demolding separation device for manufacturing precise structural parts, according to claim 4, wherein: a feeding opening (221) is formed in the position, corresponding to the pressure chamber (121), of the top of the separation cover (22), limiting grooves (222) are symmetrically formed in the two sides of the feeding opening (221), and a first rotating shaft (223) is arranged in the position, corresponding to the first driving motor (225), of the inside of the separation cover (22).
6. The die-casting mechanical demolding separation device for manufacturing precise structural parts, according to claim 5, wherein: the first rotating shaft (223) is sleeved with a rolling plate (224), one end of the first rotating shaft (223) penetrates through the separation cover (22) to be connected with the first driving motor (225), and one end of the rolling plate (224) is clamped into the limiting groove (222).
7. The die-casting mechanical demoulding separation device for manufacturing the precision structural part as claimed in claim 6, wherein: the other end of the third hydraulic telescopic column (243) penetrates through the fixing block (241) to be connected with the third hydraulic pump (242), and the top end of the fourth hydraulic telescopic column (246) penetrates through the first fixing plate (244) to be connected with the fourth hydraulic pump (245).
8. The die-casting mechanical demoulding separation device for manufacturing the precision structural part as claimed in claim 7, wherein: the bottom end of the connecting column (248) is provided with a material containing box (25) corresponding to the pressure chamber (121) and the material storage box (21), the side surface of the material containing box (25) is provided with a third fixing plate (251) corresponding to the connecting column (248), and the bottom end of the connecting column (248) is welded to the top of the third fixing plate (251).
9. The method for implementing the die-casting mechanical demolding separation device for manufacturing the precise structural member according to claim 8, wherein the method comprises the following steps:
s1: before the device is used, firstly, personnel need to pour materials into the storage box (21) for placement, then the device is operated on a touch screen (111), a PLC (programmable logic controller) (125) is programmed through the touch screen (111), after the programming is completed, the PLC (125) controls a second driving motor (226) to start, the second driving motor (226) drives a second rotating shaft (24) to rotate, the second rotating shaft (24) drives a fixing block (241) to rotate, the fixing block (241) drives a third hydraulic telescopic column (243) to move towards the storage box (21), the third hydraulic telescopic column (243) drives a first fixing plate (244) to move towards the storage box (21), the first fixing plate (244) drives a fourth hydraulic telescopic column (246), a second fixing plate (247), a connecting column (248), a third driving motor (249) and a material containing box (25) to move towards the storage box (21), until the material containing box (25) is placed above the storage box (21), then the PLC (125) controls the fourth hydraulic pump (125) to start, the fourth hydraulic pump (245) drives a fourth hydraulic telescopic column (249) to move towards a lower connecting column (247), the lower connecting column (248) of the second hydraulic telescopic column (247), the fourth hydraulic telescopic column (247) drives the fourth hydraulic pump (248) to move towards the lower connecting column (247), the lower fixing plate (246), so that the materials flow into the material containing box (25), and after the materials are loaded, the PLC (125) controls the fourth hydraulic pump (245) to drive the fourth hydraulic telescopic column (246) to contract upwards until the material containing box (25) returns to the initial position;
s2: the PLC (125) controls a second driving motor (226) to start, the second driving motor (226) drives a second rotating shaft (24) to rotate, the second rotating shaft (24) drives a fixing block (241) to rotate, the fixing block (241) drives a third hydraulic telescopic column (243) to move towards the direction far away from the storage box (21), until the containing box (25) is positioned above the pressure chamber (121), at the moment, the PLC (125) controls a first driving motor (225) to start, the first driving motor (225) drives a first rotating shaft (223) to rotate, the first rotating shaft (223) drives a rolling plate (224) to rotate, so that the rolling plate (224) performs rolling operation until the rolling plate (224) clamped in a limiting groove (222) is rolled onto the first rotating shaft (223), then the PLC (125) controls a fourth hydraulic pump (245) to drive a fourth