CN113595341A - Adjustable hydraulic rotor pressure-superposed tool - Google Patents
Adjustable hydraulic rotor pressure-superposed tool Download PDFInfo
- Publication number
- CN113595341A CN113595341A CN202110928322.2A CN202110928322A CN113595341A CN 113595341 A CN113595341 A CN 113595341A CN 202110928322 A CN202110928322 A CN 202110928322A CN 113595341 A CN113595341 A CN 113595341A
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- hydraulic cylinder
- cleaning
- fixedly connected
- rotor
- side wall
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- 238000003825 pressing Methods 0.000 claims abstract description 44
- 238000010030 laminating Methods 0.000 claims abstract description 40
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 29
- 238000004140 cleaning Methods 0.000 claims description 247
- 230000000903 blocking effect Effects 0.000 claims description 10
- 238000004080 punching Methods 0.000 claims description 8
- 230000001360 synchronised effect Effects 0.000 abstract description 8
- 230000000007 visual effect Effects 0.000 abstract description 5
- 239000012535 impurity Substances 0.000 description 32
- 238000000034 method Methods 0.000 description 14
- 230000000694 effects Effects 0.000 description 11
- 230000008569 process Effects 0.000 description 10
- 241000883990 Flabellum Species 0.000 description 6
- 238000004519 manufacturing process Methods 0.000 description 4
- 230000007717 exclusion Effects 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 238000003475 lamination Methods 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 2
- 230000008859 change Effects 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 238000007599 discharging Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000002045 lasting effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 238000010408 sweeping Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/30—Cleaning by methods involving the use of tools by movement of cleaning members over a surface
- B08B1/32—Cleaning by methods involving the use of tools by movement of cleaning members over a surface using rotary cleaning members
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B5/00—Cleaning by methods involving the use of air flow or gas flow
- B08B5/02—Cleaning by the force of jets, e.g. blowing-out cavities
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/02—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
- H02K15/03—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies having permanent magnets
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Cleaning In General (AREA)
Abstract
The invention belongs to the technical field of laminating of synchronous permanent magnet motor rotors, and particularly relates to a testable hydraulic rotor laminating tool which comprises a table top fixing plate; the top of the table top fixing plate is provided with a hydraulic cylinder; the hydraulic cylinder is fixedly connected on the table top fixing plate through an inner hexagonal cylindrical screw M6 x 30; the output end of the hydraulic cylinder is fixedly connected with a hydraulic cylinder fixing plate; the top of the hydraulic cylinder fixing plate is provided with an inner hexagonal cylindrical screw M6 x 20; the inner hexagonal cylindrical screw M6 x 20 is fixedly connected to the hydraulic cylinder fixing plate through the laminated base fixing plate; the top of the laminated base fixing plate is provided with a laminated base; a rotor iron core lower pressing plate is arranged at the top of the laminated base; meanwhile, the hydraulic cylinder is controlled by a servo control system, so that high-precision positioning is realized, and meanwhile, a visual pressure sensor is additionally arranged in an oil way, so that the pressure of overlying can be sensed in real time, and the quality of overlying is ensured.
Description
Technical Field
The invention belongs to the technical field of laminating of synchronous permanent magnet motor rotors, and particularly relates to a testable hydraulic rotor laminating tool.
Background
The rotor of the electric machine is a relatively important component in the electric machine, and is in a high-speed rotating state when the rotor works, and the rotor is also a necessary component in the electric motor, the generator and the gas turbine.
Some technical schemes related to lamination of synchronous permanent magnet motor rotors also appear in the prior art, for example, a chinese patent with application number 2019111837188 discloses a permanent magnet motor rotor processing technology and a rotor assembly, a to-be-stamped piece is stamped into a rotor sheet with a rotor slot, a riveting area and a welding opening by a self-laminating riveting stamping machine; the self-riveting punch mutually rivets a plurality of rotor sheets through a riveting area to form a rotor core; and (3) completing the welding of the adjacent rotor sheets in the rotor core at the welding port by using laser.
In the prior art, the synchronous motor rotor has too many models, the large-scale model basically adopts a belt shaft laminating process, but due to the difference of the models and the difference of the positioning sizes, a plurality of laminated tools need to be manufactured, the quality is uncontrollable, the production efficiency is low, and the production period is long.
Disclosure of Invention
In order to make up for the defects of the prior art, the problems that a large number of types of synchronous motor rotors are basically laminated with shafts due to excessive types, but due to different types and positioning size differences, a plurality of laminated tools need to be manufactured, the quality is uncontrollable, the production efficiency is low, and the production period is long are solved.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a testable hydraulic rotor laminating tool, which comprises a table-board fixing plate; the top of the table top fixing plate is provided with a hydraulic cylinder; the hydraulic cylinder is fixedly connected on the table top fixing plate through an inner hexagonal cylindrical screw M6 x 30; the output end of the hydraulic cylinder is fixedly connected with a hydraulic cylinder fixing plate; the top of the hydraulic cylinder fixing plate is provided with an inner hexagonal cylindrical screw M6 x 20; the inner hexagonal cylindrical screw M6 x 20 is fixedly connected to the hydraulic cylinder fixing plate through the laminated base fixing plate; the top of the laminated base fixing plate is provided with a laminated base; a rotor iron core lower pressing plate is arranged at the top of the laminated base; the top of the rotor iron core lower pressing plate is provided with a rotor punching sheet; a rotor iron core pressing plate is mounted at the top of the rotor punching sheet; the top of the rotor iron core pressing plate is provided with an arc key; the middle part of the arc key is provided with a rotor mandrel; the top of the rotor iron core pressing plate is provided with a pressing cylinder; the hydraulic rotor laminating tool comprises the following steps: firstly, mounting a hydraulic cylinder on a table top fixing plate, connecting the hydraulic cylinder fixing plate 10 with a hydraulic cylinder laminating base fixing plate through an inner hexagonal cylindrical screw M6 × 20 by an inner hexagonal cylindrical screw M6 × 3012, and placing a laminating base on the laminating base fixing plate to complete the assembly of the rotor cold pressing tool;
the working principle is as follows:
1. placing the assembled laminating tool on a press workbench;
2. the method comprises the steps of placing a rotor mandrel on a laminating base, adjusting the stroke position of a hydraulic cylinder according to the size of the model, realizing accurate positioning of supporting and positioning through servo control of a position sensor, selecting the laminated supporting force according to the model, and accurately feeding back the size of the supporting force through a pressure sensor of the hydraulic cylinder so as to ensure the laminating quality;
3. mounting the rotor core lower pressing plate on a rotor mandrel, and confirming that the rotor core lower pressing plate is completely contacted with the laminated base without obvious gaps;
4. placing the rotor sheets of the well-organized synchronous motor on a mandrel until the rotor sheets are installed to a standard size;
5. mounting a rotor iron core pressing plate;
6. placing a pressing cylinder;
7. starting a press, laminating, and installing a fastening arc key under the condition that a rotor iron core pressing plate is pressed to complete laminating of the rotor;
through adopting servo control with the pneumatic cylinder, realize the accurate location of height, increase visual pressure sensor simultaneously in the oil circuit, the pressure of pressure-superposed can be responded to in real time, the quality of pressure-superposed is guaranteed.
Further, a cleaning box is fixedly connected to the hydraulic cylinder; the hydraulic cylinder is connected with the cleaning box in a sliding manner; a plurality of groups of piston cavities are formed in the inner side wall of the cleaning box; the position of the piston cavity corresponds to that of the hydraulic cylinder; a piston rod is connected in the piston cavity in a sliding manner; the end part of the piston rod close to the hydraulic cylinder is rotatably connected with a cleaning roller; the inner part of the piston cavity is connected with a control plate in a sliding way; an electric cylinder is arranged on the inner side wall of the cleaning box; the control panel is fixedly connected with the output end of the electric cylinder; a first magnet is fixedly connected to the side wall of the piston rod; a second magnet is fixedly connected to the side wall of the control plate; when the hydraulic cylinder outputs mechanical energy to the outside on the cleaning box in the using process, the hydraulic cylinder does piston motion on the cleaning box, the pressure of the cleaning roller on the hydraulic cylinder is realized by controlling the telescopic length of the electric cylinder, the second magnet is close to the first magnet when the electric cylinder extends, the piston rod is pressed towards the hydraulic cylinder by the second magnet and the first magnet due to mutual exclusion, the contact force between the cleaning roller and the hydraulic cylinder is increased, the problem that impurities in snow outside the cleaning box are brought into the cleaning box when the hydraulic cylinder moves is reduced, so that the internal environment of the cleaning box is polluted, the pressure between the cleaning roller and the hydraulic cylinder cannot be excessively increased due to the pushing of the electric cylinder, so that the side wall of the hydraulic cylinder is damaged, and a plurality of groups of cleaning rollers are arranged inside the cleaning box and contacted with the cleaning box by the side wall of the hydraulic cylinder, with regard to reducible pneumatic cylinder in the course of the work, remaining impurity on the pneumatic cylinder lateral wall reduces the pneumatic cylinder simultaneously and can bring impurity into the inside problem of clean box, can remain impurity and iron fillings in a large number on the main pneumatic cylinder that has reduced, and the fish tail pneumatic cylinder that leads to and lead to the fact the problem of corruption to the pneumatic cylinder.
Further, a cavity is formed in the cleaning roller; a plurality of groups of air guide holes are formed at two ends of the cavity; the air guide holes are used for communicating the cavity with the side wall of the cleaning roller; a pair of fan blades is fixedly connected to the inner side wall of the cavity; the blade directions of the fan blades are arranged in the same direction; a plurality of groups of air outlet holes are formed in the middle of the cleaning roller; the air outlet is communicated between the middle part of the cleaning roller and the cavity; at the pneumatic cylinder during operation, the in-process of scrub roller and pneumatic cylinder contact, can be at the rotation that relapses on the lateral wall of pneumatic cylinder, the flabellum will drive the inside air flow of cavity this moment, when the pneumatic cylinder back and forth movement, the direction of rotation of scrub roller also can carry out the reversal that does not stop, the blade direction because of the flabellum sets up for the syntropy this moment, the air current direction that will make the cavity inside also can not stop takes place the reversal flow, the air current will be stirred together in the cavity inside this moment, partial gas can be followed the outlet opening department and flowed simultaneously, blow to the scrub roller lateral wall, make the pneumatic cylinder and the impurity of scrub roller contact position by the part that blows off, further promote the clean degree on the pneumatic cylinder, further reduce the pneumatic cylinder and can bring into the inside impurity quantity of clean case into.
Further, an arc-shaped air baffle is hinged to the position, corresponding to the air guide hole, of the inner side wall of the cavity; a first elastic pull rope is connected between the arc-shaped air baffle and the inner side wall of the air guide hole; when the cleaning roller is in contact with the hydraulic cylinder to rotate, the fan blades can suck the outside gas of the cleaning roller into the cavity, when the gas flow enters, the arc gas baffle on one side of the inside of the cavity can be taken away by the gas flow, the other side of the cavity can be closed, the gas flow entering the inside of the cavity can only flow out of the cleaning roller from the inside of the gas outlet, the air outlet flow of the gas outlet can be increased through the operation, and the quantity of impurities which can be cleaned by the gas flow blown out of the gas outlet can be increased.