hydraulic telescopic column (246) to stretch downwards, the fourth hydraulic telescopic column (246) drives a second fixing plate (226) to move downwards, the second driving column (248) drives a connecting column (247) to move towards the top of the connecting column (247), and the third hydraulic telescopic column (248) drives a connecting motor (247) to drive the third rotating shaft (247) to move towards the top of the connecting column (248), the connecting column (248) drives the material containing box (25) to incline, so that the material in the material containing box (25) flows into the pressure chamber (121), after the material is added, the PLC (125) controls the fourth hydraulic pump (245) to drive the fourth hydraulic telescopic column (246) to contract upwards until the material containing box (25) returns to the initial position, then the PLC (125) controls the first driving motor (225) to drive the first rotating shaft (223) to rotate, the first rotating shaft (223) drives the rolling plate (224) to rotate, and the rolling plate (224) clamped in the limiting groove (222) covers the material adding opening (221);
s3: the material is die-cast by clamping an external die-casting moving die into a pressure chamber (121), a PLC (programmable logic controller) controller (125) controls a first hydraulic pump (14) to start after die-casting is finished, the first hydraulic pump (14) drives a first hydraulic telescopic column (141) to extend upwards, the first hydraulic telescopic column (141) drives a die-casting demolding top block (142) to move upwards, the die-casting demolding top block (142) drives the die-casting finished material to demold from the inside of the pressure chamber (121), meanwhile, the PLC controller (125) controls a heating rod (123) to start, the die-casting finished material is heated through the heating rod (123), the die-casting finished material is pushed to the top of a die-casting worktable (12) by the die-casting demolding top block (142), the PLC controller (125) controls a second hydraulic pump (23) to start, the second hydraulic telescopic column (231) is driven by the second hydraulic telescopic column (231) to extend leftwards, the second hydraulic telescopic column (231) drives a demolding shovel (233) to move leftwards, the demolding shovel (233) drives a demolding shovel (235) to push the die-casting finished material to be cut through a die-casting cutter (234), and the die-casting material is pushed to fall into a hopper (124) to be placed at the position of a die-casting stripper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110793287.8A CN113600788B (en) | 2021-07-14 | 2021-07-14 | Die-casting mechanical demolding and separating equipment for manufacturing precise structural part and implementation method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202110793287.8A CN113600788B (en) | 2021-07-14 | 2021-07-14 | Die-casting mechanical demolding and separating equipment for manufacturing precise structural part and implementation method |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN113600788A CN113600788A (en) | 2021-11-05 |
| CN113600788B true CN113600788B (en) | 2022-12-27 |
Family
ID=78337546
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202110793287.8A Active CN113600788B (en) | 2021-07-14 | 2021-07-14 | Die-casting mechanical demolding and separating equipment for manufacturing precise structural part and implementation method |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN113600788B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115055635B (en) * | 2022-07-30 | 2023-06-20 | 河南亚兴精锻股份有限公司 | Automatic feeding device of forging press |
Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU618186A1 (en) * | 1976-04-05 | 1978-08-05 | Предприятие П/Я Р-6930 | Method of heating cut-to-length metal workpieces for pressure-casting |
| CA2284985A1 (en) * | 1999-09-30 | 2001-03-30 | Alain Renaud Boulet | Auger pump for handling magnesium and magnesium alloys |
| CN1981957A (en) * | 2002-11-19 | 2007-06-20 | 东芝机械株式会社 | Die casting machine |
| CN203679232U (en) * | 2013-12-31 | 2014-07-02 | 广州市型腔模具制造有限公司 | Temperature control system of magnesium alloy car door die-casting die |
| CN105014045A (en) * | 2015-08-05 | 2015-11-04 | 中北大学 | Composite squeeze casting method for magnesium alloy special-shaped parts |
| CN207840037U (en) * | 2018-02-10 | 2018-09-11 | 安徽省庐江县盛林机械有限公司 | A kind of casting mould of pump body |
| EP3546185A1 (en) * | 2018-03-30 | 2019-10-02 | Sumitomo Heavy Industries, LTD. | Injection molding machine |
| CN209886651U (en) * | 2019-03-29 | 2020-01-03 | 开化强宏机械制造有限公司 | Automobile parts casting equipment |
| CN210632674U (en) * | 2019-08-20 | 2020-05-29 | 湖北亮达铝业科技有限公司 | Quick aluminium alloy extrusion device |