Further, an air blocking valve is fixedly connected to the inner side wall of the air outlet; a limiting block is fixedly connected to the position, corresponding to the air blocking valve, inside the air outlet; through being equipped with mobilizable fender gas valve inside the venthole, can have the air current to discharge from the venthole in cavity inside, keep off the gas valve and will be pressed on the inside wall of venthole, make the air current can follow the inside normal outside of discharging to the cleaning roller of venthole, when there is not gas flow in cavity inside, keep off the gas valve and will reset on the stopper because of the elasticity of self, and then plug up the venthole, reduce the impurity on the cleaning roller lateral wall and can enter into the inside problem of cavity through the venthole, and then can be after the long-time use of cleaning roller, the venthole can not plugged up the problem easily.
Further, a round rod is fixedly connected between the axes of the pair of fan blades; the middle part of the round rod is rotationally connected with a cam; have a round bar through the rigid coupling between two flabellums, it is connected with a plurality of cams to rotate on the round bar simultaneously, can be when the flabellum is rotatory fast, make the cam swing in the cleaning roller is inside, make the cleaning roller produce slight vibrations effect, when making the cleaning roller contact with the pneumatic cylinder, the cleaning roller also has slight vibrations, make the cleaning roller can be with the impurity that is difficult for clearing away on the pneumatic cylinder, after being extruded by the cleaning roller that can vibrate, will drop, then be disposed, this operation increases the cleaning effect of cleaning roller to the pneumatic cylinder, promote the clean degree of pneumatic cylinder lateral wall.
Further, the side wall of the cam is provided with a hairbrush; the brush is fixedly connected with the cam; the hairbrushes are different in length on the cam; the length of the brush is greater than the gap distance between the cam and the inner side wall of the cavity; through being equipped with the brush on the cam, can clean the inside wall of cavity inside at the inside pivoted in-process of cam at the cleaning roller, the clean degree of multiplicable cavity inside wall is established to length difference with the brush simultaneously, can make the cam when rotating, makes the brush for the dynamics of cleaning of cavity inside wall for lasting change, can promote the clean effect of brush to cavity inside wall.
Further, a third magnet is fixedly connected inside the cam; a fourth magnet is fixedly connected inside the fan blade; the cam is internally provided with a third magnet, so that the fourth magnet inside the fan blade is corresponding to the third magnet, when the cam rotates on the round rod, the fourth magnet and the third magnet can be adsorbed, the third magnet of the cam can be adsorbed by the fourth magnet on the round rod, the cam rotates on the round rod, and at the moment, the cleaning roller can rotate together with the cleaning roller, so that the cleaning roller can shake more strongly, and the friction cleaning effect of the cleaning roller on a hydraulic cylinder is increased.
Furthermore, a plurality of groups of cleaning bristles are hinged to the inner side wall of the cleaning box on two sides of the cleaning roller; a torsional spring is arranged at the hinged position of the cleaning bristles; be equipped with the clean brush hair of multiunit through the lateral wall at the cleaning roller, can extrude the lateral wall of cleaning roller when the cleaning roller is rotatory and clean, can be with being stained with the impurity that attaches on the cleaning roller and sweep the part, increase the clean and tidy degree of cleaning roller lateral wall, make the cleaning roller after long-time use, still possess comparatively clean and tidy lateral wall.
Further, a second elastic pull rope is fixedly connected between the two cleaning bristles; the middle part of the second elastic pull rope is fixedly connected with the middle part of the piston rod; when the cleaning brush is used, the piston rod is close to the hydraulic cylinder, the two cleaning bristles can be pulled to the side wall of the cleaning roller through the second elastic pull rope, so that after the position of the cleaning roller is changed, the cleaning bristles can be attached to the cleaning roller, the cleaning roller is cleaned, and the cleaning working stability of the cleaning bristles is improved.
Furthermore, a plurality of groups of flexible friction cleaning sheets are fixedly connected with the side wall of the cleaning brush hair; a third elastic pull rope is connected among the plurality of flexible friction cleaning sheets; through the lateral wall at clean brush hair increase have multiunit flexible friction cleaning sheet, can be when clean brush hair and cleaning roller contact, flexible friction cleaning sheet is tightly pressed on the lateral wall of cleaning roller, and flexible friction cleaning sheet stretches into on the cleaning roller lateral wall, and the difficult position department of contacting of clean brush hair makes the lateral wall of cleaning roller and clean brush hair contact back, can be cleaned cleaner.
The invention has the beneficial effects that:
1. the invention provides a testable hydraulic rotor laminating tool, which is characterized in that a pressing cylinder, a rotor mandrel, a shaft retainer ring and a rotor iron core pressing plate are used; rotor punching, rotor core holding down plate, fold and press the base fixed plate, hexagon socket head cap screw, pneumatic cylinder fixed plate, pneumatic cylinder, hexagon socket head cap screw MX, the tooling device that 13 parts such as mesa fixed plate constitute carries out the frock to the rotor, and the pneumatic cylinder adopts servo control simultaneously, realizes the accurate location of height, increases visual pressure sensor simultaneously in the oil circuit, can real-time response play fold the pressure of pressing, the quality of guaranteeing to fold the pressure.
2. According to the invention, the second magnet and the first magnet are arranged, so that the problem that the pressure of the cleaning roller and the hydraulic cylinder is too large to damage the side wall of the hydraulic cylinder due to the fact that the electric cylinder is pushed away too much can be avoided.
3. According to the invention, the fan blades are additionally arranged in the cleaning roller to blow air to the side wall of the cleaning roller, so that impurities at the contact position of the hydraulic cylinder and the cleaning roller are blown off, the cleanness degree of the hydraulic cylinder is further improved, and the quantity of the impurities brought into the cleaning box by the hydraulic cylinder is further reduced.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this application, illustrate embodiment(s) of the invention and together with the description serve to explain the invention without limiting the invention. In the drawings:
FIG. 1 is a schematic view of the tooling of the present invention;
FIG. 2 is a perspective view of the present invention;
FIG. 3 is a cross-sectional view of the present invention;
FIG. 4 is a cross-sectional view of a scrub roller;
FIG. 5 is an enlarged view of a portion of FIG. 4 at A;
FIG. 6 is a schematic view of a structure of cleaning bristles;
illustration of the drawings:
1. pressing the cylinder; 2. a rotor spindle; 3. an arc key; 4. a rotor core pressing plate; 5. rotor punching sheets; 6. a rotor iron core lower pressing plate; 7. laminating the base; 8. laminating a base fixing plate; 9. hexagon socket head cap screw M6 × 20; 10. a hydraulic cylinder fixing plate; 11. a hydraulic cylinder; 12. hexagon socket head cap screw M6 × 30; 13. a table top fixing plate; 14. a cleaning tank; 17. a piston cavity; 18. a piston rod; 19. a cleaning roller; 20. a control panel; 21. a first magnet; 22. a second magnet; 23. a cavity; 24. an air vent; 25. a fan blade; 26. an air outlet; 27. an arc-shaped gas baffle; 28. a first elastic pull rope; 29. a gas-blocking valve; 30. a limiting block; 31. a round bar; 32. a cam; 33. a brush; 34. a third magnet; 35. a fourth magnet; 36. cleaning the bristles; 37. a second elastic pull rope; 38. a flexible friction cleaning sheet; 39. and a third elastic pull rope.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Specific examples are given below.
Referring to fig. 1, the present invention provides a testable hydraulic rotor laminating tool, which includes a table-board fixing plate 13; the top of the table top fixing plate 13 is provided with a hydraulic cylinder 11; the hydraulic cylinder 11 is fixedly connected to the table top fixing plate 13 through an inner hexagonal cylindrical screw M6 & 3012; the output end of the hydraulic cylinder 11 is fixedly connected with a hydraulic cylinder fixing plate 10; the top of the hydraulic cylinder fixing plate 10 is provided with an inner hexagonal cylindrical screw M6 x 209; the inner hexagonal cylindrical screw M6 x 209 is fixedly connected to the hydraulic cylinder fixing plate 10 through the laminated base fixing plate 8; the top of the laminated base fixing plate 8 is provided with a laminated base 7; a rotor iron core lower pressing plate 6 is arranged at the top of the laminated base 7; the top of the rotor core lower pressing plate 6 is provided with a rotor punching sheet 5; a rotor iron core pressing plate 4 is mounted at the top of the rotor punching sheet 5; the top of the rotor iron core pressing plate 4 is provided with an arc key 3; the middle part of the arc key 3 is provided with a rotor mandrel 2; the top of the rotor iron core pressing plate 4 is provided with a pressing cylinder 1; the hydraulic rotor laminating tool comprises the following steps: firstly, mounting a hydraulic cylinder 11 on a table-board fixing plate 13, connecting the hydraulic cylinder 11 with a laminated base fixing plate 8 through an inner hexagonal cylindrical screw M6 × 3012 and then connecting the hydraulic cylinder fixing plate 10 with the laminated base fixing plate 8 through an inner hexagonal cylindrical screw M6 × 209, and placing a laminated base 7 on the laminated base fixing plate to complete the assembly of the rotor cold pressing tool;
the working principle is as follows:
1. placing the assembled laminating tool on a press workbench;
2. the rotor mandrel 2 is placed on the laminating base 7, the stroke position of the hydraulic cylinder 11 is adjusted according to the size of the model, accurate positioning of supporting and positioning is achieved through servo control of the position sensor, the laminating supporting force is selected according to the model, the size of the supporting force is accurately fed back through the pressure sensor of the hydraulic cylinder 11, and the laminating quality is further guaranteed;
3. mounting the rotor core lower pressing plate 6 on the rotor mandrel 2, and confirming that the rotor core lower pressing plate 6 is completely contacted with the laminated base 7 without obvious gaps;
4. placing the rotor sheets 5 of the well-organized synchronous motor on a mandrel until the rotor sheets are installed to a standard size;
5. installing a rotor iron core pressing plate 4;
6. placing the pressing cylinder 1;
7. starting a press, laminating, and installing a fastening arc key 3 on a rotor iron core pressing plate 4 under the condition of pressing to complete the lamination of the rotor;
through adopting servo control with the pneumatic cylinder, realize the accurate location of height, increase visual pressure sensor simultaneously in the oil circuit, the pressure of pressure-superposed can be responded to in real time, the quality of pressure-superposed is guaranteed.
Example two
Referring to fig. 2 to 5, in a first comparative example, as another embodiment of the present invention, a cleaning tank 14 is fixed to the hydraulic cylinder 11; the hydraulic cylinder 11 is connected with the cleaning box 14 in a sliding manner; a plurality of groups of piston cavities 17 are formed in the inner side wall of the cleaning box 14; the position of the piston cavity 17 corresponds to that of the hydraulic cylinder 11; a piston rod 18 is connected inside the piston cavity 17 in a sliding manner; a cleaning roller 19 is rotatably connected to the end part of the piston rod 18 close to the hydraulic cylinder 11; a control plate 20 is connected inside the piston cavity 17 in a sliding manner; an electric cylinder is arranged on the inner side wall of the cleaning box 14; the control panel 20 is fixedly connected with the output end of the electric cylinder; a first magnet 21 is fixedly connected to the side wall of the piston rod 18; a second magnet 22 is fixedly connected to the side wall of the control plate 20; in the using process, when the hydraulic cylinder 11 outputs mechanical energy to the outside on the cleaning box 14, the cleaning box 14 is moved in a piston manner, at the moment, the extension length of the electric cylinder is controlled to realize the pressure of the cleaning roller 19 on the hydraulic cylinder 11, when the electric cylinder extends, the second magnet 22 is close to the first magnet 21, at the moment, the second magnet 22 and the first magnet 21 press the piston rod 18 towards the hydraulic cylinder 11 due to mutual exclusion, the contact force between the cleaning roller 19 and the hydraulic cylinder 11 is increased, the problem that impurities in snow outside the cleaning box 14 are brought into the cleaning box 14 when the hydraulic cylinder 11 moves in a piston manner to pollute the internal environment of the cleaning box 14 is solved, through the arrangement of the second magnet 22 and the first magnet 21, the problem that the pressure between the cleaning roller 19 and the hydraulic cylinder 11 is excessively large due to the pushing-off of the electric cylinder, the side wall of the hydraulic cylinder 11 is not damaged is solved, and through the arrangement of a plurality of groups of cleaning rollers 19 and the side wall of the hydraulic cylinder 11 in the cleaning box 14 to contact with the cleaning box 14, with regard to reducible pneumatic cylinder 11 in the course of the work, remaining impurity on the 11 lateral walls of pneumatic cylinder, reduce pneumatic cylinder 11 simultaneously and can bring impurity into the inside problem of clean box 14, mainly reduced on the pneumatic cylinder 11 can a large amount of residual impurity and iron fillings, and the fish tail pneumatic cylinder 11 that leads to and lead to the fact the problem of corrosion to pneumatic cylinder 11.
A cavity 23 is formed in the cleaning roller 19; a plurality of groups of air guide holes 24 are formed at two ends of the cavity 23; the air guide holes 24 communicate the cavity 23 with the side wall of the cleaning roller 19; a pair of fan blades 25 is fixedly connected to the inner side wall of the cavity 23; the blade directions of the fan blades 25 are arranged in the same direction; a plurality of groups of air outlet holes 26 are formed in the middle of the cleaning roller 19; the air outlet 26 is communicated between the middle part of the cleaning roller 19 and the cavity 23; when the hydraulic cylinder 11 works, in the process that the cleaning roller 19 is in contact with the hydraulic cylinder 11, the cleaning roller 19 can rotate repeatedly on the side wall of the hydraulic cylinder 11, at the moment, the fan blades 25 can drive the air inside the cavity 23 to flow, when the hydraulic cylinder 11 moves back and forth, the rotating direction of the cleaning roller 19 can be continuously reversed, at the moment, the blade directions of the fan blades 25 are arranged in the same direction, the air flow direction inside the cavity 23 can be continuously reversed to flow, at the moment, the air flow can be stirred together inside the cavity 23, meanwhile, part of the air can flow out from the air outlet hole 26, the side wall of the cleaning roller 19 is blown, impurities at the contact position of the hydraulic cylinder 11 and the cleaning roller 19 are blown to the falling part, the cleaning degree on the hydraulic cylinder 11 is further improved, and the quantity of the impurities brought into the cleaning box 14 by the hydraulic cylinder 11 is further reduced.
An arc-shaped air baffle plate 27 is hinged to the position, corresponding to the air guide hole 24, of the inner side wall of the cavity 23; a first elastic pull rope 28 is connected between the arc-shaped air baffle plate 27 and the inner side wall of the air guide hole 24; when the cleaning roller 19 and the hydraulic cylinder 11 are in contact with each other and rotate, the fan blades 25 can suck the air outside the cleaning roller 19 into the cavity 23, when the air flow enters, the arc-shaped air baffle 27 on one side inside the cavity 23 can be taken away by the air flow, the air flow on the other side can be closed, the air flow entering the cavity 23 only can flow out of the cleaning roller 19 from the air outlet 26, the air outlet flow of the air outlet 26 can be increased through the operation, and the quantity of impurities which can be cleaned by the air flow blown out of the air outlet 26 can be increased.
The inner side wall of the air outlet hole 26 is fixedly connected with an air blocking valve 29; a limiting block 30 is fixedly connected to the position corresponding to the air blocking valve 29 in the air outlet 26; through being equipped with mobilizable valve 29 that keeps off air in venthole 26 inside, can have the air current to discharge from venthole 26 in cavity 23 inside, valve 29 that keeps off air will be pressed on the inside wall of venthole 26, make the air current can follow the inside normal outside of discharging to cleaning roller 19 of venthole 26, when cavity 23 is inside not to have the gas flow, valve 29 that keeps off air will reset to the stopper 30 because of self elasticity, and then plug up venthole 26, reduce the impurity on the cleaning roller 19 lateral wall and can enter into the inside problem of cavity 23 through venthole 26, and then can be after cleaning roller 19 uses for a long time, problem can not plugged up easily by venthole 26.
A round bar 31 is fixedly connected between the axes of the pair of fan blades 25; the middle part of the round rod 31 is rotatably connected with a cam 32; through a round bar 31 between two flabellums 25 rigid coupling, it is connected with a plurality of cams 32 to rotate simultaneously on round bar 31, can be when flabellum 25 fast revolution, make cam 32 swing inside cleaning roller 19, make cleaning roller 19 produce slight vibrations effect, when making cleaning roller 19 and pneumatic cylinder 11 contact, cleaning roller 19 also has slight vibrations, make cleaning roller 19 can be with the difficult impurity of cleaing away on the pneumatic cylinder 11, by the cleaning roller 19 extrusion back that can vibrate, will drop, then be disposed of, this operation increases cleaning roller 19 to pneumatic cylinder 11's cleaning performance, promote the clean degree of pneumatic cylinder 11 lateral wall.
The side wall of the cam 32 is provided with a brush 33; the brush 33 is fixedly connected with the cam 32; the brushes 33 are different in length on the cam 32; the length of the brush 33 is greater than the gap distance between the cam 32 and the inner side wall of the cavity 23; through being equipped with brush 33 on cam 32, can clean the inside wall of cavity 23 at cam 32 at the inside pivoted in-process of cleaning roller 19, the clean degree of multiplicable cavity 23 inside wall, establish brush 33 into length difference simultaneously, can make cam 32 when rotating, make brush 33 for the dynamics of cleaning of cavity 23 inside wall continuously change, can promote the clean effect of brush 33 to cavity 23 inside wall.
A third magnet 34 is fixedly connected inside the cam 32; a fourth magnet 35 is fixedly connected inside the fan blade 25; by arranging the third magnet 34 inside the cam 32 to correspond to the fourth magnet 35 inside the fan blade 25, when the cam 32 rotates on the round rod 31, the fourth magnet 35 and the third magnet 34 are attracted, so that the third magnet 34 of the cam 32 is attracted by the fourth magnet 35 on the round rod 31, the cam 32 rotates on the round rod 31, and at this time, the cleaning roller 19 rotates, and the cam 32 and the cleaning roller 19 rotate together, so that the cleaning roller 19 shakes more strongly, and the cleaning roller 19 increases friction cleaning effect on the hydraulic cylinder 11.
The inner side wall of the cleaning box 14 is hinged with a plurality of groups of cleaning bristles 36 at two sides of the cleaning roller 19; a torsional spring is arranged at the hinged position of the cleaning bristles 36; through being equipped with multiunit cleaning brush hair 36 at the lateral wall of cleaning roller 19, can be when cleaning roller 19 is rotatory, squeeze the lateral wall of cleaning roller 19 and clean, can be stained with the impurity sweeping part that attaches on cleaning roller 19, increase the clean and tidy degree of cleaning roller 19 lateral wall, make cleaning roller 19 after long-time use, still possess comparatively clean and tidy lateral wall.
A second elastic pull rope 37 is fixedly connected between the two cleaning bristles 36; the middle part of the second elastic pull rope 37 is fixedly connected with the middle part of the piston rod 18; when the cleaning brush 36 is used, in the process that the piston rod 18 is close to the hydraulic cylinder 11, the two cleaning bristles 36 are pulled to the side wall of the cleaning roller 19 through the second elastic pull rope 37, so that after the position of the cleaning roller 19 is changed, the cleaning bristles 36 can be attached to the cleaning roller 19 to clean the cleaning roller 19, and the cleaning working stability of the cleaning bristles 36 is improved.
EXAMPLE III
Referring to FIG. 6, comparing the above embodiment, as another embodiment of the present invention, a plurality of flexible friction cleaning sheets 38 are fixed on the side walls of the cleaning bristles 36; a third elastic pull rope 39 is connected among the plurality of flexible friction cleaning sheets 38; by adding a plurality of groups of flexible friction cleaning sheets 38 on the side walls of the cleaning bristles 36, when the cleaning bristles 36 are contacted with the cleaning roller 19, the flexible friction cleaning sheets 38 are tightly pressed on the side walls of the cleaning roller 19, the flexible friction cleaning sheets 38 extend into the side walls of the cleaning roller 19, and the cleaning bristles 36 are not easily contacted, so that the side walls of the cleaning roller 19 can be cleaned more cleanly after being contacted with the cleaning bristles 36.
The overall working principle is as follows:
1. placing the assembled laminating tool on a press workbench;
2. the rotor mandrel 2 is placed on the laminating base 7, the stroke position of the hydraulic cylinder 11 is adjusted according to the size of the model, accurate positioning of supporting and positioning is achieved through servo control of the position sensor, the laminating supporting force is selected according to the model, the size of the supporting force is accurately fed back through the pressure sensor of the hydraulic cylinder 11, and the laminating quality is further guaranteed;
3. mounting the rotor core lower pressing plate 6 on the rotor mandrel 2, and confirming that the rotor core lower pressing plate 6 is completely contacted with the laminated base 7 without obvious gaps;
4. placing the rotor sheets 5 of the well-organized synchronous motor on a mandrel until the rotor sheets are installed to a standard size;
5. installing a rotor iron core pressing plate 4;
6. placing the pressing cylinder 1;
7. starting a press, laminating, and installing a fastening arc key 3 on a rotor iron core pressing plate 4 under the condition of pressing to complete the lamination of the rotor;
the hydraulic cylinder is servo-controlled, so that high-precision positioning is realized, and meanwhile, a visual pressure sensor is additionally arranged in an oil way, so that the pressure of the overlying can be sensed in real time, and the quality of the overlying is ensured; in the using process, when the hydraulic cylinder 11 outputs mechanical energy to the outside on the cleaning box 14, the cleaning box 14 is moved in a piston manner, at the moment, the extension length of the electric cylinder is controlled to realize the pressure of the cleaning roller 19 on the hydraulic cylinder 11, when the electric cylinder extends, the second magnet 22 is close to the first magnet 21, at the moment, the second magnet 22 and the first magnet 21 press the piston rod 18 towards the hydraulic cylinder 11 due to mutual exclusion, the contact force between the cleaning roller 19 and the hydraulic cylinder 11 is increased, the problem that impurities in snow outside the cleaning box 14 are brought into the cleaning box 14 when the hydraulic cylinder 11 moves in a piston manner to pollute the internal environment of the cleaning box 14 is solved, through the arrangement of the second magnet 22 and the first magnet 21, the problem that the pressure between the cleaning roller 19 and the hydraulic cylinder 11 is excessively large due to the pushing-off of the electric cylinder, the side wall of the hydraulic cylinder 11 is not damaged is solved, and through the arrangement of a plurality of groups of cleaning rollers 19 and the side wall of the hydraulic cylinder 11 in the cleaning box 14 to contact with the cleaning box 14, the residual impurities on the side wall of the hydraulic cylinder 11 can be reduced in the working process of the hydraulic cylinder 11, the problem that the impurities are brought into the cleaning box 14 by the hydraulic cylinder 11 is reduced, and the problems that the hydraulic cylinder 11 is scratched and the hydraulic cylinder 11 is over-corroded due to a large amount of residual impurities and scrap iron on the hydraulic cylinder 11 are mainly reduced; when the hydraulic cylinder 11 works, in the process that the cleaning roller 19 is in contact with the hydraulic cylinder 11, the cleaning roller 19 rotates repeatedly on the side wall of the hydraulic cylinder 11, at the moment, the fan blades 25 drive the air in the cavity 23 to flow, when the hydraulic cylinder 11 moves back and forth, the rotation direction of the cleaning roller 19 also rotates ceaselessly, at the moment, because the blade directions of the fan blades 25 are arranged in the same direction, the direction of the air flow in the cavity 23 also rotates ceaselessly, at the moment, the air flow is stirred together in the cavity 23, meanwhile, part of the air flows out from the air outlet hole 26, and the side wall of the cleaning roller 19 is blown, so that impurities at the contact position of the hydraulic cylinder 11 and the cleaning roller 19 are blown to a part, the cleanness degree on the hydraulic cylinder 11 is further improved, and the quantity of the impurities brought into the cleaning box 14 by the hydraulic cylinder 11 is further reduced; when the cleaning roller 19 is contacted with the hydraulic cylinder 11 to rotate, the fan blades 25 can suck the air outside the cleaning roller 19 into the cavity 23, when the air flow enters, the arc-shaped air baffle plate 27 on one side inside the cavity 23 can be taken away by the air flow, the air flow on the other side can be closed, at the moment, the air flow entering the cavity 23 only flows out of the cleaning roller 19 from the inside of the air outlet 26, the operation can increase the air outlet flow of the air outlet 26, and further increase the quantity of impurities which can be cleaned by the air flow blown out of the air outlet 26; through arranging the movable air blocking valve 29 in the air outlet 26, when air flow is discharged from the air outlet 26 in the cavity 23, the air blocking valve 29 is pressed on the inner side wall of the air outlet 26, so that the air flow can be normally discharged to the outside of the cleaning roller 19 from the inside of the air outlet 26, when no air flows in the cavity 23, the air blocking valve 29 is reset to the limiting block 30 due to the elasticity of the air blocking valve 29, the air outlet 26 is blocked, the problem that impurities on the side wall of the cleaning roller 19 enter the cavity 23 through the air outlet 26 is solved, and the air outlet 26 cannot be easily blocked after the cleaning roller 19 is used for a long time; the round rod 31 is fixedly connected between the two fan blades 25, and the round rod 31 is rotatably connected with the plurality of cams 32, so that when the fan blades 25 rotate rapidly, the cams 32 can swing in the cleaning roller 19, the cleaning roller 19 can generate a slight vibration effect, when the cleaning roller 19 is in contact with the hydraulic cylinder 11, the cleaning roller 19 can vibrate slightly, impurities which are difficult to remove on the hydraulic cylinder 11 can be squeezed by the cleaning roller 19 which can vibrate and then fall off, the cleaning effect of the cleaning roller 19 on the hydraulic cylinder 11 is increased through the operation, and the cleanness degree of the side wall of the hydraulic cylinder 11 is improved; the hairbrush 33 is arranged on the cam 32, so that the inner side wall of the cavity 23 can be cleaned in the process that the cam 32 rotates in the cleaning roller 19, the cleanness degree of the inner side wall of the cavity 23 can be increased, meanwhile, the hairbrush 33 is set to be different in length, the cleaning force of the hairbrush 33 on the inner side wall of the cavity 23 can be continuously changed when the cam 32 rotates, and the cleaning effect of the hairbrush 33 on the inner side wall of the cavity 23 can be improved; the third magnet 34 is arranged in the cam 32, so that the fourth magnet 35 in the fan blade 25 corresponds to each other, when the cam 32 rotates on the round rod 31, the fourth magnet 35 and the third magnet 34 are attracted, the third magnet 34 of the cam 32 is attracted by the fourth magnet 35 on the round rod 31, the cam 32 rotates on the round rod 31, and at the moment, the cleaning roller 19 rotates, and the cam 32 and the cleaning roller 19 rotate together, so that the cleaning roller 19 shakes more strongly, and the friction cleaning effect of the cleaning roller 19 on the hydraulic cylinder 11 is increased; the side wall of the cleaning roller 19 is provided with the plurality of groups of cleaning bristles 36, so that the side wall of the cleaning roller 19 can be squeezed and cleaned when the cleaning roller 19 rotates, impurities adhered to the cleaning roller 19 can be partially cleaned, the neatness of the side wall of the cleaning roller 19 is improved, and the cleaning roller 19 has a tidier side wall after being used for a long time; when the cleaning brush is used, in the process that the piston rod 18 is close to the hydraulic cylinder 11, the two cleaning bristles 36 are pulled to the side wall of the cleaning roller 19 through the second elastic pull rope 37, so that after the position of the cleaning roller 19 is changed, the cleaning bristles 36 can be attached to the cleaning roller 19 to clean the cleaning roller 19, and the cleaning working stability of the cleaning bristles 36 is improved; by adding a plurality of groups of flexible friction cleaning sheets 38 on the side walls of the cleaning bristles 36, when the cleaning bristles 36 are contacted with the cleaning roller 19, the flexible friction cleaning sheets 38 are tightly pressed on the side walls of the cleaning roller 19, the flexible friction cleaning sheets 38 extend into the side walls of the cleaning roller 19, and the cleaning bristles 36 are not easily contacted, so that the side walls of the cleaning roller 19 can be cleaned more cleanly after being contacted with the cleaning bristles 36.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.
Claims (10)
1. The utility model provides a can debug hydraulic rotor and fold and press frock which characterized in that: comprises a table top fixing plate (13); a hydraulic cylinder (11) is arranged at the top of the table top fixing plate (13); the hydraulic cylinder (11) is fixedly connected on the table top fixing plate (13) through an inner hexagonal cylindrical screw M6 × 30 (12); the output end of the hydraulic cylinder (11) is fixedly connected with a hydraulic cylinder fixing plate (10); the top of the hydraulic cylinder fixing plate (10) is provided with an inner hexagonal cylindrical screw M6 x 20 (9); the inner hexagonal cylindrical screws M6 × 20(9) are fixedly connected to the hydraulic cylinder fixing plate (10) through the laminated base fixing plate (8); a laminated base (7) is arranged at the top of the laminated base fixing plate (8); a rotor iron core lower pressing plate (6) is installed at the top of the laminated base (7); the top of the rotor iron core lower pressing plate (6) is provided with a rotor punching sheet (5); a rotor iron core pressing plate (4) is mounted at the top of the rotor punching sheet (5); the top of the rotor iron core pressing plate (4) is provided with an arc key (3); the middle part of the arc key (3) is provided with a rotor mandrel (2); and the top of the rotor iron core pressing plate (4) is provided with a pressing cylinder (1).
2. The adjustable hydraulic rotor laminating tool according to claim 1, characterized in that: a cleaning box (14) is fixedly connected to the hydraulic cylinder (11); the hydraulic cylinder (11) is connected with the cleaning box (14) in a sliding manner; a plurality of groups of piston cavities (17) are formed in the inner side wall of the cleaning box (14); the position of the piston cavity (17) corresponds to that of the hydraulic cylinder (11); a piston rod (18) is connected in the piston cavity (17) in a sliding manner; a cleaning roller (19) is rotatably connected to the end part, close to the hydraulic cylinder (11), of the piston rod (18); a control plate (20) is connected in the piston cavity (17) in a sliding manner; an electric cylinder is arranged on the inner side wall of the cleaning box (14); the control panel (20) is fixedly connected with the output end of the electric cylinder; a first magnet (21) is fixedly connected to the side wall of the piston rod (18); and a second magnet (22) is fixedly connected to the side wall of the control plate (20).
3. The adjustable hydraulic rotor laminating tool according to claim 2, characterized in that: a cavity (23) is formed in the cleaning roller (19); a plurality of groups of air guide holes (24) are formed at two ends of the cavity (23); the air guide holes (24) are used for communicating the cavity (23) with the side wall of the cleaning roller (19); a pair of fan blades (25) is fixedly connected to the inner side wall of the cavity (23); the blade directions of the fan blades (25) are arranged in the same direction; a plurality of groups of air outlet holes (26) are formed in the middle of the cleaning roller (19); the air outlet hole (26) is communicated between the middle part of the cleaning roller (19) and the cavity (23).
4. The adjustable hydraulic rotor laminating tool according to claim 3, characterized in that: an arc-shaped air baffle plate (27) is hinged to the position, corresponding to the air guide hole (24), of the inner side wall of the cavity (23); a first elastic pull rope (28) is connected between the arc-shaped air baffle (27) and the inner side wall of the air guide hole (24).
5. The adjustable hydraulic rotor laminating tool according to claim 4, characterized in that: the inner side wall of the air outlet hole (26) is fixedly connected with an air blocking valve (29); and a limiting block (30) is fixedly connected to the position corresponding to the air blocking valve (29) in the air outlet (26).
6. The adjustable hydraulic rotor laminating tool according to claim 5, characterized in that: a round rod (31) is fixedly connected between the axes of the pair of fan blades (25); the middle part of the round rod (31) is rotationally connected with a cam (32).
7. The adjustable hydraulic rotor laminating tool according to claim 6, characterized in that: a brush (33) is arranged on the side wall of the cam (32); the brush (33) is fixedly connected with the cam (32); the hairbrush (33) has different lengths on the cam (32); the length of the hairbrush (33) is larger than the gap distance between the cam (32) and the inner side wall of the cavity (23).
8. The adjustable hydraulic rotor laminating tool according to claim 7, characterized in that: a third magnet (34) is fixedly connected inside the cam (32); and a fourth magnet (35) is fixedly connected inside the fan blade (25).
9. The adjustable hydraulic rotor laminating tool according to claim 8, characterized in that: a plurality of groups of cleaning bristles (36) are hinged to the inner side wall of the cleaning box (14) on two sides of the cleaning roller (19); a torsional spring is arranged at the hinged position of the cleaning bristles (36); a second elastic pull rope (37) is fixedly connected between the two cleaning bristles (36); the middle part of the second elastic pull rope (37) is fixedly connected with the middle part of the piston rod (18).
10. The adjustable hydraulic rotor laminating tool according to claim 9, characterized in that: a plurality of groups of flexible friction cleaning sheets (38) are fixedly connected with the side wall of the cleaning brush hair (36); a third elastic pull rope (39) is connected between the plurality of flexible friction cleaning sheets (38).
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| CN202110928322.2A CN113595341B (en) | 2021-08-13 | 2021-08-13 | Adjustable hydraulic rotor pressure-superposed tool |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202110928322.2A CN113595341B (en) | 2021-08-13 | 2021-08-13 | Adjustable hydraulic rotor pressure-superposed tool |
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| CN113595341A true CN113595341A (en) | 2021-11-02 |
| CN113595341B CN113595341B (en) | 2022-07-01 |
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Cited By (1)
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|---|---|---|---|---|
| CN115940535A (en) * | 2022-11-29 | 2023-04-07 | 无锡市亨达电机有限公司 | Adjustable rotor punching sheet assembling equipment |
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