| CN210789202U (en) * | 2019-09-19 | 2020-06-19 | 上海铈威新材料科技有限公司 | High-quality casting device for processing casting materials |
| CN211492523U (en) * | 2020-01-02 | 2020-09-15 | 沈阳三益塑胶有限公司 | Injection mold with ejection device |
| CN112387931A (en) * | 2020-10-30 | 2021-02-23 | 山东鸿源新材料有限公司 | Gravity casting mold of new energy water-cooled motor shell end cover and casting process thereof |
| CN213382112U (en) * | 2020-07-30 | 2021-06-08 | 巩义市振华炉料有限公司 | Magnesia carbon brick mould convenient to drawing of patterns |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ATE494088T1 (en) * | 2007-05-24 | 2011-01-15 | Frech Oskar Gmbh & Co Kg | GATE BLOCK UNIT, GATE SYSTEM AND CONTROL DEVICE FOR A DIE CASTING MACHINE |
| CN202278170U (en) * | 2011-10-31 | 2012-06-20 | 周西省 | Demoulding separating part of die casting machine for manufacturing copper rotor |
| CN110842172A (en) * | 2019-12-04 | 2020-02-28 | 寇金臣 | Automobile aluminum alloy spare production die-casting device |
-
2021
- 2021-07-14 CN CN202110793287.8A patent/CN113600788B/en active Active
Patent Citations (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU618186A1 (en) * | 1976-04-05 | 1978-08-05 | Предприятие П/Я Р-6930 | Method of heating cut-to-length metal workpieces for pressure-casting |
| CA2284985A1 (en) * | 1999-09-30 | 2001-03-30 | Alain Renaud Boulet | Auger pump for handling magnesium and magnesium alloys |
| CN1981957A (en) * | 2002-11-19 | 2007-06-20 | 东芝机械株式会社 | Die casting machine |
| CN203679232U (en) * | 2013-12-31 | 2014-07-02 | 广州市型腔模具制造有限公司 | Temperature control system of magnesium alloy car door die-casting die |
| CN105014045A (en) * | 2015-08-05 | 2015-11-04 | 中北大学 | Composite squeeze casting method for magnesium alloy special-shaped parts |
| CN207840037U (en) * | 2018-02-10 | 2018-09-11 | 安徽省庐江县盛林机械有限公司 | A kind of casting mould of pump body |
| EP3546185A1 (en) * | 2018-03-30 | 2019-10-02 | Sumitomo Heavy Industries, LTD. | Injection molding machine |
| CN209886651U (en) * | 2019-03-29 | 2020-01-03 | 开化强宏机械制造有限公司 | Automobile parts casting equipment |
| CN210632674U (en) * | 2019-08-20 | 2020-05-29 | 湖北亮达铝业科技有限公司 | Quick aluminium alloy extrusion device |
| CN210789202U (en) * | 2019-09-19 | 2020-06-19 | 上海铈威新材料科技有限公司 | High-quality casting device for processing casting materials |
| CN211492523U (en) * | 2020-01-02 | 2020-09-15 | 沈阳三益塑胶有限公司 | Injection mold with ejection device |
| CN213382112U (en) * | 2020-07-30 | 2021-06-08 | 巩义市振华炉料有限公司 | Magnesia carbon brick mould convenient to drawing of patterns |
| CN112387931A (en) * | 2020-10-30 | 2021-02-23 | 山东鸿源新材料有限公司 | Gravity casting mold of new energy water-cooled motor shell end cover and casting process thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN113600788A (en) | 2021-11-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN113600788B (en) | Die-casting mechanical demolding and separating equipment for manufacturing precise structural part and implementation method | |
| CN109719212A (en) | A kind of automobile parts stamping die that ejecting mechanism is set | |
| CN111570651B (en) | Feeding clamping device for pipe stamping die | |
| CN211683268U (en) | Plastic product mold capable of achieving rapid mold opening | |
| CN109262945B (en) | Operation method of automatic shaping and outputting integrated injection molding machine | |
| CN112517878A (en) | Die casting die with insert | |
| CN210115398U (en) | Copper sheathing presses man-machine | |
| CN106273279A (en) | A kind of cylinder and irregular three the spiral fluted mould for plastics in side thereof | |
| CN112792955A (en) | Plate pressing forming die with cutting knife | |
| CN113001885A (en) | Mould for injection molding of plastic water cup | |
| CN219705968U (en) | Material taking device of injection molding machine | |
| CN212398021U (en) | Cold punching die | |
| CN211363278U (en) | Injection mold convenient to ejection of compact | |
| CN210999731U (en) | Injection molding machine with uniform ejection mechanism | |
| CN212353061U (en) | Cotton cutter module of pearl and cotton packing carton production facility of pearl | |
| CN219968684U (en) | Multi-cavity injection mold for pump head plastic component production | |
| CN217020857U (en) | Building enclosure column body mould | |
| CN220008544U (en) | Feeding and discharging device of hydraulic press | |
| CN214023405U (en) | Die casting die with insert | |
| CN219443205U (en) | Precision die demoulding device | |
| CN220075453U (en) | Demolding device for plastic mold | |
| CN116277714B (en) | High-end precision injection molding machine | |
| CN210305702U (en) | Novel die casting die with double die cavities | |
| CN218803814U (en) | Multi-injection mold machining device | |
| CN217315482U (en) | Ejection structure for quickly demoulding of thin-wall part mould |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |